EP1730441B1 - Device and method for stabilizing the flame in a burner - Google Patents
Device and method for stabilizing the flame in a burner Download PDFInfo
- Publication number
- EP1730441B1 EP1730441B1 EP05717130A EP05717130A EP1730441B1 EP 1730441 B1 EP1730441 B1 EP 1730441B1 EP 05717130 A EP05717130 A EP 05717130A EP 05717130 A EP05717130 A EP 05717130A EP 1730441 B1 EP1730441 B1 EP 1730441B1
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- Prior art keywords
- air
- catalyst
- fuel mixture
- burner
- pilot fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C13/00—Apparatus in which combustion takes place in the presence of catalytic material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23R—GENERATING COMBUSTION PRODUCTS OF HIGH PRESSURE OR HIGH VELOCITY, e.g. GAS-TURBINE COMBUSTION CHAMBERS
- F23R3/00—Continuous combustion chambers using liquid or gaseous fuel
- F23R3/40—Continuous combustion chambers using liquid or gaseous fuel characterised by the use of catalytic means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C2900/00—Special features of, or arrangements for combustion apparatus using fluid fuels or solid fuels suspended in air; Combustion processes therefor
- F23C2900/13002—Catalytic combustion followed by a homogeneous combustion phase or stabilizing a homogeneous combustion phase
Definitions
- the invention relates to a device for flame stabilization in a burner, with a burner volume at least partially comprehensive burner housing into which at least one fuel line fuel and at least one air supply means air to form a propagating in a preferred flow direction air / fuel mixture can be introduced which is flammable in a combustion chamber downstream of the burner housing to form a stationary flame. Also described is a method of flame stabilization in a related burner.
- Modern premix burners of which reference is made to a premix burner with conical burner housing, which in the EP 321 809 B1 are optimized from the point of view of their efficiency and their pollutant emissions.
- the optimizations performed on the burner systems apply primarily to load ranges in which such burner systems are mainly operated to drive, for example, heat engines, mainly gas or steam turbine plants. Such systems are operated most of the time under full or part load conditions.
- pilot gas supply through which mostly pilot gas, which experiences no or only a small premix with the supply air, is supplied to the flame via a burner lance arranged centrally in the burner.
- pilot gas feeds result in so-called pilot flames, which are basically of the diffusion type, even in cases where the premix burner is operated under lean fuel conditions.
- a further measure for flame stabilization provides for the use of catalysts which are provided in the mixing zone of a premix burner as part of a so-called catalytic pilot and, depending on the air-fuel ratio ⁇ and the oxygen present in the mixture, at least portions of the fuel contained in the air / fuel mixture to oxidize.
- catalysts which are provided in the mixing zone of a premix burner as part of a so-called catalytic pilot and, depending on the air-fuel ratio ⁇ and the oxygen present in the mixture, at least portions of the fuel contained in the air / fuel mixture to oxidize.
- a rich air-fuel mixture ie ⁇ ⁇ 1
- it is possible by using catalytic reactors within the Vormischbrenner Schemees by partial oxidation of the fuel portion to produce so-called syngas, which consists of H 2 and CO and represents a highly reactive gas due to the hydrogen content.
- a method is in each case removable, in which the partially oxidized by way of catalysis air / fuel mixture is mixed with cooling air to avoid auto-ignition and an associated diffusion flame and ultimately as a hot, lean, CH 4 mixture contained for the purpose of Stabilization to be supplied within the combustion chamber homogeneously forming flame.
- the invention has for its object to provide an apparatus and a method for flame stabilization of a flame forming downstream of a premix burner such that the measures used for stabilization neither the flame stability, i. can permanently affect the flame site, nor lead to an increased nitrogen oxide emission. Rather, it should be possible to make flame-stabilizing precautions that are largely unrelated to the burner design and do not adversely affect the combustion characteristics optimized by the burner design. Thus, the measures to be taken should contribute to creating increased design flexibility in the design of premix burners and, in addition, to be able to be used on as many different burner systems as possible, without having to consider requirements with regard to special system optimization.
- a device for flame stabilization in a burner is designed such that upstream of the flame, a catalyst arrangement is provided through which flows from the air / fuel mixture (4) separate air / pilot fuel mixture.
- the catalyst arrangement has at least two catalyst stages which are arranged one behind the other in the flow direction of the air / fuel mixture forming inside the burner, of which the upstream arranged catalyst stage, the so-called POX catalyst, with an air / pilot fuel mixture is penetrated at a mixing ratio ⁇ ⁇ 1, through which the air / pilot fuel mixture is partially oxidized.
- the downstream in the flow direction catalyst stage the so-called FOX catalyst is interspersed with a lean air / pilot fuel mixture with a mixing ratio ⁇ > 1, through which the lean air / pilot fuel mixture is completely oxidized to form an inert hot gas stream.
- the method principle underlying the device according to the invention is based on a flame stabilization with the aid of at least 600 ° C, preferably up to 950 ° C, hot, chemically inert hot gas stream, which is introduced into or adjacent to the flame in the combustion chamber.
- the hot, unreacted gas thermally stabilizes the homogenized flame forming within the combustion chamber, the inert nature of the hot hot gas components allowing the inert hot gas stream to be supplied anywhere in the burner system in the flame region without compromising flame position and temperature to change associated mixing times or to cause an increase in nitrogen oxide formation.
- the inventive measure an unprecedented degree of design flexibility is created, which allows the inventively constructed device having a so-called two-stage pilot catalyst to combine with a variety of burner systems, largely without having to take into account optimization requirements that would be connected by special system constraints.
- the two-stage catalyst arrangement can catalyze a fuel-rich, ie rich air / pilot fuel mixture with an air / pilot fuel ratio ⁇ ⁇ 1 with its first catalyst stage, the POX catalyst such that downstream of the POX catalyst, a partially oxidized air / pilot fuel mixture from the POX catalyst emerges.
- the partially oxidized air / pilot fuel mixture is mixed with supply air downstream of the POX catalyst to form a lean air / pilot fuel mixture, ie ⁇ > 1, before it enters the FOX catalyst. within which the lean air / pilot fuel mixture is completely oxidized.
- a hot gas that is very hot and chemically inert due to the exothermic oxidation reactions is formed, which is fed into the region of the combustion chamber in which the flame is formed for targeted thermal flame stabilization.
- FIG. 1 shown schematic representation shows an inventively designed catalyst assembly 1, which encloses a flow channel 2 through which passes in the illustration from left to right an air flow L.
- a first catalyst 3 Inside the catalyst arrangement 1, upstream of the flow channel 2 there is provided a first catalyst 3, the so-called POX catalyst, which has a plurality of catalyst channels oriented in the direction of flow, which are coated internally with suitably selected catalyst material and specifically for the catalysis of a rich air / pilot fuel mixture is selected.
- the POX catalyst 3 is fed upstream of an air / pilot fuel mixture 4, which is composed of a fully mixed fuel flow m POX, fuel and an air flow m POX, air .
- the air-pilot fuel mixture 4 entering into the POX catalytic converter 3 has an adjustable mixing ratio ⁇ POX as well as a selectively adjustable mixture inlet temperature T POX, in . Since, as already mentioned, the flow channels of the POX catalyst 3 are coated with a catalytic layer of suitable choice, preferably with rhodium or rhodium-containing material compound, and have corresponding flow geometries, any overheating of the channel walls by the catalytically assisted, exothermally acting partial oxidation of the fuel contained in the air-pilot fuel mixture 4 can be avoided.
- the POX catalytic converter 3 ensures a homogeneously mixed outlet mixture 5 whose temperature T POX, out depends on the one hand on the inlet temperature T POX, in and on the air pilot fuel ratio ⁇ POX .
- the outlet temperature T POX, out of the outlet mixture 5 is in a range between 600 ° C and 950 ° C, wherein the outlet mixture 5 consists mainly of CH 4 , N 2 , CO 2 and H 2 O.
- the outlet mixture 5 has only a small proportion of the syngas described above, preferably with volume percentages below 5%.
- oxygen contents O 2 may be contained in the outlet mixture 5 with a volume percentage of ⁇ 5%.
- the air / pilot fuel mixture 4 supplied to the POX catalyst 3 has an air / fuel ratio ⁇ POX, typically between 0.15 and 0.4, ie that supplied to the POX catalyst 3 Air pilot fuel mixture is relatively rich in fuel or fat.
- a predetermined amount of air L flowing around the POX catalytic converter 3 is admixed with the outlet mixture 5, with a specifically adjustable mass flow 6 m bypass and a predefinable air temperature T bypass which is identical to or similar to the inlet temperature T POX, is in the POX catalyst 3 supplied air-pilot fuel mixture 4. Downstream of the POX catalyst 3 thus forms a mixture which is heavily emaciated, typically with an air-pilot fuel ratio 4 ⁇ ⁇ 9.
- the so emaciated Air pilot fuel mixture 7, with a suitably dimensioned mass flow m FOX, is fed to the so-called downstream FOX catalyst 8 in the flow direction through the catalyst assembly 1, wherein the lean air pilot fuel mixture 7 has a temperature T FOX, in , which is less than T POX, out is.
- T POX With regard to the temperature T POX, out of the outlet mixture 5, care must be taken that it is low enough to be able to reliably rule out possible auto-ignition during the mixing of the supply air L with the partially oxidized air / pilot fuel mixture 5 emerging from the POX catalytic converter 3. This is assisted by providing a high degree of uniform distribution within the exit mixture 5 by providing corresponding channel guides in the POX catalyst 3, whereby so-called fuel pockets can be excluded. Furthermore, the partial oxidation taking place within the POX catalyst 3 ensures a substantially complete depletion of the mass flow of oxygen.
- the temperature T FOX in typically moves in the range between 500 ° C and 950 ° C and depends in particular on the temperature T POX, out of the outlet mixture 5 and the amount of supplied bypass air m bypass . T FOX, in should always be greater than the ignition temperature of the FOX catalyst 8, so as to ensure that the lean air-pilot fuel mixture entering the FOX catalyst 8 is completely catalytically oxidized.
- additional turbulence generating means such as Venturi arrangements or similar devices, may be provided to assist the mixing process.
- the FOX catalyst 8 is lined innenden with suitable catalyst material, for example. Pd or Pt, by which it can be ensured that the FOX catalyst 8 passing through lean-air pilot fuel mixture. 7 is completely oxidized so that any fuel present in the mixture 7 is converted to CO 2 and H 2 O.
- the gas mixture m FOX, out leaving the catalyst arrangement 1 thus has a very high temperature, typically T FOX, out up to 950 ° C. and contains mainly CO 2 , H 2 O, O 2 and N 2 . Only very small proportions of CH 4 can also be present, which, however, are unable to impair the chemically inert character of the exit gas 9.
- the preferably with platinum or paladium innenden lined FOX catalyst 8 is able to achieve the adiabatic process temperatures of the gas mixture passing through the catalyst without succumbing itself material overheating, especially since the FOX catalyst 8 interspersed gas mixture is heavily emaciated and the associated adiabatic temperatures far below the material-specific maximum temperatures are.
- the catalyst arrangement described above it is possible to produce a hot, inert gas stream and to use for thermal stabilization of a homogenized flame forming within a combustion chamber.
- the inert nature of the gas stream makes it possible to inject the gas stream at any point of the burner or the combustion chamber, without suffering lasting effects within the forming in the burner mixture formation.
- the feed of the invention has a hot inert gas stream into the burner area no influence on the auto-ignition behavior and the formation of nitrogen oxides.
- the inventively proposed thermal stabilization of the homogenized flame within the combustion chamber by the fact that the flame location remains unchanged despite hot gas supply, whereby a flame displacement upstream within the burner is avoided. As a result, the mixing times and the associated nitrogen oxide emission are in no way affected. This provides improved design flexibility compared to previously known and used piloting methods.
- the catalyst arrangement can be used effectively throughout the entire load range of the burner for firing, for example, a gas turbine plant, ie from start to full load.
- a gas turbine plant ie from start to full load.
- the electric preheater can be turned off.
- FIG. 2 shows a schematic representation of a preferred arrangement possibility of the catalyst assembly 1 within a burner 10, which is preferably designed as a premix burner and the arrow is traversed in the flow direction of an inside of the burner 10 forming air / fuel mixture.
- a swirling flow D forming in the flow direction forms due to flow-dynamic conditions, for example using a swirl generator, which bursts due to the unsteady flow cross-sectional widening between premix burner 10 and combustion chamber 11 and forms a return flow zone 12, in which a homogeneous flame 13 spatially stationary training.
- the catalyst arrangement 1 is arranged centrically within the flow ratio in the premix burner 10. For complete mixing of the adjusting within the premix burner air / fuel mixture and to stabilize the flame additional swirl generator or vortex generators 14 are provided which radially surround the catalyst assembly 1.
- the catalyst assembly 1 it is possible to position the catalyst assembly 1 also to another located within the premix burner 10 area. From the in FIG. 2 illustrated embodiment, it can be seen that the catalyst assembly 1 to form the hot, inert hot gas stream separately to Brenntsoff- / air supply to the burner, a separate air / pilot fuel mixture (4) is supplied. The air-fuel mixture flowing around the catalyst arrangement 1 is ignited in the combustion chamber 11 to form a homogeneous flame 13.
- FIG. 3 Another possibility of using the inventively designed catalyst assembly 1 is shown.
- the catalyst arrangement 1, as described in detail from the above FIG. 1 can be seen as a first burner stage is used within a two-stage burner assembly.
- the catalyst stage 1 is thereby penetrated by the entire air / fuel mixture, which is passed through the burner assembly, and forms downstream of the catalyst assembly 1, a chemically inert hot gas 9, which is fed directly to a second burner stage 15, in the inert chemical hot gas additional fuel and bypass air is added.
- the hot gas / fuel mixture which forms in this case ultimately ignites in the form of a homogeneous flame 13 downstream of the second burner stage 15.
- a preferred embodiment for a possible design of the POX catalytic converter 3 provides a plurality of flow channels passing through the catalytic converter 3, which can be divided into two groups.
- the air / pilot fuel mixture 4 is passed through a first group of flow channels which are coated with catalyst material, for example with rodium.
- catalyst material for example with rodium.
- the advantage of such an embodiment lies in an improved mixing of the outlet flows and also allows better control over the POX catalyst temperature T POX , especially since the flow rates of both flow components are set separately variable can be and the supply air for a targeted cooling of the POX catalyst 3 is used.
- FIG. 4 is a comparable to FIG. 1
- the generation of a highly reactive syngas containing hot gas could be particularly advantageous for difficult operating situations during the switching of the burner and under very low load conditions.
- no supply air L, ie m bypass 0, admixed.
- exiting from the POX catalyst 3 exit mixture 5 undergoes no emaciation.
- the air / pilot fuel ratio supplied to the POX catalyst 3 is typically selected to promote syngas generation.
- the air / pilot fuel ratio ⁇ is POX values> 0.25.
- the problem with such an operating mode is the switching from the above-described syngas generating mode to the standard scenario according to the invention, in which only hot inert gases are formed with the aid of the catalyst arrangement.
- the air / pilot fuel ratio ⁇ POX of the air / pilot fuel mixture 4 fed to the POX catalyst 3 is reduced to values ⁇ 0.15 by either increasing the mass flow m POX, fuel or reducing the air flow m POX, air .
- the thereby resulting fatter, entering the POX catalyst 3 air / pilot fuel mixture 4 has a lower adiabatic temperature at which no syngas production comes about.
- the exit temperature T POX, out drops to values between 500 ° C and 700 ° C.
- the inlet temperature T FOX drops far below values of the outlet temperature T POX, out and assumes temperatures of much less than 600 ° C.
- the amount of m bypass is then continuously increased so that the air / pilot fuel ratio of the mixture entering the FOX catalyst 8 is 7 ⁇ FOX, in ⁇ 1, and also ⁇ POX, can also be increased until the full load range is reached and the catalyst assembly produces only chemically inert hot gases.
Abstract
Description
Die Erfindung bezieht sich auf eine Vorrichtung zur Flammenstabilisierung in einem Brenner, mit einem ein Brennervolumen wenigstens teilweise umfassenden Brennergehäuse, in das über wenigstens eine Brennstoffleitung Brennstoff und über wenigstens ein Luftzuführungsmittel Luft unter Ausbildung eines sich in einer bevorzugten Strömungsrichtung ausbreitenden Luft-/Brennstoffgemisches einbringbar sind, das in einer sich stromab an das Brennergehäuse anschließenden Brennkammer unter Ausbildung einer stationären Flamme entzündbar ist. Ferner wird ein Verfahren zur Flammenstabilisierung in einem diesbezüglichen Brenner Beschrieben.The invention relates to a device for flame stabilization in a burner, with a burner volume at least partially comprehensive burner housing into which at least one fuel line fuel and at least one air supply means air to form a propagating in a preferred flow direction air / fuel mixture can be introduced which is flammable in a combustion chamber downstream of the burner housing to form a stationary flame. Also described is a method of flame stabilization in a related burner.
Moderne Vormischbrenner, von denen stellvertretend auf einen Vormischbrenner mit kegelförmigen Brennergehäuse verwiesen wird, der in der
An Hand des vorstehend genannten Beispiels eines kegelförmig ausgebildeten Vormischbrenners soll im Weiteren auf ein Problem hingewiesen werden, das sich beim Betrieb derartiger Brenner stellt. Nicht notwendiger Weise sind die nachstehenden Ausführungen auf kegelförmige Vormischbrenner beschränkt. Vielmehr betrifft das Problem alle gattungsgemäßen Vormischbrenner.With reference to the above-mentioned example of a cone-shaped premix burner, reference will now be made to a problem which arises in the operation of such burners. Not necessarily, the following discussion is limited to tapered premix burners. Rather, the problem relates to all generic Vormischbrenner.
In an sich bekannter Weise umschließen moderne Vormischbrenner sich konisch erweiternde Brennervolumen, den so genannten Drallraum, in den Luft- und Brennstoff unter Ausbildung einer sich axialwärts zum Drallraum konisch erweiternden Drallströmung eingespeist werden. Durch Vorsehen eines unsteten Strömungsüberganges zwischen dem Drallraum und dem sich an den Drallraum anschließenden Brennkammergehäuse platzt die Drallströmung auf und bildet innerhalb der Brennkammer eine Rückströmzone aus, in der das Brennstoffgemisch unter Ausbildung einer räumlich weitgehend stationären Flamme zündet. Um einen möglichst optimierten Verbrennungsprozess gewährleisten zu können, gilt es eine möglichst homogene und räumlich stationäre Flammenbildung zu unterstützen.In a manner known per se, modern premix burners surround conically widening burner volumes, the so-called swirl space, into which air and fuel are fed, forming a swirling flow that tapers conically axially toward the swirl space. By providing an unsteady flow transition between the swirl chamber and the combustion chamber housing adjoining the swirl chamber, the swirl flow bursts and forms within the combustion chamber a backflow zone in which ignites the fuel mixture to form a spatially largely stationary flame. In order to be able to ensure the most optimized combustion process, it is necessary to support as homogeneous and spatially stationary flame formation as possible.
Derartige Brenner werden jedoch unvermeidbar, wenn auch nur vorübergehend unter Last- und Betriebsbedingungen betrieben, unter denen sich eine homogen ausbildende, räumlich stationäre Flamme nicht oder nur mit erheblichen Einschränkungen ausbilden kann. Insbesondere unter Start- und Niedriglastbedingungen müssen zur Gewährleistung der an die Flammenqualität gestellten Forderungen entsprechende Maßnahmen zur Flammenstabilisierung ergriffen werden. Ein probates Mittel zur Flammenstabilisierung stellt die sogenannte Pilotgaszuführung dar, durch die zumeist über eine zentral im Brenner angeordnete Brennerlanze zusätzliches Pilotgas, das keine oder nur eine geringe Vormischung mit der Zuluft erfährt, der Flamme zugeführt wird. Derartige Pilotgasspeisungen führen zu sogenannten Pilotflammen, die grundsätzlich vom Diffusionstyp sind, selbst in Fällen, in denen der Vormischbrenner unter mageren Brennstoffbedingungen betrieben wird.However, such burners are inevitably, albeit temporarily operated under load and operating conditions, under which a homogeneous forming, spatially stationary flame can not or can only train with considerable restrictions. In particular, under start and low load conditions appropriate measures for flame stabilization must be taken to ensure the demands made on the flame quality. A tried-and-tested means of flame stabilization is the so-called pilot gas supply, through which mostly pilot gas, which experiences no or only a small premix with the supply air, is supplied to the flame via a burner lance arranged centrally in the burner. Such pilot gas feeds result in so-called pilot flames, which are basically of the diffusion type, even in cases where the premix burner is operated under lean fuel conditions.
Eine weitere Maßnahme zur Flammenstabilisierung sieht den Einsatz von Katalysatoren vor, die im Rahmen einer so genannten katalytischen Pilotierung im Durchmischungsbereich eines Vormischbrenners vorgesehen werden und in Abhängigkeit des Luft-Brennstoffverhältnisses λ sowie des im Gemisch vorhandenen Sauerstoffes zumindest Anteile des im Luft-/Brennstoffgemisch enthaltenen Brennstoffes zu oxidieren. Insbesondere bei einer fetten Luft-Brennstoffmischung, d.h. λ < 1, ist es möglich durch Einsatz katalytischer Reaktoren innerhalb des Vormischbrennerbereiches durch Teiloxidation des Brennstoffanteiles sogenanntes Syngas zu erzeugen, das aus H2 und CO besteht und aufgrund des Wasserstoffanteiles ein hochreaktionsfähiges Gas darstellt. So konnte experimentell nachgewiesen werden, dass eine gezielte Beimischung von Syngas in den sich in der Brennkammer ausbildenden Flammenbereiches eine verbesserte Verbrennungsstabilität in Bezug auf eine stabile Flammenlage sowie eine reduzierte Stickoxydemission erzielbar ist (siehe
Auch ist es bekannt, durch katalytische Teiloxidation eine sich innerhalb eines Brenners ausbildenden Luft-/Brennstoffgemisches und durch geeignete Wahl des Luft-Brennstoffverhältnisses sowie der Eintrittstemperaturen des Luft-Brennstoffgemisches in den katalytischen Reaktor, ein Syngas-freies Gasgemisch bestehend aus CH4, N2, CO2 und H2O herzustellen, das aufgrund des im Gasgemisch enthaltenen Methans einem herkömmlichen, mageren, vorgemischten Pilotgas entspricht. Ein derartiges Verfahren ist beispielsweise der
Alle drei vorstehend beschriebenen Maßnahmen, sei es die Zuführung von Pilotgas unter Ausbildung einer Diffusionsflamme oder der Einsatz katalytischer Reaktoren zur Erzeugung Syngas-enthaltene oder Syngas-freie, aber in jedem Fall CH4 enthaltene Gasgemische, basieren auf der Mischung eines heißen, reaktiven Pilotgases mit dem sich im Vormischbrenner ausbildenden Luftbrennstoffgemisch. In allen Fällen ist es daher entscheidend, dass eine vollständige Durchmischung des reaktiven Pilotgases mit dem Luftbrennstoffgemisch hergestellt wird, noch bevor Selbstzündungen auftreten, um letztlich so genannte Hotspots sowie auch erhöhte Stickoxydemissionen zu vermeiden. Durch die zusätzliche Einspeisung eines reaktiven Pilotgases kann sich überdies die Flammenposition innerhalb der Brennkammer verändern, wodurch sich die Zeitspanne zur vollständigen Gemischausbildung reduziert, insbesondere in jenem Falle, in dem die Flamme eine Brennkammer-interne stromauforientierte Position einnimmt. Selbstredend ist damit eine erhöhte Ausbildung und Emission von Stickoxiden verbunden.All three measures described above, be it the supply of pilot gas to form a diffusion flame or the use of catalytic reactors Syngas-containing or syngas-free, but in any case CH 4 -containing gas mixtures are based on the mixture of a hot, reactive pilot gas with the air fuel mixture forming in the premix burner. In all cases, therefore, it is crucial that a complete mixing of the reactive pilot gas is made with the air fuel mixture, even before auto-ignition occurs, to ultimately avoid so-called hotspots and increased nitrogen oxide emissions. Moreover, the additional feed of a reactive pilot gas may change the flame position within the combustion chamber, thereby reducing the time required for complete mixture formation, particularly in the case where the flame occupies a combustion chamber internal upstream position. Of course, this is associated with increased training and emission of nitrogen oxides.
Der Einfluss auf die räumliche Lage der sich innerhalb der Brennkammer ausbildenden homogenen Flamme ist durch eine Pilotgaszufuhr umso größer, je brennstoffreicher das zugeführte Pilotgas ist. Insbesondere bei der sich im Wege der katalytisch unterstützten Teiloxidation möglichen Syngasausbildung kommt dem Ort der Einspeisung von Syngas relativ zur Flammelage eine erhebliche Bedeutung zu, zumal die Flammenlage sehr sensibel in Bezug auf eine Syngaseinspeisung reagieren könnte. Diese, mit Syngaseinspeisung verbundene Abhängigkeiten der Flammenlage sind in der
Zusammenfassend kann daher festgehalten werden, dass den vorstehend beschriebenen Maßnahmen zur Flammenstabilisierung beim Betrieb moderner Vormischbrenner insbesondere unter Teillastbedingungen oder während der Startphase, folgende Probleme entgegenstehen:
- So gilt es zum einen, die Ausbildung sogenannter heißer Taschen zu vermeiden, d.h. unverbrannter Brennstoff, der mit dem Luft-/Brennstoffgemisch der Hauptströmung reagiert bevor das Gemisch eine vollständige Durchmischung erfahren hat. Zum anderen beeinflusst die bisher im Einsatz befindliche Pilotierungstechnik die Flammenposition und damit verbunden die verfügbare Zeit zur vollständigen Durchmischung des Luft-/Brennstoffgemisches, das bei zu früher Entzündung einen beträchtlichen Stickoxidanteil freisetzt.
- Thus, on the one hand, it is necessary to avoid the formation of so-called hot pockets, ie unburned fuel, which reacts with the air / fuel mixture of the main flow before the mixture has undergone a thorough mixing. On the other hand, the piloting technique used so far influences the flame position and the associated time to complete Mixing of the air / fuel mixture, which releases a considerable amount of nitric oxide in the case of too early ignition.
Der Erfindung liegt die Aufgabe zugrunde, eine Vorrichtung sowie ein Verfahren zur Flammenstabilisierung einer sich stromab eines Vormischbrenners ausbildenden Flamme derart anzugeben, dass die zur Stabilisierung eingesetzten Maßnahmen weder die Flammenstabilität, d.h. den Flammenort nachhaltig zu beeinträchtigen vermögen, noch zu einer erhöhten Stickoxidemission führen. Vielmehr soll es möglich sein, flammenstabilisierende Vorkehrungen zu treffen, die weitgehend nicht vom Brennerdesign abhängen und nicht die durch das Brennerkonzept optimierten Verbrennungseigenschaften nachhaltig beeinträchtigen. So sollen die zu treffenden Maßnahmen dazu beitragen, eine erhöhte Designflexibilität in der Ausbildung von Vormischbrennern zu schaffen und darüber hinaus an möglichst vielen unterschiedlichen Brennersystemen einsetztbar sein, ohne Erfordernisse hinsichtlich einer speziellen Systemoptimierung berücksichtigen zu müssen.The invention has for its object to provide an apparatus and a method for flame stabilization of a flame forming downstream of a premix burner such that the measures used for stabilization neither the flame stability, i. can permanently affect the flame site, nor lead to an increased nitrogen oxide emission. Rather, it should be possible to make flame-stabilizing precautions that are largely unrelated to the burner design and do not adversely affect the combustion characteristics optimized by the burner design. Thus, the measures to be taken should contribute to creating increased design flexibility in the design of premix burners and, in addition, to be able to be used on as many different burner systems as possible, without having to consider requirements with regard to special system optimization.
Die Lösung der der Erfindung zugrunde liegenden Aufgabe ist im Anspruch 1 angegeben. Ein erfindungsgemäßes Verfahren zur Flammenstabilisierung ist Gegenstand des Anspruches 8. Den Erfindungsgedanken vorteilhaft weiterbildende Merkmale sind Gegenstand der Unteransprüche sowie der Beschreibung insbesondere unter Bezugnahme auf die im Weiteren beschriebenen Ausführungsbeispiele zu entnehmen.The solution of the problem underlying the invention is specified in
Erfindungsgemäß ist eine Vorrichtung zur Flammenstabilisierung in einem Brenner gemäß den Merkmalen des Oberbegriffes des Anspruches 1 derart ausgebildet, dass stromauf zur Flamme eine Katalysatoranordnung vorgesehen ist, durch die ein vom Luft-/Brennstoffgemisch (4) separates Luft-/Pilotbrennstoffgemisch hindurch strömt. Die Katalysatoranordnung verfügt über wenigstens zwei Katalysatorstufen, die in Strömungsrichtung des sich innerhalb des Brenners ausbildenden Luft-/Brennstoffgemisches hintereinander angeordnet sind, von denen die stromaufwärtig angeordnete Katalysatorstufe, der sogenannte POX-Katalysator, mit einem Luft-/Pilottbrennstoffgemisch bei einem Mischungsverhältnis λ < 1 durchsetzt wird, durch die das Luft-/Pilotbrennstoffgemisch teilweise oxidiert wird. Die in Durchströmungsrichtung stromabwärtige Katalysatorstufe, der sogenannte FOX-Katalysator, wird mit einem abgemagerten Luft-/Pilotbrennstoffgemisch mit einem Mischungsverhältnis λ > 1 durchsetzt, durch die das abgemagerte Luft-/Pilotbrennstoffgemisch vollständig unter Ausbildung eines inerten Heissgasstromes oxidiert wird.According to the invention a device for flame stabilization in a burner according to the features of the preamble of
Das der erfindungsgemäßen Vorrichtung zugrundeliegende Verfahrensprinzip basiert auf einer Flammenstabilisierung mit Hilfe eines wenigstens 600°C, vorzugsweise bis zu 950°C, heißen, chemisch inerten Heissgasstromes, der in oder benachbart zur Flamme in die Brennkammer eingebracht wird. Das heiße, nicht reagierende Gas bewirkt eine thermische Stabilisierung der sich innerhalb der Brennkammer ausbildenden homogenisierten Flamme, wobei die inerte Natur der heißen Heissgasbestandteile es ermöglicht, den inerten Heissgasstrom an einer beliebigen Stelle innerhalb des Brennersystems der im Flammenbereich zuzuführen, ohne dabei die Flammenposition und die damit verbundene Mischzeiten zu verändern noch eine erhöhte Stickoxydbildung zu verursachen. Durch die erfindungsgemäße Maßnahme wird ein beispielloser Grad an Designflexibilität geschaffen, der es erlaubt, der erfindungsgemäß ausgebildete Vorrichtung, die einen sogenannten zweistufigen Pilotkatalysator aufweist, mit den unterschiedlichsten Brennersystemen zu kombinieren, weitgehend ohne dabei Optimierungserfordernisse die durch spezielle Systemzwänge verbunden wären, berücksichtigen zu müssen.The method principle underlying the device according to the invention is based on a flame stabilization with the aid of at least 600 ° C, preferably up to 950 ° C, hot, chemically inert hot gas stream, which is introduced into or adjacent to the flame in the combustion chamber. The hot, unreacted gas thermally stabilizes the homogenized flame forming within the combustion chamber, the inert nature of the hot hot gas components allowing the inert hot gas stream to be supplied anywhere in the burner system in the flame region without compromising flame position and temperature to change associated mixing times or to cause an increase in nitrogen oxide formation. The inventive measure an unprecedented degree of design flexibility is created, which allows the inventively constructed device having a so-called two-stage pilot catalyst to combine with a variety of burner systems, largely without having to take into account optimization requirements that would be connected by special system constraints.
Die zweistufig ausgebildete Katalysatoranordnung vermag mit ihrer ersten Katalysatorstufe, dem POX-Katalysator ein brennstoffreiches, d.h. fettes Luft-/Pilotbrennstoffgemisch mit einem Luft-/Pilotbrennstoffverhältnis λ < 1 derart zu katalysieren, dass stromab des POX-Katalysators ein teiloxidiertes Luft-/Pilotbrennstoffgemisch aus dem POX-Katalysator austritt. Über eine entsprechende Luftzuführung wird stromab des POX-Katalysators das teiloxidierte Luft-/Pilotbrennstoffgemisch mit Zuluft vermischt zur Ausbildung eines abgemagerten Luft-/Pilotbrennstoffgemisches, d.h. λ > 1, noch vor Eintritt in den FOX-Katalysator, innerhalb dem das abgemagerte Luft-/Pilotbrennstoffgemisch vollständig oxidiert wird. Schließlich wird nach Durchtritt durch die gesamte Katalysatoranordnung ein aufgrund der exothermen Oxidationsreaktionen sehr heißes und chemisch inertes Heissgas gebildet, das zur gezielten thermischen Flammenstabilisierung in den Bereich der Brennkammer, in dem sich die Flamme ausbildet, eingespeist wird.The two-stage catalyst arrangement can catalyze a fuel-rich, ie rich air / pilot fuel mixture with an air / pilot fuel ratio λ <1 with its first catalyst stage, the POX catalyst such that downstream of the POX catalyst, a partially oxidized air / pilot fuel mixture from the POX catalyst emerges. By means of a suitable air feed, the partially oxidized air / pilot fuel mixture is mixed with supply air downstream of the POX catalyst to form a lean air / pilot fuel mixture, ie λ> 1, before it enters the FOX catalyst. within which the lean air / pilot fuel mixture is completely oxidized. Finally, after passing through the entire catalyst arrangement, a hot gas that is very hot and chemically inert due to the exothermic oxidation reactions is formed, which is fed into the region of the combustion chamber in which the flame is formed for targeted thermal flame stabilization.
Die Erfindung wird nachstehend ohne Beschränkung des allgemeinen Erfindungsgedankens anhand von Ausführungsbeispielen unter Bezugnahme auf die Zeichnungen exemplarisch beschrieben. Es zeigen:
- Fig. 1
- schematisierte Darstellung der zweistufigen Katalysatoranordnung,
- Fig. 2
- schematisierte Darstellung der Katalysatoranordnung innerhalb eines Brennersystems,
- Fig. 3
- schematisierte Darstellung einer Katalysatoranordnung innerhalb einer zweistufigen Brenneranordnung sowie
- Fig. 4
- schematisierte Darstellung einer Katalysatoranordnung zur Realisierung einer Umschaltung zwischen chemischer und thermischer Flammenstabilisierung.
- Fig. 1
- schematic representation of the two-stage catalyst arrangement,
- Fig. 2
- schematic representation of the catalyst arrangement within a burner system,
- Fig. 3
- schematic representation of a catalyst arrangement within a two-stage burner assembly and
- Fig. 4
- Schematic representation of a catalyst arrangement for realizing a switch between chemical and thermal flame stabilization.
Die in
Stromab des POX-Katalysators 3 wird dem Austrittsgemisch 5 eine vorgegebene Menge an den POX-Katalysator 3 umströmende Luft L zugemischt, mit einem gezielt einstellbaren Massenstrom 6 mbypass sowie einer vorgebbaren Lufttemperatur Tbypass, die identisch mit oder ähnlich zu der Eintrittstemperatur TPOX,in des dem POX-Katalysator 3 zugeführten Luft-Pilotbrennstoffgemisches 4 ist. Stromab des POX-Katalysators 3 bildet sich somit ein Gemisch aus, das stark abgemagert ist, typischer Weise mit einem Luft-Pilotbrennstoffverhältnis 4 < λ < 9. Das derart abgemagerte Luft-Pilotbrennstoffgemisch 7, mit einem geeignet dimensionierten Massenstrom mFOX,in wird dem in Strömungsrichtung durch die Katalysatoranordnung 1 stromab angeordneten, sogenannten FOX-Katalysator 8 zugeführt, wobei das abgemagerte Luft-Pilotbrennstoffgemisch 7 eine Temperatur TFOX,in aufweist, die kleiner als TPOX,out ist.Downstream of the
Hinsichtlich der Temperatur TPOX,out der Austrittsmischung 5 ist darauf zu achten, dass sie niedrig genug ist, um mögliche Selbstzündungen während der Durchmischung der Zuluft L mit der aus dem POX-Katalysator 3 austretenden teiloxidierten Luft-/Pilotbrennstoffmischung 5 sicher ausschließen zu können. Dies wird dadurch unterstützt, dass ein hoher Grad an Gleichverteilung innerhalb der Austrittsmischung 5 durch Vorsehen entsprechender Kanalführungen im POX-Katalysator 3 geschaffen wird, wodurch sogenannte Brennstofftaschen ausgeschlossen werden können. Ferner gewährleistet die innerhalb des POX-Katalysators 3 stattfindende Teiloxidation eine weitgehend vollständige Abreicherung des Massenstroms von Sauerstoff. Die Temperatur TFOX,in bewegt sich typischer Weise im Bereich zwischen 500°C und 950°C und hängt insbesondere von der Temperatur TPOX,out der Austrittsmischung 5 sowie der Menge der zugeführten Bypassluft mbypass ab. TFOX,in sollte jederzeit größer sein als die Zündtemperatur des FOX-Katalysators 8, so dass sichergestellt ist, dass das in den FOX-Katalysator 8 eintretende abgemagerte Luft-Pilotbrennstoffgemisch vollständig katalytisch oxidiert wird.With regard to the temperature T POX, out of the
In vorteilhafter Weise können im Bereich zwischen dem POX-Katalysator 3 und dem FOX-Katalysator 8 zur vollständigen Durchmischung und Ausbildung eines abgemagerten Luft-Pilotbrennstoffgemisches zusätzliche turbolenzerzeugende Mittel, wie beispielsweise Venturi-Anordnungen oder ähnliche Vorrichtungen vorgesehen sein, um den Durchmischungsprozess zu unterstützen.Advantageously, in the region between the
Auch der FOX-Katalysator 8 ist innwandig mit geeignetem Katalysatormaterial ausgekleidet, bspw. Pd oder Pt, durch das gewährleistet werden kann, dass die den FOX-Katalysator 8 durchsetzende abgemagerte Luft-Pilotbrennstoffmischung 7 vollständig oxidiert wird, so dass jeglicher in der Mischung 7 vorhandene Brennstoff in CO2 und H2O umgewandelt wird. Das aus der Katalysatoranordnung 1 austretende Gasgemisch mFOX,out verfügt somit über eine sehr hohe Temperatur, typischer Weise TFOX,out bis zu 950°C und enthält hauptsächlich CO2, H2O, O2 und N2. Lediglich sehr geringe Anteile von CH4 können ebenso enthalten sein, die jedoch den chemisch inerten Charakter des Austrittsgases 9 nicht zu beeinträchtigen vermögen.Also, the
Der vorzugsweise mit Platin oder Paladium innwandig ausgekleidete FOX-Katalysator 8 vermag die adiabatischen Prozesstemperaturen des den Katalysator durchsetzenden Gasgemisches zu erzielen ohne dabei selbst Materialüberhitzungen zu erliegen, zumal das den FOX-Katalysator 8 durchsetzende Gasgemisch stark abgemagert ist und die damit verbundenen adiabatischen Temperaturen weit unter den materialspezifischen Maximaltemperaturen liegen.The preferably with platinum or paladium innenden lined
Durchaus wäre es möglich, brennstoffreichere Gemische durch den FOX-Katalysator 8 zu leiten, doch müsste in diesem Fall eine zusätzliche Kühlvorkehrung am FOX-Katalysator 8 vorgesehen werden, wie beispielsweise eine zusätzliche Katalysatorkühlung mittels Bypassluft oder aber durch entsprechende Auswahl hochtemperaturfester Katalysatormaterialien. Auch könnte eine nur teilweise mit Katalysatormaterial vorgesehene Beschichtung der Katalysatorkanäle zu einer verbesserten Temperaturkontrolle innerhalb des FOX-Katalysators führen, doch würde diese Maßnahme andererseits zu einem erhöhten Anteil von CH4 im Abgasstrom 9 führen, wodurch der angestrebte chemische inerte Charakter des Abgasstromes 9 beeinträchtigt werden könnte.By all means it would be possible to pass fuel-rich mixtures through the
Mit Hilfe der vorstehend beschriebenen Katalysatoranordnung ist es möglich, einen heißen, inerten Gasstrom herzustellen und zur thermischen Stabilisierung einer innerhalb einer Brennkammer sich ausbildenden homogenisierten Flamme einzusetzen. Der inerte Charakter des Gasstromes gestattet es, den Gasstrom an einer beliebigen Stelle des Brenners oder der Brennkammer einzudüsen, ohne dabei nachhaltige Auswirkungen innerhalb der sich im Brenner ausbildenden Gemischbildung zu erleiden. Ebenso hat die erfindungsgemäße Einspeisung eines heißen inerten Gasstromes in den Brennerbereich keinerlei Einflüsse auf das Selbstzündungsverhalten sowie die Stickoxydbildung. Besondere Beachtung jedoch findet die erfindungsgemäß vorgeschlagene thermische Stabilisierung der homogenisierten Flamme innerhalb der Brennkammer durch die Tatsache, dass der Flammenort trotz Heissgaszuführung unverändert bleibt, wodurch eine Flammenverschiebung stromauf innerhalb des Brenners vermieden wird. Hierdurch werden die Durchmischungszeiten und die damit verbundene Stickoxydemission in keinster Weise beeinflusst. Dies verschafft eine verbesserte Designflexibilität verglichen zu den bisher bekannten und im Einsatz befindlichen Pilotierungsverfahren.With the aid of the catalyst arrangement described above, it is possible to produce a hot, inert gas stream and to use for thermal stabilization of a homogenized flame forming within a combustion chamber. The inert nature of the gas stream makes it possible to inject the gas stream at any point of the burner or the combustion chamber, without suffering lasting effects within the forming in the burner mixture formation. Likewise, the feed of the invention has a hot inert gas stream into the burner area no influence on the auto-ignition behavior and the formation of nitrogen oxides. Particular attention, however, finds the inventively proposed thermal stabilization of the homogenized flame within the combustion chamber by the fact that the flame location remains unchanged despite hot gas supply, whereby a flame displacement upstream within the burner is avoided. As a result, the mixing times and the associated nitrogen oxide emission are in no way affected. This provides improved design flexibility compared to previously known and used piloting methods.
Von besonderem Vorteil ist der Einsatz der erfindungsgemäß ausgebildeten Vorrichtung zur Flammenstabilisierung in Brennersystemen zur Befeuerung von Gasturbinenanlagen, in denen hohe Feuerungstemperaturen vorherrschen und Selbstzündungen von Luft-Brennstoffmischungen sehr viel wahrscheinlicher auftreten können. In derartigen Hochleistungsgasturbinenanlagen ist der Einsatz von bislang bekannten Pilotierungsverfahren verbunden mit den eingangs erläuterten Nachteilen in Bezug auf Flammenwanderung und Stickoxydbildung erschwert. Das erfindungsgemäße Verfahren läßt sich unabhängig von der Brennerlast ununterbrochen einsetzen, so insbesondere auch unter Vollastbedingungen, selbst wenn die Strömungsrate reduziert werden sollte. In vorteilhafter Weise können auf diese Weise aufwendige Spülungen von Brennstoffkanälen, wie sie bei bisher üblichen Pilotgaszuführungen zur Vermeidung von Rückzündungen in die Brennstoffleitung eingesetzt werden, vollständig verzichtet werden, so dass der damit verbundene zusätzliche Spülaufwand wegfällt.Of particular advantage is the use of the inventively designed device for flame stabilization in burner systems for firing gas turbine plants, in which high firing temperatures prevail and auto-ignition of air-fuel mixtures can occur much more likely. In such high-performance gas turbine systems, the use of hitherto known piloting methods, combined with the disadvantages explained in terms of flame migration and nitrogen oxide formation, is made more difficult. The method according to the invention can be used uninterrupted independently of the burner load, in particular under full load conditions, even if the flow rate should be reduced. Advantageously, can be completely dispensed with in this way consuming flushing of fuel channels, as used in previously common pilot gas supply to avoid flashback in the fuel line, so that the associated additional flushing eliminated.
Durch Vorsehen eines POX-Katalysators 3 mit einer geringen Zündtemperatur kann die Katalysatoranordnung während des gesamten Lastbereiches des Brenners zur Befeuerung beispielsweise einer Gasturbinenanlage, d.h. vom Anfahren bis zur Volllast, wirkungsvoll eingesetzt werden. So ist es insbesondere beim Anfahren einer Gasturbine vorteilhaft, das in den POX-Katalysator 3 eintretende Luft-/Pilotbrennstoffgemisch 4 vorzuwärmen, beispielsweise mit Hilfe einer elektrischen Vorheizung, die das Gemisch mPOX,air + mPOX,fuel auf die Zündtemperatur des POX-Katalysators 3 bringt. Ist der Katalysator während den Startbedingungen erst einmal erwärmt, so kann die elektrische Vorheizung ausgestellt werden. Durch das träge Temperaturverhalten des POX-Katalysators ist es insbesondere in dem vorstehend genannten Fall des Hochfahrens einer Gasturbine möglich, Luft-/Pilotbrennstoffgemische mit Temperaturen TPOX,in bereits wirkungsvoll zu katalysieren, obgleich TPOX,in bis zu 200°C geringer sein kann als die Zündtemperatur des Katalysators selbst. Auch ist es möglich, insbesondere unter Startbedingungen das Luft-/Pilotbrennstoffverhältnis λPOX durch entsprechende Variation der Brennstoffrate mPOX,fuel oder der Luftströmungsrate mPOX,air entsprechend zu variieren und einzustellen.By providing a
Die Katalysatoranordnung 1 ist im gezeigten Ausführungsbeispiel zentrisch innerhalb des Strömungsverhältnisses im Vormischbrenner 10 angeordnet. Zur vollständigen Durchmischung des sich innerhalb des Vormischbrenners einstellenden Luft-/Brennstoffgemisches sowie zu Stabilisierung der Flamme sind zusätzliche Drallerzeuger bzw. Wirbelgeneratoren 14 vorgesehen, die radial die Katalysatoranordnung 1 umgeben.In the exemplary embodiment shown, the
Selbstverständlich ist es möglich, die Katalysatoranordnung 1 auch an einen anderen, innerhalb des Vormischbrenners 10 befindlichen Bereich zu positionieren. Aus dem in
In
Ein bevorzugtes Ausführungsbeispiel für ein mögliches Design des POX-Katalysators 3 sieht eine Vielzahl den Katalysator 3 durchsetzende Strömungskanäle vor, die in zwei Gruppen aufteilbar sind. So wird durch eine erste Gruppe von Strömungskanälen, die innwandig mit Katalysatormaterial beschichtet sind, beispielsweise mit Rodium, das Luft-/Pilotbrennstoffgemisch 4 geleitet. Getrennt hiervon wird durch die zweite Gruppe von den POX-Katalysator 3 durchsetzenden Strömungskanälen, die nicht notwendigerweise mit Katalysatormaterial beschichtet sein müssen, von Luft durchströmt. Der Vorteil einer derartigen Ausführungsform liegt in einer verbesserten Durchmischung der Austrittströmungen und ermöglicht überdies eine bessere Kontrolle über die POX-Katalysatortemperatur TPOX, zumal die Strömungsraten beider Strömungsanteile getrennt voneinander variabel eingestellt werden können und die Zuluft für eine gezielte Kühlung des POX-Katalysators 3 dient.A preferred embodiment for a possible design of the POX
In
Problematisch bei einer derartigen Betriebsweise ist jedoch das Umschalten von dem vorstehend beschriebenen Syngas erzeugenden Mode zum erfindungsgemäßen Standardszenario, bei dem mit Hilfe der Katalysatoranordnung ausschließlich heiße inerte Gase gebildet werden. Problematisch ist, ausgehend vom Syngas erzeugenden Mode, bei dem mbypass = 0 ist, ein Zumischungsverhältnis von Bypassluft, bei dem das in den FOX-Katalysator 8 einströmende Luft-/Brennstoffgemisch 7 über ein stöchiometrisches Verhältnis verfügt, bei dem extreme Überhitzungen innerhalb des FOX-Katalysators 8 auftreten können, die irreparable Schäden verursachen können.However, the problem with such an operating mode is the switching from the above-described syngas generating mode to the standard scenario according to the invention, in which only hot inert gases are formed with the aid of the catalyst arrangement. A problem is, starting from the syngas generating mode in which m bypass = 0, a mixing ratio of bypass air, in which the flowing into the
Um dies zu vermeiden wird folgende Verfahrenstechnik vorgeschlagen: Im Falle der Niedriglast, d.h. im Syngas erzeugenden Mode, bei dem mbypass = 0 und typischerweise 0,25 < λPOX < 0,6 vorherrscht, gilt folgendes zu beachten. Beim Übergang in das erfindungsgemäße Standardszenario gilt es zwei Maßnahmen zeitgleich zu treffen: Dem sich innerhalb des Brenners ausbildenden Luft-/Brennstoffgemisch, das zur Zündung innerhalb der Brennkammer eine homogene Flamme ausbildet, wird ein wenig mehr Brennstoff beigegeben, unter Beachtung, dass die Flamme nicht ausgeblasen wird. Zeitgleich wird das Luft-/Pilotbrennstoffverhältnis λPOX des dem POX-Katalysator 3 zugeführten Luft-/Pilotbrennstoffgemisches 4 auf Werte < 0,15 reduziert, indem entweder der Massenstrom mPOX,fuel gesteigert oder der Luftzustrom mPOX,air reduziert wird. Das hierdurch entstehende fettere, in den POX-Katalysator 3 eintretende Luft-/Pilotbrennstoffgemisch 4 verfügt über eine niedrigere adiabatische Temperatur, bei der keine Syngasproduktion zustande kommt. Infolgedessen sinkt die Austrittstemperatur TPOX,out auf Werte zwischen 500 °C und 700 °C ab. Sobald die Bypassluft mbypass hinzugefügt wird, sinkt die Eintrittstemperatur TFOX,in weit unter Werte der Austrittstemperatur TPOX,out ab und nimmt Temperaturen von sehr viel kleiner als 600°C an. Hierbei sind die Strömungsraten mPOX,fuel, mPOX,air sowie mbypass und daraus resultierend mFOX,in, das TPOX,out und TFOX,in unter der Selbstzündungsschwelle eines stöchiometrischen Luftbrennstoffgemisches, wobei TFOX,in kleiner als die Zündtemperatur des FOX-Katalysators 8 ist. Aus diesem Grunde tritt keine Selbstzündung auf und der FOX-Katalysator 8 erleidet keine Überhitzungen, obwohl die Austrittsmischung 5 des POX-Katalysators 3 in Mischung mit der Zuluft mbypass für eine kurze Zeitspanne ein stöchiometrisches Gemisch darstellen. Der Betrag von mbypass wird anschließend kontinuierlich gesteigert, so dass das Luft-/Pilotbrennstoffverhältnis der in den FOX-Katalysator 8 eintretenden Mischung 7 λFOX,in ≥ 1 ist und ebenso λPOX,in ebenso gesteigert werden kann, bis der Volllastbereich erreicht wird und die Katalysatoranordnung ausschließlich chemisch inerte Heissgase erzeugt.In order to avoid this, the following process technology is proposed: In the case of the low load, ie in the syngas generating mode, in which m bypass = 0 and typically 0.25 <λ POX <0.6 prevails, the following should be noted. When making the transition to the standard scenario according to the invention, two measures must be taken at the same time: A little more fuel is added to the air / fuel mixture forming inside the burner, which forms a homogeneous flame for ignition within the combustion chamber, taking into account that the flame is not is blown out. At the same time, the air / pilot fuel ratio λ POX of the air /
- 11
- Katalysatoranordnungcatalyst assembly
- 22
- Strömungskanalflow channel
- 33
- POX-KatalysatorPOX-catalyst
- 44
- Eintrittsluft-/Pilotbrennstoffgemisch in den POX-KatalysatorIntake air / pilot fuel mixture into the POX catalyst
- 55
- Austrittsmischungexit mixture
- 66
- BypassmassenstromBypass mass flow
- 77
- Eintritts-Luft-/Brennstoffmischung in den FOX-KatalysatorEntry air / fuel mixture into the FOX catalyst
- 88th
- FOX-KatalysatorFOX-catalyst
- 99
- chemisch inerte Heissgasechemically inert hot gases
- 1010
- Brennerburner
- 1111
- Brennkammercombustion chamber
- 1212
- Rückströmzonebackflow
- 1313
- homogene Flammehomogeneous flame
- 1414
- Wirbelgeneratorvortex generator
- 1515
- zweite Brennerstufesecond burner stage
- DD
- Drallströmungswirl flow
- LL
- Zuluftsupply air
- FF
- Brennstofffuel
Claims (13)
- Device in a burner (10), with a burner housing at least partially enclosing a burner volume, into which may be introduced via at least one fuel line, fuel, and via at least one air feed means, air, forming an air/fuel mixture spreading in a preferred flow direction, which in a combustion chamber (11) connecting downstream of the burner housing may be ignited forming a stationary flame (13), wherein upstream to the flame (13) is provided a catalyst arrangement (1) through which an air/pilot fuel mixture (4) separate from the air/fuel mixture is flowable, and wherein the air/pilot fuel mixture (4) fed to the catalyst arrangement (1) can be fed separately to the air/fuel mixture developing inside the burner volume, which air/fuel mixture is ignited in the combustion chamber (11), characterized in that the catalyst arrangement (1) has at least two catalyst stages which are located one behind the other in the through-flow direction, of which the catalyst stage (3) located upstream, the so-called POX-catalyst, is flow-washable by an air/pilot fuel mixture with an air/pilot fuel mixture ratio λ < 1, by which catalyst stage (3) the air/pilot fuel mixture (4) is partially oxidized, and of which catalyst stages the downstream catalyst stage (8), the so-called FOX-catalyst, is flow-washable by a leaned air/pilot fuel mixture (7) with a mixture ratio λ > 1, by which the leaned air/pilot fuel mixture is completely oxidized forming an inert hot gas flow (9).
- Device according to Claim 1,
characterized in that, between the POX- and FOX catalysts (3,8) an air feed (L) is provided, by which feed air can be added to the partially oxidized air/pilot fuel mixture (5) issuing from the POX-catalyst (3) in such a way that before entry into the FOX-catalyst (8) the leaned air/pilot fuel mixture (7) is formed. - Device according to either of Claims 1 or 2,
characterized in that upstream of the FOX-catalyst (8) flow turbulence-producing means (14) are provided, which serve for a complete mixing-through of the leaned air/pilot fuel mixture (4). - Device according to one of Claims 1 to 3,
characterized in that the burner is a premix burner. - Device according to Claim 4,
characterized in that the premix burner (10) has a premix burner housing preferably conically widening in the flow direction, to which in the flow direction the combustion chamber (11) is directly or indirectly connected separately by a mixing tube, and in that the catalyser arrangement (1) is provided inside the burner volume enclosed by the premix burner (10) or by the mixing tube. - Device according to one of Claims 1 to 5
characterized in that a fuel feed, preferably in the form of an air/fuel mixture, is provided indirectly or directly downstream of or parallel to the catalyst arrangement (1), by means of which fuel feed fuel can be added to the hot gas flow issuing from the catalyst arrangement (1). - Method for flame stabilization in a burner (10), with a burner housing at least partially enclosing a burner volume, into which are introduced via at least one fuel line, fuel, and, via at least one air feed means, air, forming an air/fuel mixture spreading in a preferred flow direction, which, in a combustion chamber (11) connecting downstream of the burner housing is ignited forming a stationary flame, the flame (13) being stabilized by an inert hot gas flow (9) of at least 600°C which is introduced into the combustion chamber (11) in or adjacent to the flame (13), and the inert hot gas flow (9) being produced by catalytic oxidation of an air/pilot fuel mixture, characterized in that the catalytic oxidation takes place in two separate stages, in a first stage, the so-called POX-catalyst (3), in which an air/pilot fuel mixture (4) with a mixture ratio λ < 1 is partially oxidized and then leaned by admixing with air (L) and is fed to a second stage, the so-called FOX-catalyst (8) as a leaned air/pilot fuel mixture (7) with a mixture ratio λ > 1, in which second stage the leaned air/pilot fuel mixture (7) is completely oxidized and issues as an inert hot gas (9).
- Method according to Claim 7,
characterized in that the air/pilot fuel mixture (4) for forming the inert hot gas flow (9) is formed and fed separately to the air/fuel mixture developing inside the burner volume, which air/fuel mixture is ignited inside the combustion chamber. - Method according to Claim 7 or 8,
characterized in that the air/pilot fuel mixture (4) entering the POX-catalyst (3) has an air/pilot fuel ratio λ of 0.15 ≤ λ ≤ 0.4, and
in that the partially oxidized air/pilot fuel mixture (5) issuing directly from the POX-catalyst contains CH4, N2, CO2, H2O, and also a syngas content, i.e. H2 and CO, of less than 5% volume and an O2 content of less than 5% volume. - Method according to one of Claims 7 to 9,
characterized in that the inert hot gas flow (9) has temperatures between 600 and 950°C and consists almost entirely of CO2, H2O, O2 and N2. - Method according to one of Claims 7 to 10,
characterized in that the whole air-fuel mixture developing inside the burner volume catalyses to form the inert hot gas flow (9) then mixes with fuel and is ignited forming the flame (13) inside the combustion chamber (11). - Use of the device according to one of Claims 1 to 6 for the stabilization of a homogenous flame (13) developing inside a combustion chamber (11) fired by a burner (1),
characterized in that, depending on the burner load, the flame (13) is stabilized thermally or chemically by feed of a hot gas containing syngas consisting of H2 and CO. - Use according to Claim 12,
characterized in that, under start conditions or low load conditions, the flame (13) is chemically stabilized by the partially oxidized air/pilot fuel mixture (5) that issues directly from the POX-catalyst (3) being fed to the FOX-catalyst (8) without leaning, and in that, under normal- or high load conditions, the flame (13) is thermally stabilized by the partially oxidized air/pilot fuel mixture (5) that issues from the POX-catalyst (3) being leaned before entry into the FOX-catalyst (8).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004015607 | 2004-03-30 | ||
PCT/EP2005/051333 WO2005095855A1 (en) | 2004-03-30 | 2005-03-23 | Device and method for stabilizing the flame in a burner |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1730441A1 EP1730441A1 (en) | 2006-12-13 |
EP1730441B1 true EP1730441B1 (en) | 2008-03-19 |
Family
ID=34962516
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05717130A Not-in-force EP1730441B1 (en) | 2004-03-30 | 2005-03-23 | Device and method for stabilizing the flame in a burner |
Country Status (6)
Country | Link |
---|---|
US (1) | US7467942B2 (en) |
EP (1) | EP1730441B1 (en) |
AT (1) | ATE389852T1 (en) |
CA (1) | CA2561255A1 (en) |
DE (1) | DE502005003324D1 (en) |
WO (1) | WO2005095855A1 (en) |
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-
2005
- 2005-03-23 DE DE502005003324T patent/DE502005003324D1/en active Active
- 2005-03-23 CA CA002561255A patent/CA2561255A1/en not_active Abandoned
- 2005-03-23 EP EP05717130A patent/EP1730441B1/en not_active Not-in-force
- 2005-03-23 WO PCT/EP2005/051333 patent/WO2005095855A1/en active IP Right Grant
- 2005-03-23 AT AT05717130T patent/ATE389852T1/en not_active IP Right Cessation
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2006
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US7467942B2 (en) | 2008-12-23 |
CA2561255A1 (en) | 2005-10-13 |
US20070042301A1 (en) | 2007-02-22 |
ATE389852T1 (en) | 2008-04-15 |
EP1730441A1 (en) | 2006-12-13 |
WO2005095855A1 (en) | 2005-10-13 |
DE502005003324D1 (en) | 2008-04-30 |
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