EP1704124A2 - High temperature glass fiber insulation - Google Patents

High temperature glass fiber insulation

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Publication number
EP1704124A2
EP1704124A2 EP04809759A EP04809759A EP1704124A2 EP 1704124 A2 EP1704124 A2 EP 1704124A2 EP 04809759 A EP04809759 A EP 04809759A EP 04809759 A EP04809759 A EP 04809759A EP 1704124 A2 EP1704124 A2 EP 1704124A2
Authority
EP
European Patent Office
Prior art keywords
amount
weight percent
cao
mgo
feo
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP04809759A
Other languages
German (de)
French (fr)
Other versions
EP1704124A4 (en
Inventor
Albert Lewis
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Glass Inc
Original Assignee
Glass Inc
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Filing date
Publication date
Priority claimed from US10/667,179 external-priority patent/US6998361B2/en
Application filed by Glass Inc filed Critical Glass Inc
Publication of EP1704124A2 publication Critical patent/EP1704124A2/en
Publication of EP1704124A4 publication Critical patent/EP1704124A4/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • C03C3/087Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00Fibre or filament compositions

Definitions

  • the present invention relates to glass compositions and particularly to glass compositions having good fiberizing characteristics, high strength, high durability at high temperatures, and high modulus of elasticity.
  • High temperature glass compositions have heretofore been produced, but they are subject to the shortcomings of having a short working temperature range or being too expensive to produce due to the high costs of raw material and/or energy reguirements .
  • Fibers for aircraft insulation are of particular importance, particularly for commercial aircraft.
  • the Federal Aviation Administration has long dictated aircraft to be made safer.
  • Aircraft have been destroyed and people's lives lost by fire, and crashes. Examples are an MD-11 which burned and was destroyed in Canada, and an MD-80 which was destroyed by fire and crashed in Texas, USA, and many others. These crashes were blamed on insulation blankets which caught fire and burned.
  • the blankets embodied fibers which were relatively low-temperature fibers and so melted at high temperatures.
  • An object of the invention is to provide a glass which has good insulation and acoustical properties, high strength, a high modulus of elasticity and high temperature resistance properties. Another object is to provide a glass which has high strength and which can be drawn into long, strong glass fibers.
  • the glass compositions of this invention can be formed into long and/or short, stable glass fibers.
  • the present invention relates to glass compositions and particularly to glass compositions having good fiberizing characteristics, high strength, high durability at high temperatures, and high modulus of elasticity.
  • the glass specimens were prepared utilizing a specific raw material which included silica, alumina, titania, zirconia and other oxides.
  • Glasses of this invention were prepared by melting raw batch material in the following approximate ranges of temperatures: between about 2,600°F to about 2,900°F, utilizing conventional refractory containers.
  • Glass compositions according to the invention have a liquidous temperature of approximately 2,400°F, which is suitable for glass forming.
  • the glass can be formed into fibers for insulation and acoustical parts using the centrifugal rotary process (vertical and horizontal), or blowing and flame processes. It can also be drawn into continuous and staple fibers.
  • the material of the invention differs from other high temperature glasses in that, the fibers of the invention differ from prior art in that the material of the invention has good resistance to devitrification at the forming temperature, and requires lower processing energy than other high temperature fibers .
  • the molten glass may also be formed into fibers on a conventional drawing wheel, at speeds up to 12,000 feet per minute at temperatures between 2,400°F to about 2,900°F. Speeds between about 3,000 to about 10,000 feet per minute are preferable in order to provide optimum filament properties. Fibers may be drawn from about 9 microns to about 14 microns in diameter. Diameters of about 9 microns are preferred. Fibers were produced using the centrifugal, blowing and flame processes.
  • compositions according to the present invention provide a reduction of cost of approximately 20% when compared to other high temperature fibers, because of the use of less expensive raw materials, and lower energy requirements in processing them into glass fibers.
  • less binder is required than in known, 'commercially available compositions due to the improved surface condition and high strength off the fibers. Insulation fiber diameters may range from about
  • Fibers according to the present invention, for insulation blankets may have the following components having the following ranges of percentages:
  • Glass fibers wherein substitution for deleted respective oxides in certain glass fiber compositions defined in the original application, provide improved properties and excellent results. Glass fibers were utilized wherein certain deletions of respective oxides were detected and/or new oxides were added to enhance glass fiber properties, such as enhanced moisture resistance, acoustical properties, and strength. It was determined that these oxides may be substituted for or used in combination with certain oxides specified in the inventor's parent application. These newly-utilized oxides include lithium oxide (Li stigma0) and boron oxide (B_0_) .
  • Oxides Oxide Weight %
  • raw materials include boric acid, borax, basalt, cullet, dolime, lithium carbonate, and colemanite.
  • boric acid boric acid
  • borax borax
  • basalt basalt
  • cullet dolime
  • lithium carbonate and colemanite.
  • Set forth below are typical batch blends that were mixed and melted in a refractory furnace, the resultant glasses being successfully fiberized into continuous insulation glass fibers.

Abstract

Improved glass compositions for glass fibers typically useful for fire resistant blankets or containers to provide high burn-through resistance at temperatures in excess of 2,300°F and typically comprising 10.23% to 81.81% silica, 2.0% to 25.91% alumina, 0% to 12.0% sodium oxide, 0% to 6.0% potassium oxide, 3.0% to 15.0%calcium oxide, 1.80% to 10.50% magnesium oxide, 1.0% to 18.0% ferrous+ferric oxide, and 0% to 4.0% titanium dioxide; the improved glass compositions may include 0% to 9% lithium oxide, 0% to 9% boron oxide, 0% to 5.0% zirconium oxide, 0% to 6.0% manganese oxide, and 0% to 4.0% phosphorous oxide.

Description

Description
..HIGH TEMPERATURE GLASS FIBER INSULATION
Related Application
This application is a continuation-in-part of US application Serial No. 10/090,346, filed 04 March 2002 of Albert Lewis.
Technical Field
The present invention relates to glass compositions and particularly to glass compositions having good fiberizing characteristics, high strength, high durability at high temperatures, and high modulus of elasticity.
Background Art
There has been existed a demand for fiber glass compositions which can be successfully formed into fibers, particularly for use in insulation and acoustical products.
Problems of achieving those characteristics at relatively low cost have long been recognized in the glass art, but no satisfactory compositions have been available for forming long and small diameter glass fibers having the desired characteristics. The problems associated with the achieving of such characteristics and providing an appropriate product at reasonable costs have long been recognized in the glass art.
High temperature glass compositions have heretofore been produced, but they are subject to the shortcomings of having a short working temperature range or being too expensive to produce due to the high costs of raw material and/or energy reguirements .
Fibers for aircraft insulation are of particular importance, particularly for commercial aircraft. The Federal Aviation Administration has long dictated aircraft to be made safer.
Aircraft have been destroyed and people's lives lost by fire, and crashes. Examples are an MD-11 which burned and was destroyed in Canada, and an MD-80 which was destroyed by fire and crashed in Texas, USA, and many others. These crashes were blamed on insulation blankets which caught fire and burned. The blankets embodied fibers which were relatively low-temperature fibers and so melted at high temperatures.
An object of the invention is to provide a glass which has good insulation and acoustical properties, high strength, a high modulus of elasticity and high temperature resistance properties. Another object is to provide a glass which has high strength and which can be drawn into long, strong glass fibers.
Substantial cost reductions are achieved because of the utilization of relatively inexpensive raw materials and lower energy use, which provide high temperature resistance", good insulation and acoustical properties and high strength.
Very little refining is reguired to provide. freedom from impurities, thus allowing continuous or discontinuous fibers to be manufactured with relative ease.
The glass compositions of this invention can be formed into long and/or short, stable glass fibers.
Best Mode For Carrying Out The Invention
The present invention relates to glass compositions and particularly to glass compositions having good fiberizing characteristics, high strength, high durability at high temperatures, and high modulus of elasticity.
In the course of research efforts and development- work relative to the present invention, a wide range of fiber diameters were investigated, such range being from 0.5 to 5 microns. High temperature insulation values were obtained throughout such range. High temperature insulation values were obtained throughout the range of, and independent of, fiber diameters.
The glass specimens were prepared utilizing a specific raw material which included silica, alumina, titania, zirconia and other oxides.
Glasses of this invention were prepared by melting raw batch material in the following approximate ranges of temperatures: between about 2,600°F to about 2,900°F, utilizing conventional refractory containers.
Glass compositions according to the invention have a liquidous temperature of approximately 2,400°F, which is suitable for glass forming.
The glass can be formed into fibers for insulation and acoustical parts using the centrifugal rotary process (vertical and horizontal), or blowing and flame processes. It can also be drawn into continuous and staple fibers.
The material of the invention differs from other high temperature glasses in that, the fibers of the invention differ from prior art in that the material of the invention has good resistance to devitrification at the forming temperature, and requires lower processing energy than other high temperature fibers .
The molten glass may also be formed into fibers on a conventional drawing wheel, at speeds up to 12,000 feet per minute at temperatures between 2,400°F to about 2,900°F. Speeds between about 3,000 to about 10,000 feet per minute are preferable in order to provide optimum filament properties. Fibers may be drawn from about 9 microns to about 14 microns in diameter. Diameters of about 9 microns are preferred. Fibers were produced using the centrifugal, blowing and flame processes.
In this research work, resultant fibers were collected on a metal conveyor, and maintained thereon during the rest of the manufacture process.
Compositions according to the present invention provide a reduction of cost of approximately 20% when compared to other high temperature fibers, because of the use of less expensive raw materials, and lower energy requirements in processing them into glass fibers. In addition, it has been determined that less binder is required than in known, 'commercially available compositions due to the improved surface condition and high strength off the fibers. Insulation fiber diameters may range from about
0.5 to 5 microns. All of the above processes may be utilized tomanufacture glass fibers in the above noted diameter range .
In the course of development research, it has been postulated that the results obtained are provided by the amorphous glass fibers being converted during the burn- through tests into a ceram glass which forms a fiber mat in which the fiber integrity is maintained, thus preventing high temperatures from penetrating the insulation blanket containing the fibers according to the invention.
Temperatures as high as 2,200°F are withstood", as in aircraft insulation blankets, for several hours.
The following typical batch blends were mixed anόl melted in a refractory furnace and the resultant glasses were successfully fiberized into continuous glass fibers:
TYPICAL BATCH BLENDS
Raw Materials Batc Weights
Silica Sand 24'3.86 249.33 251.35
Iron Oxide 35.75 26.15 22.31 Kaolin 94.92 97.15 98.09
Soda Ash 8.47 8.68 8.72
Dolomite Limestone 44.84 44.03 46.68
Titanium Dioxide 3.65 3.73 3.75
Manganese Oxide 0.90 1.0 1.25
Fibers according to the present invention, for insulation blankets, may have the following components having the following ranges of percentages:
COMPOSITIONAL RANGE Oxides Oxide Weight % sio2 10.23 to 81.81
A1203 2. 0. to 25.91
Na20 0 to 5.80 κ2o 0 to 5.70
CaO 3. 76 to 10.5
MgO 1. 84 to 10.5
Fe20+FeO 4. 64 to' 15.5 τio2 0 to 3.0
Zr02 0 to 5.0
MnO 0 to 6.0
Set forth Below are illustrative examples of exemplary embodiments of the present invention.
EXAMPLE 1
Oxides Weight Percent S i Oo 46.23
A12°3 25.91
Na20 2.40 κ2o 0.82
CaO 8.27
1Q gO 4.06
Fe203+FeO 10.22
TiO, 1.58
ZrO, 0.01
P2°5 0.28
15. MnO 0.23
EXAMPLE 2
Oxides Weight Percent sιo2 58.12
A1203 11.15
20. Na20 2.24 κ2o 0.76
CaO 7.71
MgO 3.78
Fe203+FeO 9.52
25 TiO, 1.48
ZrO« 4.77 p2°5 0.26 MnO 0.22 EXAMPLE 3
Oxides Weight Percent
Si02 62.95
A12°3 11.13
Na20 2.24 κ2o 0.76
CaO 7.70
MgO 3.77
Fe20 +FeO 9.51
TiO _, 1.47
ZrOr 0.01
P2°5 0.26
MnO 0.22
EXAMPLE 4
Oxides Weight Percent
Si02 53.69
A1203 13.84
Na20 2.79 κ2o 0.95
CaO 9.61
MgO 4.71
Fe203 +FeO 11.87 τio2 1.83
ZrO 0.08
P2°5 0.32 MnO 0.27 EXAMPLE 5
Oxides Weight Percent sio2 55.25
A12°3 18.25
Na20 2.30 κ2o 1.80
CaO 8.38
MgO 3.97
Fe203+Fe0 8.50
TiO, 1.09
ZrO, 0.31
P2°5 0.20
MnO 0.18
EXAMPLE 6
Oxides Weight Percent
Si02 67.55
Al2°3 9.76
Na20 1.96 κ2o 0.67
CaO 6.74
MgO 3.30
Fe203+FeO 8.32
TiO, 1.28
ZrO, 0.01
P2°5 0.22
MnO 0.19 EXAMPLE 7
Oxides Weight Percent
Si02 70.02
A1203 10.14 a20 2.03 κ2o 0.01
CaO 6.53
MgO 4.26
Fe203+FeO 5.26
TiO, 1.33
Zr02 0 P2°5 0
MnO 0
Research and testing after the filing of : the inventor' s original application have determined that glass fibers wherein substitution for deleted respective oxides in certain glass fiber compositions defined in the original application, provide improved properties and excellent results. Glass fibers were utilized wherein certain deletions of respective oxides were detected and/or new oxides were added to enhance glass fiber properties, such as enhanced moisture resistance, acoustical properties, and strength. It was determined that these oxides may be substituted for or used in combination with certain oxides specified in the inventor's parent application. These newly-utilized oxides include lithium oxide (Li„0) and boron oxide (B_0_) . It was determined that calcium oxide, sodium oxide, potassium oxide, and magnesium oxide may be replaced or utilized in conjunction with either Li20 or B203, and further that iron should preferably be present in the form of Fe„0_+Fe0. Minor oxides identified in the claims, are in small amounts normally resulting from impurities in raw material^., and do not affect desired properties.
In the research and testing, burn-through tests were conducted utilizing Federal Aviation Authority prescribed burn-through test equipment. • Blankets comprising fibers according to the present invention prevented burn- through for periods of several hours, typically 7 hours or more and up to 12 hours in some instances. Batch burn-through temperatures up to about 2,300° were maintained and achieved for extended periods of time. In the research and testing, fiber insulation blankets were utilized which were fabricated of fibers manufactured in the following compositional ranges:
COMPOSITIONAL RANGE
Oxides Oxide Weight %
SiO, 49 to 76
A12°3 2 to 23
B2°3 0 to 9
Li20 0 to 9
Na20 0 to 12 κ2o 0 to 6
CaO 3 to 15 MgO 2 to 15
Fe203+FeO 1 to 18 TiO 0 to 4
P2°5 0 to 4 Particular respective compositions within the above compositional range are defined in the accompanying claims.
In addition to the foregoing, the research and testing further demonstrated that other less expensive raw materials may be substituted or utilized in conjunction with originally disclosed raw materials. These raw materials include boric acid, borax, basalt, cullet, dolime, lithium carbonate, and colemanite. Set forth below are typical batch blends that were mixed and melted in a refractory furnace, the resultant glasses being successfully fiberized into continuous insulation glass fibers.
TYPICAL BATCH BLENDS
Raw Materials Batch Weighbs
Batch Batch Batch Batch Batch Batch Batch No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7
Silica Sand 246.72 203.99 174 00 176.64 135.39 200.18 211.92
Iron Oxide 30.56 5.34 36 76 37.94 24 62 36.57 31.12
Alumina Hydrate 35.24 * » 81 96 83.56 • • • • •
Kaolin 62.66 . 73 48 108.67 95.40
Colemanite • • . 21.32
Boric Acid • • 14 84 • •
Borax 3.74 • * • • •
Soda Ash 10 92 • * 4 84 5.08 • * 3.56
Potash 3 68 • • » • * *
Lithium Carbonate • • • • • • • • 17.04
Dolomite Limestone 72 88 • • 87 64 75.92
Dolime • 26.20 . • • 25 68 38.17 40.96
Titanium Dioxide • 2.08 • • * • 3.77 • •
Basalt * 150.00 • • • 150 .00. • • • •
Cullet 11 t* 44 83 66.63 • *
Set forth below are illustrative examples of the later developed embodiments of the invention.
EXAMPLE 8
Oxides Weight Percent sio2 67.55
A1203 9.76 Na20 0.67 κ2o 1.96
CaO 6.74
10, MgO 3.30
Fe203+FeO 8.32
Ti0 1.28
ZrO, 0.01
P2°5 0.22
15 MnO 0.19
■EXAMPLE 9
Oxides Weight Percent sιo2 68.00
A1203 9.06
20. B2°3 2.01
Na20 2.53 κ2o 0.42
CaO 6.23
MgO 3.06
25 Fe203+FeO 7.70
TiO, 1.19 EXAMPLE 10
O ides We:ight Percent sιo2 67, .36
A12°3 9, .76
Li20 2, .86
Na20 1, .00
CaO 5, .28
MgO 3, .80
Fe203+FeO 8 .46
TiO, 1, .48
EXAMPLE 11
Oxide s Weight Percent
A1203 2, .50
Na20 13, .00
B2°3 6, .00
CaO 6 .70
MgO 1 .85
Fe203 +FeO 4 .01
TiO, 0 .70 EXAMPLE 12
Oxides Weight Percent
SiO, 68.00
A12°3 2.50
Na2° 13.00
B2°3 6.00
CaO 6.70
MgO 2.71
Fe203+FeO 1.00
TiO, 1.09
It will be understood that various- changes and modif cations may be made from the preferred embodiments discussed above without departing from the scope of the present invention, which is established by the following claims and equivalents thereof.

Claims

Claims
1. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiOp in an amount ranging from about 46.0 to about 71.0 weight percent,
Al-,0., in an amount ranging from about 9.0 to about 26.0 weight percent,
Na„0 in an amount ranging from about 0 to about 5.80 weight percent, κ?0 in an amount ranging from about 0 to about
5.70. weight percent,
CaO in an amount ranging from about 3.76 to about 10.5 weight percent,
MgO in an amount ranging from about 1.84 to about 10..5 weight percent,
Fe?0.-,+FeO in an amount ranging from about 4.64 to about 15.5 weight percent, and
TiO„ in an amount ranging from about 0.72 to about 3.0 weight percent.
2. The batch blend of Claim 1, wherein the resulting composition is essentially free of N ?0 and 2o.
3. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiO^ in an amount of about 46.23 weight percent, Al„0-j in an amount of about 25.91 weight percent,
Na O in an amount of about 2.40 weight percent,
K?0 in an amount of about 0.82 weight percent, CaO in an amount of about 8.27 weight percent, MgO in an amount of about 4.06 weight percent, Fe„O + eO in an amount of about 10.22 weight percent,
TiO? in an amount of about 1.58 weight percent, ZrO„ in an amount of about Q.01 weight percent, P20-. in an amount of about 0.28 weight percent, and
MnO in an amount of about 0.23 weight percent.
4. The batch blend of Claim 3, wherein the resulting composition is essentially free of ZrO?.
5. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
Si02 in an amount of about 61.03 weight percent, Al„03 in an amount of about 11.71 weight percent, Na„0 in an amount of about 2.35 weight percent, K«0 in an amount of about 0.80 weight percent, CaO in an amount of about 8.10 weight percent, MgO in an amount of about 3.97 weight percent, Fe20_+FeO in an amount of about 9.99 weight percent,
Ti02 in an amount of about 1.55 weight percent, Zr02 in an amount of about 0 weight percent, P„0-. in an amount of about 0.27 weight percent, and
MnO in an amount of about 0.23 weight percent.
6. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
Si02 in an amount of about 64.95 weight percent, Al„0._ in am amount of about 11.13 weight percent,
N 20 in an amount of about 2.24 weight percent, K„0 in an amount of about 2.24 weight percent, CaO in an amount of about 3.76 weight percent, MgO in an amount of about 3.77 weight percent, Fe„0^+FeO in an amount of about 9.51 weight percent,
Ti0 in an amount of about 1.47 weight percent ZrO„ in an amount of about 0.01.weight percent, PoO-. in an amount of about 0.70 weight percent, and
MnO in an amount of about 0.22 weight percent.
7. The batch blend of Claim 6, wherein the resulting composition is essentially free of ZrΘ .
8. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiO? in an amount of about 53.69 weight percent, Al„0-« in an amount of about 13.84 weight percent, Na_0 in an amount of about 2.79 weight percent, K„0 in an amount of about 0.95 weight percent, CaO in an amount of about 9.61 weight percent, MgO in an amount of about 4.71 weight percent, Fe„0-,+FeO in an amount of about 11.87 weight percent,
TiO? in an amount of about 1.83 weight percent, Zr02 in an amount of about 0 weight percent, P O-. in an amount of about 0.38 weight percent, and
MnO in an amount of about 0.33 weight percent.
9. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiO„ in an amount of about 55.25 weight percent, A1„0_ in an amount of about 18.25 weight percent, Na„0 in an amount of about 2.30 weight percent, K?0 in an amount of about 1.80 weight percent, CaO in an amount of about 8.38 weight percent, MgO in an amount of about 3.97 weight percent, Fe 0-,+FeO in an amount of about 8.50 weight percent,
Ti02 in an amount of about 1.09 weight percent, Zr02 in an amount of about 0.31 weight percent, P205 in an amount of about 0.20 weight percent, and
MnO in an amount of about 0.18 weight percent.
10. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiO„ in an amount of about 67.55 weight percent, Al20_ in an amount of about 9.76 weight percent,
Na 20 in an amount of about 1.96 weight percent, „0 in an amount of about 0.67 weight percent, CaO in an amount of about 6.74 weight percent, MgO in an amount of about 3.30 weight percent, Fe„0-.+FeO in an amount of about 8.32 weight percent,
TiO„ in an amount of about 1.28 weight percent, Z-rO„ in an amount of about 0.01 weight percent, PpOp. in an amount of about 0.22 weight percent, and
MnO in an amount of about 0.19 weight percent.
11. The batch blend of Claim 10, wherein the resulting composition is essentially free of ZrO?.
12. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiO„ in an amount of about 70.02 weight percent, Al O in an amount of about 10.14 weight percent, Na„0 in an amount of about.2.03 weight percent, K-0 in an amount of about 0.01 weight percent, CaO in an amount of about 6.53 weight percent, MgO in an amount of about 4.26 weight percent, Fe„Oo+FeO in an amount of about 5.26 weight percent,
TiO„ in an amount of about 1.33 weight percent, ZrO? in an amount of about 0 weight percent,
P20_. in an amount of about 0 weight percent, and
MnO in an amount of about 0 weight percent.
13. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
Si02 in an amount of about 46.47 weight percent, Al2Oo in an amount of about 25.91 weight percent, Na„0 in an amount of about 2.41 weight percent, K„0 in an amount of about 0.95 weight percent, CaO in an amount of about 8.31 weight percent, MgO in an amount of about 4.08 weight percent, e20^+FeO in an amount of about 10.27 weight percent, and
Ti0 in an amount of about 1.60 weight percent.
14. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
Si02 in an amount of about 66.92 weight percent, Al_0 in an amount of about 11.42 weight percent, a20 in an amount of about 2.59 weight percent, K?0 in an amount of about 2.59 weight percent, CaO in an amount of about 3.81 weight percent, MgO in an amount of about 4.01 weight percent, Fe203+FeO in an amount of about 8.66 weight percent, and
Ti02 in an amount of about 0.72 weight percent.
15. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiO? in an amount of about 55.50 weight percent, Al„0_ m an amount of about 18.33 weight percent, Na„0 in an amount of about 2.31 weight percent, K 0 in an amount of about 1.81 weight percent, CaO in an amount of about 8.42 weight percent, MgO in an amount of about 3.99 weight percent, Fe203+FeO in an amount of about 8.54 weight percent, and
Ti02 in an amount of about 1.10 weight percent.
16. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
Si02 in an amount of about 67.83 weight percent, Al2Q3 in an amount of about 9.80 weight percent, Na20 in an amount of about 1.97 weight percent, K 0 in an amount of about 0.67 weight percent, CaO in an amount of about 6.77 weight percent, MgO in an amount of about 3.31 weight percent, Fe2'0 +FeO in an amount of about 8.36 weight percent, and
TiO„ in an amount of about 1.29 weight percent.
17. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
Si0 in an amount of about 70.31 weight percent, Al„0_ in an amount of about 10.18 weight percent, Na?0 in an amount of about 2.03 weight percent, K20 in an amount of about 0.01 weight percent, CaO in an amount of about 6.55 weight percent, MgO in an amount of about 4.27 weight percent,
10. Fe203+FeO in an amount of about 5.28 weight percent, and
Ti0 in an amount of about 1.37 weight percent.
18. The blend according to Claim 13, wherein the batch is substantially free of Ti02 and is resistant to heat and fire for a substantial period of at least three hours to prevent burn-thrqugh by the conversion of at least a portion of the fibers into a fiber mat of ceram glass.
19. The blend according to Claim 14, wherein the batch is substantially free of Ti02 and is resistant to heat and fire for a substantial period of at least three hours to prevent burn-through by the conversion of at least a portion of the fibers into a fiber mat of ceram glass.
20. The blend according to Claim 17, wherein the batch is substantially free of Ti02 and is resistant to heat and fire for a substantial period of at least three hours to prevent burn-through by the conversion of at least a portion of the fibers into a fiber mat of ceram glass.
21. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
Si02 in an amount ranging from about 49.0 to about 76.0 weight percent,
B„03 in an amount ranging from about 0 to about 9 weight percent,
Li„0 in an amount ranging from about 0 to about 9 weight percent, A1„0_ in an amount ranging from about 2.0 to about 26.0 weight percent,
Na20 in an amount ranging from about 0 to about 12. Q weight percent,
K„0 in an amount ranging from about 0 to about 6.0 weight percent,
CaO in an amount ranging from about 3.0 to about 15.0 weight percent,
MgO in an amount ranging from about 2.0 to about 15.0 weight percent, Fe„03+FeO in an amount ranging from about 1.0 to about 18.0 weight percent,
Ti02 in an amount ranging from about 0 to about 4.0 weight percent, and
P205 in an amount ranging from about Q to about 4.0 weight percent.
22. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
Si0„ in an amount of about 67.55 weight percent, Al„03 in an amount of about 9.76 weight percent, Na?0 in an amount of about 0.67 weight percent, B„03 in an amount of about 1.96 weight percent, CaO in an amount of about 6.74 weight percent, MgO in an amount of about 3.30 weight percent, Fe„0-.+FeO in an amount of about 8.32 weight percent,
TiO„ in an amount of about 1.28 weight percent, Zr0 in an amount of about 0.01 weight percent, P?0_. in an amount of about 0.22 weight percent, and
MnO in an amount of about Q.19 weight percent.
23. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiO„ in an amount of about 67.55 weight percent, Al„0_ in an amount of about 9.76 weight percent, Na„0 in an amount of about 0.67 weight percent, Li?0 in an amount of about 1.96 weight percent, CaO in an amount of about 6.74 weight percent, MgO in an amount of about 3.30 weight percent, Fe203+FeO in an amount of about 8.32 weight percent,
Ti0 in an amount of about 1.28 weight percent, Zr02 in an amount of about 0.01 weight percent, P205 in an amount of about 0.22 weight percent, and
MnO in an amount of about 0.19 weight percent.
24. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiO„ in an amount of about 67.55 weight percent, A1„03 in an amount of about 9.76 weight percent,
Na 20 in an amount of about 0.67 weight percent,
K„0 in an amount of about 1.96 weight percent, CaO in an amount of about 6.74 weight percent, MgO in an amount of about 3.30 weight percent,° Fe 0_+FeO in an amount of about 8.32 weight percent,
Ti02 in an amount of about 1.28 weight percent, ZrO„ in an amount of about 0.01 weight percent, P20-. in an amount of about 0.22 weight, percent,5 and
MnO in an amount of about 0.19 weight percent.
25. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
Si02 in an amount of about 49.0 weight percent, Al„0_ in an amount of about 23.0 weight percent, B20_ in an amount of about 2.35 weight percent, Na20 in an amount of about 1.04 weight percent, CaO in an amount of about 8.31 weight percent, MgO in ah amount of about 4.08 weight percent,Q e 0 + eO in an amount of about 10.27 weight percent, and
Ti02 in an amount of about 1.59 weight percent.
26. A batch blend to 'produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiO„ in an amount of about 67.36 weight percent, A1„03 in an amount of about 9.76 weight percent, Li„0 in an amount of about 2.86 weight percent, Na„0 in an amount of about 1.00 weight percent, CaO in an amount of about 5.28 weight percent, MgO in an amount of about 3.80 weight percent, Fe203+FeO ih an amount of about 8.46 weight percent, and
Ti02 in an amount of about 1.48 weight percent.
27. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
Si02 in an amount of about 65.16 weight percent, A1„0_ in an amount of about 11.18 weight percent,
B„0 in an iamount of about 3.01 weight percent, CaO in an amount of about 7.14 weight percent, MgO in an amount of about 3.99 weight percent, Fe20_+Fe0 in an amount of about 8.95 weight Q percent, and
Ti02 in an amount of about 0.57 weight percent.
28. A batch blend to produce a. glass composition useful for forming glass fibers of high, heat resistance, comprising:
Si02 in an amount of about 56. Ol weight percent,
Al „0. in an amount of about 13.92 weight percent,
B«0 in an amount of about 4.01 weight percent, Na„0 in an amount of about 2.92 weight percent, K 0 in an amount of about 0.96 weight percent, CaO in an amount of about 8.40 weight percent, Fe203+FeO in an amount of about 11.94 weight percent, and
Ti02 in an amount of about 1.84 weight percent.
29. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiO„ in an amount of about 66.51 weight percent, Al„0_ in an amount of about 9.34 weight percent, Li?0 in an amount of about 3.41 weight percent, Na„0 in an amount of about 2.81 weight percent, CaO in an amount of about 6.41 weight percent, MgO in an amount of about 2.99 weight percent, and
Fe 0,+PeO in an amount of about 8.53 weight percent.
30. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistahce, comprising:
Si02 in an amount of about 68.00 weight percent, A1?0 in an amount of about 9.06 weight percent,
B 03 in an amount of about 2.01 weight percent, Na„0 in an amount of about 2.33 weight percent, K?0 in an amount of about 0.42 weight percent, CaO in an amount of about 6.23 weight percent,° MgO in an amount of about 3.06 weight percent,
Fe„03+FeO in an amount of about 7.70 weight percent, and
Ti0 in an amount of about 1.19 weight percent.
31. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
Si0„ in an amount of about 65.24 weight percent, AlpO— in an amount of about 2.50 weight percent,
B„03 in an amount of about 6.00 weight percent, Na O in an amount of about 13.00 weight percent, CaO in an amount of about 6.70 weight percent, MgO in an amount of about 1.85 weight percent, Fe„0_+FeO in an amount of about 4.01 weight percent, and
TiO„ in an amount of about 0.70 weight percent.
32. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiO„ in an amount of about 67.50 weight percent, Al„0_ in an amount of about 9.34 weight percent, Li„0 in an amount of about 2.31 weight percent, K„0 in an amount of about 0.81 weight percent, CaO in an amount of about 8.41 weight percent, MgO in an amount of about 2.00 weight percent, Fe„03+FeO in an amount of about 8.53 weight percent, and
Ti02 in an amount of about 1.10 weight; percent.
33. A batch blend to produce a glass composition useful fo forming glass fibers of high heat resistance, comprising:
Si02 in an amount of about 46.47 weight percent, A1?03 in an amount of about 25.91 weight percent, B20_ in an amount of about 2.41-: -weight percent, Na„0 in an amount of about 2.55 weight percent, CaO in an amount of about 8.31 weight percent, MgO in an amount of about 4.08 weight percent, and
Fe„03+FeO in an amount of about 10.27 weight percent,
34. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
Si02 in an amount of about 66.92 weight percent, lpO- in an amount of about 11.42 weight percent,
Na_0 in an amount of about 2.59 weight percent, B203 in an amount of about 4.24 weight percent, CaO in an amount of about 4.02 weight percent, MgO in an amount of about 0.81 weight percent, and
Fe„0_+FeO in an amount of about 10.00 weight percent.
35. A batch blend to produce a glass composition useful for forming glass fibers of high heat resistance, comprising:
SiO„ in an amount of about 70.31 weight percent, Al„03 in an amount of about 8.30 weight percent, Na?0 in an amount of about 2.03 weight percent, B„03 in an amount of about 1.Q1 weight percent, CaO in an amount of about 6.55 weight percent, MgO in an amount of about 3.27 weight percent, and e203+FeO in an amount of about 8.53 weight percent.
EP04809759A 2003-09-19 2004-09-15 High temperature glass fiber insulation Withdrawn EP1704124A4 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/667,179 US6998361B2 (en) 2002-03-04 2003-09-19 High temperature glass fiber insulation
PCT/US2004/030381 WO2005033029A2 (en) 2002-03-04 2004-09-15 High temperature glass fiber insulation

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EP1704124A2 true EP1704124A2 (en) 2006-09-27
EP1704124A4 EP1704124A4 (en) 2008-03-19

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5962354A (en) * 1996-01-16 1999-10-05 Fyles; Kenneth M. Compositions for high temperature fiberisation
EP1086930A1 (en) * 1998-04-14 2001-03-28 Nitto Boseki Co., Ltd. Glass fiber having low dielectric constant and woven fabric of glass fiber made therefrom
US20010008864A1 (en) * 1996-10-16 2001-07-19 Shinichi Tamura Glass fiber of low permittivity
WO2003076354A1 (en) * 2002-03-04 2003-09-18 Glass Incorporated High temperature glass fiber insulation

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5962354A (en) * 1996-01-16 1999-10-05 Fyles; Kenneth M. Compositions for high temperature fiberisation
US20010008864A1 (en) * 1996-10-16 2001-07-19 Shinichi Tamura Glass fiber of low permittivity
EP1086930A1 (en) * 1998-04-14 2001-03-28 Nitto Boseki Co., Ltd. Glass fiber having low dielectric constant and woven fabric of glass fiber made therefrom
WO2003076354A1 (en) * 2002-03-04 2003-09-18 Glass Incorporated High temperature glass fiber insulation

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of WO2005033029A2 *

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