EP1673583B1 - Charge air / coolant cooler - Google Patents
Charge air / coolant cooler Download PDFInfo
- Publication number
- EP1673583B1 EP1673583B1 EP04790215.0A EP04790215A EP1673583B1 EP 1673583 B1 EP1673583 B1 EP 1673583B1 EP 04790215 A EP04790215 A EP 04790215A EP 1673583 B1 EP1673583 B1 EP 1673583B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- charge air
- coolant
- profile
- strips
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/03—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0062—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by spaced plates with inserted elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/03—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
- F28D1/0366—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits the conduits being formed by spaced plates with inserted elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/008—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
- F28D2021/0082—Charged air coolers
Definitions
- the invention relates to a charge air / coolant radiator in packaged construction according to the preamble of claim 1.
- a charge air / coolant radiator was by the DE-A 196 51 625 the applicant known.
- Intercoolers in so-called package design are used in particular for large engines, the charge air is cooled by a liquid coolant. These intercoolers are manufactured and soldered in Ganzaluminiumbauweise, with a parallelepiped radiator block and the associated connecting pieces for the charge air and the coolant are made separately.
- the cooler block consists of a plurality of stacked sheets, between which bars are arranged to form flow channels and for spacing. The finished stacked block is then soldered in a soldering oven.
- the flow channels for the charge air have inside corrugated ribs or turbulence inserts, to improve the heat transfer and to increase the internal pressure resistance.
- the cooling channels have a smaller flow cross section than the charge air ducts and are limited by intermediate strips and outer end strips.
- the intermediate and end regions of the cooling channels which are designed in particular as strips, are provided with a groove profile on their coolant sides.
- this groove profile results in a rounding of the rectangular cross-section on the narrow side.
- a construction method is made possible by using profiled bars, can be used in the case of simple components such as sheets and strips.
- a one-piece design of the cooling channels according to another embodiment provides the advantage of a simple construction with a small number of items.
- the groove profile has a parabolic cross section, which is bounded on both sides by profiled strips, which are soldered to the adjacent sheet metal.
- This cross section represents a compromise in terms of strength and flow.
- the groove profile has a V-shaped cross-section, d. H. a certain manufacturing simplification compared to the parabolic profile.
- the profile of an intermediate strip is formed approximately as an H-profile, d. H. with approximately U-shaped indentations on each coolant side.
- Fig. 1 shows a section of a radiator block completely not shown with charge air ducts 1 and transverse to these cooling channels 2, which are formed by mutually parallel plates 3.
- the charge air ducts 1 are traversed by charge air in the direction of the arrow LL and, as a rule, have corrugated ribs, not shown here but known from the prior art.
- the outer cooling channels 2 are formed on the one hand by adjacent sheets 3 and on the other hand by a respective end strip 4 and one intermediate strip 5 each. Further, arranged inside, not shown cooling channels 2 are limited only by intermediate strips 5.
- the intermediate strips and the end strips are formed as profile bars 4, 5 and each have on their coolant side, which is the wetted by the coolant side, a groove 7 and a groove 8, ie extending in the longitudinal direction of the strips groove profiles.
- the cooling channels 2 are thus slightly rounded at their narrow sides, whereby the wetted circumference of the channel cross-section increases and a uniform heat input from the side of the charge air ducts 1 takes place.
- the profile bars 4, 5 are as usual soldered to the sheets 3 and can be preferably prepared as extruded profiles.
- Fig. 2 shows a detailed representation of the end strip 4, which has the groove profile 7 only on one side, ie the coolant side.
- the flat side 4a is soldered.
- Fig. 3 shows an individual view of the intermediate strip 5, which has two groove profiles 8 on opposite coolant sides.
- the flat side 5a is soldered.
- Fig. 4 shows a detail X from Fig. 1 , ie the profiled bar 5 shown halfway with the approximately parabolic groove profile 8, which is laterally bordered by two rounded profile strips 9, 10, which in turn are soldered to the sheets 3.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Description
Die Erfindung betrifft einen Ladeluft/Kühlmittel-Kühler in Paketbauweise nach dem Oberbegriff des Patentanspruches 1. Ein derartiger Ladeluft/Kühlmittel-Kühler wurde durch die
Ladeluftkühler in so genannter Paketbauweise werden insbesondere bei Großmotoren eingesetzt, wobei die Ladeluft durch ein flüssiges Kühlmittel gekühlt wird. Diese Ladeluftkühler werden in Ganzaluminiumbauweise hergestellt und verlötet, wobei ein quaderförmig ausgebildeter Kühlerblock und die zugehörigen Anschlussstutzen für die Ladeluft und das Kühlmittel getrennt hergestellt werden. Der Kühlerblock besteht aus einer Vielzahl von aufeinander geschichteten Blechen, zwischen denen Leisten zur Bildung von Strömungskanälen und zur Abstandshaltung angeordnet sind. Der fertig gestapelte Block wird dann in einem Lötofen gelötet. Die Strömungskanäle für die Ladeluft weisen im Inneren Wellrippen oder Turbulenzeinlagen auf, zur Verbesserung der Wärmeübertragung und zur Steigerung der Innendruckfestigkeit. Die Kühlkanäle weisen einen geringeren Strömungsquerschnitt als die Ladeluftkanäle auf und werden durch Zwischenleisten und äußere Abschlussleisten begrenzt. Die Wärmeübertragung zwischen Kühlmittel und Ladeluft erfolgt im Kreuzstrom, d. h. die Kühlmittel- und Ladeluftkanäle verlaufen senkrecht zueinander. Ein derartiger Ladeluftkühler wurde durch die o. g.
Ein ähnlicher Wärmeübertrager in Paketbauweise, ebenfalls ein Ladeluftkühler wurde durch die
Es ist Aufgabe der vorliegenden Erfindung, einen Kühlerblock der eingangs genannten Art derart zu verbessern, dass lokale Überhitzungen möglichst vermieden werden:It is an object of the present invention to improve a radiator block of the type mentioned in such a way that local overheating is avoided as possible:
Diese Aufgabe wird durch die Merkmale des Patentanspruches 1 gelöst. Erfindungsgemäß sind die insbesondere als Leisten ausgebildeten Zwischen- und Abschlussbereiche der Kühlkanäle auf ihren Kühlmittelseiten mit einem Rillenprofil versehen. Durch dieses Rillenprofil ergibt sich eine Ausrundung des Rechteckquerschnittes auf dessen Schmalseite.This object is solved by the features of
In den Eckbereichen von rechteckförmigen Kanalquerschnitten kann es unter Umständen zu örtlichen Überhitzungen kommen. Durch die erfindungsgemäße Ausrundung des Kanalquerschnittes mittels Rillenprofil wird eine solche Überhitzung vorteilhafterweise weitgehend vermieden.In the corner areas of rectangular channel cross sections, local overheating may occur. As a result of the rounding off of the channel cross section according to the invention by means of a groove profile, such overheating is advantageously largely avoided.
Durch das Rillenprofil ergeben sich einerseits vergleichmäßigte Strömungsverhältnisse im Kühlmittelkanal und andererseits eine thermische Entlastung an den kritischen Eckbereichen. Darüber hinaus wird die Wärmeeinleitung von dem heißen Gas in das im Kühlkanal strömende Kühlmittel auf eine größere Fläche verteilt. Damit wird auch ein lokales Sieden mit schädlicher Dampfblasenbildung des Kühlmittels vermieden.Due to the groove profile, on the one hand, uniform flow conditions in the coolant channel and, on the other hand, thermal relief at the critical corner regions result. In addition, the heat input from the hot gas into the coolant flowing in the cooling passage on distributed a larger area. This also prevents local boiling with harmful vapor bubble formation of the coolant.
Durch eine Stapelbauweise gemäß einer vorteilhaften Ausführungsform wird unter Verwendung von Profilstäben eine Bauweise ermöglicht, bei der auf einfache Bauteile wie Bleche und Leisten zurückgegriffen werden kann.By a stacked construction according to an advantageous embodiment, a construction method is made possible by using profiled bars, can be used in the case of simple components such as sheets and strips.
Eine einstückige Ausbildung der Kühlkanäle gemäß einer anderen Ausführung bewirkt den Vorteil einer einfachen Bauweise mit einer geringen Anzahl von Einzelteilen.A one-piece design of the cooling channels according to another embodiment provides the advantage of a simple construction with a small number of items.
Nach einer vorteilhaften Ausgestaltung der Erfindung weist das Rillenprofil einen parabelförmigen Querschnitt auf, welcher beiderseits von Profilleisten begrenzt wird, die mit dem benachbarten Blech verlötet sind. Dieser Querschnitt stellt einen festigkeitsmäßig und strömungstechnisch günstigen Kompromiss dar.According to an advantageous embodiment of the invention, the groove profile has a parabolic cross section, which is bounded on both sides by profiled strips, which are soldered to the adjacent sheet metal. This cross section represents a compromise in terms of strength and flow.
Nach einer weiteren vorteilhaften Ausgestaltung der Erfindung weist das Rillenprofil einen V-förmigen Querschnitt auf, d. h. eine gewisse fertigungstechnische Vereinfachung gegenüber dem Parabel-Profil.According to a further advantageous embodiment of the invention, the groove profile has a V-shaped cross-section, d. H. a certain manufacturing simplification compared to the parabolic profile.
Nach einer weiteren Ausgestaltung der Erfindung ist das Profil einer Zwischenleiste etwa als H-Profil ausgebildet, d. h. mit etwa U-förmigen Einbuchtungen auf jeder Kühlmittelseite.According to a further embodiment of the invention, the profile of an intermediate strip is formed approximately as an H-profile, d. H. with approximately U-shaped indentations on each coolant side.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird im Folgenden näher beschrieben. Es zeigen
- Fig. 1
- einen Ausschnitt eines Ladeluftkühlers,
- Fig. 2
- eine Abschlussleiste,
- Fig. 3
- eine Zwischenleiste und
- Fig. 4
- eine Einzelheit X aus
Fig. 1 .
- Fig. 1
- a section of a charge air cooler,
- Fig. 2
- a conclusion bar,
- Fig. 3
- an intermediate strip and
- Fig. 4
- a detail X out
Fig. 1 ,
Leichte Abwandlungen von dem in der Zeichnung dargestellten Rillenprofil, welches etwa einen parabelförmigen Querschnitt aufweist, sind möglich, z. B. als V-Profil oder als H-Profil.Slight modifications of the groove profile shown in the drawing, which has approximately a parabolic cross-section, are possible, for. B. as V-profile or as H-profile.
Claims (4)
- A charge air/coolant cooler of packet construction, in which cooling ducts (2) for a liquid coolant are arranged in first layers, and gas ducts (1) for a charge air which is to be cooled are arranged in second layers, in particular crosswise, wherein the cooling ducts (2) are formed respectively by two spaced apart wall regions (3) and by intermediate and terminating regions (4, 5), wherein the first and second layers are formed by alternating stacking above one another of plates (3) and intermediate and terminating strips, characterized in that at least one intermediate and terminating region has, on its side which is wettable by the coolant, a grooved profile (7, 8) running in longitudinal direction, wherein the intermediate and terminating strips are constructed as a profile bar having a grooved profile running in longitudinal direction.
- The charge air/coolant cooler according to one of the preceding claims, characterized in that the grooved profile has an approximately parabolic cross-section (8), which is bordered in particular by two profile strips (9, 10).
- The charge air/coolant cooler according to one of the preceding claims, characterized in that the grooved profile has a V-shaped cross-section.
- The charge air/coolant cooler according to one of the preceding claims, characterized in that intermediate strips have an approximately H-shaped cross-section.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL04790215T PL1673583T3 (en) | 2003-10-09 | 2004-10-08 | Charge air / coolant cooler |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10347677A DE10347677A1 (en) | 2003-10-09 | 2003-10-09 | Radiator block, especially for a charge air / coolant radiator |
PCT/EP2004/011278 WO2005036082A1 (en) | 2003-10-09 | 2004-10-08 | Cooler block, especially for a charge air cooler/coolant cooler |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1673583A1 EP1673583A1 (en) | 2006-06-28 |
EP1673583B1 true EP1673583B1 (en) | 2013-12-11 |
Family
ID=34399493
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04790215.0A Not-in-force EP1673583B1 (en) | 2003-10-09 | 2004-10-08 | Charge air / coolant cooler |
Country Status (6)
Country | Link |
---|---|
US (1) | US8689858B2 (en) |
EP (1) | EP1673583B1 (en) |
KR (1) | KR20070048640A (en) |
DE (1) | DE10347677A1 (en) |
PL (1) | PL1673583T3 (en) |
WO (1) | WO2005036082A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010046913A1 (en) | 2010-09-29 | 2012-03-29 | Hydac Cooling Gmbh | heat exchangers |
DE202011052186U1 (en) * | 2011-12-05 | 2013-03-06 | Autokühler GmbH & Co KG | heat exchangers |
KR101797370B1 (en) * | 2016-07-04 | 2017-12-12 | 두산중공업 주식회사 | Gas Turbine Blade |
EP3473961B1 (en) | 2017-10-20 | 2020-12-02 | Api Heat Transfer, Inc. | Heat exchanger |
FR3081984A1 (en) * | 2018-05-31 | 2019-12-06 | Valeo Systemes Thermiques | COLLECTOR BOX AND CORRESPONDING HEAT EXCHANGER |
US11221186B2 (en) * | 2019-07-18 | 2022-01-11 | Hamilton Sundstrand Corporation | Heat exchanger closure bar with shield |
Family Cites Families (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2899177A (en) * | 1959-08-11 | Method of making same | ||
US3262496A (en) * | 1964-06-26 | 1966-07-26 | United Aircraft Corp | Heat exchanger construction |
US3517731A (en) | 1967-09-25 | 1970-06-30 | United Aircraft Corp | Self-sealing fluid/fluid heat exchanger |
US3486489A (en) * | 1968-02-12 | 1969-12-30 | Modine Mfg Co | Oil cooler |
US3601185A (en) * | 1969-11-04 | 1971-08-24 | United Aircraft Corp | Heat exchanger construction |
SE7509633L (en) * | 1975-02-07 | 1976-08-09 | Terence Peter Nicholson | DEVICE FOR FLAT HEAT EXCHANGER |
US4139054A (en) * | 1977-10-28 | 1979-02-13 | Sea Solar Power | Plate-fin heat exchanger |
US4276927A (en) * | 1979-06-04 | 1981-07-07 | The Trane Company | Plate type heat exchanger |
JPS61262593A (en) * | 1985-05-15 | 1986-11-20 | Showa Alum Corp | Heat exchanger |
DE3606334A1 (en) * | 1986-02-27 | 1987-09-10 | Autz & Herrmann Maschf | HEAT EXCHANGER ELEMENT |
JPH0539323Y2 (en) | 1987-05-29 | 1993-10-05 | ||
EP0336407B1 (en) | 1988-04-06 | 1993-03-03 | Elpag Ag Chur | Heat-exchanger |
DE3818413A1 (en) * | 1988-05-31 | 1989-12-07 | Autz & Herrmann Maschf | Heat exchanger |
DE19644586C2 (en) | 1996-10-26 | 2000-10-26 | Behr Industrietech Gmbh & Co | Finned tube block for a heat exchanger |
DE19651625A1 (en) | 1996-12-12 | 1998-06-18 | Behr Industrietech Gmbh & Co | Ribbed-tube heat exchange system for charging air cooling |
DE19900970A1 (en) * | 1999-01-13 | 2000-07-20 | Joachim Glueck | Heat sink device for semiconductor elements or electric motor has extruded lightweight metal base profile provided with projecting spaced cooling ribs |
JP2001041675A (en) | 1999-07-28 | 2001-02-16 | Mitsubishi Heavy Ind Ltd | Tube for heat exchanger and heat exchanger |
DE19963374B4 (en) * | 1999-12-28 | 2007-09-13 | Alstom | Device for cooling a flow channel wall surrounding a flow channel with at least one rib element |
JP4109444B2 (en) * | 2001-11-09 | 2008-07-02 | Gac株式会社 | Heat exchanger and manufacturing method thereof |
US6520252B1 (en) * | 2001-12-21 | 2003-02-18 | Hamilton Sundstrand | Heat exchanger assembly with core-reinforcing closure bars |
DE20208748U1 (en) | 2002-05-31 | 2003-10-02 | Autokuehler Gmbh & Co Kg | Heat exchanger comprises corrugated plates at right angles to each other, hot medium flowing through plates in one set while coolant flows through alternating plates with block profiles at ends |
-
2003
- 2003-10-09 DE DE10347677A patent/DE10347677A1/en not_active Withdrawn
-
2004
- 2004-10-08 WO PCT/EP2004/011278 patent/WO2005036082A1/en active Application Filing
- 2004-10-08 PL PL04790215T patent/PL1673583T3/en unknown
- 2004-10-08 KR KR1020067006781A patent/KR20070048640A/en not_active Application Discontinuation
- 2004-10-08 US US10/574,846 patent/US8689858B2/en not_active Expired - Fee Related
- 2004-10-08 EP EP04790215.0A patent/EP1673583B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
EP1673583A1 (en) | 2006-06-28 |
US20070209785A1 (en) | 2007-09-13 |
DE10347677A1 (en) | 2005-05-04 |
KR20070048640A (en) | 2007-05-09 |
PL1673583T3 (en) | 2014-05-30 |
US8689858B2 (en) | 2014-04-08 |
WO2005036082A1 (en) | 2005-04-21 |
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