EP1645407A1 - Dispositif pour la production de bobines de material de calage - Google Patents

Dispositif pour la production de bobines de material de calage Download PDF

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Publication number
EP1645407A1
EP1645407A1 EP05012158A EP05012158A EP1645407A1 EP 1645407 A1 EP1645407 A1 EP 1645407A1 EP 05012158 A EP05012158 A EP 05012158A EP 05012158 A EP05012158 A EP 05012158A EP 1645407 A1 EP1645407 A1 EP 1645407A1
Authority
EP
European Patent Office
Prior art keywords
winding
machine according
machine
controller
strand
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP05012158A
Other languages
German (de)
English (en)
Other versions
EP1645407B1 (fr
Inventor
Reinhard Keller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pack Tiger GmbH
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to PL05012158T priority Critical patent/PL1645407T3/pl
Publication of EP1645407A1 publication Critical patent/EP1645407A1/fr
Application granted granted Critical
Publication of EP1645407B1 publication Critical patent/EP1645407B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/003—Filling medical containers such as ampoules, vials, syringes or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00—Multiple-step processes for making three-dimensional articles
    • B31D2205/0005—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0011—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
    • B31D2205/0058—Cutting; Individualising the final products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D2205/00—Multiple-step processes for making three-dimensional articles
    • B31D2205/0005—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
    • B31D2205/0076—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads involving particular machinery details
    • B31D2205/0088—Control means

Definitions

  • the invention relates to a machine for producing upholstery-like packaging material from a single or multi-ply paper web.
  • a machine is known from WO-A-00/07808 and WO-A-99/36252, respectively.
  • the invention has for its object to improve the known machine so that it can be used at low cost production for various applications.
  • the inventively embodied machine includes a simplified drive device with a common drive shaft for driving the embossing device and the cutting device, which is led out of the housing and a winding device which is connected by means of a releasable coupling with the drive shaft.
  • Fig. 1 shows a machine for producing upholstery-like packaging material comprising a frame 1, a device 2 for forming the paper web, arranged in a housing 3 device 4 for producing the cushion-like packaging material, a controller 5 and a winding device 6 for winding the contains cushion-like packaging material.
  • the frame 1 consists essentially of a frame 7, two side plates 8 designed as bearing plates, which are mounted free-standing on the frame and a table 9 which is fastened to the frame. On the frame 1 wheels 10 are mounted to move the machine.
  • an arrangement for feeding a preferably consisting of at least two paper layers of paper web 12 is arranged.
  • the arrangement comprises an axis 13 for a supply roll, a deflection roller 14 for the paper web and guide rollers 15, 16 for separating the paper layers.
  • the paper web forming means 2 comprises a funnel-shaped chute 21 which is connected to the housing 3 of the apparatus 4 and a middle paper guide 22 fixed to the table 9 and a lower paper guide 23 fixed to the frame 7.
  • the device 4 is shown greatly simplified in FIG. 2, inside the housing 3, a pillow block 41, a two-roller embossing device 42 connecting the paper layers in the central area to a padding strand, a cutting device 45 for cutting the padding strand, and a drive device 46 having a drive shaft 47 are provided arranged to drive the embossing device 42 and the cutting device 45.
  • FIG. 2 also shows the drive shaft 47 is guided out of the housing 3 and connected by means of a mechanical coupling 48 and a detachable, electrically controllable coupling 54 with the winding device 6 for winding the upholstery strand.
  • the winding device 6 has a box 51, which is fixed at a distance to the housing 3, a winding unit 52 for the upholstery, a belt drive 53 which is connected to the drive shaft 47 and the electromagnetic clutch 54, the belt drive 53 with the winding unit 52nd combines.
  • the winding unit 52 comprises a flange 55 and a pipe 56 which is connected to the flange and has a smaller outer diameter than the flange 55.
  • a slot 57 for insertion the upholstery strand is formed in the pipe wall. The slot widens conically towards the outside of the tube to facilitate insertion of the pad string.
  • the winding device 6 is mounted on a carriage 71 which is provided with rollers 72 to move the winding device 6.
  • a holder 73 for the winding device 6 and a bearing 74 for the belt drive 53 is provided on the carriage 71.
  • the winding device 6 and the bearing 74 are fixed to a plate 75 which is connected to the holder 73.
  • FIG. 4 further shows, an arrangement 81 for aligning carriages 71 and frame 1 of the machine is provided.
  • the assembly comprises a rod 82 which is fixed to the table 9 of the frame 1 by means of a holder 83 and a guide member 84 which is fixed to the holder 83 of the carriage.
  • the car is locked by means not shown on the machine.
  • Fig. 5 shows a first embodiment of a controller, which is designed as a semi-automatic machine.
  • the controller 10 shown in Fig. 5 has in its interior a trained by means of a microprocessor and not shown control unit with a memory which controls both the drive motor as well as the cutting device of the machine.
  • the controller 10 shown in FIG. 5 has a main switch 12 and an emergency stop switch 14. Furthermore, a start button 16 is provided, with which after actuation of the main switch 12, an initialization of the controller 10 can be made so that it is ready for operation. In contrast, the entire machine is de-energized with the main switch 12 as well as the emergency stop switch 14. In addition, one is first selector switch 17 is provided, which has three switching positions O, CONT and winding.
  • the reference numeral 18 designates a button with a particular enlarged touch surface, which is used in the switching position 0 of the first selector switch 17 as an input means for the controller 10 to enter a desired cushion length.
  • the drive motor is started in a known manner and it begins the production of a paper pad.
  • a cutting operation is triggered and the drive motor is stopped, so that the time duration of the activation of the button 18 corresponds to a specific pad length.
  • the controller 10 is configured such that the pad length produced by actuation and release of the stylus 18 is automatically, i. automatically stored and without further keystroke in the memory of the controller and made available for further retrieval.
  • the time can be determined while the button 18 was kept pressed.
  • the revolutions of the drive motor or the like during this time can be determined by the controller, since these also correlate with the produced cushion length.
  • the controller retrieves the value stored in memory corresponding to the pad length just produced and produces another pad of that length ,
  • the controller 10 has a second selector switch 20, with which a plurality of memory locations in the memory of the controller 10 can be selected.
  • Each stored storage space is automatically stored, that is, depending on the position of the second selector switch 20, the automatically stored by the controller 10 length is stored either in a memory location I, in a storage space II or in a storage space III.
  • To retrieve these three pad lengths of the first selector switch 17 must be in the switching position 0 and only the second selector switch 20 can be set to the desired storage position. Subsequently, a brief tap of the button 18 is sufficient, so that the pad is produced in the desired length.
  • the first selector switch 17 in the switching position CONT and the second selector switch 20 in each stored cushion length I, II or III deliver to a allow continuous production of upholstery.
  • the continuous production is stopped.
  • the controller 10 shown in FIG. 5 further includes a sensor which detects the impending end of the paper web, the controller 10, in response to the sensor, generating a signal which temporarily suspends further operation of the machine, such that a new one arrives soon enough Paper web can be inserted into the machine.
  • a further switch 28 is provided on the controller 10, with which the sensor can be switched off.
  • controller 10 is provided with another sensor (not shown) provided between the drive wheel of the machine and the cutter, which directly scans the paper pad produced in this area. If a paper jam occurs in this area, the controller stops the drive motor so that the paper jam can be removed in a timely manner before the paper wedges in the machine.
  • a previously stored winding length I, II or III is selected with the second selector switch 20.
  • the electromagnetic clutch 54 is activated and at the same time set the operation of the machine as follows: By pressing the button 18, a predetermined cushion length is automatically generated and the drive device 46 is turned off, so that the free end of the upholstery strand can be manually inserted into the winding unit 52 and clamped in the slot 57. Thereafter, the coupling 54 and the drive means 46 are activated by a second actuation of the button 18, whereby automatically generates the selected and previously stored winding length and the padding produced is wound on the winding unit 52. Only then is the cutting device 45 activated and at the same time the electromagnetic clutch 54 and the drive device 46 are deactivated. Subsequently, the winding can be withdrawn laterally from the winding unit 52.
  • Fig. 6 shows a further embodiment of the invention, which corresponds in its basic functions of the embodiment of Fig. 5, but which is designed as a fully automatic machine. For this reason, the same reference numerals are used in the description for equivalent components.
  • the controller 40 shown in FIG. 6 in turn has a main switch 12, an emergency stop button 14 and a start button 16. As input means for starting and stopping the machine, a button 18 is again provided. In this respect, the training and the operation of the controller 40 are not different from the controller 10. Further, a selector switch 17 is provided which has three switch positions 0, CONT and WRAP. In addition, however, an input keyboard 45 and a display 90 are provided in the controller 40 with which, in the switching position 0 of the selector switch 17, further control functions can be retrieved. For example, 45 different operating modes can be programmed using the input keyboard.
  • Fig. 6 further four function keys 91, 92, 93, 94, with which various operating modes can be programmed.
  • the function keys 91, 92, 93 with different programs which each produce a certain number of paper pads of a certain length as soon as the release button 95 has been actuated.
  • Each of the function keys 91, 92, 93 can be assigned to such a program.
  • Keys 96, 97 and 98 are confirmation and clear keys, respectively, which can confirm, correct or erase an input during programming.
  • the remaining keys of the control panel shown in Fig. 3 are decimal number keys as well as a decimal point key and a minus key for a negative sign.
  • buttons 46, 48 and 50 are additionally provided in addition to the input keyboard 45, which are connected in parallel to the keys 91, 92 and 93 of the input keyboard 45. This makes it possible to increase the ease of use, since the structurally larger designed buttons 46 to 50 are much easier and faster to use than the relatively small buttons 91 to 93 of the input keyboard 45th
  • the single pad making key 18 and the keys 91 to 93 of the input keyboard 45 and also the keys 46, 48 and 50 are equal, i. Each of these buttons or keys can be operated consecutively, without the need to press another button of the controller in between or a program change switch must be activated.
  • various pre-programmed cushion lengths or assortments of pads, i. different padding length in a certain number be retrieved. It is also possible to program the control with the aid of the input keyboard 45.
  • a preset standard cushion length is displayed in the display 90, which can then be accessed by pressing the key 91 of the input keyboard 45 or by pressing the button 46.
  • controller 40 in addition to the input keyboard 45 in addition large-area mechanical Buttons 18 and 46 - 50 are provided, which are partially redundant, to allow a quick and safe operation of the machine.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Controlling Sheets Or Webs (AREA)
  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Sewing Machines And Sewing (AREA)
  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
  • Paper (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Replacement Of Web Rolls (AREA)
EP05012158A 2003-10-08 2005-06-06 Dispositif pour la production de bobines de material de calage Active EP1645407B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL05012158T PL1645407T3 (pl) 2003-10-08 2005-06-06 Maszyna do wytwarzania zwojów z poduszkopodobnego materiału opakowaniowego

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10346629A DE10346629A1 (de) 2003-10-08 2003-10-08 Steuerung für eine Maschine zur Herstellung von Papier-Polstern
PCT/EP2004/011224 WO2005035233A1 (fr) 2003-10-08 2004-10-07 Commande d'une machine servant a la production de rembourrages en papier

Publications (2)

Publication Number Publication Date
EP1645407A1 true EP1645407A1 (fr) 2006-04-12
EP1645407B1 EP1645407B1 (fr) 2006-11-22

Family

ID=34428218

Family Applications (2)

Application Number Title Priority Date Filing Date
EP04765878A Active EP1651426B1 (fr) 2003-10-08 2004-10-07 Commande d'une machine servant a la production de rembourrages en papier
EP05012158A Active EP1645407B1 (fr) 2003-10-08 2005-06-06 Dispositif pour la production de bobines de material de calage

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP04765878A Active EP1651426B1 (fr) 2003-10-08 2004-10-07 Commande d'une machine servant a la production de rembourrages en papier

Country Status (8)

Country Link
US (1) US8845502B2 (fr)
EP (2) EP1651426B1 (fr)
CN (1) CN100569503C (fr)
AT (2) ATE435112T1 (fr)
DE (2) DE10346629A1 (fr)
ES (2) ES2326890T3 (fr)
PL (1) PL1645407T3 (fr)
WO (1) WO2005035233A1 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202011110399U1 (de) * 2011-03-09 2013-11-26 Pett & Pett T.I.P GmbH Überwachungs- und Steuersystem für eine Imprägniereinrichtung
WO2017192503A2 (fr) * 2016-05-03 2017-11-09 Ranpak Corp. Procédé et machine de conversion de fardage
DE102018007549A1 (de) * 2018-09-24 2020-03-26 Sprick Gmbh Bielefelder Papier- Und Wellpappenwerke & Co. Antriebsmechanismus für einen Verpackungsmaterial-Strangwickler, Verpackungsmaterial- Strangwickler, gewickeltes Verpackungsmaterial-Polster und Verfahren zum Herstellen desselben
DE102019135612A1 (de) * 2019-12-20 2021-06-24 Sprick Gmbh Bielefelder Papier- Und Wellpappenwerke & Co. Verfahren und Vorrichtung zum Herstellen eines Verpackungsmaterialerzeugnisses

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4161298A (en) * 1978-04-11 1979-07-17 Daryl Davis Winding machine
WO1999021702A2 (fr) * 1997-10-27 1999-05-06 Ranpak Corp. Systeme de conversion en materiau de rembourrage et procede de fabrication d'une bobine de materiau de rembourrage
US6077209A (en) * 1990-10-05 2000-06-20 Ranpak Corp. Downsized cushioning dunnage conversion machine and cutting assemblies for use on such a machine
WO2004041527A1 (fr) * 2002-11-05 2004-05-21 Ranpak Corp. Systeme et procede permettant fabriquer une bande de matelassure enroulee

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3603216A (en) * 1970-02-09 1971-09-07 Arpax Co Method for producing cushioning dunnage
US4237776A (en) * 1978-06-02 1980-12-09 Ranpak Corporation Cushioning dunnage mechanism
US4174237A (en) * 1978-07-03 1979-11-13 International Paper Company Process and apparatus for controlling the speed of web forming equipment
US4619635A (en) * 1985-11-04 1986-10-28 Ranpak Corp. Automatic feed circuit for dunnage converter
DE3542923A1 (de) * 1985-12-04 1987-06-11 Windmoeller & Hoelscher Vorrichtung zum abtrennen von abschnitten von einer bahn durch quertrennschnitte entsprechend auf der bahn befindlichen druckmarken
US4922687A (en) * 1989-04-24 1990-05-08 Hewlett-Packard Company Automated packaging loose fill system
US5571067A (en) * 1993-11-19 1996-11-05 Ranpak Corp. Cushioning conversion machine including a length measuring device
US6179762B1 (en) * 1994-07-22 2001-01-30 Ranpak Corp. Cushioning conversion machine
US6524230B1 (en) * 1994-07-22 2003-02-25 Ranpak Corp. Packing material product and method and apparatus for making, monitoring and controlling the same
ATE319620T1 (de) 1994-07-22 2006-03-15 Ranpak Corp Vorrichtung und verfahren zum verpacken von gegenständen
ATE220989T1 (de) * 1998-01-17 2002-08-15 Reinhard Keller Vorrichtung und maschine zur herstellung von polsterartigem verpackungsmaterial
WO2000007808A1 (fr) 1998-08-04 2000-02-17 Reinhard Keller Dispositif pour amener des bandes de papier destinees a une machine servant a la production d'un materiau d'emballage du type rembourrage, et machine pourvue d'un tel dispositif
US6076764A (en) * 1998-10-30 2000-06-20 F.T. Acquisitions, L.P. Combination paper roll core and paper tube plug
US20030073558A1 (en) * 2001-10-15 2003-04-17 Bill Chesterson Machine and method for converting paper stock into dunnage

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4161298A (en) * 1978-04-11 1979-07-17 Daryl Davis Winding machine
US6077209A (en) * 1990-10-05 2000-06-20 Ranpak Corp. Downsized cushioning dunnage conversion machine and cutting assemblies for use on such a machine
WO1999021702A2 (fr) * 1997-10-27 1999-05-06 Ranpak Corp. Systeme de conversion en materiau de rembourrage et procede de fabrication d'une bobine de materiau de rembourrage
WO2004041527A1 (fr) * 2002-11-05 2004-05-21 Ranpak Corp. Systeme et procede permettant fabriquer une bande de matelassure enroulee

Also Published As

Publication number Publication date
DE502004009695D1 (de) 2009-08-13
US8845502B2 (en) 2014-09-30
CN100569503C (zh) 2009-12-16
EP1651426A1 (fr) 2006-05-03
US20080167171A1 (en) 2008-07-10
CN1867447A (zh) 2006-11-22
EP1645407B1 (fr) 2006-11-22
ES2326890T3 (es) 2009-10-21
ES2273301T3 (es) 2007-05-01
ATE345924T1 (de) 2006-12-15
EP1651426B1 (fr) 2009-07-01
ATE435112T1 (de) 2009-07-15
DE10346629A1 (de) 2005-05-19
WO2005035233A1 (fr) 2005-04-21
PL1645407T3 (pl) 2007-04-30

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