EP1606167A1 - Method of detecting and rejecting faulty cigarettes - Google Patents
Method of detecting and rejecting faulty cigarettesInfo
- Publication number
- EP1606167A1 EP1606167A1 EP04722483A EP04722483A EP1606167A1 EP 1606167 A1 EP1606167 A1 EP 1606167A1 EP 04722483 A EP04722483 A EP 04722483A EP 04722483 A EP04722483 A EP 04722483A EP 1606167 A1 EP1606167 A1 EP 1606167A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cigarettes
- cigarette
- sensors
- faulty
- channels
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/28—Control devices for cigarette or cigar packaging machines
- B65B19/30—Control devices for cigarette or cigar packaging machines responsive to presence of faulty articles, e.g. incorrectly filled cigarettes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S131/00—Tobacco
- Y10S131/907—Ejection or rejection of finished article due to detected or sensed condition
Definitions
- the present invention relates to a method of detecting faulty cigarettes, that is loose end cigarettes or cigarettes with improperly attached filter and rejecting only the faulty cigarettes from production line prior to packing cigarettes into packets.
- Defective cigarettes appear as early as while producing them on a cigarette making machine, however the defects may develop also during the transport between machines on a production line. It is the concern of a manufacturer to deliver only good quality cigarettes to the consumer and each manufacturer carries out quality control of all major cigarette parameters, such as loose end and/or filter presence. Most of feeding systems are equipped with approximately vertical channels of the width slightly bigger than the cigarette diameter, along which the cigarettes are gravitationally fed onto a plate, from where they are transfered to a cigarette packing machine. So far, various methods and devices have been used to eliminate defective cigarettes from production. For example, European patent No EP 0.086.107 discloses a device for testing and rejecting cigarettes comprising a set of sliding pushers, which are positioned by spring-type positioning elements.
- a tip of each pusher is put together with an opened end of a cigarette.
- Each pusher is covered with reflection surface, which is operated on by an appropriate detector equipped with an optical sensor.
- Pneumatic rejectors reacting to output signals from optical sensors are located under the pushers, thus a cigarette group inspected within one cycle of the packing machine feeding system operation is placed within operational zone of the rejectors in the next operational cycle. Detection of the cigarette loose end is realized mechanicaly, the pusher being inserted into the cigarette, and the insertion bigger than the optimum value is read by a detector, which sends a signal to an adequate rejector. However this device does not detect improperly attached filters.
- the measuring device emits a constant signal, the level of the signal being lower than the threshold value will cause the cigarette rejection at the moment when the defective cigarette while stepwise movement down is set in front of the rejector.
- the method has been modified as described in European patent No. EP 0.857.651.
- Cigarette testing method was presented, according to which fixed measuring devices were installed at selected level in front of cigarette opened ends, on the walls of channels feeding cigarettes gravitationally to a packing machine, each measuring device is equipped with two or more control sensors, and cigarettes are stopped successively in front of the measuring devices. Three consecutive phases of processing the signals received from control sensors are used.
- the first phase comprises receiving information about the position of the tested cigarette with reference to the measuring device.
- the second phase comprises measurement of the end filling of the cigarette located closest to the measuring device.
- the third phase comprises optimization of the signals sent from the control sensors to a controller, which in case of monitoring a signal of the value lower than the threshold value activates the rejector at the moment when the defective cigarette moving down gravitationally reaches the position in front of the mentioned device.
- All known methods of testing and rejecting the defective cigarettes at the inlet of a packing machine are based on a common rule that the cigarettes moving down gravitationally are inspected by fixed measuring devices which are mounted to the channel side walls, generating a signal activating at a certain moment rejection devices, which are also fixed to the said walls, located below the measuring devices.
- the distance between the trajectory and the bottom plate may be the same for all the channels and correspond with the same number of cigarettes located in the channels between the plate and the trajectory, or the distance may be not the same for all the channels and correspond with different number of cigarettes located in the channels between the bottom plate and the trajectory.
- the rejection of a defective cigarette always takes place in the same place, where the defective cigarette has been detected.
- the activities are executed independently for each feeding system, with use of a set of sensors and a rejecting device, which is autonomous for each feeding system.
- the activities can be executed for all feeding systems with use of one common set of sensors and a rejecting device.
- Detecting a cigarette loose end is executed with use of a sensor located close to a cigarette opened end and detecting improperly attached filter is executed with use of a sensor located close to a cigarette filter end, whereas both sensors are coupled and a cigarette is inspected at both ends simultaneously.
- the mentioned sensors may constitute photo-optical elements or elements operating within the blacklight, whereas the rejecting device constitutes a pneumatic nozzle.
- An advantageous solution comprises two pneumatic nozzles located on both sides of the movable sensor, whereas a defective cigarette is rejected always by the pneumatic nozzle following the movable sensor, irrespectively of the direction of the sensor movement.
- Rejection of a defective cigarette is delayed with respect to the detection moment that is a result of the time needed for replacement of the sensor with the rejecting device.
- two-stage aligning of cigarette ends is executed. The first stage is executed with use of an independent aligning element, and the second one is executed with use of an aligning mechanism, which is coupled with both the sensors and the rejecting device. At least one cycle of detecting and rejecting faulty cigarettes is executed between two consecutive cycles of transfering cigarettes from the bottom plate to the packing machine, whereas each next cycle of detecting and rejecting may be started only after filling the gap generated by the rejected cigarette with a cigarette delivered from the upper layer.
- Defective cigarettes detection and rejection cycles can be executed continuously, excluding the time of cigarettes dropping in channels by one layer.
- two reference elements are installed at the level of the sensors operation, one of the elements refers to features of a good quality cigarette and the other one refers to features of a faulty cigarette, whereas during the reciprocating movement the reference elements are inspected by the sensors.
- the reference elements constitute correspondingly a good quality cigarette and a faulty cigarette.
- fig.1 presents schematically a set of cigarette packing machine feeding systems with channels filled with cigarettes
- fig. 2 one of the feeding systems of fig. 1 in enlargement
- fig. 3 an alternative example of a feeding system with an arch-curved bottom plate and an adequate sensors movement trajectory
- fig. 4 horizontal projection of the system of fig. 2 as a section made on a plane at cigarette detection level at the beginning of the detection cycle
- fig. 5 system of fig. 4 during a detection cycle, after a defective cigarette has been rejected
- fig. 6 another example of the system shown in fig. 4 with use of reference elements.
- a cigarette packing machine feeding set for feeding cigarettes 1 is composed of four the same feeding systems 2, each having a number of approximately vertical channels 3 of the width D slightly bigger than the diameter d of cigarettes 1 shaped with vanes 4.
- the cigarettes 1 supplied from a hopper are arranged horizontally in such a position that the opened ends are placed on the side of the wall 5 that is perpendicular to the vanes 4.
- the cigarettes 1 move down gravitationally within the channels 3 towards the bottom plate 6 located below the wall 5, from which the cigarettes composing a layer are in cycles transfered to the packing machine.
- each wall 5 In lower part of each wall 5 a longitudinal opening 7 is made, its width is slightly bigger than the diameter d of cigarettes 1 and its length is bigger than total width of all channels 3 of the feeding system 2 measured in the plane of symmetry axis 8 of the hole 7.
- a sensor 9 detecting improperly attached filters 10 is installed, whereas on the side of the wall 5, a sensor 11 detecting loose ends of cigarettes 1 is installed.
- Sensors 9 and 11 are coupled and moved along the symmetry axis 8 with reciprocating movement, in direction marked with bolded arrow 12 and in reverse direction marked with dashed arrow 13.
- the gap generated by the rejected cigarette 15 becomes filled with a next cigarette 1 delivered from the upper layer, whereas this cigarette 1 can be inspected during the return movement of the detectors 9 and 11 together with the rejecting device 14 in the direction marked with dashed arrow 13, or during the returned operational movement executed for the same layer of cigarettes 1 in the direction marked with bolded arrow 12, and the defective cigarette 15 is always rejected by the nozzle following the movable sensor 9, irrespectively of the direction of the reciprocating movement.
- the bottom layer of cigarettes 1 placed on the plate 6 becomes displaced to the packing machine, and the level corresponding with the symmetry axis 8 of the hole 7 becomes occupied by next layer of cigarettes 1 , whereas the sensors 9 and 11 together with the rejecting device 14 begin the next reciprocating movement, in order to inspect the cigarettes 1 and reject defective cigarettes 15.
- two reference elements 17, 18 placed at the level of the symmetry axis 8 of the opening 7 at both ends of the feeding system 2 were used.
- the reference element 17 constitutes a good quality cigarette 1
- the reference element 18 constitutes a defective cigarette 15.
- the reference elements 17, 18 are inspected by sensors 9, 11 during the reciprocating movement cycle, whereas the values of reference signals received from the reference elements 17, 18 by sensors 9, 11 are verified by the control system during each reciprocating movement cycle.
- Such an alternative execution of the method allows controlling the correctness of the operation of sensors 9 and 11 by the control system.
- two-stage aligning of the ends of cigarettes 1 is executed. The first stage of aligning is executed with use of an independent aligning element (not shown), and the second stage is executed with use of an aligning mechanism 19, which is coupled with sensors 9 and 11 and the rejecting device 14.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL35931103 | 2003-03-24 | ||
PL359311A PL198557B1 (en) | 2003-03-24 | 2003-03-24 | Method for detection and rejection of sub-standard cigarettes |
PCT/PL2004/000020 WO2004085256A1 (en) | 2003-03-24 | 2004-03-22 | Method of detecting and rejecting faulty cigarettes |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1606167A1 true EP1606167A1 (en) | 2005-12-21 |
EP1606167B1 EP1606167B1 (en) | 2007-01-10 |
Family
ID=33095903
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04722483A Expired - Lifetime EP1606167B1 (en) | 2003-03-24 | 2004-03-22 | Method of detecting and rejecting faulty cigarettes |
Country Status (9)
Country | Link |
---|---|
US (1) | US7395641B2 (en) |
EP (1) | EP1606167B1 (en) |
JP (1) | JP2006521114A (en) |
CN (1) | CN1759038A (en) |
CA (1) | CA2515236A1 (en) |
DE (1) | DE602004004249T2 (en) |
ES (1) | ES2277247T3 (en) |
PL (1) | PL198557B1 (en) |
WO (1) | WO2004085256A1 (en) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
PL222270B1 (en) * | 2012-01-05 | 2016-07-29 | Int Tobacco Machinery Poland Spółka Z Ograniczoną Odpowiedzialnością | Method and system for ordering the waste rod-like elements |
CN103983648B (en) * | 2014-05-04 | 2016-05-11 | 重庆烟草工业有限责任公司 | Cigarette defects simulation device |
BR112019021015A2 (en) * | 2017-04-07 | 2020-05-05 | Int Tobacco Machinery Poland Sp Zoo | tobacco industry apparatus for rejecting rod-like articles from a mass flow of rod-like articles, method of rejecting defective rod-like articles from a mass flow of rod-like articles on a conveyor and system for determining the quality of rod-like articles in the tobacco industry |
PL238900B1 (en) * | 2017-12-20 | 2021-10-18 | Int Tobacco Machinery Poland Spolka Z Ograniczona Odpowiedzialnoscia | Device and method for rejection of defective rod-like articles from the mass flow of the tobacco industry rod-like articles |
CN109956076B (en) * | 2019-04-18 | 2021-04-16 | 湖北中烟工业有限责任公司 | Novel suction-blowing type waste cigarette removing device for GD packaging machine |
CN110508498B (en) * | 2019-08-28 | 2021-11-26 | 贵州大学 | Waste removing device for quality detection of exploded beads in exploded bead cigarette filter tip |
CN110403231B (en) * | 2019-08-28 | 2022-02-18 | 贵州大学 | System and method for detecting quality of blasting beads in blasting bead cigarette filter tip |
CN110496794B (en) * | 2019-08-28 | 2021-06-29 | 贵州大学 | Bead blasting quality detection control system and control method for bead blasting cigarette filter tip |
CN111731605A (en) * | 2020-06-10 | 2020-10-02 | 红云红河烟草(集团)有限责任公司 | Cigarette packet transmission detection method of cigarette packet packaging machine |
CN115246507B (en) * | 2021-04-25 | 2024-06-07 | 南京千弓智能科技有限公司 | Dislocation separation type smoke storage channel translation detection device and translation control method |
CN115246498B (en) * | 2021-04-25 | 2023-12-19 | 南京千弓智能科技有限公司 | Front-back separation type smoke storage channel translation detection device and translation control method |
CN115646824B (en) * | 2022-11-21 | 2023-03-31 | 南京专注智能科技股份有限公司 | Cigarette filter tip empty count detection device and detection method |
CN115817912A (en) * | 2022-11-24 | 2023-03-21 | 江西中烟工业有限责任公司 | Horizontal cigarette removing devices in cigarette passageway back under packagine machine |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1083810A (en) * | 1964-10-03 | 1967-09-20 | Korber Kurt | Apparatus for testing the filling of cigarettes or other filled articles |
US4445520A (en) * | 1982-02-08 | 1984-05-01 | Philip Morris Incorporated | Cigarette detection and rejection device |
DE3442462C1 (en) * | 1984-11-22 | 1986-04-03 | Maschinenfabrik Alfred Schmermund Gmbh & Co, 5820 Gevelsberg | Device for feeding cigarettes to a packaging station |
IT1181266B (en) * | 1984-12-06 | 1987-09-23 | Gd Spa | DEVICE FOR THE FEEDING OF CIGARETTES TO THE WRAPPING LINE OF A PACKAGING MACHINE |
CH663939A5 (en) * | 1985-09-24 | 1988-01-29 | F J Burrus S A | DEVICE FOR CONTROLLING GROUPED CIGARETTES FOR THEIR PACKAGING AND APPARATUS FOR PACKAGING CIGARETTES EQUIPPED WITH SUCH A CONTROL DEVICE. |
DE3812689A1 (en) * | 1988-04-16 | 1989-11-02 | Focke & Co | DEVICE FOR CHECKING CIGARETTES |
IT1220409B (en) * | 1988-06-29 | 1990-06-15 | Gd Spa | METHOD FOR THE CONTROL OF END OF CIGARETTES ARRANGED IN CLUSTER |
IT1233661B (en) * | 1989-02-21 | 1992-04-13 | Gd Spa | SINGLE CIGARETTE EXTRACTOR DEVICE FROM A MASS OF CIGARETTES |
IT1290633B1 (en) | 1997-01-10 | 1998-12-10 | Gd Spa | METHOD OF DETECTION AND WASTE OF EMPTY CIGARETTES. |
IT1290673B1 (en) | 1997-02-11 | 1998-12-10 | Gd Spa | CIGARETTES CONTROL METHOD. |
IT1321278B1 (en) * | 2000-05-25 | 2004-01-08 | Gd Spa | METHOD FOR DETECTING THE POSITION OF STACKS OF BLINDS TO FEED A CIGARETTE PACKING MACHINE. |
-
2003
- 2003-03-24 PL PL359311A patent/PL198557B1/en unknown
-
2004
- 2004-03-22 CN CNA2004800068189A patent/CN1759038A/en active Pending
- 2004-03-22 CA CA002515236A patent/CA2515236A1/en not_active Abandoned
- 2004-03-22 ES ES04722483T patent/ES2277247T3/en not_active Expired - Lifetime
- 2004-03-22 JP JP2006507911A patent/JP2006521114A/en active Pending
- 2004-03-22 US US10/550,101 patent/US7395641B2/en not_active Expired - Lifetime
- 2004-03-22 DE DE602004004249T patent/DE602004004249T2/en not_active Expired - Lifetime
- 2004-03-22 WO PCT/PL2004/000020 patent/WO2004085256A1/en active IP Right Grant
- 2004-03-22 EP EP04722483A patent/EP1606167B1/en not_active Expired - Lifetime
Non-Patent Citations (1)
Title |
---|
See references of WO2004085256A1 * |
Also Published As
Publication number | Publication date |
---|---|
PL359311A1 (en) | 2004-10-04 |
CN1759038A (en) | 2006-04-12 |
US7395641B2 (en) | 2008-07-08 |
CA2515236A1 (en) | 2004-10-07 |
JP2006521114A (en) | 2006-09-21 |
DE602004004249D1 (en) | 2007-02-22 |
DE602004004249T2 (en) | 2007-06-21 |
PL198557B1 (en) | 2008-06-30 |
US20060260278A1 (en) | 2006-11-23 |
ES2277247T3 (en) | 2007-07-01 |
EP1606167B1 (en) | 2007-01-10 |
WO2004085256A1 (en) | 2004-10-07 |
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