EP1567417A2 - Procede et dispositif permettant la mise en forme de pieces decoupees en carton - Google Patents

Procede et dispositif permettant la mise en forme de pieces decoupees en carton

Info

Publication number
EP1567417A2
EP1567417A2 EP03789083A EP03789083A EP1567417A2 EP 1567417 A2 EP1567417 A2 EP 1567417A2 EP 03789083 A EP03789083 A EP 03789083A EP 03789083 A EP03789083 A EP 03789083A EP 1567417 A2 EP1567417 A2 EP 1567417A2
Authority
EP
European Patent Office
Prior art keywords
shaft
blanks
shaping
blank
stamps
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03789083A
Other languages
German (de)
English (en)
Other versions
EP1567417B1 (fr
Inventor
Heinz Focke
Andreas Prahm
Wolfgang Kracht
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Focke and Co GmbH and Co KG
Original Assignee
Focke and Co GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Focke and Co GmbH and Co KG filed Critical Focke and Co GmbH and Co KG
Publication of EP1567417A2 publication Critical patent/EP1567417A2/fr
Application granted granted Critical
Publication of EP1567417B1 publication Critical patent/EP1567417B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/08Forming three-dimensional containers from sheet material
    • B65B43/10Forming three-dimensional containers from sheet material by folding the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs
    • B31B50/44Folding sheets, blanks or webs by plungers moving through folding dies

Definitions

  • the invention relates to a method for erecting (flat) blanks for cardboard boxes, folding boxes, trays or the like, the blanks being moved in front of an opening of a shaped shaft and pressed into the shaped shaft with a, particularly movable up and down, stamp, while erecting Parts of the blank, especially in the area of longitudinal walls and / or transverse walls of the cardboard or the like.
  • the invention further relates to a corresponding device.
  • a blank is first moved in front of the opening of a molding shaft and pressed into the molding shaft by the molding die, parts of the blank being erected or folded.
  • the punch is then pulled out of the chute and the next cut is moved in front of the opening of the chute, whereupon the entire process is repeated.
  • the invention has for its object to further develop a method and a device of the type mentioned, in particular to propose measures that lead to an increase in the working speed.
  • the method according to the invention is characterized in that after a blank has been pressed into the molding shaft, the molding die is at least partially moved back outside the molding shaft into a position in front of the opening of the molding shaft.
  • the shaping stamps are moved out of the shaping shaft against the pressing direction of the blanks, in particular pivoted out.
  • the form stamp is therefore preferably not moved back through the opening, but is guided at least in a (partial) area outside the form shaft. In this way, the next blank to be erected can be opened before the opening of the Form shaft moved, especially promoted before the form stamp has reached its starting position before the opening of the form shaft.
  • At least two shaping dies are assigned to the shaping shaft, which are moved one after the other in order to press one (individual) blank into the shaping shaft.
  • the working speed of the device can be doubled, while the speed of the shaping stamp remains the same.
  • two form stamps are provided which are operated at different times from one another in such a way that a second form stamp presses a blank through the opening of the mold shaft when a first shape stamp has essentially completed the erection of another blank, in particular this blank a grant to. The at least partially erected blanks are removed.
  • the blanks are preferably fed continuously and the shaping dies are also driven continuously, so that loads on the device due to intermittent operation can be avoided.
  • a device for solving the above-mentioned object has the features of claim 10.
  • Preferably at least two form stamps are also provided, which can be moved in succession through the form shaft.
  • the shaping dies can be rotatably, in particular pivoted, mounted on a carriage or slide that can be moved up and down outside the shaping shaft and are preferably moved by a continuously driven belt.
  • FIG. 2 shows the device according to FIG. 1 in a vertical section
  • FIG. 3 shows a schematic illustration of the movement sequence of a die of the device
  • FIG. 5 shows an alternative embodiment of the device according to FIG. 1 in a schematic side view
  • FIG. 6 shows the device according to FIG. 5 in a vertical section along section line VI-VI
  • FIG. 7 shows a horizontal section through the device along section line VII-VII in FIG. 6.
  • Figures 1 to 7 show parts of a device for cartoning products 10.
  • the products 10 are packed in so-called trays 11.
  • any other (pack) packs can also be used, for example cardboard boxes, folding boxes or the like.
  • the trays 11 are produced from essentially flat blanks 12 made of paper, (corrugated) cardboard, plastic or the like.
  • the blanks 12 are removed from a blank stack 13.
  • the individual blanks 12 lie flat on top of one another in the stack of blanks 13, preferably with an essentially horizontal extension.
  • the blank stack 13 can also in be arranged in a blank magazine from which the individual blanks 12 are conveyed or removed.
  • the blanks 12 are fed to an erection station 14.
  • the essentially flat blanks 12 are prepared for receiving the products 10 by erecting parts of the blank 12, for example by folding up longitudinal walls or transverse walls.
  • part of the upright side walls 15 of the tray 11 is formed in the erection station 14.
  • further side walls, in particular all side walls can be erected in the erection station 14.
  • the blanks 12 are conveyed individually in front of an opening 16 of a shaped shaft 17 of the erection station 14.
  • the opening 16 is delimited by at least two walls of the molded shaft 17, which are arranged opposite one another and are arranged essentially vertically in a lower region and preferably run flat.
  • the side walls 19 are widened in a funnel shape, preferably with a circular radius in the area of the widening. Subsequently, the side walls run approximately horizontally as a support surface for the blanks 12.
  • Two other side walls of the shaped shaft 17, which is rectangular in plan, are designed to be open so as not to impair the movement path of the die 20.
  • the size of the opening 16 is dimensioned such that the blank 12 rests on the funnel-shaped side walls 19 in the region of two opposite edges.
  • the blank 12 has a dimension, for example a width, which is less than the clear width of the shaped shaft 17.
  • the blanks 12 are each pressed individually into the shaping shaft 17 by means of a die 20, with parts of the blank 12 being erected by abutment in the region of the funnel-shaped side walls 19 of the shaping shaft 17.
  • the die 20 is aligned approximately horizontally.
  • the partially folded or erected blanks 12 are conveyed downward in a roughly vertical direction by the shaping stamp 20 in the shaping shaft 17 and transferred directly to a conveying means 21 running below the shaping shaft 17, which transports the partially folded blanks 12 out of the area of the shaping shaft 17.
  • a first peculiarity of the erection station 14 consists in the return of the die 20 to the opening 16 of the die shaft 17 after a blank 12 has been pressed into the die shaft 17.
  • the die 20 is moved out of the die shaft 17 and guided upwards, so that the forming die 20 is at least partially moved outside the forming shaft 17 back in front of the opening 16.
  • the next blank 12 can be conveyed into the region of the opening 16 during the return movement of the molding die 20.
  • the blanks 12 can be continuously moved or conveyed in front of the opening 16.
  • the (individual) molding shaft 17 is assigned a plurality of molding dies 20, 22.
  • the shaping dies 20, 22 are moved through the shaping well 17 one after the other, each shaping die 20, 22 pressing a single blank 12 into the shaping well 17.
  • the shaping dies 20, 22 are arranged such that they are moved through the shaping shaft 17 at a (temporal and spatial) distance from one another.
  • the clock rate is doubled in the case shown.
  • the distance between the successive shaping dies 20, 22 is dimensioned such that there is sufficient space for moving out the lower shaping dies 20, 22.
  • more than two form stamps 20, 22 can also be provided.
  • the shaping dies 20, 22 are moved out of the shaping shaft 17 (FIG. 3).
  • the shaping dies 20, 22 are first pivoted about a pivot point 23 into an approximately vertical orientation and thereby moved out of the shaping shaft 17.
  • the shaping dies 20, 22 are pivoted counter to the direction in which the blanks 12 are pressed in.
  • the shaping dies 20, 22 are preferably moved upward after the pivoting movement has been completed, the vertical alignment of the shaping dies 20, 22 being maintained. In an upper end position, the shaping dies 20, 22 are pivoted back into an approximately horizontal position in front of the opening 16 of the shaping duct 17.
  • FIG. 3 shows this movement sequence schematically for the form stamp 22 shown in FIG. 2.
  • the shaping stamp 20 is moved in an analogous manner.
  • the course of movement of the forming die 20 can be seen as a mirror image of the movement of the forming die 22 shown in FIG. 3, since the two forming dies 20, 22 are arranged opposite one another on the forming shaft 17. Furthermore, it is possible to superimpose the movement of the shaping punches 20, 22 in the vertical direction with the swiveling or rotating movement.
  • the two form stamps 20, 22 are each driven by an endless conveyor.
  • a drive motor 24 drives two toothed belts 26 as endless conveyors via a drive shaft 25, which are arranged circumferentially in the vertical direction on both sides of the molding shaft 17 and each of which is assigned a molding die 20, 22.
  • each form punch 20, 22 is assigned its own toothed belt 26. If there are more than two shaping punches 20, 22, the shaping punches 20, 22 located on the same side of the forming shaft 17 can preferably be driven by a common toothed belt 26.
  • the toothed belts 26 are each coupled to a driver 29.
  • the drivers 29 are coupled to the toothed belt 26 in the area of a lateral free end 30.
  • the adjacent free lateral end 30 of the drivers 29 is also movably supported in an oval cam track 31, namely via an annular bearing bush 32.
  • the cam track 31 is formed as a recess in a bearing block 33 which is otherwise essentially rectangular in plan. This bearing block 33 extends at least over the entire height of the toothed belt 26.
  • Another opposite lateral end 34 of the drivers 29 extends through a bore 35 in the shaping dies 20, 22.
  • the shaping dies 20, 22 are in the Area of a lateral free end mounted on the drivers 29.
  • the advantageous movement path 37 of the form stamps results 20, 22 as shown schematically in Fig. 3.
  • the shaping punches 22 are approximately L-shaped in cross-section with a first longer leg 38 and a second shorter leg 39.
  • the shorter leg 39 is also angled or cranked.
  • the longer legs 38 of the shaping dies 20, 22 are partially rectangular or square in plan.
  • they have a central recess 40.
  • the fastening of the shaping stamps 20, 22 to the drivers 29 is arranged in the region of a lateral end of the shaping stamps 20, 22, namely in the vicinity of the bent region.
  • the second pivot point 23 is also formed centrally in the angled or cranked region.
  • the shaping dies 20, 22 are rotatably mounted on an axis 41, which in turn is supported in a cantilever manner on a carriage 42 that can be moved up and down.
  • the carriage 42 is mounted on two guide rails 43 such that it can be moved in the exclusively vertical direction.
  • the guide rails 43 are assigned to the bearing blocks 33 and run on both sides of the toothed belt 26.
  • the guide rails 43 predefine the movement path of the axis 41 or of the pivot point 23. It can therefore only be moved in the vertical direction, namely upwards or downwards.
  • the movement shown schematically in FIG. 3 arises from the mounting of the shaping stamps 20, 22 at the pivot point 23 or the axis 41, which can be moved up and down vertically, and the further mounting on the driven combinations and toothed belts 26 and drivers 29, which are movable along the cam track 31 the form stamp 20, 22 a.
  • the legs 38 for resting on the blanks 12 are pivoted in front of the opening 16 in front of them and moved into the shaping shaft, taking along and erecting a single blank 12.
  • the shaping dies 20, 22 together with the blank 12 are moved as far downward in the shaping shaft 17 until the blanks 12 come to rest on the funding 21.
  • the shaping dies 20, 22 are laterally removed from the shaping shaft 17 against the vertical conveying direction of the blanks 12 pivoted out and moved back outside of the same in a position in front of the opening 16 of the mold shaft.
  • the toothed belt 26 is driven continuously.
  • the conveying path of the blanks in the shaped shaft 17 is followed by a sideways transport of the partially folded blanks 12.
  • the funding 21 is provided.
  • the conveying means 21 is preferably one or more (endless) conveyor belts 45 arranged in parallel, which are driven by deflection rollers 46.
  • the conveyor belt or belts 45 can be arranged below the shaped shaft 17 or can run partially through it.
  • two parallel conveyor belts 45 are provided as endless conveyors, the deflection rollers 46 of which are arranged on a common axis 47.
  • the partially folded blanks 12 are, as already described, deposited on the conveyor belts 45 by the shaping dies 20, 22, namely exactly between drivers 48 which are arranged on the outside of the conveyor belts 45.
  • the drivers 48 are each arranged in pairs, the upright side surfaces of the pair of drivers 48 facing one another being provided with a bevel.
  • the space between the paired drivers 48 is thereby expanded upwards.
  • the minimum distance between the pair of drivers 48 corresponds approximately to the corresponding cross-sectional dimension of the trays 11.
  • the partially folded blanks 12 are conveyed laterally out of the erection station 14 via the conveying means 21.
  • side walls are erected or folded upwards and connected to the already erected side walls 15, for example by applying glue.
  • the rest of the side walls are erected and the side walls 15 folded in the erection station 14 are glued together preferably after the products 11 have been placed onto or into the partially folded blank 12 from above.
  • the erection or folding up of the other side walls can be done with the help of special Folding organs or folding rails are made.
  • the glue is preferably applied in the area of folding flaps 49.
  • the described device or the method for erecting the blanks 12 is preferably carried out completely continuously. This also applies to the feeding of the blanks 12 from the blank stack 13 and the lateral removal of the partially folded blanks 12 on the conveyor 21.
  • the device shown in the second exemplary embodiment differs from the exemplary embodiment according to FIGS. 1 to 4 only with regard to the structural design of the erection station 14, namely with regard to the means provided for carrying out the movement of the shaping stamps 20, 22.
  • the pushing-in movement of the shaping stamps 20, 22 and the removal thereof from the shaping shaft 17 is essentially identical to the first exemplary embodiment.
  • the blanks 12 are removed individually from a blank stack 13 and moved in front of the opening 16 of a shaped shaft 17. There, the individual blanks 12 are gripped on the upper side by a shaping stamp 20, 22 and pressed into the shaping shaft 17, the blank 12 being at least partially erected.
  • an endless conveyor consisting of two parallel conveyor belts 45 is arranged below the shaped shaft 17. Individual blanks 12 are deposited by the form stamps 20, 22 between the driver 48 on the upper side of the conveyor belts 45.
  • the conveyor 21 formed by the conveyor belts 45 is designed as a preferably continuously operated endless conveyor and is used for
  • the at least partially folded or erected blanks 12 are laterally conveyed out of the erection station 14. As in the first exemplary embodiment, the folding or erecting of the blanks 12 takes place during the further laterally or horizontally directed transport on the conveying means 21.
  • two form stamps 20, 22 are provided.
  • the shaping punches 20, 22 are arranged here in the plan on the same side of the shaping shaft 17.
  • the shaping dies 20, 22 are each pivotably mounted on a slide 50 which can be moved along a linear axis 51.
  • the linear axes 51 are arranged essentially vertically, so that the shaping dies 20, 22 can be moved up and down in the vertical direction along the linear axes 51.
  • a respective servo motor 52 is assigned to the slide 50, which enables the shaping dies 20, 22 mounted on the slide 50 to be pivoted about a pivot point 23.
  • the movement sequence described can be implemented as in the first exemplary embodiment with the aid of the carriages 50 which can be moved up and down and the shaping stamps 20, 22 which are pivotably attached thereto.
  • the shaping stamps 20, 22 are successively pivoted on the upper side in each case to bear against a blank 12 lying flat on the side walls 19 of the shaping shaft 17.
  • the carriages 50 By moving the carriages 50 downward in a substantially vertical direction, the blanks 12 are pressed individually into the mold shaft 17, with the blanks 12 being at least partially erected, during which the mold punches 20, 22 are oriented approximately horizontally.
  • the blanks 12 are transferred to the conveying means 21 by the shaping stamps 20, 22.
  • the shaping dies 20, 22 are pivoted out of the shaping shaft 17 against the pressing-in direction about the pivot point 23 into an upright, essentially vertical position.
  • the carriages 50 are then moved upwards to an upper end position, the essentially vertical alignment of the shaping stamps 20, 22 being maintained.
  • the shaping dies 20, 22 are pivoted in the pushing-in direction into the approximately horizontal position, in which the shaping dies 20, 22 bear against the blanks 12 at the top of the opening 16 of the shaping shaft 17.
  • the shaping dies 20, 22 are spaced apart in time and space or moved through the shaping shaft 17, so that after a lower shaping punch 22 has been pivoted back, the upper shaping stamp 20 can be moved into the shaped shaft 17 with a blank 12.
  • the shaping dies 20, 22 can thus be returned to an upper starting position while the other shaping dies 20, 22 are already being moved through the shaping shaft 17. As in the first exemplary embodiment, this doubles the clock rate.
  • the shaping dies 20, 22 are pivoted back against the direction in which the blanks are pressed in.
  • the shaped dies 20, 22 are moved back in front of the opening 16 essentially outside the shaped shaft 17.
  • the pivoting movement can also be overlaid with the upward and / or downward movement.
  • the linear axes 51 each contain endless conveyors, for example continuously driven, rotating toothed belts, belts or the like, which are each guided via a lower deflection roller 53 and an upper, common transmission shaft 54.
  • the two rotating conveyor belts in the linear axes 51 are driven by a common servo motor 55 which is coupled to the transmission shaft 54.
  • the opposite movement of the two shaping dies 20, 22 results from the respective arrangement of the carriages 50 on opposite conveying strands of the respective endless conveyors of the linear axes 51.
  • the carriage 50 associated with the shaping punch 20 is at one the conveyor shaft facing the shaping shaft 17 is arranged, whereas the carriage 50 assigned to the shaping punch 22 is arranged on a conveying strand of the linear axis 51 facing away from the shaping shaft 17 (FIG. 7).
  • the two linear axes are arranged in the plan on the same side of the conveyor belts 45 of the conveyor 21.
  • a linear axis 51 is arranged approximately at the level of the molding shaft 17, the second linear axis 51, which moves the molding die 20 in the exemplary embodiment shown, being arranged laterally offset from the molding shaft 17.
  • arms 56, 57 which connect the shaping dies 20, 22 to the corresponding slide 50, are angled or cranked several times.
  • the arms 56, 57 are each designed to be double angled in plan and in side view, in order to bridge the distance between the linear axes 51 and the shaped shaft 17.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)

Abstract

Procédé et dispositif permettant la mise en forme de pièces découpées (plates) (12) pour des cartons, des boîtes pliantes, des plateaux (11) ou analogue, lesdites pièces découpées (12) étant déplacées devant l'ouverture (16) d'un puits de formage (17) et enfoncées dans le puits de formage (17) à l'aide d'un poinçon de formage (20, 22), pouvant en particulier être abaissé et levé, certaines parties de la pièce découpée (12) étant relevées, en particulier dans la zone de parois latérales (15) ou de parois longitudinales et / ou de parois transversales du carton ou analogue. Selon la présente invention, après l'enfoncement d'une pièce découpée (12) dans le puits de formage (17), le poinçon de formage (20, 22) est relevé au moins partiellement à l'extérieur du puits de formage (17), dans une position située devant l'ouverture (16) du puits de formage (17). De préférence, le puits de formage (17) est associé à au moins deux poinçons de formage (20, 22) qui sont déplacés l'un après l'autre pour enfoncer une (seule) pièce découpée (12) dans le puits de formage (17). Les poinçons de formage (20, 22) sont de préférence sortis du puits de formage (17) par basculement dans le sens opposé à la direction d'enfoncement des pièces découpées (12).
EP03789083A 2002-11-27 2003-11-26 Procede et dispositif permettant la mise en forme de pieces decoupees en carton Expired - Lifetime EP1567417B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10255503A DE10255503A1 (de) 2002-11-27 2002-11-27 Verfahren und Vorrichtung zum Aufrichten von Zuschnitten für Kartons
DE10255503 2002-11-27
PCT/EP2003/013268 WO2004048198A2 (fr) 2002-11-27 2003-11-26 Procede et dispositif permettant la mise en forme de pieces decoupees en carton

Publications (2)

Publication Number Publication Date
EP1567417A2 true EP1567417A2 (fr) 2005-08-31
EP1567417B1 EP1567417B1 (fr) 2006-04-12

Family

ID=32308800

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03789083A Expired - Lifetime EP1567417B1 (fr) 2002-11-27 2003-11-26 Procede et dispositif permettant la mise en forme de pieces decoupees en carton

Country Status (5)

Country Link
US (1) US20060236660A1 (fr)
EP (1) EP1567417B1 (fr)
AU (1) AU2003293722A1 (fr)
DE (2) DE10255503A1 (fr)
WO (1) WO2004048198A2 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7850046B2 (en) * 2005-11-10 2010-12-14 Emsar S.P.A. Nebuliser micro-pump

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103359319B (zh) * 2012-04-10 2015-08-19 李风雷 装盒包装机
CN112936985B (zh) * 2021-02-26 2021-12-31 永顺和纸业(苏州)有限公司 一种纸盒加工自动化成型机及其成型方法

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Publication number Priority date Publication date Assignee Title
US3049846A (en) * 1959-04-02 1962-08-21 R A Jones And Company Inc Tray-type cartoning machine
DE1201166B (de) * 1962-08-10 1965-09-16 Metal Box Co Ltd Vorrichtung zum Abziehen von in einem Schacht aufgerichteten Schachteln von einem Formklotz
GB991222A (en) * 1963-05-11 1965-05-05 Mardon Son & Hall Ltd Improved method and apparatus for setting up and sealing the walls of boxes
GB1103189A (en) * 1965-11-01 1968-02-14 Bell Engineering Slough Ltd Improvements relating to the erection of cardboard boxes
DE2220788A1 (de) * 1971-05-05 1972-12-14 Giorgio Bragaglia Behaelterformmaschine fuer die Herstellung von Behaeltern,Platten usw. aus Wellkarton u.dgl.
DE19618344A1 (de) * 1996-05-08 1997-11-13 Focke & Co Vorrichtung zum Handhaben von Zuschnittstapeln

Non-Patent Citations (1)

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Title
See references of WO2004048198A2 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7850046B2 (en) * 2005-11-10 2010-12-14 Emsar S.P.A. Nebuliser micro-pump

Also Published As

Publication number Publication date
EP1567417B1 (fr) 2006-04-12
DE10255503A1 (de) 2004-06-09
US20060236660A1 (en) 2006-10-26
DE50302988D1 (de) 2006-05-24
DE10255503A8 (de) 2004-11-11
AU2003293722A8 (en) 2004-06-18
AU2003293722A1 (en) 2004-06-18
WO2004048198A2 (fr) 2004-06-10
WO2004048198A3 (fr) 2004-08-19

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