EP1500820A1 - Rotary compressor - Google Patents

Rotary compressor Download PDF

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Publication number
EP1500820A1
EP1500820A1 EP03772798A EP03772798A EP1500820A1 EP 1500820 A1 EP1500820 A1 EP 1500820A1 EP 03772798 A EP03772798 A EP 03772798A EP 03772798 A EP03772798 A EP 03772798A EP 1500820 A1 EP1500820 A1 EP 1500820A1
Authority
EP
European Patent Office
Prior art keywords
vane
spring
rotary compressor
coil spring
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP03772798A
Other languages
German (de)
French (fr)
Other versions
EP1500820A4 (en
Inventor
Atsuo Okaichi
Hiroshi Hasegawa
Fumitoshi Nishiwaki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Publication of EP1500820A1 publication Critical patent/EP1500820A1/en
Publication of EP1500820A4 publication Critical patent/EP1500820A4/en
Withdrawn legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/356Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C21/00Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
    • F01C21/08Rotary pistons
    • F01C21/0809Construction of vanes or vane holders
    • F01C21/0818Vane tracking; control therefor
    • F01C21/0854Vane tracking; control therefor by fluid means
    • F01C21/0872Vane tracking; control therefor by fluid means the fluid being other than the working fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C21/00Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
    • F01C21/08Rotary pistons
    • F01C21/0809Construction of vanes or vane holders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C21/00Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
    • F01C21/08Rotary pistons
    • F01C21/0809Construction of vanes or vane holders
    • F01C21/0818Vane tracking; control therefor
    • F01C21/0827Vane tracking; control therefor by mechanical means
    • F01C21/0845Vane tracking; control therefor by mechanical means comprising elastic means, e.g. springs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/356Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
    • F04C18/3562Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation
    • F04C18/3564Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation the surfaces of the inner and outer member, forming the working space, being surfaces of revolution
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/008Hermetic pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2210/00Fluid
    • F04C2210/26Refrigerants with particular properties, e.g. HFC-134a
    • F04C2210/261Carbon dioxide (CO2)

Definitions

  • the present invention relates to a rotary compressor used for refrigerators, air conditioners, and the like.
  • Figure 4 is a longitudinal sectional view of a conventional rotary compressor.
  • Figure 5 is a transverse sectional view of a compression mechanism section of the conventional rotary compressor
  • Figure 6 is a transverse sectional view showing dimensions of the compression mechanism section of the conventional rotary compressor
  • Figures 7 and 8 are perspective views of vanes of the conventional rotary compressor.
  • the rotary compressor is made up of a closed vessel 1, a compression mechanism section 2 and an electric motor 3, both located in the closed vessel 1.
  • the compression mechanism section 2 includes a cylinder 4 having a cylindrical portion, a shaft 5 rotatable around a center axis L1, a roller 6 which is fitted on an eccentric portion 5a of the shaft 5 to eccentrically rotate in the cylindrical portion of the cylinder 4 along with the rotation of the shaft 5, a vane 7 which reciprocates in a vane groove 4a provided in the cylinder 4 along with the eccentric rotation of the roller 6, a spring mechanism 8, such as a coil spring, which is provided on a back face 7a of the vane 7 to press a tip end 7b of the vane 7 against the roller 6, a first journal bearing 9 at a side near the electric motor 3 and a second journal bearing 10 at a side farther from the electric motor 3, both bearings holding the cylinder 4 from both side and rotatably supporting the shaft 5.
  • the compression mechanism section 2 is fixed to the closed vessel 1 by a support portion 4b formed at the peripheral of the cylinder 4.
  • the electric motor 3 includes a cylindrical stator 11 welded to the internal surface of the closed vessel 1 and a columnar rotor 12 shrink fitted on the shaft 5.
  • a working fluid is introduced from an intake pipe 13 to a compression chamber 14, which is formed by the cylinder 4, the roller 6, the vane 7, the first journal bearing 9, and the second journal bearing 10, through an suction hole 4c of the cylinder 4.
  • the rotational motion produced by the electric motor 3 eccentrically rotates the roller 6 fitted on the eccentric portion 5a of the shaft 5, and accordingly the volume of the compression chamber 14 changes to compress the working fluid.
  • a discharge valve (not shown) in a discharge hole 15 is opened, the compressed working fluid is discharged to the outside of the closed vessel 1 through a discharge pipe 16 after passing through the interior of the closed vessel 1 (for example, refer to "Refrigeration and Air Conditioning Handbook", 5th ed., vol. II Equipment Section, Japanese Association of Refrigeration, 1993, pp. 30-37).
  • the tip end 7b of the vane 7 is pressed against the roller 6 by a force created by a differential pressure between a discharge pressure applied to the back face 7a of the vane 7 and a pressure in the compression chamber 14 applied to the tip end 7b of the vane 7 and a force created by the spring mechanism 8.
  • a differential pressure between a discharge pressure applied to the back face 7a of the vane 7 and a pressure in the compress ion chamber 14 applied to the tip end 7b of the vane 7, so that the tip end 7b of the vane 7 is pressed against the roller 6 by the force created by the spring mechanism 8.
  • one end of the spring mechanism 8 such as a coil spring is in contact with the back face 7a of the vane 7, and the other end thereof is in contact with a cylindrical internal wall 1a of the closed vessel 1.
  • the tip end 7b of the vane 7 is in the state in which it is pushed in to a cylindrical internal wall 4d of the cylinder 4 by the eccentric rotation of the roller 6.
  • a space larger than the compressed height of the spring mechanism 8 must always be kept between the back face 7a of the vane 7 and the cylindrical internal wall 1a of the closed vessel 1.
  • the length l vn of the vane 7 is shortened, and thus the seal length of a fitting portion of the vane 7 and the vane groove 4a is shortened, so that the sealing ability decreases.
  • the leakage of working fluid occurs due to a differential pressure between the discharge pressure introduced to the back face 7a side of the vane 7 and the pressure in the compression chamber 14, which decreases the compression efficiency.
  • the vane of this configuration is the same as the vane shown in Figure 7 in that the substantial length of the vane 7 relating to the sealing ability in the fitting portion of the vane 7 and the vane groove 4a is shortened, so that a decrease in compression efficiency cannot be prevented.
  • the present invention has been made to solve the above-described conventional problems, and accordingly, an object thereof is to provide a rotary compressor in which the contact area between the vane 7.and a vane groove 4a is secured by a simple and inexpensive construction, that is, by containing a part of a spring mechanism 8 such as a coil spring in a vane 7, whereby the compressor size can be decreased while the leakage of working fluid is restrained.
  • the 1 st invention of the present invention is a rotary compressor characterized in comprising a closed vessel; a cylinder having a vane groove; said cylinder located in said closed vessel; a shaft having an eccentric portion; a roller which is rotatably fitted on the eccentric portion of said shaft to eccentrically rotate in said cylinder; a vane provided in the vane groove in said cylinder to reciprocate in said vane groove while a tip end thereof is in contact with said roller; and a spring mechanism for pressing said vane against said roller, wherein said vane is provided with a spring hole on the side opposite to the side on which said vane is in contact with said roller, and said spring hole is accommodated in the cross section of said vane perpendicular to the direction of reciprocation of said vane, and contains at least a part of. said spring mechanism.
  • the 2 nd invention of the present invention is the rotary compressor according to the 1 st invention of the present invention, characterized in that a plurality of said spring mechanisms are provided; said vane is provided with said plurality of said spring holes; and at least a part of each of said spring mechanisms is contained in each of said spring holes.
  • the 3 rd invention of the present invention is the rotary compressor according to the 1 st invention of the present invention, characterized in that said spring mechanism consists of a coil spring.
  • the 4 th invention of the present invention is the rotary compressor according to the 3 rd invention of the present invention, characterized in that one end of said coil spring is contained in the spring hole in said vane, and a seat with which the other end of said coil spring is in contact is provided with a coil spring guide mechanism.
  • the 5 th invention of the present invention is the rotary compressor according to the 4 th invention of the present invention, characterized in that said coil spring guide mechanism is provided on the inside side surface of said closed vessel.
  • the 6 th invention of the present invention is the rotary compressor according to the 3 rd invention of the present invention, characterized in that the width of said vane is set so as to be not smaller than 3.0 mm and not larger than 3.5 mm; the stroke of reciprocation of said vane is set so as to be not shorter than 3.0 mm and not longer than 5.0 mm; the diameter of said coil spring is set so as to be not smaller than 2. 0 mm and smaller than the width of said vane; and the free length of said coil spring is set so as to be not larger than five times the diameter thereof.
  • the 7 th invention of the present invention is the rotary compressor according to the 1 st invention of the present invention, characterized in that a working fluid is carbon dioxide.
  • a rotary compressor of the present invention in which the contact area between the vane and the vane groove is secured by a simple and inexpensive construction, whereby the compressor size can be decreased while the leakage of working fluid is restrained.
  • the construction of rotary compressors excluding a cylinder 4, a vane 7, and a spring mechanism 8 is the same as that of the conventional rotary compressor shown in Figures 4 to 8, and thus the same reference numerals as applied to elements of the conventional rotary compressor will be applied to when elements are the same as those of the conventional rotary compressor. Also, the explanation of the same construction and operation as those of the conventional example is omitted.
  • Figure 1 is a perspective view of a vane of a rotary compressor in accordance with a first embodiment of the present invention.
  • Figure 2 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of the rotary compressor in accordance with the first embodiment of the present invention.
  • Figure 2 shows a state in which a tip end 7b of the vane 7 is pushed in to a cylindrical internal wall 4d of the cylinder 4.
  • coil springs 20 having an inside diameter dimension smaller than the width and height of a back face 7a of the vane 7 is provided.
  • two spring holes 7d having a depth l vna are provided in the direction in which the vane 7 reciprocates, each of the spring holes 7d having a diameter larger than the outside diameter of the coil spring 20 and smaller than the width and height of the vane 7.
  • One end of the coil spring 20 is contained in each of the two spring holes 7d, and the other end thereof on the opposite side to the vane 7 is brought into contact with a cylindrical internal wall 1a of a closed vessel 1.
  • the length l vn of the vane 7 is set so as to be a length such that in a state in which the tip end 7b of the vane 7 is pushed in to the surface of the cylindrical internal wall 4d of the cylinder 4 by the eccentric rotation of a roller 6, a minimum clearance l cr is provided between the back face 7a of the vane 7 and the cylindrical internal wall 1a of the closed vessel 1.
  • the coil spring 20 is not allowed to have a length not larger than a compressed height l cvm even in a state of being compressed to a maximum, and must have a length not larger than a free length l cvf (not shown) in order for the coil spring 20 to press the vane 7 against the roller 6 even in a state in which the vane 7 projects from the cylindrical internal wall 4d of the cylinder 4 to a maximum. For this reason, taking the stroke of reciprocation of the vane 7 causedby the eccentric rotation of the roller 6 as l st , the spring hole 7d is formed so as to have a depth l vna that establishes an inequality of Formula 2.
  • d mi is the inside diameter of the cylindrical internal wall 1a of the closed vessel 1
  • d ci is the inside diameter of the cylindrical internal wall 4d of the cylinder 4
  • l vn is a length from the tip end 7b of the vane 7 to the back face 7a thereof.
  • the sealing ability in a fitting portion of the vane 7 and the vane groove 4a decreases by such amount as the length l vn of the vane 7 is shortened.
  • the radius of the closed vessel 1 is decreased by a difference between the compressed height l cvm of the coil spring 20 and the clearance l cr , the length l vn of the vane 7 is unchanged as compared with the length l vn at the time before the size of the closed vessel 1 is decreased.
  • the outside diameter of the spring hole 7d is smaller than the width and height of the vane 7 , no fracture is produced on the side surface of the vane 7, and the length of fitting portion of the vane 7 and the vane groove 4a is not impaired, so that the sealing ability in the fitting portion of the vane 7 and the vane groove 4a can be maintained.
  • the length l vn of the vane 7 is longer in comparison with the case where the closed vessel 1 of the conventional rotary compressor is decreased in size. Therefore, it is a matter of course that a decrease in sealing ability in a fitting portion of the vane 7 and the vane groove 4a is alleviated.
  • the length of the fitting portion of the vane 7 and the vane groove 4a is increased as compared with the conventional rotary compressor, an angle through which the vane 7 tilts with respect to the vane groove 4a decreases. Therefore, the contact surface pressure between the vane 7 and the vane groove 4a decreases, and thus an oil film can be maintained easily, which improves the reliability of sliding surface. Also, the decrease in contact surface pressure between the vane 7 and the vane groove 4a decreases the frictional pressure loss, which improves the machine efficiency.
  • the vane 7 can be pressed against the roller 6 by using the two springs, so that the coil springs 20 can be designed so as to have a small spring constant. Therefore, the diameter of the coil spring 20 can be decreased, and the above-described effects can be achieved without an excessive thickness of the vane 7. Further, the spring force of the coil spring 20 can be caused to work at distributed positions on the back face 7a of the vane 7, so that the tip end 7b of the vane 7 can be pressed against the roller 6 uniformly.
  • the number of spring holes 7d and coil springs 20 is not limited to two. Three or more spring holes 7d and coil springs 20 may be used. In the configuration in which three or more spring holes 7d and coil springs 20 are used, it is a matter of course that diameter of the coil spring 8 can be decreased, and the tip end 7b of the vane 7 can be pressed against the roller 6 uniformly.
  • the configuration may be such that the end portion of the coil spring 20 on the opposite side to the vane 7 is not brought into contact with the cylindrical internal wall 1a of the closed vessel 1, but the end portion of the coil spring 20 on the opposite side to the vane 7 is brought into contact with a bottom portion provided on the cylindrical internal wall 1d side of the closed vessel 1 in the portion of the vane groove 4a.
  • This configuration can also achieve the same effects as described above.
  • the inexpensive coil spring 20 having a simple shape is used as the spring mechanism 8, the assembling work can be performed easily at a low cost.
  • the coil spring 20 is used as the spring mechanism 8 in this embodiment, it is a matter of course that even an elastic body such as a resin or gas can achieve the same effects as described above.
  • spring holes 7d and two coil springs 20 are used in this embodiment, the number of these elements is not limited to two. One spring hole 7d and one coil spring 20 may be used.
  • this embodiment can be realized easily by simply providing the spring holes 7d having a depth l vna expressed by the inequality of Formula 2 in the back face 7a of the vane 7. Therefore, the above-described effects can be achieved at a low cost.
  • Figure 3 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of a rotary compressor in accordance with the second embodiment of the present invention.
  • Figure 3 shows a state in which a tip end of the vane is pushed in to a cylindrical internal wall surface of the cylinder.
  • the rotary compressor of this embodiment differs from that of the first embodiment in that a coil spring guide mechanism 1b is provided on the cylindrical internal wall 1a of the closed vessel 1 with which the end portion of the coil spring 20 is in contact in the first embodiment.
  • the coil spring guide mechanism 1b is formed by a columnar convex portion having a diameter smaller than the inside diameter of the coil spring 20, which is provided on the cylindrical internal wall 1a of the closed vessel 1. As is apparent from Figure 3, the columnar convex portion, which is the coil spring guide mechanism 1b, penetrates in the coil spring 20.
  • the length of the coil spring guide mechanism 1b on the cylindrical internal wall 1a of the closed vessel 1 is set so as to be shorter than the depth l vna of the spring hole 7d in the vane 7.
  • the construction of the second embodiment is the same as that of the first embodiment except the above-described construction, and it is a matter of course that the same effects as those of the first embodiment can be achieved by such a construction.
  • the motion of both end portions of the coil spring 20 other than the motion in the extension-and-contraction direction is restricted by the spring hole 7d in the vane 7 and the coil spring guide mechanism 1b on the cylindrical internal wall 1a of the closed vessel 1. Therefore, when the coil spring 20 is extended and contracted repeatedly, the coil spring 20 is prevented from being caught by the inlet of the spring hole 7d on the back face 7a of the vane 7, so that a failure caused by coming-off or bending of the coil spring 20 can be prevented, which can ensure the reliability of the rotary compressor.
  • the inlet portion of the spring hole 7d may be rounded. By rounding the inlet portion of the spring hole 7d as described above, a trouble such that the coil spring 20 is caught by the inlet of the spring hole 7d on the back face 7a of the vane 7 can further be prevented.
  • the clearance l cr between the back face 7a of the vane 7 and the cylindrical internal wall 1a of the closed vessel 1 can be set at a minimum, so that this embodiment achieves the effects of the first embodiment of the present invention to a maximum.
  • the coil spring guide mechanism 1b is provided on the internal wall 1a of the closed vessel 1, a support portion for fixing the coil spring guide mechanism 1b to the closed vessel 1 can be constructed without interference with the coil spring 20 and the vane 7. Therefore, the seal surface of the vane 7 can be lengthened as compared with the case where the support portion is provided on the cylinder 4.
  • the vane 7 with a width not smaller than 3.0 mm and not larger than 3.5 mm is generally used, and the stroke of the vane 7 is not shorter than 3.0 mm and not longer than 5.0mm.
  • the coil spring 20 with a free length not smaller than 10.0 mm is used considering the compressed height of the coil spring 20.
  • the coil spring 20 generally formed of a steel or piano wire, there is less danger of developing buckling under a condition that both ends thereof are fixed and that the aspect ratio obtained by dividing the free length of coil spring by the average diameter of coil spring is not higher than 5. Therefore, by rendering the diameter of the coil spring 20 not smaller than 2.0 mm and smaller than the width of the vane 7, the reliability of rotary compressor can be ensured.
  • Carbon dioxide used as a working fluid has a higher pressure than other working fluids such as chlorofluorocarbon, alternatives for chlorofluorocarbon, hydrocarbon, and ammonia, so that the leakage of working fluid between the vane groove 4a and the vane 7 increases.
  • the leakage of working fluid can be decreased by increasing the length of the vane 7 as compared with the conventional example by using the embodiments of the present invention.
  • carbon dioxide used as a working fluid has a high density, and thus the cylinder volume is smaller than the case where any other working fluid is used.
  • the cylinder volume is decreased by the use of carbon dioxide as a working fluid and the use of the present invention can further decrease the size of the compression mechanism section 2 and realize a smaller-sized rotary compressor.
  • the present invention has an advantage of providing a small-sized and high-efficiency rotary compressor with a simple construction because at least a part of the coil spring 20 is contained in the spring hole 7d in the back face 7a of the vane 7, by which a space larger than the compressed height of the coil spring 20, which space has been needed conventionally between the vane 7 and the closed vessel 1, is not needed, and the length of seal between the vane 7 and the vane groove 7a can be increased.
  • the compressor in accordance with the present invention having a function of compressing and conveying a working fluid, is useful for a refrigerant heat pump for a refrigerator, an air conditioner, and the like. Also, this compressor can be applied to an application of a vacuum pump and the like.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)
  • Rotary Pumps (AREA)

Abstract

There is provided a rotary compressor in which a coil spring is provided to press a vane against a roller, and the contact area between the vane and a vane groove is secured by a simple and inexpensive construction, whereby the compressor size is decreased while the leakage of working fluid is restrained.
The rotary compressor includes a closed vessel 1; a cylinder 4 having a vane groove 4a, which is located in the closed vessel 1; a shaft having an eccentric portion 5a; a roller 6 which is rotatably fitted on the eccentric portion 5a of the shaft to eccentrically rotate in the cylinder 4; a vane 7 provided in the vane groove 4a in the cylinder 4 to reciprocate in the vane groove 4a while a tip end thereof is in contact with the roller 6; and a coil spring 20 for pressing the vane 7 against the roller 6. The vane 7 is provided with a spring hole 7d on the side opposite to the side on which the vane 7 is in contact with the roller 6, and the spring hole 7d contains at least a part of the coil spring 20.

Description

    Technical Field
  • The present invention relates to a rotary compressor used for refrigerators, air conditioners, and the like.
  • Background Art
  • Figure 4 is a longitudinal sectional view of a conventional rotary compressor. Figure 5 is a transverse sectional view of a compression mechanism section of the conventional rotary compressor, Figure 6 is a transverse sectional view showing dimensions of the compression mechanism section of the conventional rotary compressor, and Figures 7 and 8 are perspective views of vanes of the conventional rotary compressor.
  • The rotary compressor is made up of a closed vessel 1, a compression mechanism section 2 and an electric motor 3, both located in the closed vessel 1. The compression mechanism section 2 includes a cylinder 4 having a cylindrical portion, a shaft 5 rotatable around a center axis L1, a roller 6 which is fitted on an eccentric portion 5a of the shaft 5 to eccentrically rotate in the cylindrical portion of the cylinder 4 along with the rotation of the shaft 5, a vane 7 which reciprocates in a vane groove 4a provided in the cylinder 4 along with the eccentric rotation of the roller 6, a spring mechanism 8, such as a coil spring, which is provided on a back face 7a of the vane 7 to press a tip end 7b of the vane 7 against the roller 6, a first journal bearing 9 at a side near the electric motor 3 and a second journal bearing 10 at a side farther from the electric motor 3, both bearings holding the cylinder 4 from both side and rotatably supporting the shaft 5. The compression mechanism section 2 is fixed to the closed vessel 1 by a support portion 4b formed at the peripheral of the cylinder 4. The electric motor 3 includes a cylindrical stator 11 welded to the internal surface of the closed vessel 1 and a columnar rotor 12 shrink fitted on the shaft 5.
  • A working fluid is introduced from an intake pipe 13 to a compression chamber 14, which is formed by the cylinder 4, the roller 6, the vane 7, the first journal bearing 9, and the second journal bearing 10, through an suction hole 4c of the cylinder 4. The rotational motion produced by the electric motor 3 eccentrically rotates the roller 6 fitted on the eccentric portion 5a of the shaft 5, and accordingly the volume of the compression chamber 14 changes to compress the working fluid. When a discharge valve (not shown) in a discharge hole 15 is opened, the compressed working fluid is discharged to the outside of the closed vessel 1 through a discharge pipe 16 after passing through the interior of the closed vessel 1 (for example, refer to "Refrigeration and Air Conditioning Handbook", 5th ed., vol. II Equipment Section, Japanese Association of Refrigeration, 1993, pp. 30-37).
  • In the steady-state operation of a rotary compressor, the tip end 7b of the vane 7 is pressed against the roller 6 by a force created by a differential pressure between a discharge pressure applied to the back face 7a of the vane 7 and a pressure in the compression chamber 14 applied to the tip end 7b of the vane 7 and a force created by the spring mechanism 8. However, at the start time, there scarcely exists the differential pressure between a discharge pressure applied to the back face 7a of the vane 7 and a pressure in the compress ion chamber 14 applied to the tip end 7b of the vane 7, so that the tip end 7b of the vane 7 is pressed against the roller 6 by the force created by the spring mechanism 8.
  • In the conventional rotary compressor, one end of the spring mechanism 8 such as a coil spring is in contact with the back face 7a of the vane 7, and the other end thereof is in contact with a cylindrical internal wall 1a of the closed vessel 1. In the state in which the back face 7a of the vane comes closest to the cylindrical internal wall 1a of the closed vessel 1 when the vane 7 reciprocates along the vane groove 4a, the tip end 7b of the vane 7 is in the state in which it is pushed in to a cylindrical internal wall 4d of the cylinder 4 by the eccentric rotation of the roller 6. At this time, a space larger than the compressed height of the spring mechanism 8 must always be kept between the back face 7a of the vane 7 and the cylindrical internal wall 1a of the closed vessel 1.
  • Taking the compressed height of the spring mechanism 8 as lcvm, the inside diameter of the cylindrical internal wall 1a of the closed vessel 1 as dmi, the inside diameter of the cylindrical internal wall 4d of the cylinder 4 as dci, and the length from the tip end 7b of the vane 7 to the back face 7a thereof as lvn, an inequality of Formula 1 must hold.
  • (Formula 1)
  • (dmi - dci)2 > 1vn + 1cvm
  • In the case where the closed vessel 1 of rotary compressor is decreased in size, the left side of Formula 1 decreases, and the compressed height lcvm of the spring mechanism 8 on the right side is determined by the specifications of the spring mechanism 8.
  • Therefore, the length lvn of the vane 7 is shortened, and thus the seal length of a fitting portion of the vane 7 and the vane groove 4a is shortened, so that the sealing ability decreases. As a result, the leakage of working fluid occurs due to a differential pressure between the discharge pressure introduced to the back face 7a side of the vane 7 and the pressure in the compression chamber 14, which decreases the compression efficiency.
  • Also, in a state in which the vane 7 is projected from the cylindrical internal wall 4d of the cylinder 4 by the eccentric rotation of the roller 6, a difference in pressure between the pressure in the compression process and the pressure in the suction process acts on a side surface 7c of the vane 7 in the compression chamber 14, and thereby the vane 7 is tilted with respect to the vane groove 4a. When the length lvn of the vane 7 is shortened, the length through which the vane 7 fits in the vane groove 4a becomes insufficient, so that the tilting angle is increased. Therefore, the contact surface pressure between the vane 7 and the vane groove 4a increases, which increases losses due to friction, so that the compressor efficiency decreases.
  • Further, in the conventional rotary compressor, as shown in Figure 8, a configuration has been used in which the back face 7a of the vane 7 is recessed to secure a space for containing the spring mechanism 8. However, the vane of this configuration is the same as the vane shown in Figure 7 in that the substantial length of the vane 7 relating to the sealing ability in the fitting portion of the vane 7 and the vane groove 4a is shortened, so that a decrease in compression efficiency cannot be prevented.
  • Disclosure of the Invention
  • The present invention has been made to solve the above-described conventional problems, and accordingly, an object thereof is to provide a rotary compressor in which the contact area between the vane 7.and a vane groove 4a is secured by a simple and inexpensive construction, that is, by containing a part of a spring mechanism 8 such as a coil spring in a vane 7, whereby the compressor size can be decreased while the leakage of working fluid is restrained.
  • The 1st invention of the present invention is a rotary compressor characterized in comprising a closed vessel; a cylinder having a vane groove; said cylinder located in said closed vessel; a shaft having an eccentric portion; a roller which is rotatably fitted on the eccentric portion of said shaft to eccentrically rotate in said cylinder; a vane provided in the vane groove in said cylinder to reciprocate in said vane groove while a tip end thereof is in contact with said roller; and a spring mechanism for pressing said vane against said roller, wherein said vane is provided with a spring hole on the side opposite to the side on which said vane is in contact with said roller, and said spring hole is accommodated in the cross section of said vane perpendicular to the direction of reciprocation of said vane, and contains at least a part of. said spring mechanism.
  • The 2nd invention of the present invention is the rotary compressor according to the 1st invention of the present invention, characterized in that a plurality of said spring mechanisms are provided; said vane is provided with said plurality of said spring holes; and at least a part of each of said spring mechanisms is contained in each of said spring holes.
  • The 3rd invention of the present invention is the rotary compressor according to the 1st invention of the present invention, characterized in that said spring mechanism consists of a coil spring.
  • The 4th invention of the present invention is the rotary compressor according to the 3rd invention of the present invention, characterized in that one end of said coil spring is contained in the spring hole in said vane, and a seat with which the other end of said coil spring is in contact is provided with a coil spring guide mechanism.
  • The 5th invention of the present invention is the rotary compressor according to the 4th invention of the present invention, characterized in that said coil spring guide mechanism is provided on the inside side surface of said closed vessel.
  • The 6th invention of the present invention is the rotary compressor according to the 3rd invention of the present invention, characterized in that the width of said vane is set so as to be not smaller than 3.0 mm and not larger than 3.5 mm; the stroke of reciprocation of said vane is set so as to be not shorter than 3.0 mm and not longer than 5.0 mm; the diameter of said coil spring is set so as to be not smaller than 2. 0 mm and smaller than the width of said vane; and the free length of said coil spring is set so as to be not larger than five times the diameter thereof.
  • The 7th invention of the present invention is the rotary compressor according to the 1st invention of the present invention, characterized in that a working fluid is carbon dioxide.
  • According to the rotary compressor of the present invention, there can be provided a rotary compressor in which the contact area between the vane and the vane groove is secured by a simple and inexpensive construction, whereby the compressor size can be decreased while the leakage of working fluid is restrained.
  • Brief Description of the Drawings
  • Figure 1 is a perspective view of a vane of a rotary compressor in accordance with a first embodiment of the present invention;
  • Figure 2 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of a rotary compressor in accordance with a first embodiment of the present invention;
  • Figure 3 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of a rotary compressor in accordance with a second embodiment of the present invention;
  • Figure 4 is a longitudinal sectional view of a conventional rotary compressor;
  • Figure 5 is a transverse sectional view of a compression mechanism section of a conventional rotary compressor;
  • Figure 6 is a transverse sectional view showing dimensions of a compression mechanism section of a conventional rotary compressor;
  • Figure 7 is a perspective view of a vane of a conventional rotary compressor; and
  • Figure 8 is a perspective view of a vane of a conventional rotary compressor.
  • (Description of Symbols)
  • 1
    closed vessel
    1a
    cylindrical internal wall of closed vessel
    1b
    coil spring guide mechanism
    2
    compression mechanism section
    3
    electric motor
    4
    cylinder
    4a
    vane groove
    4b
    support portion
    4c
    suction hole
    4d
    cylindrical internal wall of cylinder
    5
    shaft
    5a
    eccentric shaft
    6
    roller
    7
    vane
    7a
    back face
    7b
    tip end
    7c
    side surface
    7d
    spring hole
    8
    spring mechanism
    9
    first journal bearing
    10
    second journal bearing
    11
    stator
    12
    rotor
    13
    suction pipe
    14
    compression chamber
    15
    discharge hole
    16
    discharge pipe
    20
    coil spring
    Best Mode for Carrying Out the Invention
  • Some embodiments of the present invention will now be described with reference to Figures 1, 2 and 3. The following description is given of examples of the present invention, and does not limit the appended claims.
  • For the rotary compressors in accordance with some embodiments of the present invention, the construction of rotary compressors excluding a cylinder 4, a vane 7, and a spring mechanism 8 is the same as that of the conventional rotary compressor shown in Figures 4 to 8, and thus the same reference numerals as applied to elements of the conventional rotary compressor will be applied to when elements are the same as those of the conventional rotary compressor. Also, the explanation of the same construction and operation as those of the conventional example is omitted.
  • (First embodiment)
  • Figure 1 is a perspective view of a vane of a rotary compressor in accordance with a first embodiment of the present invention. Figure 2 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of the rotary compressor in accordance with the first embodiment of the present invention. Figure 2 shows a state in which a tip end 7b of the vane 7 is pushed in to a cylindrical internal wall 4d of the cylinder 4.
  • In this embodiment, as shown in Figure 1, as the spring mechanism 8, coil springs 20 having an inside diameter dimension smaller than the width and height of a back face 7a of the vane 7 is provided. In the back face 7a of the vane 7, two spring holes 7d having a depth lvna are provided in the direction in which the vane 7 reciprocates, each of the spring holes 7d having a diameter larger than the outside diameter of the coil spring 20 and smaller than the width and height of the vane 7. One end of the coil spring 20 is contained in each of the two spring holes 7d, and the other end thereof on the opposite side to the vane 7 is brought into contact with a cylindrical internal wall 1a of a closed vessel 1. Also, the length lvn of the vane 7 is set so as to be a length such that in a state in which the tip end 7b of the vane 7 is pushed in to the surface of the cylindrical internal wall 4d of the cylinder 4 by the eccentric rotation of a roller 6, a minimum clearance lcr is provided between the back face 7a of the vane 7 and the cylindrical internal wall 1a of the closed vessel 1.
  • The coil spring 20 is not allowed to have a length not larger than a compressed height lcvm even in a state of being compressed to a maximum, and must have a length not larger than a free length lcvf (not shown) in order for the coil spring 20 to press the vane 7 against the roller 6 even in a state in which the vane 7 projects from the cylindrical internal wall 4d of the cylinder 4 to a maximum. For this reason, taking the stroke of reciprocation of the vane 7 causedby the eccentric rotation of the roller 6 as lst, the spring hole 7d is formed so as to have a depth lvna that establishes an inequality of Formula 2.
  • (Formula 2)
  • lcvm - lcr < lvna < lcvf - lst - lcr
  • Next, the effects of the above configuration will be explained.
  • In the rotary compressor of this embodiment, because a part of the coil spring 20 can be contained in the spring hole 7d in the vane 7, a clearance lcr smaller than the compressed height lcvm of the coil spring 20 can be provided between the back face 7a of the vane 7 and the cylindrical internal wall 1a of the closed vessel 1 in a state in which the tip end 7b of the vane 7 is pushed in to the surface of the cylindrical internal wall 4d of the cylinder 4 by the eccentric rotation of the roller 6. Therefore, Formula 1 is expressed by Formula 3.
  • (Formula 3)
  • (dmi - dci)2 > 1vn + 1cr    wherein, as explained in Background Art, dmi is the inside diameter of the cylindrical internal wall 1a of the closed vessel 1, dci is the inside diameter of the cylindrical internal wall 4d of the cylinder 4, and lvn is a length from the tip end 7b of the vane 7 to the back face 7a thereof.
  • In the conventional rotary compressor, when the size of the closed vessel 1 is decreased, the sealing ability in a fitting portion of the vane 7 and the vane groove 4a decreases by such amount as the length lvn of the vane 7 is shortened. Whereas, in the rotary compressor of this embodiment, even if the radius of the closed vessel 1 is decreased by a difference between the compressed height lcvm of the coil spring 20 and the clearance lcr, the length lvn of the vane 7 is unchanged as compared with the length lvn at the time before the size of the closed vessel 1 is decreased. Further, since the outside diameter of the spring hole 7d is smaller than the width and height of the vane 7 , no fracture is produced on the side surface of the vane 7, and the length of fitting portion of the vane 7 and the vane groove 4a is not impaired, so that the sealing ability in the fitting portion of the vane 7 and the vane groove 4a can be maintained.
  • Since a part of the coil spring 20 can be contained in the spring hole 7d in the vane 7, even if the rotary compressor is decreased in size, the length of the vane 7 can be increased as compared with the conventional rotary compressor. Therefore, the sealing ability in the fitting portion of the vane 7 and the vane groove 4a can be maintained more firmly than that of the conventional rotary compressor.
  • Also, in the rotary compressor of this embodiment, even when the radius of the closed vessel 1 is decreased by more than the difference between the compressed height lcvm of the coil spring 20 and the clearance lcr, the length lvn of the vane 7 is longer in comparison with the case where the closed vessel 1 of the conventional rotary compressor is decreased in size. Therefore, it is a matter of course that a decrease in sealing ability in a fitting portion of the vane 7 and the vane groove 4a is alleviated.
  • Also, since the length of the fitting portion of the vane 7 and the vane groove 4a is increased as compared with the conventional rotary compressor, an angle through which the vane 7 tilts with respect to the vane groove 4a decreases. Therefore, the contact surface pressure between the vane 7 and the vane groove 4a decreases, and thus an oil film can be maintained easily, which improves the reliability of sliding surface. Also, the decrease in contact surface pressure between the vane 7 and the vane groove 4a decreases the frictional pressure loss, which improves the machine efficiency.
  • Also, since two spring holes 7d are provided in the back face 7a of the vane 7 and at least a part of the coil spring 20 is contained in each of the two spring holes 7d, the vane 7 can be pressed against the roller 6 by using the two springs, so that the coil springs 20 can be designed so as to have a small spring constant. Therefore, the diameter of the coil spring 20 can be decreased, and the above-described effects can be achieved without an excessive thickness of the vane 7. Further, the spring force of the coil spring 20 can be caused to work at distributed positions on the back face 7a of the vane 7, so that the tip end 7b of the vane 7 can be pressed against the roller 6 uniformly. Therefore, one-side hitting of the tip end 7b of the vane 7 with the roller 6 is eliminated, which improves the reliability of the tip end portion of the vane 7. Although in this embodiment, explanation has been given of the case where two spring holes 7d and two coil springs 20 are used, the number of spring holes 7d and coil springs 20 is not limited to two. Three or more spring holes 7d and coil springs 20 may be used. In the configuration in which three or more spring holes 7d and coil springs 20 are used, it is a matter of course that diameter of the coil spring 8 can be decreased, and the tip end 7b of the vane 7 can be pressed against the roller 6 uniformly.
  • Also, the configuration may be such that the end portion of the coil spring 20 on the opposite side to the vane 7 is not brought into contact with the cylindrical internal wall 1a of the closed vessel 1, but the end portion of the coil spring 20 on the opposite side to the vane 7 is brought into contact with a bottom portion provided on the cylindrical internal wall 1d side of the closed vessel 1 in the portion of the vane groove 4a. This configuration can also achieve the same effects as described above.
  • Also, since the inexpensive coil spring 20 having a simple shape is used as the spring mechanism 8, the assembling work can be performed easily at a low cost.
  • Although the coil spring 20 is used as the spring mechanism 8 in this embodiment, it is a matter of course that even an elastic body such as a resin or gas can achieve the same effects as described above.
  • Although two spring holes 7d and two coil springs 20 are used in this embodiment, the number of these elements is not limited to two. One spring hole 7d and one coil spring 20 may be used.
  • Also, this embodiment can be realized easily by simply providing the spring holes 7d having a depth lvna expressed by the inequality of Formula 2 in the back face 7a of the vane 7. Therefore, the above-described effects can be achieved at a low cost.
  • (Second embodiment)
  • A second embodiment of the present invention will now be described with reference to the accompanying drawing.
  • Figure 3 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of a rotary compressor in accordance with the second embodiment of the present invention. Figure 3 shows a state in which a tip end of the vane is pushed in to a cylindrical internal wall surface of the cylinder.
  • The rotary compressor of this embodiment differs from that of the first embodiment in that a coil spring guide mechanism 1b is provided on the cylindrical internal wall 1a of the closed vessel 1 with which the end portion of the coil spring 20 is in contact in the first embodiment. The coil spring guide mechanism 1b is formed by a columnar convex portion having a diameter smaller than the inside diameter of the coil spring 20, which is provided on the cylindrical internal wall 1a of the closed vessel 1. As is apparent from Figure 3, the columnar convex portion, which is the coil spring guide mechanism 1b, penetrates in the coil spring 20.
  • Also, the length of the coil spring guide mechanism 1b on the cylindrical internal wall 1a of the closed vessel 1 is set so as to be shorter than the depth lvna of the spring hole 7d in the vane 7.
  • The construction of the second embodiment is the same as that of the first embodiment except the above-described construction, and it is a matter of course that the same effects as those of the first embodiment can be achieved by such a construction.
  • Next, effects achieved by the construction of the second embodiment will be explained.
  • The motion of both end portions of the coil spring 20 other than the motion in the extension-and-contraction direction is restricted by the spring hole 7d in the vane 7 and the coil spring guide mechanism 1b on the cylindrical internal wall 1a of the closed vessel 1. Therefore, when the coil spring 20 is extended and contracted repeatedly, the coil spring 20 is prevented from being caught by the inlet of the spring hole 7d on the back face 7a of the vane 7, so that a failure caused by coming-off or bending of the coil spring 20 can be prevented, which can ensure the reliability of the rotary compressor. The inlet portion of the spring hole 7d may be rounded. By rounding the inlet portion of the spring hole 7d as described above, a trouble such that the coil spring 20 is caught by the inlet of the spring hole 7d on the back face 7a of the vane 7 can further be prevented.
  • Also, by setting the length of the coil spring guide mechanism 1b on the cylindrical internal wall 1a of the closed vessel 1 so as to be shorter than the depth lvna of the spring hole 7d in the vane 7, a collision of the tip end portion of the coil spring guide mechanism 1b with the bottom portion of the spring hole 7d can be prevented even when the back face 7a of the vane 7 comes close to the cylindrical internal wall 1a of the closed vessel 1. Therefore, the clearance lcr between the back face 7a of the vane 7 and the cylindrical internal wall 1a of the closed vessel 1 can be set at a minimum, so that this embodiment achieves the effects of the first embodiment of the present invention to a maximum.
  • Also, since the coil spring guide mechanism 1b is provided on the internal wall 1a of the closed vessel 1, a support portion for fixing the coil spring guide mechanism 1b to the closed vessel 1 can be constructed without interference with the coil spring 20 and the vane 7. Therefore, the seal surface of the vane 7 can be lengthened as compared with the case where the support portion is provided on the cylinder 4.
  • In a small rotary compressor, the vane 7 with a width not smaller than 3.0 mm and not larger than 3.5 mm is generally used, and the stroke of the vane 7 is not shorter than 3.0 mm and not longer than 5.0mm. In such a small rotary compressor, the coil spring 20 with a free length not smaller than 10.0 mm is used considering the compressed height of the coil spring 20. For the coil spring 20 generally formed of a steel or piano wire, there is less danger of developing buckling under a condition that both ends thereof are fixed and that the aspect ratio obtained by dividing the free length of coil spring by the average diameter of coil spring is not higher than 5. Therefore, by rendering the diameter of the coil spring 20 not smaller than 2.0 mm and smaller than the width of the vane 7, the reliability of rotary compressor can be ensured.
  • Carbon dioxide used as a working fluid has a higher pressure than other working fluids such as chlorofluorocarbon, alternatives for chlorofluorocarbon, hydrocarbon, and ammonia, so that the leakage of working fluid between the vane groove 4a and the vane 7 increases. However, the leakage of working fluid can be decreased by increasing the length of the vane 7 as compared with the conventional example by using the embodiments of the present invention.
  • Also, carbon dioxide used as a working fluid has a high density, and thus the cylinder volume is smaller than the case where any other working fluid is used. The cylinder volume is decreased by the use of carbon dioxide as a working fluid and the use of the present invention can further decrease the size of the compression mechanism section 2 and realize a smaller-sized rotary compressor.
  • As described above, according to the above-described embodiments, as is apparent from the above description, the present invention has an advantage of providing a small-sized and high-efficiency rotary compressor with a simple construction because at least a part of the coil spring 20 is contained in the spring hole 7d in the back face 7a of the vane 7, by which a space larger than the compressed height of the coil spring 20, which space has been needed conventionally between the vane 7 and the closed vessel 1, is not needed, and the length of seal between the vane 7 and the vane groove 7a can be increased.
  • Industrial Applicability
  • The compressor in accordance with the present invention, having a function of compressing and conveying a working fluid, is useful for a refrigerant heat pump for a refrigerator, an air conditioner, and the like. Also, this compressor can be applied to an application of a vacuum pump and the like.

Claims (7)

  1. A rotary compressor characterized in comprising a closed vessel; a cylinder having a vane groove, said cylinder located in said closed vessel; a shaft having an eccentric portion; a roller which is rotatably fitted on the eccentric portion of said shaft to eccentrically rotate in said cylinder; a vane provided in the vane groove in said cylinder to reciprocate in said vane groove while a tip end thereof is in contact with said roller; and a spring mechanism for pressing said vane against said roller, wherein said vane is provided with a spring hole on the side opposite to the side on which said vane is in contact with said roller, and said spring hole is accommodated in the cross section of said vane perpendicular to the direction of reciprocation of said vane, and contains at least a part of said spring mechanism.
  2. The rotary compressor according to claim 1, characterized in that a plurality of said spring mechanisms are provided; said vane is provided with said plurality of said spring holes; and at least a part of each of said spring mechanisms is contained in each of said spring holes.
  3. The rotary compressor according to claim 1, characterized in that said spring mechanism consists of a coil spring.
  4. The rotary compressor according to claim 3, characterized in that one end of said coil spring is contained in the spring hole in said vane, and a seat with which the other end of said coil spring is in contact is provided with a coil spring guide mechanism.
  5. The rotary compressor according to claim 4, characterized in that said coil spring guide mechanism is provided on the inside side surface of said closed vessel.
  6. The rotary compressor according to claim 3, characterized in that the width of said vane is set so as to be not smaller than 3.0 mm and not larger than 3.5 mm; the stroke of reciprocation of said vane is set so as to be not shorter than 3.0 mm and not longer than 5.0 mm; the diameter of said coil spring is set so as to be not smaller than 2.0 mm and smaller than the width of said vane; and the free length of said coil spring is set so as to be not larger than five times the diameter thereof.
  7. The rotary compressor according to claim 1, characterized in that a working fluid is carbon dioxide.
EP03772798A 2002-12-11 2003-11-17 Rotary compressor Withdrawn EP1500820A4 (en)

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KR100939571B1 (en) * 2004-12-29 2010-01-29 아스펜 컴프레서 엘엘씨. Miniature rotary compressor and methods related thereto
DE102015217922A1 (en) * 2015-09-18 2017-03-23 Continental Automotive Gmbh Method and two-part tool assembly for manufacturing a stator for an electric machine
DE102015217936A1 (en) * 2015-09-18 2017-03-23 Continental Automotive Gmbh Method and one-piece tool assembly for manufacturing a stator for an electric machine
JP6305471B2 (en) * 2016-07-25 2018-04-04 本田技研工業株式会社 Stator manufacturing method and apparatus
CN109026699B (en) * 2018-08-21 2024-03-29 珠海凌达压缩机有限公司 Pump body, compressor and manufacturing method of pump body
KR20240071008A (en) 2022-11-15 2024-05-22 주식회사 비에이치다온 Ultrapure water production bubbler for cleaning semiconductor devices

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JPS50124204A (en) * 1974-03-18 1975-09-30
JPS51159010U (en) * 1975-06-12 1976-12-17
JPS56157394U (en) * 1980-04-25 1981-11-24
JPS57193089U (en) * 1981-05-29 1982-12-07
JP2000170677A (en) * 1998-12-02 2000-06-20 Matsushita Electric Ind Co Ltd Rotary compressor
JP3579324B2 (en) * 2000-03-30 2004-10-20 三洋電機株式会社 Multi-stage compressor

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GB2111595A (en) * 1981-12-04 1983-07-06 Ken Hsu Song A rotary gas compressor
US4598559A (en) * 1985-05-31 1986-07-08 Carrier Corporation Reversible fixed vane rotary compressor having a reversing disk which carries the suction port

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US20050214151A1 (en) 2005-09-29
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JPWO2004053335A1 (en) 2006-04-13
WO2004053335A1 (en) 2004-06-24

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