EP1352831B1 - Method and apparatus for placing articles into containers - Google Patents
Method and apparatus for placing articles into containers Download PDFInfo
- Publication number
- EP1352831B1 EP1352831B1 EP03405198A EP03405198A EP1352831B1 EP 1352831 B1 EP1352831 B1 EP 1352831B1 EP 03405198 A EP03405198 A EP 03405198A EP 03405198 A EP03405198 A EP 03405198A EP 1352831 B1 EP1352831 B1 EP 1352831B1
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- EP
- European Patent Office
- Prior art keywords
- containers
- storage element
- piece goods
- conveyor
- feed conveyor
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000002441 reversible effect Effects 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 238000003780 insertion Methods 0.000 abstract 1
- 230000037431 insertion Effects 0.000 abstract 1
- 238000004806 packaging method and process Methods 0.000 description 5
- 230000006870 function Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000013598 vector Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/105—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/02—Supply magazines
- B65B35/04—Supply magazines with buffer storage devices
Definitions
- the invention relates to a method and a device for filling of piece goods in containers according to the preamble of patent claim 1 and 10, respectively.
- a generic method is known from EP-A-0'856'465.
- piece goods and containers are guided in countercurrent along a picker road.
- the relative speed of the delivered piece goods to the delivered containers is controlled by the control of the last picker in the conveying direction of the container so that only completely filled containers leave the working area of this last picker.
- This method has the disadvantage that the piece goods and containers must be supplied in countercurrent.
- packaging systems must be integrated into the entire production cycle, this greatly limits the spatial design of the system.
- EP-A-0'749'902 discloses a method for filling piece goods in containers, in which the piece goods and containers are transported in cocurrent along a Pickerstrasse. Here are supplied with a counter the delivered Piece goods counted. The empty containers are stowed in front of the picker road. Only after reaching a sufficient to fill a container number of empty containers is released into the work area of the picker.
- EP-A-1'160'166 Another device for filling of piece goods in containers by means of picker, here delta robot, is described in EP-A-1'160'166. Again, the location and position is detected by means of an optical detection station, communicated to the control of the individual picker and the piece goods individually inserted by means of the gripper device of the picker in the container.
- a storage element is used and the relative speed between a container conveyor and a piece goods conveyor is controlled as a function of this storage element.
- the relative speed remains constant until a maximum storage capacity is reached.
- the relative speed is adjusted before reaching this capacity.
- the speed of the supply of the containers in the area of the picker line or the individual picker is controlled.
- only the speed of feeding the piece goods is controlled in the above range or both speeds are controlled.
- the storage element is for storing piece goods, in other embodiments it is for storing containers.
- the storage element is preferably arranged in front of a last picker in the conveying direction of the container.
- the speed of a conveying path of the container conveyor in the region of this last picker takes place in preferred embodiments as a function of the capacity of this last picker. However, it is also possible not to control the speed in this area and to operate the conveyor line at a constant speed.
- the inventive method and the device can be achieved at a relatively high packaging performance, that the containers are always completely filled. In addition, it is possible to ensure that all piece goods are always packed.
- the device has a first supply conveyor 1 for the supply of piece goods S.
- the feed conveyor 1 is preferably a conveyor belt. Other conveyor types are also possible.
- the piece goods S are generally delivered in disordered formation on the first supply conveyor 1.
- usually at least one optical detection station not shown here for detecting the position and / or orientation of the individual piece goods S is present, as is known from the prior art. If they are delivered in an orderly manner, the optical detection station is unnecessary or it is merely used for quality control.
- At least one second supply conveyor 2 for supplying containers B is present.
- two supply conveyors 2 are shown, which extend along each side of the first supply conveyor 1 and at least approximately parallel thereto. However, it is also possible that they are at an angle to it.
- the second feed conveyors may also be belt conveyors or other known types of conveyors, depending on the type of containers.
- the conveying directions of the first and second feed conveyors can be represented by antiparallel vectors, that is, the piece goods S and B are transported in countercurrent. The conveying directions are each marked with large arrows in the figures.
- the device further comprises a picker line with a plurality of pickers P N , P N-1 .
- pickers P N , P N-1 have gripping means for detecting the piece goods S from the first feed conveyor 1 and for storing the piece goods S in the container B.
- pickers are known in the art. For example, so-called delta robots are suitable.
- the device additionally comprises a storage element which temporarily stores containers B and / or piece goods S which are not yet completely filled.
- this storage element is used for temporary storage of containers B in the picker line, which can not be completely filled yet.
- the second supply conveyor 2 is divided into at least two conveyor lines 20, 21.
- at least in the conveying direction of the container B last and penultimate picker P N , P N-1 two different conveyor lines 20, 21 are assigned.
- a storage element in the form of a separately driven intermediate conveyor 3 is arranged in each case.
- This intermediate conveyor 3 preferably forms a continuation of the conveying sections, so that the containers B are stowed therein until the last picker P N has sufficient capacity to completely fill the container B reaching the second conveying section 21.
- the intermediate conveyor 3 may be the same type of conveyor as the second conveyor 2, the containers B being retained on the intermediate conveyor 3 by retaining means of known type and thus stowed. In one variant, a so-called yo-yo memory is used.
- the intermediate conveyor 3 Within the storage element, here the intermediate conveyor 3, the number of containers B are detected and monitored by means of position sensors and / or distance measuring means. These sensors and means are known and therefore not described in detail.
- the relative speed between the first and the second supply conveyors 1, 2, in this case between the first supply conveyor 1 and the first conveying path 20, is controlled according to the invention as a function of the storage element.
- a control unit 5 for this purpose is shown schematically only in FIG. Control units for conveying speeds per se are known and are therefore not described in detail. Preferably, the relative speed is already controlled before the maximum capacity of the memory element is reached.
- the speed of the second conveying path 21 is preferably controlled as a function of the last picker P N. In this way, it is also possible to ensure that not only all containers B are completely filled, but that at least approximately all packaged goods S are also stored in container B.
- the control unit 5 receives in a preferred embodiment, signals from at least one picker, preferably the last picker, which are taken into account in the control.
- FIG. 2 shows a second embodiment. It has essentially the same features as the embodiment according to FIG. 1. Here, however, the conveying directions of the first and the at least one second supply conveyors 1, 2 run parallel to each other, ie in direct current.
- FIGS. 3 and 4 show further embodiments.
- the storage element is arranged outside the conveying direction of the container B. This arrangement can be used both in systems with direct and countercurrent promotion.
- the storage element is a return conveyor 3 ', which runs at least approximately parallel to the second supply conveyor 2. At a removal point E those containers B, which can not be completely filled, on the return conveyor 3 'passed. If there is enough capacity in the picker line again, then these temporarily stored containers B are again placed on the second supply conveyor 2 at a return point R.
- the return point R is located in the conveying direction of the container B upstream of the removal point E. Again, the relative speed of the two feed conveyor is again controlled in dependence on the storage capacity.
- the intermediate conveyor 3 ' is preferably arranged in the region of the last picker P N in the conveying direction of the container B.
- it may be a conveyor belt or other conveyor suitable for transporting the containers B.
- a transport system with individually driven containers B is also possible here.
- the return promotion to the second supply conveyor 2 takes place after the first in / first out (first in / out first) principle.
- This embodiment is therefore also suitable for the packaging of frozen, refrigerated or otherwise perishable piece goods S.
- the storage element is a container storage conveyor 3 "running at least approximately perpendicularly to the second supply conveyor 2. This promotes the container B, which can not be completely filled, from a sampling point E of the second Feed conveyor 2 away and back to this sampling point out.
- the removal point E is preferably located in the region of the last picker P N in the conveying direction of the container B.
- various types of conveyors can be used as a storage element again.
- the conveyor is provided with a reversible drive, so that the piece goods S can be kept as close as possible to the removal point E.
- This memory element works on the principle of First in / Last out (first in / last out).
- FIG. 5 shows a fifth embodiment.
- the first and the at least one second supply conveyor 1, 2 now run parallel to one another, with the piece goods S and container B being transported in direct current.
- a storage element in the form of a cargo storage conveyor 4 is present at the downstream end of the first supply conveyor 1.
- This runs at least approximately parallel to the conveying direction of the piece goods S and thus forms the extension of the first supply conveyor 1.
- it consists of the same type of conveyor as the first supply conveyor 1, for example, it is a conveyor belt. He is driven separately.
- its drive is reversible, so that the piece goods S remain as possible in the working area of the last picker P N.
- the temporarily stored piece goods S are taken from the last picker P N in order to completely fill the containers B.
- the relative speed of the two feed conveyor is again controlled in dependence on the storage capacity.
- both piece goods S and container B can be temporarily stored in the same system. It is also possible to arrange memory elements already along the picker line and not only in the area of the last picker.
- the inventive device allows an efficient implementation of cargo in containers with as complete as possible filling of the container, regardless of the nature of the relative transport direction of the cargo and container to each other. It can be integrated in particular in DC as well as in countercurrent systems.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
- Warehouses Or Storage Devices (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren und eine Vorrichtung zum Einfüllen von Stückgütern in Behälter gemäss Oberbegriff des Patentanspruchs 1 beziehungsweise 10.The invention relates to a method and a device for filling of piece goods in containers according to the preamble of
Ein gattungsgemässes Verfahren ist aus EP-A-0'856'465 bekannt. Hier werden Stückgüter und Behälter im Gegenstrom entlang einer Pickerstrasse geführt. Dabei wird die Relativgeschwindigkeit der angelieferten Stückgüter zu den angelieferten Behältern von der Steuerung des in Förderrichtung der Behälter letzten Pickers so gesteuert, dass nur vollständig gefüllte Behälter den Arbeitsbereich dieses letzten Pickers verlassen. Dieses Verfahren weist den Nachteil auf, dass die Stückgüter und Behälter im Gegenstrom angeliefert werden müssen. Da Verpackungsanlagen jedoch in den gesamten Produktionskreislauf integriert werden müssen, schränkt dies die räumliche Gestaltung der Anlage sehr stark ein.A generic method is known from EP-A-0'856'465. Here piece goods and containers are guided in countercurrent along a picker road. The relative speed of the delivered piece goods to the delivered containers is controlled by the control of the last picker in the conveying direction of the container so that only completely filled containers leave the working area of this last picker. This method has the disadvantage that the piece goods and containers must be supplied in countercurrent. However, since packaging systems must be integrated into the entire production cycle, this greatly limits the spatial design of the system.
Auch EP-A-0'749'902 offenbart ein Verfahren zum Einfüllen von Stückgütern in Behälter, bei welchem die Stückgüter und Behälter im Gleichstrom entlang einer Pickerstrasse transportiert werden. Hier werden mit einer Zähleinrichtung die angelieferten Stückgüter gezählt. Die leeren Behälter werden vor der Pickerstrasse gestaut. Erst nach Erreichen einer zur Füllung eines Behälters genügenden Stückzahl wird jeweils ein leerer Behälter in den Arbeitsbereich der Picker freigegeben.Also, EP-A-0'749'902 discloses a method for filling piece goods in containers, in which the piece goods and containers are transported in cocurrent along a Pickerstrasse. Here are supplied with a counter the delivered Piece goods counted. The empty containers are stowed in front of the picker road. Only after reaching a sufficient to fill a container number of empty containers is released into the work area of the picker.
Eine weitere Vorrichtung zum Einfüllen von Stückgütern in Behälter mittels Picker, hier Deltaroboter, ist in EP-A-1'160'166 beschrieben. Auch hier wird die Lage und Position mittels einer optischen Erfassungsstation erfasst, der Steuerung der einzelnen Picker mitgeteilt und die Stückgüter einzeln mittels der Greifvorrichtung der Picker in die Behälter eingesetzt.Another device for filling of piece goods in containers by means of picker, here delta robot, is described in EP-A-1'160'166. Again, the location and position is detected by means of an optical detection station, communicated to the control of the individual picker and the piece goods individually inserted by means of the gripper device of the picker in the container.
Diese bekannten Systeme weisen den Nachteil auf, dass sie relativ rasch an Grenzen hinsichtlich ihrer erreichbaren Verpackungsleistung stossen.These known systems have the disadvantage that they encounter limits in terms of their achievable packaging performance relatively quickly.
Es ist deshalb Aufgabe der Erfindung, ein Verfahren und eine Vorrichtung zum Einfüllen von Stückgütern in Behälter zu schaffen, welche eine Steigerung der Verpackungsleistung ermöglichen.It is therefore an object of the invention to provide a method and apparatus for filling piece goods in containers, which allow an increase in packaging performance.
Diese Aufgabe lösen ein Verfahren und eine Vorrichtung mit den Merkmalen des Patentanspruchs 1 beziehungsweise 10.This object is achieved by a method and a device having the features of
Erfindungsgemäss wird ein Speicherelement verwendet und die Relativgeschwindigkeit zwischen einem Behälterförderer und einem Stückgutförderer in Abhängigkeit dieses Speicherelementes gesteuert.According to the invention, a storage element is used and the relative speed between a container conveyor and a piece goods conveyor is controlled as a function of this storage element.
In einer einfachen Variante des Verfahrens bleibt die Relativgeschwindigkeit konstant, bis eine maximale Speicherkapazität erreicht ist. In einer bevorzugten Variante des Verfahrens wird bereits vor Erreichen dieser Kapazität die Relativgeschwindigkeit angepasst. Vorzugsweise wird die Geschwindigkeit der Zufuhr der Behälter in den Bereich der Pickerstrasse bzw. der einzelnen Picker gesteuert. In einer anderen Variante wird nur die Geschwindigkeit der Zufuhr der Stückgüter in den oben genannten Bereich gesteuert oder es werden beide Geschwindigkeiten gesteuert.In a simple variant of the method, the relative speed remains constant until a maximum storage capacity is reached. In a preferred variant of the method, the relative speed is adjusted before reaching this capacity. Preferably, the speed of the supply of the containers in the area of the picker line or the individual picker is controlled. In another variant, only the speed of feeding the piece goods is controlled in the above range or both speeds are controlled.
In einer Ausführungsform dient das Speicherelement zur Speicherung von Stückgütern, in anderen Ausführungsformen dient es zur Speicherung von Behältern.In one embodiment, the storage element is for storing piece goods, in other embodiments it is for storing containers.
Das Speicherelement ist vorzugsweise vor einem in Förderrichtung der Behälter letzten Picker angeordnet. Die Geschwindigkeit einer Förderstrecke des Behälterförderers im Bereich dieses letzten Pickers erfolgt in bevorzugten Ausführungsformen in Abhängigkeit der Kapazität dieses letzten Pickers. Es ist jedoch auch möglich, die Geschwindigkeit in diesem Bereich nicht zu steuern und die Förderstrecke mit gleichbleibender Geschwindigkeit zu betreiben.The storage element is preferably arranged in front of a last picker in the conveying direction of the container. The speed of a conveying path of the container conveyor in the region of this last picker takes place in preferred embodiments as a function of the capacity of this last picker. However, it is also possible not to control the speed in this area and to operate the conveyor line at a constant speed.
Mit dem erfindungsgemässen Verfahren und der Vorrichtung lässt sich bei einer relativ hohen Verpackungsleistung erreichen, dass die Behälter stets vollständig gefüllt sind. Zudem lässt sich erreichen, dass stets alle Stückgüter verpackt werden.With the inventive method and the device can be achieved at a relatively high packaging performance, that the containers are always completely filled. In addition, it is possible to ensure that all piece goods are always packed.
Weitere vorteilhafte Varianten des Verfahrens und vorteilhafte Ausführungsformen gehen aus den abhängigen Patentansprüchen hervor.Further advantageous variants of the method and advantageous embodiments will become apparent from the dependent claims.
Im folgenden wird der Erfindungsgegenstand anhand von bevorzugten Ausführungsbeispielen, welche in der beiliegenden Zeichnung dargestellt sind, erläutert. Es zeigen:
Figur 1- eine schematische Darstellung einer erfindungsgemässen Vorrichtung in einer ersten Ausführungsform;
Figur 2- eine schematische Darstellung einer erfindungsgemässen Vorrichtung in einer zweiten Ausführungsform;
Figur 3- eine schematische Darstellung einer erfindungsgemässen Vorrichtung in einer dritten Ausführungsform;
Figur 4- eine schematische Darstellung einer erfindungsgemässen Vorrichtung in einer vierten Ausführungsform und
Figur 5- eine schematische Darstellung einer erfindungsgemässen Vorrichtung in einer fünften Ausführungsform.
- FIG. 1
- a schematic representation of an inventive device in a first embodiment;
- FIG. 2
- a schematic representation of an inventive device in a second embodiment;
- FIG. 3
- a schematic representation of an inventive device in a third embodiment;
- FIG. 4
- a schematic representation of an inventive device in a fourth embodiment and
- FIG. 5
- a schematic representation of an inventive device in a fifth embodiment.
Anhand der in Figur 1 dargestellten ersten Ausführungsform werden die allgemeinen Grundelemente der erfindungsgemässen Vorrichtung beschrieben. Die Vorrichtung weist einen ersten Zufuhrförderer 1 zur Zufuhr von Stückgütern S auf. Der Zufuhrförderer 1 ist vorzugsweise ein Förderband. Andere Fördertypen sind jedoch auch möglich. Die Stückgüter S werden im allgemeinen in ungeordneter Formation auf dem ersten Zufuhrförderer 1 angeliefert. In diesem Fall ist üblicherweise mindestens eine hier nicht dargestellte optische Erfassungsstation zur Detektion der Lage und/oder Orientierung der einzelnen Stückgüter S vorhanden, wie sie aus dem Stand der Technik bekannt ist. Werden sie geordnet angeliefert, erübrigt sich die optische Erfassungsstation oder sie wird lediglich zur Qualitätskontrolle eingesetzt.Based on the first embodiment shown in Figure 1, the general basic elements of the inventive device will be described. The device has a
Ferner ist mindestens ein zweiter Zufuhrförderer 2 zur Zufuhr von Behältern B vorhanden. Hier sind zwei Zufuhrförderer 2 dargestellt, welche sich entlang je einer Seite des ersten Zufuhrförderers 1 und mindestens annähernd parallel zu diesem erstrecken. Es ist jedoch auch möglich, dass sie sich in einem Winkel dazu befinden. Die zweiten Zufuhrförderer können je nach Art der Behälter ebenfalls Bandförderer oder andere bekannte Arten von Förderern sein. Im hier dargestellten Beispiel lassen sich die Förderrichtungen der ersten und zweiten Zufuhrförderer durch antiparallele Vektoren darstellen, das heisst, die Stückgüter S und Behälter B werden im Gegenstrom transportiert. Die Förderrichtungen sind in den Figuren jeweils mit grossen Pfeilen gekennzeichnet.Furthermore, at least one
Die Vorrichtung weist ferner eine Pickerstrasse mit mehreren Pickern PN, PN-1 auf. Hier sind lediglich vier Picker dargestellt, wobei je zwei die Stückgüter S in die Behälter B eines zweiten Zufuhrförderers 2 legen. Üblicherweise sind jedoch mehrere Picker in Förderrichtung hintereinander angeordnet. Die Picker PN, PN-1 verfügen über Greifmittel zur Erfassung der Stückgüter S vom ersten Zufuhrförderer 1 und zur Ablage der Stückgüter S in die Behälter B. Je nach Art der gewünschten Umsetzung werden die Stückgüter S einzeln oder in Gruppen erfasst beziehungsweise in die Behälter B umgesetzt. Diese Picker sind im Stand der Technik bekannt. Es eignen sich beispielsweise sogenannte Deltaroboter.The device further comprises a picker line with a plurality of pickers P N , P N-1 . Here, only four pickers are shown, with two each place the piece goods S in the container B of a
Erfindungsgemäss umfasst die Vorrichtung zudem ein Speicherelement, welches noch nicht vollständig gefüllte Behälter B und/oder Stückgüter S zwischenspeichert. Im hier dargestellten Beispiel dient dieses Speicherelement zur Zwischenspeicherung von Behältern B in der Pickerstrasse, welche noch nicht vollständig gefüllt werden können. Hierfür ist der zweite Zufuhrförderer 2 in mindestens zwei Förderstrecken 20, 21 unterteilt. Vorzugsweise sind mindestens der in Förderrichtung der Behälter B letzte und vorletzte Picker PN, PN-1 zwei verschiedenen Förderstrecken 20, 21 zugeordnet. Zwischen den Förderstrecken 20, 21 ist jeweils ein Speicherelement in Form eines separat angetriebenen Zwischenförderers 3 angeordnet. Dieser Zwischenförderer 3 bildet vorzugsweise eine Fortsetzung der Förderstrecken, so dass die Behälter B darin gestaut werden, bis der letzte Picker PN genügend Kapazität hat, um die auf die zweite Förderstrecke 21 gelangenden Behälter B vollständig zu füllen. Der Zwischenförderer 3 kann derselbe Fördertyp sein wie der zweite Förderer 2, wobei die Behälter B durch Rückhaltemittel bekannter Art auf dem Zwischenförderer 3 zurückgehalten und somit gestaut werden. In einer Variante wird ein sogenannter Jojo-Speicher verwendet. Es ist jedoch auch möglich, ein Transportsystem für den zweiten Zufuhrförderer 2 wie auch für den Zwischenförderer 3 einzusetzen, bei welchem jeder Behälter B mit einem eigenen Motor versehen ist und somit einzeln steuerbar ist. Dadurch ist eine berührungs- beziehungsweise staudrucklose Bewegung und Speicherung im Transportsystem möglich.According to the invention, the device additionally comprises a storage element which temporarily stores containers B and / or piece goods S which are not yet completely filled. In the example shown here, this storage element is used for temporary storage of containers B in the picker line, which can not be completely filled yet. For this purpose, the
Innerhalb des Speicherelementes, hier dem Zwischenförderer 3, werden die Anzahl Behälter B mittels Lagesensoren und/oder Distanzmessmittel detektiert und überwacht. Diese Sensoren und Mittel sind bekannt und werden deshalb nicht detailliert beschrieben.Within the storage element, here the
Die Relativgeschwindigkeit zwischen dem ersten und dem zweiten Zufuhrförderer 1, 2, in diesem Fall zwischen dem ersten Zufuhrförderer 1 und der ersten Förderstrecke 20, wird erfindungsgemäss in Abhängigkeit des Speicherelementes gesteuert. Eine hierfür vorhandene Steuerungseinheit 5 ist lediglich in Figur 1 schematisch dargestellt. Steuerungseinheiten für Fördergeschwindigkeiten an sich sind bekannt und werden deshalb nicht detailliert beschrieben. Vorzugsweise wird die Relativgeschwindigkeit bereits gesteuert, bevor die maximale Kapazität des Speicherelementes erreicht ist. Die Geschwindigkeit der zweiten Förderstrecke 21 wird vorzugsweise in Abhängigkeit des letzten Pickers PN gesteuert. Auf diese Weise lässt sich zudem sicherstellen, dass nicht nur alle Behälter B vollständig gefüllt sind, sondern dass auch mindestens annähernd alle Stückgüter S in Behälter B abgelegt werden. Die Steuerungseinheit 5 erhält in einer bevorzugten Ausführungsform auch Signale von mindestens einem Picker, vorzugsweise des letzten Pickers, welche bei der Steuerung berücksichtigt werden.The relative speed between the first and the
In Figur 2 ist eine zweite Ausführungsform dargestellt. Sie weist im wesentlichen dieselben Merkmale auf wie die Ausführungsform gemäss Figur 1. Hier verlaufen jedoch die Förderrichtungen des ersten und des mindestens einen zweiten Zufuhrförderers 1, 2 parallel, also im Gleichstrom, zueinander.FIG. 2 shows a second embodiment. It has essentially the same features as the embodiment according to FIG. 1. Here, however, the conveying directions of the first and the at least one
In den Figuren 3 und 4 sind weitere Ausführungsformen dargestellt. Hier ist das Speicherelement ausserhalb der Förderrichtung der Behälter B angeordnet. Diese Anordnung lässt sich sowohl in Anlagen mit Gleich- wie auch mit Gegenstromförderung einsetzen. Im Ausführungsbeispiel gemäss Figur 3 ist das Speicherelement ein Rückförderer 3', welcher mindestens annähernd parallel zum zweiten Zufuhrförderer 2 verläuft. An einer Entnahmestelle E werden diejenigen Behälter B, welche nicht vollständig gefüllt werden können, auf den Rückförderer 3' geleitet. Ist wieder genügend Kapazität in der Pickerstrasse vorhanden, so werden diese zwischengespeicherten Behälter B an einer Rückgabestelle R wieder auf den zweiten Zufuhrförderer 2 gelegt. Die Rückgabestelle R befindet sich dabei in Förderrichtung der Behälter B stromaufwärts von der Entnahmestelle E entfernt. Auch hier wird wiederum die Relativgeschwindigkeit der zwei Zufuhrförderer in Abhängigkeit der Speicherkapazität gesteuert. Der Zwischenförderer 3' ist vorzugsweise im Bereich des in Förderrichtung der Behälter B letzten Pickers PN angeordnet. Er kann wiederum ein Förderband oder ein anderer für den Transport der Behälter B geeigneter Förderer sein. Ein Transportsystem mit einzeln angetriebenen Behältern B ist auch hier möglich. Die Rückförderung auf den zweiten Zufuhrförderer 2 erfolgt nach dem First in/First out (zuerst rein/zuerst raus) Prinzip. Diese Ausführungsform eignet sich deshalb auch für die Verpackung von gefrorenen, gekühlten oder anderweitig verderblichen Stückgütern S.FIGS. 3 and 4 show further embodiments. Here, the storage element is arranged outside the conveying direction of the container B. This arrangement can be used both in systems with direct and countercurrent promotion. In the exemplary embodiment according to FIG. 3, the storage element is a return conveyor 3 ', which runs at least approximately parallel to the
In der Ausführungsform gemäss der Figur 4 ist das Speicherelement ein mindestens annähernd senkrecht zum zweiten Zufuhrförderer 2 verlaufender Behälter-Speicherförderer 3''. Dieser fördert die Behälter B, welche noch nicht vollständig gefüllt werden können, von einer Entnahmestelle E vom zweiten Zufuhrförderer 2 weg und wieder zu dieser Entnahmestelle E hin. Die Entnahmestelle E befindet sich vorzugsweise im Bereich des in Förderrichtung der Behälter B letzten Pickers PN. Auch hier lassen sich wieder verschiedene Arten von Förderern als Speicherelement einsetzen. Vorzugsweise ist der Förderer mit einem reversiblen Antrieb versehen, so dass die Stückgüter S möglichst im Bereich der Entnahmestelle E gehalten werden können. Dieses Speicherelement funktioniert nach dem Prinzip First in/Last out (zuerst rein/zuletzt raus).In the embodiment according to FIG. 4, the storage element is a
In Figur 5 ist eine fünfte Ausführungsform dargestellt. Hier werden nicht die Behälter B sondern die Stückgüter S zwischengespeichert. In dieser Ausführungsform verlaufen nun der erste und der mindestens eine zweite Zufuhrförderer 1, 2 parallel zueinander, wobei die Stückgüter S und Behälter B im Gleichstrom transportiert werden. Am stromabwärts angeordneten Ende des ersten Zufuhrförderers 1 ist ein Speicherelement in Form eines Stückgut-Speicherförderers 4 vorhanden. Dieser verläuft mindestens annähernd parallel zur Förderrichtung der Stückgüter S und bildet somit die Verlängerung des ersten Zufuhrförderers 1. Vorzugsweise besteht er aus demselben Fördertyp wie der erste Zufuhrförderer 1, beispielsweise ist er ein Förderband. Er ist jedoch separat angetrieben. Vorzugsweise ist sein Antrieb dabei reversierbar, so dass die Stückgüter S möglichst im Arbeitsbereich des letzten Pickers PN verbleiben. Bei fehlenden Stückgütern S auf dem ersten Zufuhrförderer 1 werden die zwischengespeicherten Stückgüter S vom letzten Picker PN genommen, um die Behälter B vollständig zu füllen. Auch hier wird wiederum die Relativgeschwindigkeit der zwei Zufuhrförderer in Abhängigkeit der Speicherkapazität gesteuert.FIG. 5 shows a fifth embodiment. Here are not the container B but the piece goods S cached. In this embodiment, the first and the at least one
Kombinationen der obengenannten Ausführungsformen sind möglich. So lassen sich in derselben Anlage sowohl Stückgüter S wie auch Behälter B zwischenspeichern. Auch ist es möglich, bereits entlang der Pickerstrasse und nicht nur im Bereich des letzten Pickers Speicherelemente anzuordnen.Combinations of the above embodiments are possible. Thus, both piece goods S and container B can be temporarily stored in the same system. It is also possible to arrange memory elements already along the picker line and not only in the area of the last picker.
Die erfindungsgemässe Vorrichtung ermöglicht eine effiziente Umsetzung von Stückgütern in Behälter bei möglichst vollständiger Befüllung der Behälter und zwar unabhängig von der Art der relativen Transportrichtung der Stückgüter und Behälter zueinander. Sie lässt sich insbesondere in Gleichstrom- wie auch in Gegenstromanlagen integrieren.The inventive device allows an efficient implementation of cargo in containers with as complete as possible filling of the container, regardless of the nature of the relative transport direction of the cargo and container to each other. It can be integrated in particular in DC as well as in countercurrent systems.
- SS
- Stückgütercargo
- BB
- Behältercontainer
- PN P N
- letzter Pickerlast picker
- PN-1 P N-1
- vorletzter Pickerpenultimate picker
- Ee
- Entnahmestellesampling point
- RR
- Rückgabestellereturn point
- 11
- erster Zufuhrfördererfirst feed conveyor
- 22
- zweiter Zufuhrförderersecond feed conveyor
- 2020
- erste Förderstreckefirst conveyor line
- 2121
- zweite Förderstreckesecond conveyor line
- 2222
- dritte Förderstreckethird conveyor line
- 33
- Zwischenfördererintermediate conveyor
- 3'3 '
- Rückfördererreturn conveyor
- 3''3 ''
- Behälter-SpeicherfördererContainer storage conveyor
- 44
- Stückgut-SpeicherfördererGeneral cargo storage conveyor
- 55
- Steuerungseinheitcontrol unit
Claims (17)
- Method of inserting piece goods (S) into containers (B) by means of a picking line, wherein the relative speed between the feed of the containers (B) and the feed of the piece goods (S) being controlled in the area of the picking line, characterized in that the control of the relative speed is carried out as a function of a filling level of at least one storage element (3, 3', 3'', 4) for storing the container (B) and/or the piece goods (S).
- Method according to claim 1, characterized in that the at least one storage element (3, 3', 3'') stores at least some of the containers (B).
- Method according to one of the claims 1 to 2, characterized in that at least some of the containers (B) in the area of a last picker (PN) in the picking line, in the conveying direction of the containers (B), are led into the at least one storage element (3, 3', 3'').
- Method according to one of the claims 1 to 3, characterized in that the containers (B) are kept in the at least one storage element (3, 3', 3") until a last picker (PN) in the picking line in the conveying direction of the containers (B) has sufficient capacity to fill said containers completely.
- Method according to one of the claims 1 to 4, characterized in that the at least one storage element (3, 3', 3", 4) operates in accordance with the first in/first out principle or the first in/last out principle.
- Method according to one of the claims 1 to 5, characterized in that containers (B) stored in the at least one storage element (3', 3") are kept outside the conveying direction of the containers (B).
- Method according to one of the claims 1 to 6, characterized in that the speed of a conveying section (21) for the containers (B) which is located in the area of a last picker (PN) in the conveying direction of the containers (B) is controlled as a function of the capacity of this picker (PN), in particular of the control of this picker (PN).
- Method according to claim 1, characterized in that the at least one storage element (4) stores at least some of the piece goods (S).
- Method according to one of the claims 1 to 8, characterized in that the containers (B) and piece goods (S) are transported in cocurrent or in countercurrent outside the at least one storage element (3, 3', 3'', 4) and in the area of the picking line.
- Apparatus for inserting piece goods (S) into containers (B), having a first feed conveyor (1) for feeding the piece goods (S), having a second feed conveyor (2) for feeding the containers (B), having a picking line for inserting the piece goods (S) into the containers (B) and having a control unit (5) for controlling the relative speed between the second feed conveyor (2) and the first feed conveyor (1), characterized in that there is at least one storage element (3, 3', 3", 4) for storing the containers (B) and/or the piece goods (S), and in that the control unit (5) controls the relative speed as a function of a filling level of the at least one storage element (3, 3, 3'', 4).
- Apparatus according to claim 10, characterized in that the at least one storage element (3, 3, 3'', 4) is arranged in the area of the picking line.
- Apparatus according to one of the claims 10 or 11, characterized in that the at least one storage element (3, 3, 3", 4) is a conveying element.
- Apparatus according to one of the claims 10 to 12, characterized in that the second feed conveyor (2) is subdivided into at least two conveying sections (20, 21), and in that the at least one storage element (3) is arranged between the conveying sections (20, 21).
- Apparatus according to one of the claims 10 to 13, characterized in that the at least one storage element is a reverse conveyor (3') that runs at least approximately parallel to the second feed conveyor (2) which conveys the containers (B) from a removal point (E) back to the second feed conveyor (2) at a return point (R) placed upstream in the conveying direction of the containers (B).
- Apparatus according to one of the claims 10 to 14, characterized in that the at least one storage element (3") is a container storage conveyor (3") which runs at least approximately at right angles to the second feed conveyor (2), which conveys the containers (B) away from a removal point (E) from the second feed conveyor (2) and back to this removal point (E) again.
- Apparatus according to one of the claims 10 to 12, characterized in that the at least one storage element is a piece goods storage conveyor (4), which runs at least approximately parallel to the first feed conveyor (1) in the conveying direction and which, in the conveying direction of the piece goods (S), is arranged downstream at the end of the first feed conveyor (1).
- Apparatus according to one of the claims 10 to 16, characterized in that the first and second feed conveyors (1, 2) can be moved in cocurrent or in countercurrent in relation to each other.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CH5472002 | 2002-04-02 | ||
CH5472002 | 2002-04-02 |
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EP1352831B1 true EP1352831B1 (en) | 2006-07-12 |
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EP03405198A Expired - Lifetime EP1352831B1 (en) | 2002-04-02 | 2003-03-21 | Method and apparatus for placing articles into containers |
Country Status (6)
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US (1) | US6901726B2 (en) |
EP (1) | EP1352831B1 (en) |
AT (1) | ATE332840T1 (en) |
CA (1) | CA2423949C (en) |
DE (1) | DE50304180D1 (en) |
ES (1) | ES2268311T3 (en) |
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EP2586712A1 (en) | 2011-10-31 | 2013-05-01 | Veltru AG | Method and device for inserting products into containers in a robot street |
EP2669202A1 (en) | 2012-05-31 | 2013-12-04 | Multivac Sepp Haggenmüller GmbH & Co. KG | Method for picker line and packaging plant |
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DE102005023810A1 (en) * | 2005-05-24 | 2006-11-30 | Robert Bosch Gmbh | Apparatus and method for filling containers |
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EP2236424B1 (en) * | 2009-03-30 | 2016-02-24 | Veltru AG | Method and device for inserting individual products into containers in a robot street |
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- 2003-03-21 EP EP03405198A patent/EP1352831B1/en not_active Expired - Lifetime
- 2003-03-21 ES ES03405198T patent/ES2268311T3/en not_active Expired - Lifetime
- 2003-03-21 AT AT03405198T patent/ATE332840T1/en not_active IP Right Cessation
- 2003-03-21 DE DE50304180T patent/DE50304180D1/en not_active Expired - Lifetime
- 2003-03-28 US US10/402,211 patent/US6901726B2/en not_active Expired - Lifetime
- 2003-03-28 CA CA2423949A patent/CA2423949C/en not_active Expired - Fee Related
Cited By (4)
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US7775373B2 (en) | 2004-12-10 | 2010-08-17 | Scanvaegt International A/S | Method and a system for batching of objects |
US8222543B2 (en) | 2004-12-10 | 2012-07-17 | Scanvaegt International A/S | Method and a system for batching of objects |
EP2586712A1 (en) | 2011-10-31 | 2013-05-01 | Veltru AG | Method and device for inserting products into containers in a robot street |
EP2669202A1 (en) | 2012-05-31 | 2013-12-04 | Multivac Sepp Haggenmüller GmbH & Co. KG | Method for picker line and packaging plant |
Also Published As
Publication number | Publication date |
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CA2423949C (en) | 2011-10-18 |
US20030182898A1 (en) | 2003-10-02 |
ES2268311T3 (en) | 2007-03-16 |
DE50304180D1 (en) | 2006-08-24 |
EP1352831A1 (en) | 2003-10-15 |
US6901726B2 (en) | 2005-06-07 |
ATE332840T1 (en) | 2006-08-15 |
CA2423949A1 (en) | 2003-10-02 |
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