EP1300237A2 - Method and apparatus for folding blanks, especially of carton - Google Patents

Method and apparatus for folding blanks, especially of carton Download PDF

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Publication number
EP1300237A2
EP1300237A2 EP02005381A EP02005381A EP1300237A2 EP 1300237 A2 EP1300237 A2 EP 1300237A2 EP 02005381 A EP02005381 A EP 02005381A EP 02005381 A EP02005381 A EP 02005381A EP 1300237 A2 EP1300237 A2 EP 1300237A2
Authority
EP
European Patent Office
Prior art keywords
folding
plate
section
shaped elements
shaped element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP02005381A
Other languages
German (de)
French (fr)
Other versions
EP1300237A3 (en
EP1300237B1 (en
Inventor
Bodo Tönnings
Lutz Uhlemann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Homag Automation GmbH
Original Assignee
Ligmatech Automationssysteme GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ligmatech Automationssysteme GmbH filed Critical Ligmatech Automationssysteme GmbH
Publication of EP1300237A2 publication Critical patent/EP1300237A2/en
Publication of EP1300237A3 publication Critical patent/EP1300237A3/en
Application granted granted Critical
Publication of EP1300237B1 publication Critical patent/EP1300237B1/en
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Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/02Machines characterised by incorporation of means for making the containers or receptacles
    • B65B5/024Machines characterised by incorporation of means for making the containers or receptacles for making containers from preformed blanks
    • B65B5/028Machines characterised by incorporation of means for making the containers or receptacles for making containers from preformed blanks for making containers from two or more blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs
    • B31B50/36Folding sheets, blanks or webs by continuously feeding the sheets, blanks or webs to stationary members, e.g. plates, ploughs or cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs

Definitions

  • the present invention relates to a method for folding of plate-shaped elements, especially cardboard.
  • the present invention further relates to a Device for folding plate-shaped elements for Execution of the procedure.
  • Plate-shaped elements such as cardboard boxes
  • folding of the cardboard boxes is usually necessary in order to enclose the object to be packed with the cardboard box.
  • Methods for folding cardboard boxes and corresponding devices are known in the prior art, in which adjacent cardboard sections are folded along a folding edge, fixed or movable counterpressure elements being present along the folding edge and at least one cardboard section being bent around the axis of the folding edge.
  • These known methods and devices for folding cardboard boxes initially have the disadvantage that the counterpressure elements lie inside the folded element after the folding process and have to be removed from there.
  • the element to be folded and / or the counter-pressure elements must be moved and controlled in such a way that they abut against one another during the folding, which results in an increased complexity of the method and the device for folding. Particularly when there are a large number of consecutive folding processes, these are often carried out in continuous operation, ie the objects to be folded are passed through a folding device one after the other during the folding process.
  • the arrangement of counterpressure elements is particularly disadvantageous in continuous operation, since the above-mentioned disadvantages of the prior art are amplified and the smooth passage of the elements to be folded is hindered by the counterpressure elements.
  • the present invention is based on the technical problem of providing a method for folding plate-shaped elements, in particular cardboard boxes, which eliminates the disadvantages of the prior art, in particular in continuous operation, and is simple to carry out.
  • a device for folding plate-shaped elements, in particular cardboard boxes is to be provided, which advantageously embodies the method.
  • the present invention is based on the idea that the force component for the turning process on the not folding section of the plate-shaped element separate, complex counter pressure elements, but through the Vertical component of the contact force between the second Pressure device and plate-shaped element balanced becomes.
  • the second printing device on the plate-shaped element can in the present invention to those in the prior art Technology required counter pressure elements along the Folding edge can be dispensed with.
  • the folded edge of the plate-shaped elements is as Easier to fold, preferably as a cross-sectional taper and / or perforation. In this way the Predefined position of the folded edge and the position for folding required force is significantly reduced.
  • the second printing device In order to control the folding process and the To reduce the design effort of the folding device takes the second printing device according to a development of the Invention during folding a stationary position, at which the second section of the plate-shaped elements is guided along. This is done with this training Do not fold the plate-shaped element by one Movement of the second printing device, but by the Movement of the plate-shaped element. Particularly advantageous is this procedure in the continuous process, because then the Continuous movement of the plate-shaped element through the Folding device at the same time as the folding process is being used.
  • Printing device at least one role in folding the second section of the plate-shaped element rests.
  • This arrangement is particularly advantageous if at the second printing device several in the direction of flow one behind the other rolls on the second Section of the plate-shaped element bear to a or more than one set of roles.
  • the roles or roller sets guide the plate-shaped element in the Pass through the folder and are simultaneously arranged such that the second section of the plate-shaped element by the rollers or roller sets is folded.
  • the alignment of the rollers or roller sets with respect to the plate-shaped element crucial.
  • the axes run the rollers when folded substantially parallel to that on the Roll adjacent second section of the plate-shaped Element.
  • the axes of the rollers point no right angle with respect to the fold edge, i.e. H. the Rollers are inclined in relation to the direction of flow.
  • the invention Due to the inclination of the rollers, they don't run only along the second section of the plate-shaped Elements, but there is a frictional force between the Rolls and the second section, the invention a generates second force component, which in the plane of second section runs and in the direction of the folded edge acts. In this way, the first section of the plate-shaped element to the first printing device pressed.
  • the amount of friction between the rollers and the second section of the plate-shaped elements can according to a development of the invention not only on the Arrangement of roles, but also on the interpretation of the Treads controlled with a certain coefficient of friction become.
  • high friction coefficients of the tread which may be made of rubber, for example, to sufficient pressing of the plate-shaped element to ensure the first printing device.
  • the geometry of the plate-shaped element or the desired folding angle to be able to adapt are the rolls around the folded edge pivotable and / or about an axis perpendicular to the second Section rotatable. This increases flexibility the folding device reached.
  • the first printing device also has at least one Has role that when folding on the first section is applied.
  • the plate-shaped element 1 and 2 is a folding device according to the invention 10 schematically for folding a plate-shaped element 1 shown.
  • the plate-shaped element 1 can for example, a cardboard box.
  • the plate-shaped Element 1 has a first section 3, a second Section 4 and a folded edge 2, which is between the first Section 3 and the second section 4 of the plate-shaped Element 1 lies.
  • the folded edge 2 has one Cross-sectional taper to the position of the folded edge 2 to predefine and fold the plate-shaped element 1 along the folded edge 2 to facilitate.
  • the folding device 10 has a first one in FIG Printing device 5, which on the first section 3 of the plate-shaped element 1 abuts, and a second Printing device 6, which on the second section 4 of the plate-shaped element 1 abuts.
  • the first and second Printing device 5, 6 are common on one Holding device 8 attached during folding a assumes a stationary position.
  • Both printing devices have rollers 5 ', 6', with their treads 9 on the first and second section 3, 4 of the plate-shaped Element 1 apply.
  • the running surfaces 9 of the rollers have a high coefficient of friction, for example, from Rubber.
  • the rollers 6 'of the second printing device 6 are around Folding edge 2 pivotable and about an axis perpendicular to second section 4 rotatable.
  • the folding device 10 is over the holding device 8 on a continuous system 9 for Transport and control of the plate-shaped element 1 attached during the folding process.
  • a continuous system 9 for Transport and control of the plate-shaped element 1 attached during the folding process.
  • a plurality of folding devices 10 in Direction of flow arranged one behind the other.
  • the Axes of the rollers 6 'of the various folding devices 10 different pivoting angles around the folded edge 2 as well different angles of inclination with respect to the folded edge 2 on.
  • the Continuous system 9 in FIG. 2 shows a lateral conveyor belt 11 on which on the plate-shaped element 1 on the second section 4 lies opposite side. Also it is possible that the continuous system 9 including the Folding device 10 and the plate-shaped element 1 symmetrical to the axis A-A shown in FIG. 2 are built up. In this way, two second sections 4 of the plate-shaped element 1 folded at the same time are no longer required during a conveyor belt 11 is.
  • the plate-shaped element 1 is so in the Continuous system 9 inserted that the first and second Printing device 5, 6 on the first and second respectively Section of the plate-shaped element 1 of the Fold device 10 arranged to rest.
  • the Continuous system 9 transports the plate-shaped element 1 in Throughput direction.
  • the first and second slide Section 3, 4 along the in the direction of flow first and second arranged in series Printing devices 5, 6 of the folding devices 10.
  • a second printing device 6 bends the second Section 4 of the plate-shaped element 1 around the folded edge 2 around.
  • the rollers 6 have a frictional force between the second Printing device 6 and the second section 4, the one second force component in the plane of the second section 4 generated in the direction of the folded edge 2 and the first section 3 of the plate-shaped element 1 thereby to the first Presses pressure device 5.
  • the second section 4 is folded by a certain angle, the height of which depends on the pivoting and tilting angle of the rollers 6 ′ of the respective second printing device 6. In this way, the plate-shaped element 1 is folded in a continuous process by a plurality of folding devices 10 arranged one behind the other until the desired folding angle is reached.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Making Paper Articles (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)

Abstract

The equipment is for folding cardboard components (1) of cartons along a folding edge (2) and involves a second pressure device (6) bending a second section (4) of the cardboard component around the second section. At the same time, the second pressure device produces a second force component which runs in the plane of the second section, acting in the direction of the folding edge and presses a first section (3) of the cardboard component against a first pressure device (5). <??>The folding edge takes the form of a cross-section narrowed structure and/or perforation. The folding of the cardboard component is enacted by the throughflow method.

Description

Technisches GebietTechnical field

Die vorliegende Erfindung betrifft ein Verfahren zum Falten von plattenförmigen Elementen, insbesondere von Kartonagen. Des weiteren betrifft die vorliegende Erfindung eine Vorrichtung zum Falten von plattenförmigen Elementen zur Durchführung des Verfahrens.The present invention relates to a method for folding of plate-shaped elements, especially cardboard. The present invention further relates to a Device for folding plate-shaped elements for Execution of the procedure.

Stand der TechnikState of the art

Plattenförmige Elemente, wie beispielsweise Kartonagen werden für vielfältige Zwecke verwendet, wie beispielsweise für das Verpacken von Gegenständen. Während des Verpackungsvorganges ist in der Regel ein Falten der Kartonagen erforderlich, um den zu verpackenden Gegenstand mit der Kartonage zu umschließen.
Im Stand der Technik sind Verfahren zum Falten von Kartonagen sowie entsprechende Vorrichtungen bekannt, bei denen benachbarte Kartonabschnitte entlang einer Faltkante gefaltet werden, wobei entlang der Faltkante feste oder bewegliche Gegendruckelemente anliegen und zumindest ein Kartonabschnitt um die Achse der Faltkante herum gebogen wird.
Diese bekannten Verfahren und Vorrichtungen zum Falten von Kartonagen besitzen zunächst den Nachteil, dass die Gegendruckelemente nach dem Faltvorgang im Inneren des gefalteten Elementes liegen und von dort entfernt werden müssen. Darüber hinaus müssen das zu faltende Element und/oder die Gegendruckelemente derart verfahren und gesteuert werden, dass sie während des Faltens aneinander anliegen, was eine erhöhte Komplexität des Verfahrens und der Vorrichtung zum Falten mit sich bringt.
Insbesondere bei einer hohen Anzahl an nacheinanderfolgenden Faltvorgängen werden diese häufig im Durchlaufbetrieb durchgeführt, d. h. die zu faltenden Gegenstände werden während des Faltvorganges nacheinander durch eine Faltvorrichtung geführt.
Allerdings ist im Durchlaufbetrieb die Anordnung von Gegendruckelementen besonders nachteilig, da die oben genannten Nachteile des Standes der Technik verstärkt werden und der reibungslose Durchlauf der zu faltenden Elemente durch die Gegendruckelemente behindert wird.
Plate-shaped elements, such as cardboard boxes, are used for a variety of purposes, such as for packaging objects. During the packaging process, folding of the cardboard boxes is usually necessary in order to enclose the object to be packed with the cardboard box.
Methods for folding cardboard boxes and corresponding devices are known in the prior art, in which adjacent cardboard sections are folded along a folding edge, fixed or movable counterpressure elements being present along the folding edge and at least one cardboard section being bent around the axis of the folding edge.
These known methods and devices for folding cardboard boxes initially have the disadvantage that the counterpressure elements lie inside the folded element after the folding process and have to be removed from there. In addition, the element to be folded and / or the counter-pressure elements must be moved and controlled in such a way that they abut against one another during the folding, which results in an increased complexity of the method and the device for folding.
Particularly when there are a large number of consecutive folding processes, these are often carried out in continuous operation, ie the objects to be folded are passed through a folding device one after the other during the folding process.
However, the arrangement of counterpressure elements is particularly disadvantageous in continuous operation, since the above-mentioned disadvantages of the prior art are amplified and the smooth passage of the elements to be folded is hindered by the counterpressure elements.

Darstellung der ErfindungPresentation of the invention

Der vorliegenden Erfindung liegt das technische Problem zugrunde, ein Verfahren zum Falten plattenförmiger Elemente, insbesondere von Kartonagen bereitzustellen, welches die genannten Nachteile des Standes der Technik, insbesondere im Durchlaufbetrieb, beseitigt und einfach durchzuführen ist.
Zusätzlich soll eine Vorrichtung zum Falten plattenförmiger Elemente, insbesondere von Kartonagen, bereitgestellt werden, die das Verfahren vorteilhaft ausgestaltet.
The present invention is based on the technical problem of providing a method for folding plate-shaped elements, in particular cardboard boxes, which eliminates the disadvantages of the prior art, in particular in continuous operation, and is simple to carry out.
In addition, a device for folding plate-shaped elements, in particular cardboard boxes, is to be provided, which advantageously embodies the method.

Dieses technische Problem wird durch ein Verfahren zum Falten plattenförmiger Elemente nach Anspruch 1 sowie eine entsprechenden Vorrichtung nach Anspruch 5 gelöst, bei welchen dank der Erfindung auf störende Gegendruckelemente verzichtet werden kann.This technical problem is solved by a method of folding plate-shaped elements according to claim 1 and a corresponding device according to claim 5 solved at which thanks to the invention on disturbing counter pressure elements can be dispensed with.

Der vorliegenden Erfindung liegt der Gedanke zugrunde, dass die Kraftkomponente für den Abbiegevorgang an dem zu faltenden Abschnitt des plattenförmigen Elementes nicht durch separate, aufwändige Gegendruckelemente, sondern durch die Vertikalkomponente der Kontaktkraft zwischen der zweiten Druckvorrichtung und plattenförmigem Element ausgeglichen wird. Mit anderen Worten, dank des verbesserten Kraftangriffs der zweiten Druckvorrichtung an dem plattenförmigen Element kann bei der vorliegenden Erfindung auf die im Stand der Technik erforderlichen Gegendruckelemente entlang der Faltkante verzichtet werden.The present invention is based on the idea that the force component for the turning process on the not folding section of the plate-shaped element separate, complex counter pressure elements, but through the Vertical component of the contact force between the second Pressure device and plate-shaped element balanced becomes. In other words, thanks to the improved force attack the second printing device on the plate-shaped element can in the present invention to those in the prior art Technology required counter pressure elements along the Folding edge can be dispensed with.

Die mit der Erfindung erreichten Vorteile bestehen insbesondere darin, dass sich dank des Verzichtes auf Gegendruckelemente ein ungestörter Ablauf des Faltvorganges und eine vereinfachte Konstruktion und Steuerung der Faltvorrichtung ergeben. So müssen Gegendruckelement und Faltkante nicht mehr aneinander angelegt werden und es wird kein Gegendruckelement durch das Falten eingeschlossen. Diese Verbesserungen wirken sich besonders vorteilhaft auf Faltvorgänge im Durchlaufverfahren aus, da die plattenförmigen Elemente die Faltvorrichtung ohne Gegendruckelement ungehindert durchlaufen können.The advantages achieved with the invention exist especially that thanks to the waiver Counter pressure elements an undisturbed sequence of the folding process and simplified design and control of the Folding device result. So counter pressure element and Folded edges can no longer be put together and it will no counter pressure element enclosed by the folding. This Improvements are particularly beneficial Folding processes in the continuous process because the plate-shaped elements without the folding device Counter pressure element can pass through unhindered.

Nach einer ersten Weiterbildung der vorliegenden Erfindung wird die Faltkante der plattenförmigen Elemente als Falterleichterung, bevorzugt als Querschnittsverjüngung und/oder Perforation, erzeugt. Auf diese Weise wird die gewünschte Lage der Faltkante vordefiniert und die zum Falten erforderliche Kraft wird erheblich vermindert.After a first development of the present invention is the folded edge of the plate-shaped elements as Easier to fold, preferably as a cross-sectional taper and / or perforation. In this way the Predefined position of the folded edge and the position for folding required force is significantly reduced.

Insbesondere bei einer hohen Anzahl an nacheinanderfolgenden Faltvorgängen ist es vorteilhaft, das Falten gemäß einer Weiterbildung der vorliegenden Erfindung im Durchlaufverfahren durchzuführen. Dabei werden die zu faltenden plattenförmigen Elemente nacheinander in die Faltvorrichtung eingelegt und zum Falten durch diese hindurchgeführt. Dadurch ergibt sich ein kontinuierlicher Faltvorgang, was zu Zeit- und Kosteneinsparungen führt.Especially with a high number of consecutive ones Folding processes, it is advantageous to fold according to one Development of the present invention in Continuous process. In doing so, they become folding plate-shaped elements one after the other into the Folding device inserted and for folding by this passed. This results in a continuous Folding process, which leads to time and cost savings.

Um den Steuerungsaufwand des Faltverfahrens und den Konstruktionsaufwand der Faltvorrichtung zu vermindern, nimmt die zweite Druckvorrichtung gemäß einer Weiterbildung der Erfindung während des Faltens eine stationäre Position ein, an welcher der zweite Abschnitt der plattenförmigen Elemente entlanggeführt wird. Bei dieser Weiterbildung erfolgt das Falten des plattenförmigen Elementes nicht durch eine Bewegung der zweiten Druckvorrichtung, sondern durch die Bewegung des plattenförmigen Elementes. Besonders vorteilhaft ist diese Vorgehensweise im Durchlaufverfahren, da dann die Durchlaufbewegung des plattenförmigen Elementes durch die Faltvorrichtung gleichzeitig zur Ausführung des Faltvorganges genutzt wird.In order to control the folding process and the To reduce the design effort of the folding device takes the second printing device according to a development of the Invention during folding a stationary position, at which the second section of the plate-shaped elements is guided along. This is done with this training Do not fold the plate-shaped element by one Movement of the second printing device, but by the Movement of the plate-shaped element. Particularly advantageous is this procedure in the continuous process, because then the Continuous movement of the plate-shaped element through the Folding device at the same time as the folding process is being used.

Zur Erzeugung der zweiten Kraftkomponente in der Ebene des zweiten Abschnittes des plattenförmigen Elementes ist es vorteilhaft, gemäß einer weiteren Fortbildung der vorliegenden Erfindung Kontaktkräfte infolge Gleit- oder Haftreibung zwischen der zweiten Druckvorrichtung und dem zweiten Abschnitt der plattenförmigen Elemente auszunutzen.
Auf diese Weise sind keine besonderen Vorrichtungen, wie beispielsweise formschlüssige Kontaktelemente zwischen dem zweiten Abschnitt des plattenförmigen Elementes und der zweiten Druckvorrichtung erforderlich. Allerdings kann es auch sinnvoll sein, dass das plattenförmige Element während des Faltens durch die erste und/oder zweite Druckvorrichtung gehalten ist, beispielsweise durch Kraft- oder Formschluss.
To generate the second force component in the plane of the second section of the plate-shaped element, it is advantageous according to a further development of the present invention to use contact forces due to sliding or static friction between the second pressure device and the second section of the plate-shaped elements.
In this way, no special devices, such as positive contact elements between the second portion of the plate-shaped element and the second printing device are required. However, it can also make sense for the plate-shaped element to be held by the first and / or second pressure device during folding, for example by a force fit or a form fit.

Um die Durchlaufbewegung der plattenförmigen Elemente beim Durchlaufverfahren zu erleichtern, weist die zweite Druckvorrichtung gemäß einer Weiterbildung der vorliegenden Erfindung zumindest eine Rolle auf, die beim Falten an dem zweiten Abschnitt des plattenförmigen Elementes anliegt. Besonders vorteilhaft ist diese Anordnung, wenn an der zweiten Druckvorrichtung mehrere in Durchlaufrichtung hintereinander angeordnete Rollen, die an dem zweiten Abschnitt des plattenförmigen Elementes anliegen, zu einem oder mehreren Rollensätzen zusammengefasst werden. Die Rollen oder Rollensätze führen das plattenförmige Element im Durchlaufverfahren durch die Faltvorrichtung und sind gleichzeitig derart angeordnet, dass der zweite Abschnitt des plattenförmigen Elementes durch die Rollen oder Rollensätze gefaltet wird.To the continuous movement of the plate-shaped elements when The second shows that continuous processing is easier Printing device according to a development of the present Invention at least one role in folding the second section of the plate-shaped element rests. This arrangement is particularly advantageous if at the second printing device several in the direction of flow one behind the other rolls on the second Section of the plate-shaped element bear to a or more than one set of roles. The roles or roller sets guide the plate-shaped element in the Pass through the folder and are simultaneously arranged such that the second section of the plate-shaped element by the rollers or roller sets is folded.

Zur Erreichung des erfindungsgemäßen Kraftangriffs der Rollen an dem zweiten Abschnitt des plattenförmigen Elementes ist die Ausrichtung der Rollen bzw. Rollensätze gegenüber dem plattenförmigen Element entscheidend. Nach einer Weiterbildung der vorliegenden Erfindung verlaufen die Achsen der Rollen beim Falten im wesentlichen parallel zu dem an der Rolle anliegenden zweiten Abschnitt des plattenförmigen Elementes. Gleichzeitig weisen die Achsen der Rollen gegenüber der Faltkante keinen rechten Winkel auf, d. h. die Rollen sind gegenüber der Durchlaufrichtung schräggestellt. Durch die Schrägstellung der Rollen laufen diese nicht lediglich entlang des zweiten Abschnitts der plattenförmigen Elemente, sondern es entsteht eine Reibungskraft zwischen den Rollen und dem zweiten Abschnitt, die erfindungsgemäß eine zweite Kraftkomponente erzeugt, welche in der Ebene des zweiten Abschnitts verläuft und in Richtung der Faltkante wirkt. Auf diese Weise wird der erste Abschnitt des plattenförmigen Elementes an die erste Druckvorrichtung gepresst.To achieve the force application of the rollers according to the invention on the second section of the plate-shaped element the alignment of the rollers or roller sets with respect to the plate-shaped element crucial. After a Further development of the present invention, the axes run the rollers when folded substantially parallel to that on the Roll adjacent second section of the plate-shaped Element. At the same time, the axes of the rollers point no right angle with respect to the fold edge, i.e. H. the Rollers are inclined in relation to the direction of flow. Due to the inclination of the rollers, they don't run only along the second section of the plate-shaped Elements, but there is a frictional force between the Rolls and the second section, the invention a generates second force component, which in the plane of second section runs and in the direction of the folded edge acts. In this way, the first section of the plate-shaped element to the first printing device pressed.

Die Höhe der Reibungskraft zwischen den Rollen und dem zweiten Abschnitt der plattenförmigen Elemente kann gemäß einer Weiterbildung der Erfindung nicht nur über die Anordnung der Rollen, sondern auch über die Auslegung der Laufflächen mit einem bestimmten Reibungsbeiwert gesteuert werden. Hierbei sind hohe Reibungsbeiwerte der Laufflächen, die beispielsweise aus Gummi bestehen können, bevorzugt, um ein ausreichendes Anpressen des plattenförmigen Elementes an die erste Druckvorrichtung zu gewährleisten.The amount of friction between the rollers and the second section of the plate-shaped elements can according to a development of the invention not only on the Arrangement of roles, but also on the interpretation of the Treads controlled with a certain coefficient of friction become. Here are high friction coefficients of the tread, which may be made of rubber, for example, to sufficient pressing of the plate-shaped element to ensure the first printing device.

Um die Ausrichtung der Rollen bzw. Rollensätze an die Randbedingen des Faltvorganges, beispielsweise die Geometrie des plattenförmigen Elementes oder den gewünschten Faltwinkel anpassen zu können, sind die Rollen um die Faltkante schwenkbar und/oder um eine Achse senkrecht zum zweiten Abschnitt drehbar. Hierdurch wird eine erhöhte Flexibilität der Faltvorrichtung erreicht.In order to align the rollers or roller sets to the Boundary conditions of the folding process, for example the geometry of the plate-shaped element or the desired folding angle to be able to adapt are the rolls around the folded edge pivotable and / or about an axis perpendicular to the second Section rotatable. This increases flexibility the folding device reached.

Weiterhin ist es zur Erleichterung der Durchlaufbewegung der plattenförmigen Elemente durch die Faltvorrichtung gemäß einer Weiterbildung der vorliegenden Erfindung von Vorteil, dass die erste Druckvorrichtung ebenfalls zumindest eine Rolle aufweist, die beim Falten an dem ersten Abschnitt anliegt.Furthermore, it is to facilitate the continuous movement of the plate-shaped elements according to the folding device a further development of the present invention is advantageous, that the first printing device also has at least one Has role that when folding on the first section is applied.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

Im Folgenden wird unter Bezugnahme auf die beigefügten Zeichnungen die vorliegende Erfindung näher erläutert und beschrieben. Es zeigen:

Fig. 1a
eine schematische Ansicht einer erfindungsgemäßen Faltvorrichtung mit einem plattenförmigen Element vor Beginn des Faltvorganges;
Fig. 1b
eine schematische Ansicht einer erfindungsgemäßen Faltvorrichtung mit einem plattenförmigen Element während des Faltvorganges;
Fig. 1c
eine schematische Ansicht einer erfindungsgemäßen Faltvorrichtung mit einem plattenförmigen Element nach Abschluss des Faltvorganges;
Fig. 2
eine schematische Ansicht einer erfindungsgemäßen Faltvorrichtung als Teil einer Durchlaufanlage zur Beförderung und Steuerung des plattenförmigen Elementes während des Faltvorganges;
Fig. 3
eine schematische Seitenansicht einer erfindungsgemäßen Faltvorrichtung als Teil einer Durchlaufanlage zur Beförderung und Steuerung des plattenförmigen Elementes während des Faltvorganges.
The present invention is explained and described in more detail below with reference to the accompanying drawings. Show it:
Fig. 1a
a schematic view of a folding device according to the invention with a plate-shaped element before the start of the folding process;
Fig. 1b
a schematic view of a folding device according to the invention with a plate-shaped element during the folding process;
Fig. 1c
a schematic view of a folding device according to the invention with a plate-shaped element after completion of the folding process;
Fig. 2
a schematic view of a folding device according to the invention as part of a continuous system for conveying and controlling the plate-shaped element during the folding process;
Fig. 3
is a schematic side view of a folding device according to the invention as part of a continuous system for conveying and controlling the plate-shaped element during the folding process.

Ausführliche Beschreibung eines Ausführungsbeispiels der ErfindungDetailed description of an embodiment of the invention

In den Fig. 1 und 2 ist eine erfindungsgemäße Faltvorrichtung 10 zum Falten eines plattenförmigen Elementes 1 schematisch dargestellt. Bei dem plattenförmigen Element 1 kann es sich beispielsweise um eine Kartonage handeln. Das plattenförmige Element 1 besitzt einen ersten Abschnitt 3, einen zweiten Abschnitt 4 sowie eine Faltkante 2, die zwischen dem ersten Abschnitt 3 und dem zweiten Abschnitt 4 des plattenförmigen Elementes 1 liegt. Die Faltkante 2 weist eine Querschnittsverjüngung auf, um die Lage der Faltkante 2 vorzudefinieren und das Falten des plattenförmigen Elementes 1 entlang der Faltkante 2 zu erleichtern.1 and 2 is a folding device according to the invention 10 schematically for folding a plate-shaped element 1 shown. The plate-shaped element 1 can for example, a cardboard box. The plate-shaped Element 1 has a first section 3, a second Section 4 and a folded edge 2, which is between the first Section 3 and the second section 4 of the plate-shaped Element 1 lies. The folded edge 2 has one Cross-sectional taper to the position of the folded edge 2 to predefine and fold the plate-shaped element 1 along the folded edge 2 to facilitate.

Die Faltvorrichtung 10 besitzt in Fig. 1 eine erste Druckvorrichtung 5, die an dem ersten Abschnitt 3 des plattenförmigen Elementes 1 anliegt, und eine zweite Druckvorrichtung 6, die an dem zweiten Abschnitt 4 des plattenförmigen Elementes 1 anliegt. Die erste und zweite Druckvorrichtung 5, 6 sind gemeinsam an einer Haltevorrichtung 8 angebracht, die während des Faltens eine stationäre Position einnimmt. Beide Druckvorrichtungen besitzen Rollen 5', 6', die mit ihren Laufflächen 9 an dem ersten bzw. zweiten Abschnitt 3, 4 des plattenförmigen Elementes 1 anliegen. Die Laufflächen 9 der Rollen weisen einen hohen Reibungsbeiwert auf, indem sie beispielsweise aus Gummi bestehen.The folding device 10 has a first one in FIG Printing device 5, which on the first section 3 of the plate-shaped element 1 abuts, and a second Printing device 6, which on the second section 4 of the plate-shaped element 1 abuts. The first and second Printing device 5, 6 are common on one Holding device 8 attached during folding a assumes a stationary position. Both printing devices have rollers 5 ', 6', with their treads 9 on the first and second section 3, 4 of the plate-shaped Element 1 apply. The running surfaces 9 of the rollers have a high coefficient of friction, for example, from Rubber.

Die Rollen 6' der zweiten Druckvorrichtung 6 sind um die Faltkante 2 schwenkbar und um eine Achse senkrecht zum zweiten Abschnitt 4 drehbar. Die Achsen der Rollen 6' sind in der in Fig. 1 dargestellten Ausführungsform derart ausgerichtet, dass sie beim Falten im wesentlichen parallel zum zweiten Abschnitt 4 verlaufen und gegenüber der Faltkante 2 keinen rechten Winkel einnehmen. The rollers 6 'of the second printing device 6 are around Folding edge 2 pivotable and about an axis perpendicular to second section 4 rotatable. The axes of the rollers 6 'are in the embodiment shown in Fig. 1 such aligned that they are essentially parallel when folded run to the second section 4 and opposite the folded edge 2 do not take a right angle.

Wie die Fig. 2 und 3 zeigen, ist die Faltvorrichtung 10 über die Haltevorrichtung 8 an einer Durchlaufanlage 9 zur Beförderung und Steuerung des plattenförmigen Elementes 1 während des Faltvorganges angebracht. Entlang der Durchlaufanlage 9 sind mehrere Faltvorrichtungen 10 in Durchlaufrichtung hintereinander angeordnet. Dabei weisen die Achsen der Rollen 6' der verschiedenen Faltvorrichtungen 10 unterschiedlichen Schwenkwinkel um die Faltkante 2 sowie unterschiedliche Neigungswinkel gegenüber der Faltkante 2 auf.2 and 3 show, the folding device 10 is over the holding device 8 on a continuous system 9 for Transport and control of the plate-shaped element 1 attached during the folding process. Along the Continuous system 9 is a plurality of folding devices 10 in Direction of flow arranged one behind the other. The Axes of the rollers 6 'of the various folding devices 10 different pivoting angles around the folded edge 2 as well different angles of inclination with respect to the folded edge 2 on.

Zur bessern Führung des plattenförmigen Elementes 1 weist die Durchlaufanlage 9 in Fig. 2 ein seitliches Transportband 11 auf, welches an dem plattenförmigen Element 1 auf der dem zweiten Abschnitt 4 gegenüberliegenden Seite anliegt. Auch ist es möglich, dass die Durchlaufanlage 9 einschließlich der Faltvorrichtung 10 und dem plattenförmigen Element 1 symmetrisch zu der in Fig. 2 eingezeichneten Achse A-A aufgebaut sind. Auf diese Weise können zwei zweite Abschnitte 4 des plattenförmiges Elementes 1 gleichzeitig gefaltet werden, während ein Transportband 11 nicht mehr erforderlich ist.For better guidance of the plate-shaped element 1, the Continuous system 9 in FIG. 2 shows a lateral conveyor belt 11 on which on the plate-shaped element 1 on the second section 4 lies opposite side. Also it is possible that the continuous system 9 including the Folding device 10 and the plate-shaped element 1 symmetrical to the axis A-A shown in FIG. 2 are built up. In this way, two second sections 4 of the plate-shaped element 1 folded at the same time are no longer required during a conveyor belt 11 is.

Im Folgenden wird ein Durchlaufverfahren zum Falten des plattenförmigen Elementes 1 entlang der Faltkante 2 mit Hilfe der Faltvorrichtung 10 näher erläutert. Dabei verläuft die Durchlaufrichtung in den Fig. 1a bis 1c und 2 aus der Zeichenebene heraus.The following is a continuous process for folding the plate-shaped element 1 along the folded edge 2 with the help the folding device 10 explained in more detail. The runs Direction of passage in FIGS. 1a to 1c and 2 from the Level.

Das plattenförmigen Element 1 wird derart in die Durchlaufanlage 9 eingelegt, dass die erste und zweite Druckvorrichtung 5, 6 jeweils an dem ersten bzw. zweiten Abschnitt des plattenförmigen Elementes 1 der an der Nullkante angeordneten Faltvorrichtung 10 anliegen. Die Durchlaufanlage 9 befördert das plattenförmige Element 1 in Durchlaufrichtung. Dabei gleiten der erste und zweite Abschnitt 3, 4 entlang den in Durchlaufrichtung hintereinander angeordneten ersten und zweiten Druckvorrichtungen 5, 6 der Faltvorrichtungen 10.The plate-shaped element 1 is so in the Continuous system 9 inserted that the first and second Printing device 5, 6 on the first and second respectively Section of the plate-shaped element 1 of the Fold device 10 arranged to rest. The Continuous system 9 transports the plate-shaped element 1 in Throughput direction. The first and second slide Section 3, 4 along the in the direction of flow first and second arranged in series Printing devices 5, 6 of the folding devices 10.

Während des Durchlaufens des plattenförmigen Elementes 1 biegt jeweils eine zweite Druckvorrichtung 6 den zweiten Abschnitt 4 des plattenförmigen Elementes 1 um die Faltkante 2 herum. Gleichzeitig entsteht aufgrund der Schrägstellung der Rollen 6' eine Reibungskraft zwischen der zweiten Druckvorrichtung 6 und dem zweiten Abschnitt 4, die eine zweite Kraftkomponente in der Ebene des zweiten Abschnitts 4 in Richtung der Faltkante 2 erzeugt und den ersten Abschnitt 3 des plattenförmigen Elementes 1 dadurch an die erste Druckvorrichtung 5 anpresst.During the passage of the plate-shaped element 1 a second printing device 6 bends the second Section 4 of the plate-shaped element 1 around the folded edge 2 around. At the same time arises due to the inclination the rollers 6 'have a frictional force between the second Printing device 6 and the second section 4, the one second force component in the plane of the second section 4 generated in the direction of the folded edge 2 and the first section 3 of the plate-shaped element 1 thereby to the first Presses pressure device 5.

Bei jedem Passieren des plattenförmigen Element 1 entlang einer zweiten Druckvorrichtung 6 einer Faltvorrichtung 10 wird der zweite Abschnitt 4 um einen gewissen Winkel gefaltet, dessen Höhe von dem Schwenk- und Neigungswinkel der Rollen 6' der jeweiligen zweiten Druckvorrichtung 6 abhängt.
Auf diese Weise wird das plattenförmige Element 1 im Durchlaufverfahren durch mehrere hintereinander angeordnete Faltvorrichtungen 10 gefaltet, bis der gewünschte Faltwinkel erreicht ist.
Each time the plate-shaped element 1 passes along a second printing device 6 of a folding device 10, the second section 4 is folded by a certain angle, the height of which depends on the pivoting and tilting angle of the rollers 6 ′ of the respective second printing device 6.
In this way, the plate-shaped element 1 is folded in a continuous process by a plurality of folding devices 10 arranged one behind the other until the desired folding angle is reached.

Claims (14)

Verfahren zum Falten von plattenförmigen Elementen (1) entlang einer Faltkante (2), die zwischen einem ersten Abschnitt (3) und einem zweiten Abschnitt (4) des plattenförmigen Elementes (1) liegt,
mittels einer ersten Druckvorrichtung (5) und einer zweiten Druckvorrichtung (6), die während des Faltvorganges an dem plattenförmigen Element (1) auf unterschiedlichen Seiten (3, 4) der Faltkante (2) anliegen,
bei dem die zweite Druckvorrichtung (6) den zweiten Abschnitt (4) des plattenförmigen Elementes (1) durch eine erste Kraftkomponente, die senkrecht zur Ebene des zweiten Abschnitts (4) steht, um die Faltkante (2) herum abbiegt,
und dabei eine zweite Kraftkomponente erzeugt, die in der Ebene des zweiten Abschnitts (4) verläuft sowie in Richtung der Faltkante (2) wirkt, und den ersten Abschnitt (3) des plattenförmigen Elementes (1) an die erste Druckvorrichtung (5) anpresst.
Method for folding plate-shaped elements (1) along a folding edge (2) which lies between a first section (3) and a second section (4) of the plate-shaped element (1),
by means of a first printing device (5) and a second printing device (6), which bear against the plate-shaped element (1) on different sides (3, 4) of the folding edge (2) during the folding process,
wherein the second pressure device (6) bends the second section (4) of the plate-shaped element (1) around the folded edge (2) by a first force component, which is perpendicular to the plane of the second section (4),
and thereby generates a second force component which runs in the plane of the second section (4) and acts in the direction of the folded edge (2) and presses the first section (3) of the plate-shaped element (1) against the first printing device (5).
Verfahren zum Falten von plattenförmigen Elementen (1) nach Anspruch 1, dadurch gekennzeichnet, dass die Faltkante (2) des plattenförmigen Elementes (1) als Falterleichterung, insbesondere in Form einer Querschnittsverjüngung und/oder Perforation, erzeugt wird.A method for folding plate-shaped elements (1) according to claim 1, characterized in that the folding edge (2) of the plate-shaped element (1) is produced as a fold relief, in particular in the form of a cross-sectional taper and / or perforation. Verfahren zum Falten von plattenförmigen Elementen (1) nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Falten der plattenförmigen Elemente (1) im Durchlaufverfahren erfolgt. Method for folding plate-shaped elements (1) according to claim 1 or 2, characterized in that the folding of the plate-shaped elements (1) takes place in a continuous process. Verfahren zum Falten von plattenförmigen Elementen (1) nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die zweite Druckvorrichtung (6) während des Faltens der plattenförmigen Elemente (1) eine stationäre Position einnimmt, an welcher der zweite Abschnitt (4) entlanggeführt wird.Method for folding plate-shaped elements (1) according to one of claims 1 to 3, characterized in that the second pressure device (6) assumes a stationary position during the folding of the plate-shaped elements (1), along which the second section (4) is guided becomes. Vorrichtung (10) zum Falten von plattenförmigen Elementen (1) entlang einer Faltkante (2), die zwischen einem ersten Abschnitt (3) und einem zweiten Abschnitt (4) des plattenförmigen Elementes (1) liegt,
wobei die Vorrichtung (10) eine erste Druckvorrichtung (5) und eine zweite Druckvorrichtung (6) aufweist, die während des Faltvorganges an dem plattenförmigen Element (1) auf unterschiedlichen Seiten (3, 4) der Faltkante (2) anliegen,
dadurch gekennzeichnet, dass
die zweite Druckvorrichtung (6) derart ausgebildet ist, dass die Kontaktkraft zwischen der zweiten Druckvorrichtung (6) und dem zweiten Abschnitt (4) des plattenförmigen Elementes (1) eine erste Kraftkomponente aufweist, die senkrecht zur Ebene des zweiten Abschnitts (4) steht,
und eine zweite Kraftkomponente aufweist, die in der Ebene des zweiten Abschnitts (4) verläuft sowie in Richtung der Faltkante (2) wirkt.
Device (10) for folding plate-shaped elements (1) along a folding edge (2) which lies between a first section (3) and a second section (4) of the plate-shaped element (1),
The device (10) has a first printing device (5) and a second printing device (6), which bear against the plate-shaped element (1) on different sides (3, 4) of the folding edge (2) during the folding process,
characterized in that
the second pressure device (6) is designed such that the contact force between the second pressure device (6) and the second section (4) of the plate-shaped element (1) has a first force component which is perpendicular to the plane of the second section (4),
and has a second force component which runs in the plane of the second section (4) and acts in the direction of the folded edge (2).
Vorrichtung (10) zum Falten von plattenförmigen Elementen (1) nach Anspruch 5, dadurch gekennzeichnet, dass die Faltkante (2) des plattenförmigen Elementes (1) als Falterleichterung, insbesondere als Querschnittsverjüngung und/oder Perforation, ausgebildet ist. Device (10) for folding plate-shaped elements (1) according to claim 5, characterized in that the folded edge (2) of the plate-shaped element (1) is designed to facilitate folding, in particular as a cross-sectional taper and / or perforation. Vorrichtung (10) zum Falten von plattenförmigen Elementen (1) nach Anspruch 5 oder 6, dadurch gekennzeichnet, dass die zweite Kraftkomponente, die in der Ebene des zweiten Abschnitts (4) verläuft sowie in Richtung der Faltkante (2) wirkt, eine Reibungskraft zwischen der zweiten Druckvorrichtung (6) und dem zweiten Abschnitt (4) ist.Device (10) for folding plate-shaped elements (1) according to claim 5 or 6, characterized in that the second force component, which runs in the plane of the second section (4) and acts in the direction of the folded edge (2), a frictional force between the second printing device (6) and the second section (4). Vorrichtung (10) zum Falten von plattenförmigen Elementen (1) nach einem der Ansprüche 5 bis 7, dadurch gekennzeichnet, dass die zweite Druckvorrichtung (6) während des Faltens der plattenförmigen Elemente (1) eine stationäre Position einnimmt, an welcher der zweite Abschnitt (4) entlanggeführt wird.Device (10) for folding plate-shaped elements (1) according to one of Claims 5 to 7, characterized in that the second pressure device (6) takes a stationary position during the folding of the plate-shaped elements (1), at which the second section ( 4) is guided along. Vorrichtung (10) zum Falten von plattenförmigen Elementen (1) im Durchlaufverfahren nach einem der Ansprüche 5 bis 8, dadurch gekennzeichnet, dass die zweite Druckvorrichtung (6) zumindest eine Rolle (6') aufweist, die beim Falten an dem zweiten Abschnitt (4) anliegt.Device (10) for folding plate-shaped elements (1) in the continuous process according to one of claims 5 to 8, characterized in that the second printing device (6) has at least one roller (6 ') which, when folded, on the second section (4th ) is present. Vorrichtung (10) zum Falten von plattenförmigen Elementen (1) im Durchlaufverfahren nach Anspruche 9, dadurch gekennzeichnet, dass die zweite Druckvorrichtung (6) einen Rollensatz mit in Durchlaufrichtung hintereinander angeordneten Rollen (6') aufweist, die beim Falten an dem zweiten Abschnitt (4) anliegen.Device (10) for folding plate-shaped elements (1) in the continuous process according to claim 9, characterized in that the second printing device (6) has a set of rollers with rollers (6 ') arranged one behind the other in the direction of passage, which during folding on the second section ( 4) concern. Vorrichtung (10) zum Falten von plattenförmigen Elementen (1) im Durchlaufverfahren nach Anspruch 9 oder 10, dadurch gekennzeichnet, dass die Achsen der Rollen (6') beim Falten im wesentlichen parallel zum zweiten Abschnitt (4) verlaufen und gegenüber der Faltkante (2) keinen rechten Winkel einnehmen. Device (10) for folding plate-shaped elements (1) in the continuous process according to claim 9 or 10, characterized in that the axes of the rollers (6 ') run essentially parallel to the second section (4) during folding and with respect to the folding edge (2nd ) do not take a right angle. Vorrichtung (10) zum Falten von plattenförmigen Elementen (1) im Durchlaufverfahren nach einem der Ansprüche 9 bis 11, dadurch gekennzeichnet, dass die Rollen (6') um die Faltkante (2) schwenkbar und/oder um eine Achse senkrecht zum zweiten Abschnitt (4) drehbar sind.Device (10) for folding plate-shaped elements (1) in a continuous process according to one of Claims 9 to 11, characterized in that the rollers (6 ') can be pivoted about the folded edge (2) and / or about an axis perpendicular to the second section ( 4) are rotatable. Vorrichtung (10) zum Falten von plattenförmigen Elementen (1) im Durchlaufverfahren nach einem der Ansprüche 9 bis 12, dadurch gekennzeichnet, dass die Rollen (6') Laufflächen mit einem hohen Reibungsbeiwert aufweisen.Device (10) for folding plate-shaped elements (1) in a continuous process according to one of claims 9 to 12, characterized in that the rollers (6 ') have running surfaces with a high coefficient of friction. Vorrichtung (10) zum Falten von plattenförmigen Elementen (1) im Durchlaufverfahren nach einem der Ansprüche 5 bis 13, dadurch gekennzeichnet, dass die erste Druckvorrichtung (5) zumindest eine Rolle (5') aufweist, die beim Falten an dem ersten Abschnitt (3) anliegt.Device (10) for folding plate-shaped elements (1) in the continuous process according to one of Claims 5 to 13, characterized in that the first printing device (5) has at least one roller (5 ') which, when folded, on the first section (3 ) is present.
EP02005381A 2001-10-05 2002-03-15 Method and apparatus for folding blanks, especially of carton Expired - Lifetime EP1300237B1 (en)

Applications Claiming Priority (2)

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DE10149053 2001-10-05
DE10149053A DE10149053A1 (en) 2001-10-05 2001-10-05 Method for folding plate-shaped elements, in particular cardboard boxes, and device therefor

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EP1300237A3 EP1300237A3 (en) 2005-08-24
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EP (1) EP1300237B1 (en)
AT (1) ATE341443T1 (en)
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DK1300237T3 (en) 2007-01-29
US20030083182A1 (en) 2003-05-01
ATE341443T1 (en) 2006-10-15
ES2272589T3 (en) 2007-05-01
US20040180772A1 (en) 2004-09-16
US6916280B2 (en) 2005-07-12
CA2403936A1 (en) 2003-04-05
DE50208322D1 (en) 2006-11-16
DE10149053A1 (en) 2003-04-24
EP1300237A3 (en) 2005-08-24
CA2403936C (en) 2011-08-02
EP1300237B1 (en) 2006-10-04

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