EP1179622A1 - Procede de fabrication d'un fil de renfort - Google Patents
Procede de fabrication d'un fil de renfort Download PDFInfo
- Publication number
- EP1179622A1 EP1179622A1 EP01402047A EP01402047A EP1179622A1 EP 1179622 A1 EP1179622 A1 EP 1179622A1 EP 01402047 A EP01402047 A EP 01402047A EP 01402047 A EP01402047 A EP 01402047A EP 1179622 A1 EP1179622 A1 EP 1179622A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fibers
- thread
- melting point
- hot
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/40—Yarns in which fibres are united by adhesives; Impregnated yarns or threads
- D02G3/402—Yarns in which fibres are united by adhesives; Impregnated yarns or threads the adhesive being one component of the yarn, i.e. thermoplastic yarn
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/04—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by contact of fibres with a running surface
- D01H4/16—Friction spinning, i.e. the running surface being provided by a pair of closely spaced friction drums, e.g. at least one suction drum
- D01H4/18—Friction drums, e.g. arrangement of suction holes
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
Definitions
- the invention relates to a method of manufacturing a friction wire by friction spinning. reinforcement for interlining or technical textiles.
- Such threads are intended to be woven or to be incorporated into a textile base for example formed of a knitted fabric.
- Document EP-A-0 428 430 describes a reinforcing thread comprising a core thread and coating fibers which are bonded around the core wire using a adhesive substance. The coating fibers then give relief to the wire, which allows its attachment in the texture and therefore prevents it from sliding.
- This technique has the disadvantage of providing, beforehand or after the combination of the coating fibers on the core wire, a step specific deposit of an adhesive substance.
- the invention therefore aims to remedy these drawbacks by proposing a method manufacturing a reinforcing thread which plans to use the spinning method to friction to associate, in a single step, coating fibers to a core wire, said fibers then being able to be bonded to the core wire by heating and the wire thus obtained having a satisfactory feel.
- the individualization and association of fibers on the core thread can be made by means of perforated spinning drums with strong air intake (friction spinning process).
- the core thread is formed from a monofilament thread or a multifilament thread.
- the core wire further comprises a wire formed of fibers discontinuous which is associated or juxtaposed with said monofilament yarn or multifilament.
- a step of heating the reinforcing wire to a temperature between the melting temperature of hot melt fibers and that of high point fibers can be expected.
- the reinforcing wire 1 comprises a core wire 2 and coating fibers 3, 4 deposited around said core wire 2 by a friction spinning technique.
- the reinforcing thread 1 is woven and when the textile base is a knitted fabric, the reinforcing threads 1 are incorporated into the mesh system without participating in the formation thereof. According to destination of the textile base, they can be introduced in the weft direction and / or in the chain direction.
- the core wire 2 is formed of a thread 5 which is generally monofilament but which can also be multifilament.
- the core wire 2 is made of a synthetic or artificial material such as for example polyamide, polyester or viscose.
- the core wire 2 further comprises a wire 6 formed of staple fibers.
- the two sons 5, 6 are for example juxtaposed parallel to each other. Alternatively, they can be associated, for example by winding or wrapping the wire 6 formed of fibers discontinuous on the wire 5. The association or the juxtaposition is carried out prior to feeding the spinning machine 7 with the core thread 2.
- the function of the thread 6 formed of staple fibers is to promote attachment coating fibers 3, 4 on the core wire 2.
- the material forming the fibers of the wire 6 may be the same or different from that forming the wire 5.
- the choice of the type of core wire 2 used depends on the applications targeted for the reinforcing wire 1.
- the core wire 2 is in particular a wire of large titration, by example between 160 Dtex and 800 Dtex.
- the coating fibers 3, 4 are formed from a mixture of hot-melt fibers 3 and fibers 4 with high melting point.
- high melting point fibers is used to denote fibers which melt or degrade at a temperature above the temperature of fusion of hot-melt fibers 3.
- the hot-melt fibers 3 have a melting point below 150 ° C, the melting point of fibers 4 with a high melting point being greater than 180 ° C.
- the hot-melt fibers 3 can be formed from copolymers, for example based on copolyamides, copolyesters.
- 4 high-melting fibers can be synthetic, for example formed from polyamide, polyester, or artificial, for example formed from viscose or natural, for example made of cotton.
- the hot-melt fibers 3 are fibers bicomponent, for example of the CoPA / PA-6 type with a melting point included between 135 ° C and 145 ° C.
- the hot-melt fibers 3 and the fibers 4 with high melting point have generally a titration, identical or different, between 1 Dtex and 3.5 Dtex.
- the hot-melt fibers 3 and the fibers 4 with high melting point are arranged simultaneously on the core thread 2 by means of a friction spinning machine 7.
- the friction spinning technique is known in itself but we resume below, in relation to FIG. 1, its essential characteristics for the understanding of the invention.
- a coil 8 on which the core wire 2 has been wound is provided to be able to feeding, along a first path, the spinning machine 7 with said core wire 2.
- a wick 9 or ribbon which is formed of mixture of hot melt fibers 3 and high melting point fibers 4 is fed into the spinning machine 7 via rollers 10.
- the spinning machine 7 is powered with four identical wicks 9.
- the wick 9 is prepared in a conventional manner by working, carding and drawing the fibers 3, 4 making it up. Hot melt fibers 3 and the fibers 4 with high melting point are then distributed uniformly in the wick 9 so that they are arranged statistically on the core thread 2.
- the spinning machine 7 has perforated spinning drums 11 in which the two paths meet so as to be supplied simultaneously in core wire 2 and in coating fibers 3, 4.
- the drums 11 have the function, by their rotation, of individualizing the fibers 3, 4 forming the wick 9 and placing said fibers 3, 4 individualized on the core 2.
- individualized is used here to describe the condition of fibers 3, 4 by opposition to fibers which have been twisted and constitute a thread or still as opposed to long filaments.
- the reinforcing wire 1 formed from the core wire 2 on which the hot melt fibers 3 and fibers 4 with high melting point are arranged is wound on a reel 12.
- the reinforcing wire 1 is then heated at a temperature between the melting point of the fibers hot-melt 3 and that of fibers 4 with high melting point.
- This step allows, by fusion of the hot-melt fibers 3, to ensure a bonding fibers 4 with a high melting point on the core wire 2.
- the feel of the reinforcing wire 1 can be made satisfactory in view of its application.
- the coating fibers 3, 4 are already formed of two materials of nature different.
- the reinforcing wire 1 is first incorporated into the textile base by weaving or knitting techniques then the textile base is heated to a temperature between melting temperature of the hot-melt fibers 3 and that of the fibers 4 at high melting point so as to ensure bonding of fibers 4 with high melting point on the core 2.
- the coating fibers 3, 4 have the function of giving relief to the reinforcing wire 1 which allows it to be hooked in the texture.
- the reinforcing wires 1 have a diameter generally greater than ten hundredths of millimeter and the core wire can have great rigidity.
- the proportion of hot-melt fibers 3 in the wick 9 is between 20% and 60% by weight.
- Reinforcement wire 1 thus obtained with a titration of 970 Dtex including 44% of wire monofilament 5, 26% yarn 6 formed of staple fibers and 30% of fibers coating 3, 4.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Ropes Or Cables (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Organic Insulating Materials (AREA)
Abstract
Description
- on alimente la machine à filer avec un fil d'âme ;
- on alimente simultanément la machine à filer avec une mèche de fibres, lesdites fibres étant individualisées puis associées audit fil d'âme ;
- la figure 1 représente, de façon schématique, une machine à filer à friction qui est alimentée d'une part avec un fil d'âme et d'autre part avec une mèche de fibres formée d'un mélange de fibres thermofusibles et de fibres à haut point de fusion ; ladite machine comprenant des tambours de filature perforés pour individualiser et associer lesdites fibres sur le fil d'âme ;
- la figure 2 représente, en vue de face, un fil de renfort obtenu par mise en oeuvre du procédé suivant l'invention, ledit fil comprenant un fil d'âme formé d'un fil monofilament et des fibres d'enrobage associées à lui ;
- la figure 3 est une vue en coupe du fil représenté sur la figure 2 ;
- la figure 4 représente, en coupe, un fil de renfort obtenu par mise en oeuvre du procédé suivant un deuxième mode de réalisation de l'invention, ledit fil comprenant un fil d'âme formé d'un fil monofilament et d'un fil fibres, et des fibres d'enrobage associées à lui.
- d'un fil monofilament 5 en Polyamide 6-6 - 22/100 (430 Dtex) ; et
- d'un fil 6 formé de fibres discontinues en viscose de 1,7 Dtex coupe 40 mm, le titrage du fil étant de 250 Dtex.
- 40 % de fibres 3 en copolyamides thermofusibles de 2,2 Dtex coupe 43 mm;
- 60 % de fibre 4 de viscose de 1,7 Dtex coupe 38 mm.
Claims (15)
- Procédé de fabrication par filature à friction d'un fil de renfort (1) pour entoilage ou textile technique destiné à être incorporé dans une base textile, dans lequel :on alimente la machine à filer (7) avec un fil d'âme (2) ;on alimente simultanément la machine à filer (7) avec une mèche (9) de fibres (3, 4), lesdites fibres (3, 4) étant individualisées puis associées audit fil d'âme (2) ;
ledit procédé étant caractérisé en ce que la mèche (9) de fibres est formée d'un mélange de fibres thermofusibles (3) et de fibres (4) à haut point de fusion. - Procédé selon la revendication 1, caractérisé en ce que l'individualisation et l'association des fibres (3, 4) sur le fil d'âme (2) sont réalisées au moyen de tambours de filature perforés (11) avec forte aspiration d'air.
- Procédé selon la revendication 1 ou 2, caractérisé en ce que la proportion de fibres thermofusibles (3) dans la mèche (9) est comprise entre 20% et 60% en poids.
- Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que les fibres thermofusibles (3) sont formées de copolymères, par exemple à base de copolyamides, de copolyesters.
- Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que les fibres thermofusibles (3) sont des fibres bicomposant.
- Procédé selon l'une quelconque des revendications 1 à 5, caractérisé en ce que les fibres thermofusibles (3) ont un point de fusion inférieur à 150°C, le point de fusion des fibres (4) à haut point de fusion étant supérieur à 180°C.
- Procédé selon l'une quelconque des revendications 1 à 6, caractérisé en ce que les fibres (4) à haut point de fusion sont synthétiques, par exemple formées de polyamide, de polyester.
- Procédé selon l'une quelconque des revendications 1 à 6, caractérisé en ce que les fibres (4) à haut point de fusion sont artificielles, par exemple formées de viscose.
- Procédé selon l'une quelconque des revendications 1 à 6, caractérisé en ce que les fibres (4) à haut point de fusion sont naturelles, par exemple formées de coton.
- Procédé selon l'une quelconque des revendications 1 à 9, caractérisé en ce que le fil d'âme (2) est formé d'un fil monofilament (5).
- Procédé selon l'une quelconque des revendications 1 à 9, caractérisé en ce que le fil d'âme (2) est formé d'un fil multifilament (5).
- Procédé selon la revendication 10 ou 11, caractérisé en ce que le fil d'âme (2) comprend en outre un fil (6) formé de fibres discontinues qui est associé ou juxtaposé audit fil (5) monofilament ou multifilament.
- Procédé selon l'une quelconque des revendications 1 à 12, caractérisé en ce que le fil d'âme (2) est synthétique, par exemple formé de polyamide, de polyester.
- Procédé selon l'une quelconque des revendications 1 à 12, caractérisé en ce que le fil d'âme (2) est artificiel, par exemple formé de viscose.
- Procédé selon l'une quelconque des revendications 1 à 14, caractérisé en ce qu'il comprend une étape de chauffage du fil de renfort (1) à une température comprise entre la température de fusion des fibres thermofusibles (3) et celle des fibres (4) à haut point de fusion.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0010354 | 2000-08-04 | ||
FR0010354A FR2812667B1 (fr) | 2000-08-04 | 2000-08-04 | Procede de fabrication d'un fil de renfort |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1179622A1 true EP1179622A1 (fr) | 2002-02-13 |
EP1179622B1 EP1179622B1 (fr) | 2004-09-29 |
Family
ID=8853336
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01402047A Expired - Lifetime EP1179622B1 (fr) | 2000-08-04 | 2001-07-27 | Procede de fabrication d'un fil de renfort |
Country Status (11)
Country | Link |
---|---|
US (1) | US6725641B2 (fr) |
EP (1) | EP1179622B1 (fr) |
KR (1) | KR20020012138A (fr) |
AT (1) | ATE278056T1 (fr) |
CA (1) | CA2354698A1 (fr) |
CZ (1) | CZ20012845A3 (fr) |
DE (1) | DE60105924T8 (fr) |
ES (1) | ES2227089T3 (fr) |
FR (1) | FR2812667B1 (fr) |
MX (1) | MXPA01007888A (fr) |
PT (1) | PT1179622E (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110004542A (zh) * | 2019-03-08 | 2019-07-12 | 东华大学 | 一种含阻燃粘胶纤维和聚芳酯纤维的混纺纱的生产方法 |
CN111996640A (zh) * | 2020-08-25 | 2020-11-27 | 苏州基列德智能制造有限公司 | 一种自由端包缠纺纱装置及其纺纱工艺 |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005041297B4 (de) * | 2005-08-31 | 2008-06-26 | Kufner Textilwerke Gmbh | Elektrisch leitendes, elastisch dehnbares Hybridgarn |
JP5885223B1 (ja) * | 2014-09-10 | 2016-03-15 | 国立大学法人岐阜大学 | 混繊糸の製造方法、混繊糸、巻取体、および、織物 |
CN104762704B (zh) * | 2015-03-19 | 2017-09-15 | 上海工程技术大学 | 一种新型纳米级静电摩擦纺纱装置 |
CN105220246B (zh) * | 2015-08-31 | 2017-11-24 | 中原工学院 | 一种静电纺纳米纤维的多股喷气摩擦成纱装置及制备方法 |
KR101825928B1 (ko) * | 2017-10-11 | 2018-03-22 | 박정은 | 헴프 혼방 단사 제조 방법 |
CN109355751B (zh) * | 2018-09-28 | 2020-07-10 | 绍兴文理学院 | 一种基于接触热辊的高强耐磨喷气涡流纺纱线的加工方法 |
CN110409031B (zh) * | 2019-08-23 | 2021-08-06 | 江苏工程职业技术学院 | 一种微纳米纤维多层结构包芯纱纺纱装置及其生产工艺 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4209965A (en) * | 1976-12-21 | 1980-07-01 | Bobkowicz E | Universal spinning system |
US4359856A (en) * | 1979-10-04 | 1982-11-23 | Bobkowicz E | Process for forming a yarn using a partially oriented carrier filament |
EP0428430A1 (fr) * | 1989-11-15 | 1991-05-22 | LAINIERE DE PICARDIE: Société anonyme | Fil de renfort pour entoilage ou textile technique et son procédé de fabrication |
-
2000
- 2000-08-04 FR FR0010354A patent/FR2812667B1/fr not_active Expired - Fee Related
-
2001
- 2001-07-27 PT PT01402047T patent/PT1179622E/pt unknown
- 2001-07-27 DE DE60105924T patent/DE60105924T8/de not_active Expired - Fee Related
- 2001-07-27 EP EP01402047A patent/EP1179622B1/fr not_active Expired - Lifetime
- 2001-07-27 AT AT01402047T patent/ATE278056T1/de not_active IP Right Cessation
- 2001-07-27 ES ES01402047T patent/ES2227089T3/es not_active Expired - Lifetime
- 2001-08-02 US US09/919,905 patent/US6725641B2/en not_active Expired - Fee Related
- 2001-08-02 CA CA002354698A patent/CA2354698A1/fr not_active Abandoned
- 2001-08-02 KR KR1020010046837A patent/KR20020012138A/ko not_active Application Discontinuation
- 2001-08-03 CZ CZ20012845A patent/CZ20012845A3/cs unknown
- 2001-08-03 MX MXPA01007888A patent/MXPA01007888A/es not_active Application Discontinuation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4209965A (en) * | 1976-12-21 | 1980-07-01 | Bobkowicz E | Universal spinning system |
US4359856A (en) * | 1979-10-04 | 1982-11-23 | Bobkowicz E | Process for forming a yarn using a partially oriented carrier filament |
EP0428430A1 (fr) * | 1989-11-15 | 1991-05-22 | LAINIERE DE PICARDIE: Société anonyme | Fil de renfort pour entoilage ou textile technique et son procédé de fabrication |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110004542A (zh) * | 2019-03-08 | 2019-07-12 | 东华大学 | 一种含阻燃粘胶纤维和聚芳酯纤维的混纺纱的生产方法 |
CN111996640A (zh) * | 2020-08-25 | 2020-11-27 | 苏州基列德智能制造有限公司 | 一种自由端包缠纺纱装置及其纺纱工艺 |
Also Published As
Publication number | Publication date |
---|---|
PT1179622E (pt) | 2005-01-31 |
US20020014066A1 (en) | 2002-02-07 |
FR2812667B1 (fr) | 2003-11-28 |
EP1179622B1 (fr) | 2004-09-29 |
DE60105924D1 (de) | 2004-11-04 |
CZ20012845A3 (cs) | 2002-03-13 |
ES2227089T3 (es) | 2005-04-01 |
KR20020012138A (ko) | 2002-02-15 |
ATE278056T1 (de) | 2004-10-15 |
DE60105924T8 (de) | 2006-06-08 |
FR2812667A1 (fr) | 2002-02-08 |
US6725641B2 (en) | 2004-04-27 |
DE60105924T2 (de) | 2006-03-02 |
MXPA01007888A (es) | 2003-08-20 |
CA2354698A1 (fr) | 2002-02-04 |
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