EP1149605B1 - Proces for producing a breathing protection filter and mould comprising a pressed mixture - Google Patents

Proces for producing a breathing protection filter and mould comprising a pressed mixture Download PDF

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Publication number
EP1149605B1
EP1149605B1 EP01250098A EP01250098A EP1149605B1 EP 1149605 B1 EP1149605 B1 EP 1149605B1 EP 01250098 A EP01250098 A EP 01250098A EP 01250098 A EP01250098 A EP 01250098A EP 1149605 B1 EP1149605 B1 EP 1149605B1
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EP
European Patent Office
Prior art keywords
mixture
connection
mould
connecting part
pressed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP01250098A
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German (de)
French (fr)
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EP1149605A1 (en
Inventor
Frank Becker
Martin Kurth
Thomas Dr. Krügerke
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MSA Auer GmbH
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MSA Auer GmbH
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Publication date
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Publication of EP1149605A1 publication Critical patent/EP1149605A1/en
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Publication of EP1149605B1 publication Critical patent/EP1149605B1/en
Anticipated expiration legal-status Critical
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    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62BDEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
    • A62B7/00Respiratory apparatus
    • A62B7/10Respiratory apparatus with filter elements
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62BDEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
    • A62B23/00Filters for breathing-protection purposes
    • A62B23/02Filters for breathing-protection purposes for respirators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S264/00Plastic and nonmetallic article shaping or treating: processes
    • Y10S264/48Processes of making filters

Definitions

  • the invention relates to a breathing filter made of matrix-bound filter material, in particular activated carbon.
  • FIG. shows that the shape of the respiratory filter consists of a connection part 1, in which the mixture of a granular ad, ab, chemisorptive or catalytically active material, in particular activated carbon, and a fusible polymer heated under pressure and thereby pressed into a shaped body 2 has been.
  • connection part 1 in which the mixture of a granular ad, ab, chemisorptive or catalytically active material, in particular activated carbon, and a fusible polymer heated under pressure and thereby pressed into a shaped body 2 has been.
  • connection part 1 in which the mixture of a granular ad, ab, chemisorptive or catalytically active material, in particular activated carbon

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Pulmonology (AREA)
  • Respiratory Apparatuses And Protective Means (AREA)
  • Separation Of Gases By Adsorption (AREA)
  • Filtering Materials (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

Producing a protective respiration filter, involves mixing of adsorptive, absorptive, chemisorptive or catalytic materials, in particular, activated carbon, with one or more meltable polymers and heating of this mixture under pressure. The heating process takes place in a connector element of an individual respiration filter or a fan filter, or in a connector element of adapters of such filters, and results in an airtight joint being formed between the pressed filter material and its container. An Independent claim is also included for an apparatus for implementation of the proposed method.

Description

Die Erfindung betrifft einen Atemfilter aus matrixgebundenem Filtermaterial, insbesondere Aktivkohle.The invention relates to a breathing filter made of matrix-bound filter material, in particular activated carbon.

Derartige Filter sind bekannt. So wird in der US-PS 5,078,132 die Herstellung eines Atemfilters beschrieben, bei dem das Filtergranulat durch Polymere gebunden wird. Dies erfolgt beim Pressen zylinderförmiger und schalenförmiger Formkörper. Die Formkörper werden dann in eine Maske als Filter eingebaut und sind starr mit dieser verbunden.Such filters are known. Thus, US Pat. No. 5,078,132 describes the production of a respiratory filter in which the filter granules are bound by polymers. This is done when pressing cylindrical and cup-shaped moldings. The moldings are then incorporated into a mask as a filter and are rigidly connected thereto.

Aus der DE 197 14 350 A1 ist ein polymergebundenes körniges ad-, ab-, chemisorptiv oder katalytisch wirkendes Material und ein Verfahren zur Herstellung von Formkörpern daraus bekannt. Dabei wird ein schmelzbares Polyethylen in einem geeigneten Mischgefäß mit einem Oligokondensat intensiv benetzt, das feinkörnige, ad-, ab-, chemisorptiv oder katalytisch wirkende Material zugegeben, die Mischung intensiv gemischt, die Mischung über ein geeignetes Transportsystem einer Verarbeitungsmaschine zugeführt und die Mischung bei Temperaturen von 90° bis 180° C, vorzugsweise 100° bis 140° C, und Drücken von 0,0125 bis 0,25 bar/cm2, vorzugsweise 0,0225 bis 0,0625 bar/cm2, in einer Form zu einem Formkörper verpresst, der Formkörper in der Form gekühlt und anschließend entformt.DE 197 14 350 A1 discloses a polymer-bound granular adsorbent, ab, chemisorptive or catalytically active material and a process for the production of moldings therefrom. In this case, a meltable polyethylene is thoroughly wetted in a suitable mixing vessel with an oligocondensate, the fine-grained, ad-, ab-, chemisorptive or catalytically active material added, the mixture mixed intensively, the mixture fed through a suitable transport system of a processing machine and the mixture at temperatures from 90 ° to 180 ° C, preferably 100 ° to 140 ° C, and pressures of 0.0125 to 0.25 bar / cm 2 , preferably 0.0225 to 0.0625 bar / cm 2 , in a mold to a shaped body pressed, the molded body cooled in the mold and then removed from the mold.

Die Verwendung derartiger Formkörper als Filter für Atemschutzmasken weist insofern einen Nachteil auf, als dass das gasdichte Einpassen der Formkörper in Einsätze von Atemschutzmasken oder Hauben technologisch aufwendig ist. Hinzu kommt, dass die Formkörper gerade im Randbereich eine eingeschränkte mechanische Stabilität aufweisen.The use of such moldings as a filter for respiratory masks has a disadvantage in that the gas-tight fitting of the moldings in operations of respirators or hoods is technologically complex. In addition, the moldings have a limited mechanical stability, especially in the edge region.

Aufgabe der Erfindung ist es, matrixgebundenes Filtermaterial, wie matrixgebundene Aktivkohle, kostengünstig und zuverlässig für die Nutzung in Atemfiltergeräten, insbesondere Atemmasken und -hauben, aufzubereiten. Gelöst wird diese Aufgabe mit den kennzeichnenden Merkmalen des Verfahrensanspruchs 1 und des Vorrichtungsanspruches 2, vorteilhafte Ausgestaltungen sind Gegenstand der Unteransprüche.The object of the invention is to process matrix-bound filter material, such as matrix-bonded activated carbon, inexpensively and reliably for use in respirator devices, in particular respiratory masks and hoods. This object is achieved with the characterizing features of method claim 1 and the device claim 2, advantageous embodiments are the subject of the dependent claims.

Das erfindungsgemäße Verfahren zur Herstellung eines Atemschutzfilters, bei dem-ein körniges ad-, ab-, chemisorptiv oder katalytisch wirkendes Material, insbesondere Aktivkohle, mit einem schmelzbaren Polymere vermischt und die Mischung unter Druck erhitzt und dabei zu einem Formkörper verpresst wird, sieht vor, dass die Mischung in einem Anschlussteil für einen Atemanschluss oder für ein Gebläsefiltergerät oder in einem Anschlussteil für einen Adapter für einen Atemanschluss oder für ein Gebläsefiltergerät unter Druck erhitzt und dabei mit diesem form- und/oder kraftschlüssig verpresst wird und die Verbindung zwischen Anschlussteil und verpresster Mischung gasdicht ist. Entsprechend besteht bei der erfindungsgemäßen Form mit verpresster Mischung die Form aus einem Anschlussteil für einen Atemanschluss, ein Gebläsefiltergerät oder einen Adapter für diese.The inventive method for producing a respiratory protection filter, in which a granular ad, ab, chemisorptive or catalytically active material, in particular activated carbon, mixed with a meltable polymer and the mixture is heated under pressure and thereby pressed into a shaped body provides, provides that the mixture is heated in a connection part for a breathing connection or for a blower filter device or in a connection part for an adapter for a breathing connection or for a blower filter device under pressure while being pressed with this positive and / or non-positive and the connection between the connector and compressed mixture is gas-tight. Accordingly, in the mold according to the invention with compressed mixture, the mold consists of a connection part for a breathing connection, a blower filter device or an adapter for this.

Das Anschlussteil ist vorzugsweise ringförmig ausgebildet und weist an der Innenfläche eine vollständig oder teilweise umlaufende Nut oder Feder auf, in die der verpresste Formkörper eingreift oder bei einer Feder diese teilweise umschließt. Möglich sind auch ovale, rechteckige oder andere Geometrien.The connecting part is preferably annular and has on the inner surface of a completely or partially circumferential groove or spring into which engages the pressed molding body or this partially encloses a spring. Also possible are oval, rectangular or other geometries.

Am äußeren Umfang weist das das Anschlussteil Verbindungselemente für einen gasdichten lösbaren Anschluss an einen Atemanschluss oder an ein Gebläsefiltergerät oder zum gasdichten Anschluss an einen Adapter zum Anschluss an einen Atemanschluss oder an ein Gebläsefiltergerät auf. Dabei kann auch der Anschluss für einen Adapter lösbar ausgeführt sein. Das Anschlussteil besteht bevorzugt aus einem Polymer mit einem höheren Schmelzpunkt als das Polymer des Formkörpers, oder aus Pappe oder aus Metall.On the outer circumference, the connection part has connecting elements for a gastight detachable connection to a breathing connection or to a blower filter device or for a gastight connection to an adapter for connection to a breathing connection or to a blower filter device. In this case, the connection for an adapter can be made detachable. The connecting part is preferably made of a polymer having a higher melting point than the polymer of the shaped body, or of cardboard or of metal.

Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt. Die FIG. zeigt, dass die Form für den Atemschutzfilter aus einem Anschlussteil 1 besteht, in das die Mischung aus einem körnigen ad-, ab-, chemisorptiv oder katalytisch wirkenden Material, insbesondere Aktivkohle, und einem schmelzbaren Polymer unter Druck erhitzt und dabei zu einem Formkörper 2 verpresst wurde. Zwischen dem Anschlussteil 1 und dem verpressten Formkörper 2 besteht eine form- und/oder kraftschlüssige und gasdichte Verbindung.An embodiment of the invention is shown in the drawing. The FIG. shows that the shape of the respiratory filter consists of a connection part 1, in which the mixture of a granular ad, ab, chemisorptive or catalytically active material, in particular activated carbon, and a fusible polymer heated under pressure and thereby pressed into a shaped body 2 has been. There is a positive and / or non-positive and gas-tight connection between the connection part 1 and the compressed molded body 2.

Das Anschlussteil 1, hier ringförmig ausgebildet, weist an der Innenfläche eine umlaufende Feder 5 auf, die vom Formkörper 2 teilweise umschlossen wird. Das schafft eine hohe Sabilität der Verbindung Anschlussteil 1 / Formkörper 2.The connecting part 1, in this case annular, has on the inner surface a circumferential spring 5, which is partially enclosed by the molded body 2. This creates a high level of stability of the connection connection part 1 / molded body 2.

Das Anschlussteil 1 besitzt am äußeren Umfang Verbindungselemente 3 für einen gasdichten lösbaren Anschluss an einen Adapter 4 zum Anschluss an einen Atemanschluss oder ein Gebläsefiltergerät. In der Darstellung ist diese als Rastverbindung ausgebildet. Möglich ist auch eine andere herkömmliche Verbindung, wie Gewinde, Bajonettverschluss etc.The connection part 1 has on the outer circumference connecting elements 3 for a gas-tight releasable connection to an adapter 4 for connection to a breathing connection or a blower filter device. In the illustration, this is designed as a latching connection. Also possible is another conventional connection, such as thread, bayonet lock, etc.

Anstelle des Anschlusses an einen Adapter 4 ist auch der direkte lösbare gasdichte Anschluss an einen Atemanschluss oder an ein Gebläsefiltergerät vorgesehen.Instead of the connection to an adapter 4, the direct detachable gas-tight connection to a respiratory connection or to a blower filter device is also provided.

Das Anschlussteil 1 erfüllt somit drei Funktionen: Es ist Halterung für die matrixgebundene Aktivkohle, es dient der Luftführung der zu filternden Luft durch die matrixgebundene Aktivkohle und gewährleistet einen lösbaren gasdichten Anschluss an einen Atemanschluss oder an ein Gebläsefiltergerät oder einen Adapter 4. Die Lösbarkeit gewährleistet dabei die sichere und einfache Austauschbarkeit der Atemfilter.The connection part 1 thus fulfills three functions: it is a holder for the matrix-bonded activated carbon, it serves to guide the air to be filtered through the matrix-bonded activated carbon and ensures a detachable gas-tight connection to a breathing connection or to a blower filter device or an adapter 4. The solubility ensures this the safe and easy replacement of the respiratory filter.

Claims (6)

  1. A method for producing a respiratory filter in which a granular adsorbently, absorbently, chemisorptively or catalytically acting material, particularly activated carbon, is intermixed with a meltable polymer and the mixture is heated under pressure and at the same time pressed into a moulded piece, characterised in that
    said mixture is heated under pressure in a connecting part for a respirator or fan filter unit or connecting part of an adapter for connecting a respirator or fan filter unit and is thereby positively or non-positively pressed into it, and that the connection between said connecting part and the compacted mixture is gastight.
  2. Mould with mixture pressed therein, producible in accordance with the procedure according to claim 1, in which a mixture of granular adsorbently, absorbently, chemisorptively, or catalytically acting Material, particularly activated carbon, with a meltable Polymer is heated under pressure in the mould and is at the same time pressed into a moulded piece, characterised in that
    said mould is a connecting part for a respirator or fan filter unit or a connecting part (1) of an adapter for connecting a respirator or fan filter unit and the connecting part (1) comprises on its inner surface a complete or partial circumferential groove or tongue (5), which the compacted moulded piece (2) engages in or in the case of a tongue partially encloses, arranged in such a way as that there is a positive and/or non-positive gastight connection between said connecting part (1) and the compacted moulded piece (2).
  3. Mould with mixture pressed therein according to claim 2, characterised in that
    the connecting part (1) comprises fasteners (3) on its periphery for a detachable gastight connection to a respirator or fan filter unit, or for a gastight connection to an adapter (4) for a connection to a respirator or fan filter unit.
  4. Mould with mixture pressed therein according to claim 3, characterized in that
    the connection to an adapter (4) is detachable.
  5. Mould with mixture pressed therein according to claim 3, characterized in that
    the fasteners (3) are designed for a snap-in or threaded connection.
  6. Mould with mixture pressed therein, according to claim 2, characterized in that
    the connecting part (1) is made of a polymer with a higher melting point than the polymer of the moulded piece (2), or of cardboard or metal.
EP01250098A 2000-04-27 2001-03-20 Proces for producing a breathing protection filter and mould comprising a pressed mixture Expired - Lifetime EP1149605B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10021582 2000-04-27
DE10021582A DE10021582B4 (en) 2000-04-27 2000-04-27 Method and device for producing a respiratory protection filter

Publications (2)

Publication Number Publication Date
EP1149605A1 EP1149605A1 (en) 2001-10-31
EP1149605B1 true EP1149605B1 (en) 2006-03-01

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EP01250098A Expired - Lifetime EP1149605B1 (en) 2000-04-27 2001-03-20 Proces for producing a breathing protection filter and mould comprising a pressed mixture

Country Status (7)

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US (1) US7288223B2 (en)
EP (1) EP1149605B1 (en)
JP (1) JP3580364B2 (en)
AT (1) ATE318648T1 (en)
AU (1) AU749889B2 (en)
CA (1) CA2343858C (en)
DE (2) DE10021582B4 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10304216B3 (en) 2003-01-30 2004-10-14 Msa Auer Gmbh Respiratory protection filter and process for its manufacture
JP4845385B2 (en) * 2004-08-13 2011-12-28 東京エレクトロン株式会社 Deposition equipment
US8191539B2 (en) 2008-09-18 2012-06-05 Ford Global Technologies, Llc Wound hydrocarbon trap
US8191535B2 (en) * 2008-10-10 2012-06-05 Ford Global Technologies, Llc Sleeve hydrocarbon trap
CA2747632A1 (en) 2008-12-18 2010-07-15 3M Innovative Properties Company Filter element utilizing shaped particle-containing nonwoven web
CN105031846A (en) * 2015-07-31 2015-11-11 无锡市日升化工有限公司 Helmet used in chemical engineering
KR101849318B1 (en) * 2017-07-21 2018-04-16 이영배 Safety funnel
US20210370106A1 (en) * 2020-06-02 2021-12-02 Dräger Safety AG & Co. KGaA Filter unit with a rigid filter and a flexible jacket and methods for manufacturing such a filter
CN114405226A (en) * 2022-01-17 2022-04-29 江西益高化工实业发展有限公司 Waste gas treatment process and device for sodium silicate continuous production

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DE1759460A1 (en) * 1968-05-03 1971-07-08 Medizin Labortechnik Veb K Respiratory protection filter with a grainy filter material
US4490321A (en) * 1982-12-16 1984-12-25 Klinkau & Co. Gmbh Method and apparatus for manufacturing filter plates or the like
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US5078132A (en) * 1985-08-28 1992-01-07 Minnesota Mining And Manufacturing Company Bonded adsorbent structures and respirators incorporating same
US4790306A (en) * 1987-09-25 1988-12-13 Minnesota Mining And Manufacturing Company Respiratory mask having a rigid or semi-rigid, insert-molded filtration element and method of making
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US6776944B2 (en) * 1999-05-28 2004-08-17 Textron Automotive Company Inc. Method for applying BSR elastomer

Also Published As

Publication number Publication date
DE10021582A1 (en) 2001-11-08
ATE318648T1 (en) 2006-03-15
US7288223B2 (en) 2007-10-30
EP1149605A1 (en) 2001-10-31
CA2343858A1 (en) 2001-10-27
AU749889B2 (en) 2002-07-04
CA2343858C (en) 2006-10-24
DE10021582B4 (en) 2004-07-15
DE50109070D1 (en) 2006-04-27
JP3580364B2 (en) 2004-10-20
JP2002001025A (en) 2002-01-08
US20020000229A1 (en) 2002-01-03
AU3880701A (en) 2001-11-01

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