EP1131859A1 - Branching device for cables - Google Patents
Branching device for cablesInfo
- Publication number
- EP1131859A1 EP1131859A1 EP99953514A EP99953514A EP1131859A1 EP 1131859 A1 EP1131859 A1 EP 1131859A1 EP 99953514 A EP99953514 A EP 99953514A EP 99953514 A EP99953514 A EP 99953514A EP 1131859 A1 EP1131859 A1 EP 1131859A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- branch
- main cable
- contact means
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/031—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for multiphase cables, e.g. with contact members penetrating insulation of a plurality of conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
- H01R12/61—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to flexible printed circuits, flat or ribbon cables or like structures
- H01R12/613—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to flexible printed circuits, flat or ribbon cables or like structures by means of interconnecting elements
- H01R12/616—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to flexible printed circuits, flat or ribbon cables or like structures by means of interconnecting elements having contacts penetrating insulation for making contact with conductors, e.g. needle points
Definitions
- the present invention relates to a branching device for cables, in particular for contacting single or multi-core branch cables to single or multi-core main cables, it relates to the use and a method of assembling this branching device and it relates to a tool for carrying out this method according to the definition of the claims .
- branching devices for single-core or multi-core cables are known.
- branching devices are known from EP 0 665 608 A2 and GB 1 385 357 B, wherein contact is made with both a main cable and a branch cable using screw pins and screw terminals.
- the disadvantage here is the fact that these branching devices can only be used for expensive ribbon cables and therefore cannot be used for the much more frequently existing house installations with round cables.
- the relatively high costs, due to the high expenditure of time for installing the branching device have proven to be disadvantageous.
- the object of the invention is to provide a branching device for cables and a method for mounting this branching device and tools for performing this method.
- the invention is intended to enable simple and quick assembly of the branching device. It should allow the use to contact cables without interruption. It should also make it possible to retrofit existing installations. It should be applicable to all types of cables. It should enable the use of a touch-protected assembly of the branch device. It should allow the use of pluggable junction devices.
- the invention is said to be compatible with common standards in the electrical industry.
- the invention shows a branch device for connecting at least one branch cable with at least one branch cable core to at least one main cable with at least one main cable core. It has a contact housing with a first contact means in the form of, for example, insulation displacement terminals, which insulation displacement terminals make electrical contact with the at least one main cable wire. It has a plug housing with a second contact means in the form of, for example, plug-in tongues, which plug-in tongues electrically contact the at least one branch cable core.
- the insulation displacement terminals and tongues are electrically connected.
- FIG. 1 is an exploded view of parts of a first exemplary embodiment of a branching device for a 5-core main cable and a 3-core branch cable,
- FIG. 2 shows an interior view of a contact housing of the branching device according to FIG. 1 with inserted wires of the main cable
- FIG. 3 is a view of part of the assembled branching device according to FIG. 1, for a better overview, a base housing and a plug housing of the branching device are completely or partially omitted,
- FIG. 4 shows a detail of the electrical contacting of the wires of the main cable with the wires of the branch cable by means of first and second contact means of the branch device according to FIG. 1,
- Fig. 5 shows a further detail of the electrical contacting of a first contact means with a second contact means of the branching device
- 6 is a view of part of an exemplary embodiment of a tool for mounting a branching device
- 7 shows a view of parts of a further exemplary embodiment of a branching device for two 5-core main cables and one 3-core branch cable in an interior view of a contact housing of the branching device with inserted wires of the two main cables.
- Fig. 1 shows individual parts of a first exemplary embodiment of a branching device for cables in an exploded view.
- the branching device is used to contact at least one single or multi-core branch cable 12 to at least one continuous single or multi-core main cable 2.
- the branching device is adapted to the cables used.
- the cables can be any one to multi-core, flat or round cables.
- the at least one main cable 2 is a 5-core round bus cable and the at least one branch cable 12 has three branch cable cores 14.
- these embodiments are not mandatory.
- a person skilled in the art has many options for varying branching devices for use with cables. So it is possible to contact more than one branch cable with more than one main cable.
- the branching device has a basic housing 1 and a contact housing 3.
- the basic housing 1 is, for example, a shell-shaped plastic injection-molded part. Insulation jackets 16 are centered and held by the main cable 2 at the entrance and at the exit of the basic housing 1.
- a holding means 18 in the form of, for example, at least one receiving web.
- the contact housing 3 is, for example, a shell-shaped plastic injection-molded part. It contains a first contact means 7 in the form of, for example, one or more insulation displacement terminals.
- the insulation displacement terminals consist, for example, of two contact halves with cutting edges facing one another.
- the insulation displacement terminals are arranged at an angle between 0 ° and 360 ° to the longitudinal direction of the main cable wires 15, preferably at an angle between 45 ° or 135 °.
- the respective cooperating cutting edges form a plane that lies obliquely to the cross-sectional plane of the main cable cores 15.
- the insulation displacement terminals and the plug contacts 8 are held, for example, by a cover 9.
- the plug contacts 8 are arranged in a socket 28 from the contact housing 3 and can be electrically contacted with a plug.
- the socket 28 is aligned largely parallel to the longitudinal direction of the main cable 2.
- the cover 9 is, for example, a plastic injection molded part. It is pressed onto the contact housing 3 with a screw 6 and a cylinder nut 13. The basic housing 1, the contact housing 3 and the cover plate 9 are held together in this way.
- the main cable cores 15 and the first contact means 7 are, for example, arranged in the base and in the contact housing in such a way that isolated individual wires of the main cable 2 are electrically contacted by the first contact means 7 after the base and contact housing have been brought together.
- the base housing 1 and the contact housing 3 are preferably locked by tabs 26 with retaining cams 27. However, this embodiment is not mandatory.
- a person skilled in the art is free to vary the basic and contact housings as well as the electrical contacting of one or more main cable cores by means of a first contact means.
- a clamp can also be used to hold such housing parts together.
- the bracket can also be designed as a bridge that can be fastened in a cable duct by means of two screws. Center a connector housing 4 together with a connector cover 5 and hold the insulation jacket of the branch cable 12. Connector housing 4 and connector cover 5 form a connector.
- the connector housing 4 is, for example, a plastic injection molded part.
- the plug housing 4 contains inserts 10 for receiving a second contact means 11 in the form of, for example, plug-in tongues.
- the tabs penetrate the insulation of the wires 14 of the branch cable 12 with the help of teeth and thus contact the branch cable wires 14 electrically.
- the shape of the teeth 22 of the tongue can be chosen freely. E.g. are the teeth 22 shaped as equilateral triangles, or they are shaped as triangles with a tongue-side angle less than 90 ° (shark teeth).
- the person skilled in the art can also choose other shapes of the teeth 22, for example shapes that lie between these two aforementioned shapes.
- a condition of the design is that the branch cable wires 14 are prevented from slipping out under tensile load.
- the plug cover 5 can be connected to the plug housing 4 by a screw connection to form a plug and / or can be locked by means of at least one snap device 23, 24, preferably two tabs 23 with retaining cams 24.
- Inserts 10, which are arranged next to one another, are made in different colors or markings in the plug, which colors or markings are assigned to the colors of the at least one main cable core 15.
- the inserts 10 are visible through window-like openings 29 in the plug.
- the plug thus formed can be plugged into a socket 28 of the contact housing 3.
- FIG. 2 shows a section of the contact housing 3 from the view of the basic housing 1 according to FIG. 1.
- the main cable 2 is centered and held by the contact housing 3 screwed together with the basic housing 1, FIG. 1.
- the isolated individual wires of the main cable 2 are electrically contacted by a first contact means 7 in the form of, for example, insulation displacement terminals.
- the insulation walls 19 of the contact housing 3 hold and guide the insulation displacement terminals, preferably at an angle of 45 ° or 135 ° to the wire axis.
- the central web 20 serves to receive and isolate the screw 6 and the cylinder nut 13.
- FIG. 3 shows a view of a completely assembled branching device in the exemplary embodiment according to FIG. 1 with a 5-core main cable 2 and a 3-core branch cable 12.
- the basic housing has been omitted for reasons of clarity.
- the core insulation of the five main cable cores 15 is cut through, for example, insulation displacement terminals of the first contact means 7 and the main cable core 15 is electrically contacted.
- the core insulation of the three branch cable cores 14 is, for example, electrically contacted by tabs of the second contact means 11.
- the first and second contact means 7, 11 are, for example, electrically connected via a plug contact 8.
- FIG. 4 shows in detail the embodiment of a branching device according to FIG. 1, the contacting of the main cable wires 15 with branching cable wires 14.
- a first contact means 7 in the form of, for example, insulation displacement terminals, which in this embodiment with the aid of a plug contact 8 and by the in the insulated wires 14 of the branch cable 12, the teeth 22 pressed in by the second contact means 11 in the form of, for example, plug-in tongues, electrically connect the main cable wires 15 to the branch cable wires 14.
- 5 shows an embodiment of a plug contact 8 for pluggable electrical contacting of first and second contact means. In order to keep the contact resistance of the contact as low as possible, the contact area between plug contact 8 and tongue is kept as large as possible.
- the plug contact 8 has a flat contact surface on one side and is corrugated on an opposite side and has a pressing web 25 or a pressing point.
- the contact web 25 or contact point are preferably attached centrally on the opposite side of the plug contact 8.
- the inserted tongue is contacted on one side over the entire area with the plug contact 8.
- the tongue is provided with at least one tooth 22, but preferably 3 teeth 22.
- the shape of these teeth 22 can be designed, for example, as an isosceles triangle to triangles with an angle on the tongue side of less than 90 ° (shark tooth).
- the tongue is provided with a protruding pawl 21. This pawl 21 serves to lock the tongue in the insert 10 after the teeth 22 are pressed into the branch cable wires 14.
- a main cable 2 is installed in a house, for example.
- E.g. it is a round, 3-phase power bus cable with five main cable wires 15, three wires for the three phases, one wire for the neutral conductor and one wire for the protective earth are provided.
- a new 1-phase junction must be installed as a result of a change. To do this, proceed as follows:
- the main cable 2 is exposed at a junction.
- the insulation jacket 16 from the main cable 2 is partially removed in order to put on the branching device.
- the f inserted, insulated five main cable wires 15 are inserted into the basic housing 1 of the branching device.
- Each individual main cable core 15 is between the holding means 18 are pressed in in the form of, for example, guide webs such that the three phases come to lie on one side of the central web 20, the neutral conductor and the protective earth on the other side of the central web 20.
- the branch cable 12 is now provided with a plug.
- the insulation jacket 17 is partially removed from the branch cable 12.
- An end region is advantageously stripped by a branch cable 12.
- the exposed insulated branch cable wires 14 are now electrically contacted with the second contact means 11. E.g. they are pushed into inserts 10 provided with preassembled tongues.
- the tongue is pressed into the insert 10 using a tool, for example a pair of pliers, until the protruding pawl 21 is locked in the insert 10. Due to the pressure of the pliers, the teeth 22 penetrate the insulation of the branch cable wires 14 and ensure the electrical contact between the tongue and the branch cable wire 14.
- the inserts 10 connected to the branch cable wires 14 are inserted into the correct position of the connector housing 4.
- the inserts 10 are designed in the colors of the branch cable wires 14.
- the inserts 10 in the connector housing 4 are directly visible from the outside through window-like openings 29. There is thus a clear assignment to the main cable wires 15 used.
- Branch cables 12 are shown in FIG. 6.
- the tool is designed as an elongated, narrow handle.
- the tool can be opened, for example it can be opened along its longitudinal axis. This shape enables use even in confined spaces, for example in parapet ducts, etc.
- the tool has a first passage along the longitudinal axis of the tool and with openings 30, 36.
- the first passage has a diameter which is the same size or smaller than / that of the cables to be stripped.
- the tool has a second passage with openings 30, 35.
- the second passage is arranged obliquely, for example at an angle of 45 ° to the longitudinal axis of the tool and has approximately the diameter of the cables to be stripped.
- the diameters of the passages correspond to those of the cables to be stripped, so that a single tool can be used for a certain range of cable diameters, for example for diameters from 8 to 12 mm.
- the diameter of the passages is therefore freely selectable.
- the person skilled in the art can also choose smaller or larger diameters of the passages with knowledge of the present invention.
- Branch cable 12 inserted into the tool.
- the tool is opened and the main cable 2 resp.
- a first opening 30 is provided at the end of a first tool end
- a second opening 36 is provided at the end of a second tool end.
- At least one cross-sectional knife 33 is attached near the second opening 36 at the second tool end.
- the cable is positioned on the at least one cross-sectional meter 33.
- At least one optional tool marking 32 for example in the length in the middle area on the outer tool circumference, helps the installer to adjust the length of the stripping to be carried out in a controlled manner.
- FIG. 6 shows, for example, a tool marking 32 made centrally on the outer tool circumference.
- this corresponds to at least one tool marking the dimensions to be observed for the assembly of the cables in a branching device.
- E.g. an end region of a cable extends from the second pass to a tool marking 32.
- a window is attached to the at least one tool marking 32 in order to see the cable lying in the first passage.
- the tool is closed and the pressure exerted thereby cuts the at least one cross-sectional knife 33 into the insulating jacket 16, 17.
- the installer holds the tool at the first end of the tool.
- the tool is advantageously rotated around the cable. After the cross section has been made in the insulation jacket 16, 17, the tool is opened and removed from the cable.
- This process can be repeated if a further cross-section is required in the cable.
- This is the case, for example, with such skin cables 2 in which the insulation jacket 16 is not removed in one end region, so that further cross sections in the main cable 2 are necessary in order to attach the branching device.
- the tool is opened again and the cable is placed in the first pass.
- the cable is positioned on the at least one cross-sectional meter 33.
- the optional at least one tool marking 32 helps the installer to adjust the intended length of the casing, ie in the present case the distance between two cross sections to be applied. E.g. the installer positions a first cross section at a tool marking 32.
- the tool is closed and the pressure exerted thereby cuts the at least one cross section knife 33 into a further cross section in the insulation jacket. After the further cross section has been made in the insulation jacket, the tool is opened and removed from the cable.
- a tongue 34 is optionally attached to the second tool end. The tongue 34 enables a sorting of the main cable cores 15, respectively. Branch cable cores 14. For the controlled application of a longitudinal section in an insulation jacket 16, 17, a main cable 2, respectively. Branch cable 12 inserted into the tool. The tool is opened and the main cable 2 resp. Branch cable 12 placed in the second pass.
- the first opening 30 is provided on the end face at the first tool end, and a third opening 35 is provided on the circumference of the tool.
- the branch cable 12 extends through the first opening 30 into the second passage and extends through the third opening 35 out of the second passage.
- the tool is closed.
- a longitudinal cut knife 31 is attached for a longitudinal cut.
- Branch cable 12 By pressing the main cable 2 resp. Branch cable 12 against the longitudinal cutter 31 and by pulling the main cable 2 or. Branch cable 12 over the longitudinal cutting knife 31, for example.
- the insulation jacket 16, 17 of the main cable 2 or. Branch cable 12 cut from the longitudinal cutter 31 along its length. The installer holds the tool at the second end of the tool. After the longitudinal cut has been made in the insulation jacket 16, 17, the tool is opened and removed from the cable.
- the advantages of the subject matter of the invention are that both in the planning of new and in existing old house installations, cable branches can be attached to existing electrical cables at any point, this is inexpensive and without great effort, main cables do not have to be separated and in the preferred exemplary embodiment no electrically conductive parts of the main cable can be touched during assembly. The risk of accidents caused by touching the live wires of the main cable is practically eliminated. No special tools are required for assembly. The tool shown in FIG. 6 for stripping the cables is advantageous, but not essential. Another advantage of the proposed invention is the always visible color coding of the wire assignment through the colored inserts. Compared to conventional branches, for example, the load on the Distribute the individual phases of the main cable evenly over the various single-phase branches faster and more clearly.
- the possibility of installing a further cable in parallel in the guides (brackets) of the basic housing is particularly advantageous.
- the further exemplary embodiment according to FIG. 7 shows main cable cores 15 of two main cables 2 inserted in the contact housing 3 of the branching device.
- Such a further cable can either be used to extend an existing main cable, or it can be used as an additional second main or branch cable which, as shown, for example, in FIG. 7, is led out through a lateral hole in the contact housing.
- An additional advantage of the proposed invention is the possibility of equipping the branching device with different branch angles of the branching connector during manufacture. These exit angles can be selected between approximately parallel to the main cable to perpendicular to the main cable.
- Another advantage of the proposed invention is the freedom to choose different contacting technologies that can be used depending on the market need, such as self-tapping screws or screw connections, but preferably insulation displacement terminals.
- the applicability of the proposed invention to various types of cable, preferably to the most frequently used round cables, is also advantageous.
- the person skilled in the art can make various variations of these exemplary embodiments.
Landscapes
- Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
- Insulated Conductors (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
- Processing Of Terminals (AREA)
- Manufacturing Of Electric Cables (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH230998 | 1998-11-18 | ||
CH230998 | 1998-11-18 | ||
PCT/CH1999/000548 WO2000030218A1 (en) | 1998-11-18 | 1999-11-18 | Branching device for cables |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1131859A1 true EP1131859A1 (en) | 2001-09-12 |
EP1131859B1 EP1131859B1 (en) | 2003-03-12 |
Family
ID=4230795
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99953514A Expired - Lifetime EP1131859B1 (en) | 1998-11-18 | 1999-11-18 | Branching device for cables |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP1131859B1 (en) |
AT (1) | ATE234519T1 (en) |
AU (1) | AU1026200A (en) |
DE (2) | DE59904563D1 (en) |
PL (1) | PL197279B1 (en) |
WO (1) | WO2000030218A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2354118B (en) * | 1999-09-07 | 2003-07-16 | David Malcolm Goodwin | Electric connections and methods of making them |
FR2817662B1 (en) * | 2000-12-06 | 2003-02-21 | D App Et De Materiel Electr S | MULTI-CONDUCTOR INSULATED CABLE JOINING DEVICE PROVIDED WITH A MULTI-CONDUCTOR BYPASS SOCKET |
PL1575136T3 (en) * | 2004-03-10 | 2007-12-31 | Reichle & De Massari Fa | Tap device |
NL1030306C2 (en) * | 2005-10-31 | 2007-05-03 | Hortilux Schreder B V | Greenhouse lighting power cable for use in a greenhouse, system for supplying electrical energy to assimilation lamps in a greenhouse. |
DE102019105693A1 (en) * | 2019-03-06 | 2020-09-10 | HARTING Customised Solutions GmbH & Co. KG | Distributor housing |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2676313B1 (en) * | 1991-05-10 | 1993-08-20 | Sicame Sa | DERIVATION BOX TO BE MOUNTED ON A PASSING CABLE, ESPECIALLY FOR AN UNDERGROUND NETWORK. |
DE4402837C2 (en) * | 1994-01-31 | 1998-08-06 | Daetwyler Ag | Electrical installation system, formed by flat cable and connection device |
JPH08264209A (en) * | 1995-03-24 | 1996-10-11 | Sumitomo Wiring Syst Ltd | Branching device for distribution panel |
-
1999
- 1999-11-18 AT AT99953514T patent/ATE234519T1/en active
- 1999-11-18 WO PCT/CH1999/000548 patent/WO2000030218A1/en active IP Right Grant
- 1999-11-18 EP EP99953514A patent/EP1131859B1/en not_active Expired - Lifetime
- 1999-11-18 DE DE59904563T patent/DE59904563D1/en not_active Expired - Lifetime
- 1999-11-18 DE DE19982427T patent/DE19982427D2/en not_active Expired - Fee Related
- 1999-11-18 AU AU10262/00A patent/AU1026200A/en not_active Abandoned
- 1999-11-18 PL PL347715A patent/PL197279B1/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO0030218A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE59904563D1 (en) | 2003-04-17 |
PL347715A1 (en) | 2002-04-22 |
DE19982427D2 (en) | 2001-10-04 |
PL197279B1 (en) | 2008-03-31 |
AU1026200A (en) | 2000-06-05 |
ATE234519T1 (en) | 2003-03-15 |
EP1131859B1 (en) | 2003-03-12 |
WO2000030218A1 (en) | 2000-05-25 |
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