EP1121044A1

EP1121044A1 - Cyclone dust collector

Info

Publication number: EP1121044A1
Application number: EP00905439A
Authority: EP
Inventors: Seong Hwa Lee; Hyeok Seong An; Kyeong Seok Lim; Dong Jin Kwak; Bong Seok You; In Cheol Yun
Original assignee: LG Electronics Inc
Current assignee: LG Electronics Inc
Priority date: 1999-02-24
Filing date: 2000-02-22
Publication date: 2001-08-08
Anticipated expiration: 2020-02-22
Also published as: AU2697700A; WO2000049932A1; DE60014311T2; DE60014311D1; EP1121044A4; EP1121044B1

Abstract

Disclosed is a cyclone dust collector which separates the dust from the air utilizing a centrifugal force. The cyclone dust collector can smoothly separate the dust from the air by increasing a rotary power of the air during the introduction of the air into a collector body as well as prevent a suction impossibility due to entrance of foreign matters. To accomplish the above, the cyclone dust collector comprises: a collector body; an inlet pipe formed integrally with the collector body for sucking the dust-laden air; an outlet pipe for discharging the introduced air outwardly from the collector body; a dust outlet formed on the opposite side of the inlet pipe portion for discharging the dust contained in the air; and a cyclonic swirling part both disposing on an air introducing portion in the collector body and having a screw type vane to rotate the dust-laden air introduced into the collector body.

Description

CYCLONE DUST COLLECTOR

Field of the Invention

The present invention relates to a vacuum cleaner, and more particularly, to a cyclone dust collector for vacuum cleaner, which can suck and collect various kinds of pollutant such as dust utilizing a cyclonic principle.

Background of the Invention

Generally, a vacuum cleaner is a device for separating dust from air and collecting the dust after sucking an indoor air utilizing a suction force. Figure 1 illustrates a vacuum cleaner of a general type as described above. The vacuum cleaner is provided with a canister body 1 which has a fan la and a fan motor lb therein, and a suction nozzle 2 for sucking the indoor air containing dust and foreign matters and for transmitting it into the canister body 1. A suction hose 3, a handle pipe 4 and an extension pipe 5 are interconnected between the canister body 1 and the suction nozzle 2 in order, whereby causing the dust-laden air to be transmitted into the canister body 1 through the suction nozzle 2. The canister body 1 further has a dirt collecting apparatus lc at its inner space to which an end of the suction hose 3 is connected. The dirt collecting apparatus lc collects the dust introduced into the canister body 1.

When a user manipulates a controller 4a of the handle pipe 4 to operate the fan motor lb, the fan la received the driving force from the fan motor lb is rotated, thereby generating a suction force .

The generated suction force is transmitted to the suction nozzle 2 through the suction hose 3, the handle pipe 4 and through the extension pipe 5, thereby the dust-laden air is sucked through the suction nozzle 2 and introduced into the dirt collecting apparatus lc of the canister body 1 through the extension pipe 5, the handle pipe 4 and through the suction hose 3. In the step of passing through the dirt collecting apparatus lc, the collected dust and various foreign matters remain inside the dirt collecting apparatus lc while air passes through the dirt collecting apparatus lc and is discharged outwardly from the canister body 1.

However, the conventional vacuum cleaner which uses the single-use dirt collecting apparatus lc for collecting the dust and foreign matters should be separated from the canister body 1 when the collected dust is discarded, thereby causing the separation and the installation of the dirt collecting apparatus to be troublesome .

In consideration that the user does not frequently replace the dirt collecting apparatus lc, the dust and debris collected inside the dirt collecting apparatus lc can be decayed, thereby causing a generation of an offensive smell. Furthermore, to replace the dirt collecting apparatus lc, the canister body 1 must be disassembled, thereby being inconvenient in its maintenance.

To solve the above problems, recently, a cyclonic dust collecting apparatus 10 has been invented. The cyclonic dust collecting apparatus 10 is made of a material capable of water cleaning and reusable not for a single-use. There are various kinds of cyclonic dust collecting apparatuses, but they are divided two types, one separating the dust from the air by forward air inlet and air outlet portions and the other separating the dust from the air by reverse (or tangential) air inlet and air outlet portions . Some of the cyclonic dust collecting apparatuses for the vacuum cleaner having the reverse flow of air are disclosed in U.S. Pat. Nos. 3,870,486, 4,853,008, 4,373,228, 4,643,738, 4,593,429, 5,080,697, 5,135,552 and 5,160,356. The disclosures teach that a cyclonic swirling part of the cyclone dust collector have air introduced in the tangential direction of the cyclone to obtain a centrifugal force.

Other cyclonic dust collecting apparatus, in which a spiral projection is formed on a cone portion, is disclosed in U.S. Pat. No. 5,137,554. The spiral projection portion formed on the cone portion of the cyclone apparatus is to smoothly drop particles of the dust by the rotary power. The rotary power causes the air introduced in the tangential direction as the above disclosures.

In European Pat. No. 815788, a helical air suction tube formed helical for obtaining the rotary power is disclosed. However, all the disclosures generating the rotary power by the air introduction of the tangential direction or by the helical air suction tube are not simple in applying the cyclone to the suction nozzle and the extension pipe of the cleaner, thereby resulting in becoming larger in volume.

The above problems can be solved by adopting the forward flow of air. A cleaner adopting a forward cyclone to the extension pipe is disclosed in U.S. Pat. No. 5,350,432.

Referring to Figures 2 through 5, the cleaner will be described in more detail as follows.

First, there is shown a collector body 11 having an inlet pipe 12 formed at an end side thereof for sucking air and pollutant

(dust, debris or the likes) and an outlet pipe 13 formed at the other end side thereof for discharging the introduced dust-laden air into the collector body 11.

The inlet pipe 12 is connected to the extension pipe 5 for introducing the dust sucked through the suction nozzle 2 and the outlet pipe 13 is connected to the handle pipe 4 for receiving the suction force generated by the rotation of the fan la. A dust outlet 14 is provided in the inner circumference of the collector body 11 on which the outlet pipe 13 is arranged. The dust outlet 14 is connected to a dust box 15, thereby discharging the introduced dust into the dust box 15. The operation of the cyclone dust collector 10 employing the cyclone will be described as follows.

When the fan fixed inside the canister body 1 of the vacuum cleaner is rotated to cause a suction force, The suction force is transmitted through the outlet pipe 13 of the collector body 11, the inlet pipe 12 and through the extension pipe 5 into the suction nozzle 2.

Then, dirt-laden air is introduced into the collector body 11 through the suction nozzle 2, and the extension pipe 5 and through the inlet pipe 12. Thereafter, the introduced dirt-laden air is rotated along the inner wall surface of the collector body 11.

Through the above process, the dust contained in the air is rotated and advanced along the inner wall surface of the collector body 11 and discharged into the dust box 15 through the dust outlet 14 and the air is discharged outwardly through the outlet pipe 13. Since having a higher specific gravity relative to the air, the dust can be rotated and discharged along the collector body 11 through the dust outlet 14.

The pure air which has the gravity of approximately 0 is not influenced by the centrifugal force, but the dust which has the specific gravity is rotated along the inner wall of the collector body 11, as indicated in the following equation: F=meω² , where F is the centrifugal force, m is the gravity, e is a distance from the center to the inner wall of the collector body, and ω is an acceleration.

Meanwhile, there is a necessity for separating the dust from the air by applying the centrifugal force to the dust-laden air during the introduction of the air through the inlet pipe 12.

Therefore, in the prior arts, a cyclonic swirling part 20 comprises a plurality of cycloid guiding axial vanes 21 fixed adjacently to the inlet pipe 12 within the collector body 11 to provide the centrifugal force to the dust-laden air introduced into the collector body. That is, the plurality of cycloid guiding axial vanes 21 such as wings of electric fan extend radially and outwardly from a center axis 22 at prescribed intervals respectively, thereby causing the air, which passes through the cyclonic swirling part 20, obtaining the centrifugal force.

However, the cyclonic swirling part 20 can generate the centrifugal force by guiding the flow of air depending on the shape of the cycloid guiding axial vanes 21 during passing through spaces formed between the vanes 21, thereby the collector body provides a poor centrifugal force.

The centrifugal force generated during the introduction of the air is relatively weak, thereby the dust is not smoothly separated from the air to drop off in its dust collecting force.

The reason is that the inlet pipe 12 is formed on the center of the end side of the collector body 11 and the air introduced into the collector body 11 through the inlet pipe 12 spreads the inner circumference of the cyclone during the passage of the air through the spaces between the cycloid guiding axial vanes 21 constituting the cyclonic swirling part 20 as well as the flow of air is divided into large numbers by the spaces between the cycloid guiding axial vanes 21. That is, axial blades of the cycloid guiding axial vane 21 are arranged in parallel with the flow of air to divide the flow of air into large numbers, so that the passed air is advanced and rotated along the curved surface of each cycloid guiding axial vane 21.

At this time, the rotary area of the dust-laden air is determined by a length of the axial vane 21. However, the conventional axial vane 21 which has the relatively short length provides a small rotary area, thereby resulting in a small rotary power of the particles of dust.

Therefore, the dust-laden air introduced through the inlet pipe 12 passes the cyclonic swirling part 20 from the inner circumference through the central portion of the collector body 11 during the spread procedure, and at this time, the rotary power is reduced in the central portion which has a small diameter.

Furthermore, the cyclonic swirling part 20 having the plural axial vanes 21 allows the suction force to be evenly applied to the entire area of the cyclone dust collector 10, thereby light and bulky particles such as wastepaper, paper, stockings or the likes are caught between the axial vanes 21 by the suction force during passing through the cyclonic swirling part 20. It causes stop of a suction passage of the cleaner to occur a decisive defect in its operation. Additionally, it rises a suction impossibility as well as increases rapidly the inside pressure resulting in the damage of the cyclone dust collector 10.

Summary of the Invention

Accordingly, it is an object of the present invention to provide a cyclone dust collector which increases a rotary power of dust-laden air during the introduction of the air into a collector body to smoothly separate dust from the air.

It is another object of the present invention to provide a cyclonic dust collector which prevents a stop of an air flow passage when bulky foreign matters are introduced, thereby preventing a cause of a suction impossibility. To accomplish the above objects, the present invention provides a cyclone dust collector comprising: a collector body; an inlet pipe formed integrally with the collector body for sucking the dust-laden air; an outlet pipe for discharging the introduced air outwardly from the collector body; a dust outlet formed on the opposite side of the inlet pipe for discharging dust; and a cyclonic swirling part disposed on an air introducing portion in the collector body, the cyclonic swirling part having a screw type vane extending along the inner wall surface of the collector body relative to the direction of the air flow to rotate the dust-laden air introduced into the collector body.

Other advantages and objects of the present invention will become apparent to those skilled in the art from the subsequent detailed description, appended claims and drawings.

Brief Description of the Drawings

In the drawings which illustrate the best mode presently contemplated for carrying out the present invention:

Figure 1 is a perspective view, partly in section, of a conventional vacuum cleaner;

Figure 2 is a partly exploded perspective view showing a state that a cyclone dust collector is applied to an extension pipe of the vacuum cleaner;

Figure 3 is a sectional view of the cyclone dust collector of Figure 2;

Figure 4 is a sectional view taken along a line of I-I of Figure 3;

Figure 5 is a perspective view of a cyclonic swirling part of Figure 3; Figure 6 is a perspective view, partly in section, of a cyclonic swirling part of a cyclone dust collector according to the present invention;

Figure 7 is a perspective view, partly in section, of a first preferred embodiment of a forward cyclone dust collector applying the cyclonic swirling part of Figure 6;

Figure 8 is a sectional view taken along a line of II-II of Figure 7;

Figure 9 is a perspective view, partly in section, of a cyclonic swirling part of another type according to the present invention;

Figure 10 is a perspective view, partly in section, of a second preferred embodiment of the forward cyclone dust collector applying the cyclonic swirling part of Figure 6; Figure 11 is a sectional view taken along a line of III-III of Figure 10;

Figure 12 is a perspective view, partly in section, of a third preferred embodiment of the forward cyclone dust collector applying the cyclonic swirling part of Figure 6; Figure 13 is a sectional view taken along a line of IV-IV of Figure 12 ;

Figure 14 is a longitudinal sectional view of a fourth preferred embodiment of the present invention; and

Figure 15 is a sectional view showing a location of an air discharge portion of an inlet pipe of the cyclone dust collector applying the cyclonic swirling part according to the present invention .

Detailed Description of the Preferred Embodiment

Referring to Figures 6 through 15, preferred embodiments of the present invention will be described hereinafter in more detail.

Figure 6 is a perspective view, partly in section, of a cyclonic swirling part according to the present invention. Figure 7 is a perspective view, partly in section, of a first preferred embodiment of a forward cyclone dust collector embodying the cyclonic swirling part of Figure 6. Figure 8 is a sectional view taken along a line of II-II of Figure 7. As shown in the drawings, the cyclone dust collector 100 according to the first embodiment of the present invention includes a cyclonic swirling part 200 consisting of a screw type vane 210, which is disposed inside the collector body 110 and adopted as means for providing a rotary power to dust-laden air.

The screw type vane 210 forms a single air flow passage resulting in a small size of the cyclonic swirling part 200, but sufficiently provides a rotary area. It is entirely different from the conventional method of sucking the dust-laden air into the collector body 11 using the conventional cyclonic swirling part 20 having a plurality of axial vanes 21 dividing the air flow passage into large numbers.

The cyclonic swirling part 200 of the cyclone dust collector 100 includes an outer body 220 mounted on the inner wall surface of a collector body 110, a central shaft 230 formed integrally with the central portion of the outer case body 220, and the screw type vane 210 formed spirally along the inner circumference of the outer body from the outer surface of the center axis 230. The cyclonic swirling part 200 has the single air flow passage by the above structure. The dust-laden air introduced into the collector body 110 rotates and advances along the air flow passage.

It will be appreciated that the cyclonic swirling part 200 may be constructed without the center axis 230 disposed on the central portion of the screw type vane 210.

As shown in Figure 9, the screw type vane 210 may be formed along the inner wall surface of the collector body 110 or along the inner wall surface of the outer body 220 constituting the cyclonic swirling part 200, and it can be formed on any other locations. It will be recognized that there are other equivalent ways of locating the cyclone dust collector 100 besides the way of locating between the extension pipe 5 and the handle pipe 4, but this embodiment refers to the above structure.

Functions according to the first embodiment of the present invention will be described hereinafter in more detail.

When a user manipulates the controller 4a of the handle pipe 4 to operate the fan motor lb, the fan la received the driving force from the fan motor lb is rotated, thereby causing generating a suction force. The generated suction force is transmitted to the suction nozzle 2 through the suction hose 3, the handle pipe 4, cyclone dust collector 100 and through the extension pipe 5.

The dust-laden air sucked through the suction nozzle 2 is introduced into the collector body 110 through an inlet pipe 120.

The flow of dust-laden air is guided by the screw type vane

210 during passing through the cyclonic swirling part 200, thereby generating a rotary power. That is, the screw type vane 210 extending spirally between the center axis 230 and the outer body 220 of the cyclonic swirling part 200 provides the flow of air with the rotary power.

The air passed through the cyclonic swirling part 200 is discharged outwardly through the outlet pipe 130 arranged on the other end of the collector body 110, rotating along the inner circumference of the collector body 110. At this time, the dust contained in the air is influenced by a centrifugal force, because of its gravity. The dust with the specific gravity is separated from the air and moved toward the outlet pipe 130 portion, rotating along the inner wall surface of the collector body 110. The dust separated from the air is discharged into a dust box 150 through a dust outlet 140 during rotating along the inner wall surface of the collector body 110, while the air is discharged toward the handle pipe 4 through the outlet pipe 130. Preferably, the cyclone dust collector is constructed for improving the rotary power of the air introduced into the cyclone dust collector.

For it, in a second embodiment of the present invention, the air outflow portion 121 of the inlet pipe 120 is directed to a inflow portion 211 of the screw type vane 210 constituting the cyclonic swirling part 200. In Figures 10 and 11, the second embodiment of the dust collector adopting the screw type vane 210 is illustrated. In the second embodiment of the present invention, the inlet pipe 120 is arranged eccentrically on the collector body 110, so that the inlet pipe 120 is disposed on the same line as the inflow portion 211 of the screw type vane 210.

By the above structure of the collector body 110, the dust- laden air which is introduced into the collector body 110 through the inlet pipe 120 is directly delivered to the inflow portion 211 of the screw type vane 210, and a distance, that the rotary power is applied to the dust-laden air by the screw type vane 210, is maximized.

The rotary power of the dust-laden air rotating along the inner wall surface of the collector body 110 through the cyclonic swirling part 200 is generated more strongly, thereby improving the separating efficiency of the dust from the air.

In case that the inflow portion 211 and the center of the air outflow portion of the inlet pipe 120 is arranged on the same line, some of the air sucked through the inlet pipe 120 is smoothly introduced into the screw type vane 210, but the other air is rotated after passing through a certain length of the rotary area of the screw type vane 210, thereby resulting in reducing the rotary power occurred by the screw type vane 210. This embodiment is to solve the above problem.

In Figures 12 and 13, a third embodiment for improving the rotary power of the air is illustrated. In the third embodiment according to the present invention, the inlet pipe 120 is arranged centrally on the collector body 110 not eccentrically, but it has the same or more improved effect of rotary power.

For it, the cyclone dust collector 100 further includes a guide passage 160 on the air outflow portion of the inlet pipe 120, the guide passage 160 having an end extending to the inflow portion 211 of the screw type vane 210. The dust-laden air sucked through the inlet pipe 120 is advanced toward the inflow portion 211 by a guidance of the guide passage 160, thereby improving the rotary power of the dust-laden air. That is, a distance between the air outflow portion of the inlet pipe 120 and the air inflow portion of the cyclonic swirling part 200 is shortened to a minimum, thereby resulting in minimizing the diffusion of the dust-laden air passing through the space.

A fourth embodiment, which has a modified shape of the second embodiment, is illustrated in Figure 14, the modified shape having the same effect as the third embodiment. In the fourth embodiment of the present invention, the inlet pipe 120 is arranged eccentrically on the end side of the collector body 110 in state that the distance between the air outflow portion of the inlet pipe 120 and the inflow portion of the cyclonic swirling part 200 is minimized.

Meanwhile, in case of the cyclone dust collector structured as the second, third and fourth embodiments, the air outflow portion of the inlet pipe 120 is located as shown in Figure 15. It will be appreciated that other equivalent constructions of cyclone dust collector having the cyclonic swirling part 200 can be used, but it is preferable that the outflow portion of the inlet pipe 120 is structured as shown in Figure 15.

As previously described above, the improved air flow passage structure inside the collector body of the cyclone dust collector has the following effects.

First, the flow of air is not divided into large numbers but is formed in a single, thereby leading to a concentration of the suction force to largely increase the rotary power of the introduced air. Therefore, the dust can be smoothly separated from the air, thereby sharply reducing the resistance of the air to eliminate the cause of a noise.

Second, also the bulky foreign matters which are introduced into the collector body can be smoothly discharged into the dust box of the collector body, thereby preventing a stop of the air flow passage to solve problems such as the suction impossibility.

Third, the cyclonic swirling part with a smaller size (diameter or length) has a sufficient area for the rotation, thereby improving the rotary power.

While the above detailed description describes the preferred embodiment of the present invention, it should be understood that the present invention is susceptible to modification, variation and alteration without deviating from the scope and fair meaning of the subjoined claims.

Claims

What is claimed is :

1. A cyclone dust collector comprising: a collector body; an inlet pipe formed integrally with to the collector body for sucking the dust-laden air; an outlet pipe for discharging the introduced air outwardly from the collector body; a dust outlet formed on the opposite side of the inlet pipe for discharging dust; and a cyclonic swirling part disposed on an air introducing portion in the collector body, the cyclonic swirling part having a screw type vane extending spirally along the inner wall surface of the collector body relative to the direction of the air flow to rotate the dust-laden air introduced into the collector body.

2. The cyclone dust collector as claimed in claim 1, wherein an air outflow portion of the inlet pipe is directed to a air inflow portion of the screw type vane.

3. The cyclone dust collector as claimed in claim 2, wherein the air outflow portion of the inlet pipe is eccentrically formed on the collector body to be directed toward the inflow portion of the screw type vane.

4. The cyclone dust collector as claimed in claim 3, wherein the air outflow portion of the inlet pipe is inclined toward the inside of an air passage of the screw type vane relative to the inflow portion of the screw type vane.

5. The cyclone dust collector as claimed in claim 2, further comprising a guide passage arranged on the air outflow portion of the inlet pipe, the guide passage having an end extending to the inflow portion of the screw type vane.

6. The cyclone dust collector as claimed in claim 5, wherein the air outflow portion of the inlet pipe is inclined toward the inside of an air passage of the screw type vane relative to the inflow portion of the screw type vane.

7. A cyclone dust collector comprising: a collector body; an inlet pipe formed integrally with to the collector body for sucking the dust-laden air; an outlet pipe for discharging the introduced air outwardly from the collector body; a dust outlet formed on the opposite side of the inlet pipe for discharging dust; and a cyclonic swirling part disposed on an air introducing portion in the collector body, the cyclonic swirling part having a screw type vane, the screw type vane having a center axis and extending spirally along the outer circumference of the center axis according to the direction of the air flow to rotate the dust-laden air introduced into the collector body.

8. The cyclone dust collector as claimed in claim 7, wherein an air outflow portion of the inlet pipe is directed to a inflow portion of the screw type vane.

9. The cyclone dust collector as claimed in claim 8, wherein the air outflow portion of the inlet pipe is eccentrically formed on the collector body to be directed toward the inflow portion of the screw type vane.

10. The cyclone dust collector as claimed in claim 9, wherein the air outflow portion of the inlet pipe is inclined toward the inside of an air passage of the screw type vane relative to the inflow portion of the screw type vane.

11. The cyclone dust collector as claimed in claim 8, further comprising a guide passage arranged on the air outflow portion of the inlet pipe, the guide passage having an end extending to the inflow portion of the screw type vane.

12. The cyclone dust collector as claimed in claim 11, wherein the air outflow portion of the inlet pipe is inclined toward the inside of an air passage of the screw type vane relative to the inflow portion of the screw type vane.