EP1080298B2 - Oil separator for removing oil from the crankcase ventilation gases of an internal combustion engine - Google Patents

Oil separator for removing oil from the crankcase ventilation gases of an internal combustion engine Download PDF

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Publication number
EP1080298B2
EP1080298B2 EP00916937.6A EP00916937A EP1080298B2 EP 1080298 B2 EP1080298 B2 EP 1080298B2 EP 00916937 A EP00916937 A EP 00916937A EP 1080298 B2 EP1080298 B2 EP 1080298B2
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EP
European Patent Office
Prior art keywords
oil
oil separator
internal combustion
combustion engine
cyclones
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EP00916937.6A
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German (de)
French (fr)
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EP1080298A1 (en
EP1080298B1 (en
Inventor
Jürgen BUSEN
Sieghard Pietschner
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Hengst SE and Co KG
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Hengst SE and Co KG
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M13/00Crankcase ventilating or breathing
    • F01M13/04Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M13/00Crankcase ventilating or breathing
    • F01M2013/0038Layout of crankcase breathing systems
    • F01M2013/005Layout of crankcase breathing systems having one or more deoilers
    • F01M2013/0061Layout of crankcase breathing systems having one or more deoilers having a plurality of deoilers
    • F01M2013/0066Layout of crankcase breathing systems having one or more deoilers having a plurality of deoilers in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M13/00Crankcase ventilating or breathing
    • F01M13/04Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
    • F01M2013/0422Separating oil and gas with a centrifuge device
    • F01M2013/0427Separating oil and gas with a centrifuge device the centrifuge device having no rotating part, e.g. cyclone

Definitions

  • the present invention relates to an oil separator for de-oiling crankcase ventilation gases of an internal combustion engine, the oil separator comprising a cyclone having a gas inlet connected to the crankcase of the internal combustion engine, a gas outlet connected to the intake manifold of the internal combustion engine and an oil outlet connected to an oil sump of the internal combustion engine ,
  • An oil separator of the above type is from the DE 42 14 324 C2 known.
  • this oil separator a single cyclone is used, which is sized in size so that it can process the maximum accumulating amount of vent gases.
  • As an essential feature is provided in this known oil separator that connects to the oil outlet of the cyclone a downpipe whose mouth is located below the oil level of the oil sump of the associated internal combustion engine, that housed in a lower cyclone-side housing part, normally open float valve kickback from the oil sump prevents the internal combustion engine, and that the entire oil separator is connected as an assembly with the downpipe separable.
  • this oil separator with the single cyclone has the disadvantage that it does not over the entire range of operating conditions of the internal combustion engine occurring in practice optimum oil separation result achieved.
  • the occurring different operating conditions of the internal combustion engine lead on the one hand to different sized volume flows of vent gases from the crankcase and on the other hand, a different degree of oil loading of these venting gases. Since a cyclone works optimally only for a certain, relatively narrow range of operating conditions of the internal combustion engine, undesired oil quantities still occur in operating conditions outside this optimum operating range in the gases discharged from the cyclone and fed to the intake air of the internal combustion engine.
  • the object is to provide an oil separator of the type mentioned, which avoids the disadvantages listed and in particular over a very large, all occurring in practice operating conditions of the internal combustion engine workspace optimal, i. ensures complete or almost complete separation of oil from the crankcase ventilation gases.
  • the oil separator according to the invention With the oil separator according to the invention, a substantial increase in the optimum working range of the oil separator is achieved compared to an oil separator with a single cyclone.
  • the oil separator shows a significantly improved separation efficiency at low flow rates of the crankcase ventilation gases and greater insensitivity to fluctuations in this volume flow.
  • a significantly reduced dependence of the separation efficiency and thus the efficiency of each currently existing operating conditions of the associated internal combustion engine is achieved, which substantially reduces the oil load of the intake air of the internal combustion engine and reduces the oil loss of the internal combustion engine via the crankcase ventilation.
  • each cyclone has to process a fraction of the crankcase ventilation gases corresponding to the number of cyclones, each cyclone can be made correspondingly smaller, in particular with a smaller diameter and, more importantly, with a correspondingly reduced height.
  • the overall size of the oil separator is advantageously compact, although in comparison to a conventional oil separator, the diameter can be slightly larger, but the overall height is considerably smaller. This provides a substantial facilitation in housing the oil separator in an engine compartment, such as a motor vehicle, where cramped conditions are often encountered.
  • the cyclones are designed with a tangential flow.
  • This tangential flow allows in particular a particularly compact design, which keeps the height of the cyclones low in comparison to an axial flow.
  • the main inflow channel and the individual inflow channels are expediently combined to form an inflow channel component.
  • Another step to reduce the parts of the oil separator is that the cyclone body component and the inflow channel component are combined to form a main component.
  • the individual cyclones and / or the associated supply and discharge lines can be integrated at least partially into one or more other components of the internal combustion engine.
  • the effort for the production and installation of the individual parts of the oil separator and / or its inlet and outlet lines can be reduced.
  • the installation space requirement for the individual parts of the oil separator and its supply and discharge lines can be further reduced.
  • the cylinder head cover or its air filter housing are particularly suitable as components of the internal combustion engine.
  • the components mentioned on the one hand offer free spaces or previous dead spaces in which the cyclones and other parts of the oil separator can be accommodated without additional space.
  • these components are in any case in the vicinity or in the course of the flow paths, which must cover the crankcase ventilation gas and the separated oil and the purified gas.
  • the two figures of the drawing show an embodiment of an oil separator 1, which comprises four cyclones 11, 12, 13, 14.
  • the cyclones 11-14 are combined to form a one-piece compact main component 10.
  • FIG. 1 Top right in FIG. 1 is a main inflow passage 20 can be seen, the outer, ie right end is formed as a transition piece 28 with a line connection piece 29 which is circular in cross-section.
  • the inflow channel 20 becomes flatter and, as shown in FIG. 1 is not visible, at the same time wider, its cross-sectional area remains substantially constant.
  • the inflow channel 20 is divided into four individual inflow channels or gas inlets 21 - 24, of which in FIG. 1 only the channel or inlet 22 to the second cyclone 12 is visible.
  • the incoming gas stream is distributed to the four cyclones 11-14, wherein in each case a tangential flow takes place. Due to this tangential flow, the gas flow is put into a turbulent flow, which ensures that entrained oil droplets precipitate on the inner surface of the cyclones 11-14 and flow down from there.
  • the freed of the oil droplets gas flow exits from each cyclone 11 - 14 through each associated gas outlet 31 - 34 upwards and passes through a collecting cap 38 in a line connection piece 39.
  • a gas line can be connected to an air intake tract of an associated Internal combustion engine leads.
  • the oil separated in the cyclones 11-14 flows downwards within the cyclones 11-14 and exits through an outlet 41-44 into a collection funnel 48 at the lower end thereof.
  • a line connection pipe 49 is provided at its lowest point, to which an oil return line to an oil sump of the associated internal combustion engine can be connected.
  • FIG. 2 shown cross section through the oil separator 1 is particularly the space-saving and compact arrangement of the four cyclones 11 - 14 can be seen.
  • the line connection piece 29 is visible, to which a line coming from the crankcase of the associated internal combustion engine can be connected, through which crankcase ventilation gas coming from the crankcase, charged with oil droplets, can be guided to the oil separator 1.
  • the main inflow channel 20 widened in the region of the transition piece 28 and, as with reference to FIG. 1 explained, flattening at the same time.
  • the main inflow channel 20 divides into four inflow channels or gas inlets 21-24, which are each assigned to one of the cyclones 11-14.
  • each inflow channel or gas inlet 21-24 leads tangentially into its associated cyclone 11-14.
  • the course is such that a clockwise gas flow results, while in the case of the cyclones 13 and 14 the gas flow takes place under left-hand rotation.
  • the view falls in each case through the associated gas outlet 31-34 onto the outlet 41-44 respectively arranged at the very bottom of the cyclone 11-14. At the very bottom is in the background in FIG. 2 still a small part of the collecting funnel 48 for the separated oil recognizable.
  • FIG. 2 illustrates that the incoming gas stream without deflection and thus virtually without increasing the flow resistance to the four individual cyclones 11 - 14 is distributed.
  • this can be made of a few individual parts, in the present example from the main component 10, the transition piece 28, the combined gas outlets 31-34, the collecting hood 38 and the collecting funnel 48.
  • connecting lines which are advantageously designed as hoses, as is known per se.
  • individual or all connecting lines, at least over sections, in other components of the internal combustion engine be integrated, which reduces the production and installation of separate lines or even makes completely unnecessary.
  • the said parts of the oil separator 1 are suitable die castings made of light metal or injection-molded parts made of plastic, wherein a plastic is to be selected, which is able to cope with the occurring thermal and chemical stresses.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
  • Cyclones (AREA)

Description

Die vorliegende Erfindung betrifft einen Ölabscheider zur Entölung von Kurbelgehäuse-Entlüftungsgasen einer Brennkraftmaschine, wobei der Ölabscheider einen Zyklon umfasst, der einen mit dem Kurbelgehäuse der Brennkraftmaschine verbundenen Gaseinlass, einen mit dem Ansaugtrakt der Brennkraftmaschine verbundenen Gasauslass und einen mit einem Ölsumpf der Brennkraftmaschine verbundenen Ölauslass aufweist.The present invention relates to an oil separator for de-oiling crankcase ventilation gases of an internal combustion engine, the oil separator comprising a cyclone having a gas inlet connected to the crankcase of the internal combustion engine, a gas outlet connected to the intake manifold of the internal combustion engine and an oil outlet connected to an oil sump of the internal combustion engine ,

Ein Ölabscheider der oben genannten Art ist aus der DE 42 14 324 C2 bekannt. Bei diesem Ölabscheider wird ein einzelner Zyklon eingesetzt, der hinsichtlich seiner Größe so bemessen ist, dass er die maximal anfallende Menge von Entlüftungsgasen verarbeiten kann. Als wesentliches Merkmal ist bei diesem bekannten Ölabscheider vorgesehen, dass an dem Ölauslass des Zyklons eine Fallleitung anschließt, deren Mündung unterhalb des Ölspiegels des Ölsumpfes der zugehörigen Brennkraftmaschine angeordnet ist, dass ein in einem unteren zyklonseitigen Gehäuseteil untergebrachtes, normal offenes Schwimmerventil einen Rückschlag aus dem Ölsumpf des Verbrennungsmotors verhindert, und dass der gesamte Ölabscheider als Baugruppe mit der Fallleitung trennbar verbunden ist. Diese speziellen Merkmale des Ölabscheiders sollen dafür sorgen, dass bei plötzlichen und starken Änderungen der Betriebsbedinqungen der zugehörigen Brennkraftmaschine, beispielsweise wenn aus dem Leerlauf heraus Vollgas gegeben wird, kein Öl aus dem Ölsumpf der Brennkraftmaschine in das Innere des Zyklons gerissen wird, weil durch die Änderung der Betriebsbedingungen extrem große Druckdifferenzen auftreten.An oil separator of the above type is from the DE 42 14 324 C2 known. In this oil separator, a single cyclone is used, which is sized in size so that it can process the maximum accumulating amount of vent gases. As an essential feature is provided in this known oil separator that connects to the oil outlet of the cyclone a downpipe whose mouth is located below the oil level of the oil sump of the associated internal combustion engine, that housed in a lower cyclone-side housing part, normally open float valve kickback from the oil sump prevents the internal combustion engine, and that the entire oil separator is connected as an assembly with the downpipe separable. These special features of the oil separator should ensure that in sudden and strong changes in Betriebsbedinqungen the associated internal combustion engine, for example, when full throttle is given from idling, no oil from the oil sump of the engine is torn into the interior of the cyclone, because by the change the operating conditions extremely large pressure differences occur.

Das dargelegte Problem, mit dem sich die oben genannte Schrift beschäftigt, wird zwar durch den darin beschriebenen Ölabscheider gelöst, jedoch weist dieser Ölabscheider mit dem einzelnen Zyklon den Nachteil auf, dass er nicht über den gesamten in der Praxis auftretenden Bereich von Betriebsbedingungen der Brennkraftmaschine ein optimales Ölabscheideergebnis erreicht. Die auftretenden unterschiedlichen Betriebsbedingungen der Brennkraftmaschine führen einerseits zu unterschiedlich großen Volumenströmen von Entlüftungsgasen aus dem Kurbelgehäuse und zum anderen zu einer unterschiedlich starken Ölbefrachtung dieser Entlüftungsgase. Da ein Zyklon nur für einen bestimmten, relativ engen Bereich von Betriebsbedingungen der Brennkraftmaschine optimal arbeitet, treten bei Betriebsbedingungen außerhalb dieses optimalen Arbeitsbereiches doch noch nicht erwünschte Ölmengen in den aus dem Zyklon abgeführten, der Ansaugluft der Brennkraftmaschine zugeleiteten Gasen auf.Although the above problem addressed by the above-mentioned document is solved by the oil separator described therein, however, this oil separator with the single cyclone has the disadvantage that it does not over the entire range of operating conditions of the internal combustion engine occurring in practice optimum oil separation result achieved. The occurring different operating conditions of the internal combustion engine lead on the one hand to different sized volume flows of vent gases from the crankcase and on the other hand, a different degree of oil loading of these venting gases. Since a cyclone works optimally only for a certain, relatively narrow range of operating conditions of the internal combustion engine, undesired oil quantities still occur in operating conditions outside this optimum operating range in the gases discharged from the cyclone and fed to the intake air of the internal combustion engine.

Für die vorliegende Erfindung stellt sich deshalb die Aufgabe, einen Ölabscheider der eingangs genannten Art zu schaffen, der die aufgeführten Nachteile vermeidet und der insbesondere über einen sehr großen, alle in der Praxis auftretenden Betriebsbedingungen der Brennkraftmaschine umfassenden Arbeitsbereich eine optimale, d.h. vollständige oder nahezu vollständige Abscheidung von Öl aus den Kurbelgehäuse-Entlüftungsgasen gewährleistet.For the present invention, therefore, the object is to provide an oil separator of the type mentioned, which avoids the disadvantages listed and in particular over a very large, all occurring in practice operating conditions of the internal combustion engine workspace optimal, i. ensures complete or almost complete separation of oil from the crankcase ventilation gases.

Die Lösung dieser Aufgabe gelingt durch einen Ölabscheider gemäß Anspruch 1. Vorteilhafte Ausführungsformen der Erfindung sind in den abhängigen Ansprüchen 2 bis 4 angeführt.The solution of this object is achieved by an oil separator according to claim 1. Advantageous embodiments of the invention are set forth in the dependent claims 2 to 4.

Mit dem erfindungsgemäßen Ölabscheider wird im Vergleich zu einem Ölabscheider mit einem einzelnen Zyklon eine wesentliche Vergrößerung des optimalen Arbeitsbereichs des Ölabscheiders erreicht. Insbesondere zeigt der Ölabscheider eine deutlich verbesserte Abscheideleistung bei geringen Volumenströmen der Kurbelgehäuse-Entlüftungsgase sowie eine größere Unempfindlichkeit gegen Schwankungen dieses Volumenstroms. Auf diese Weise wird mit dem erfindungsgemäßen Ölabscheider eine deutlich verminderte Abhängigkeit der Abscheideleistung und damit des Wirkungsgrades von den jeweils gerade vorliegenden Betriebsbedingungen der zugehörigen Brennkraftmaschine erreicht, was die Ölbelastung der Ansaugluft der Brennkraftmaschine wesentlich verringert und was den Ölverlust der Brennkraftmaschine über die Kurbelgehäuseentlüftung reduziert.With the oil separator according to the invention, a substantial increase in the optimum working range of the oil separator is achieved compared to an oil separator with a single cyclone. In particular, the oil separator shows a significantly improved separation efficiency at low flow rates of the crankcase ventilation gases and greater insensitivity to fluctuations in this volume flow. In this way, with the oil separator according to the invention a significantly reduced dependence of the separation efficiency and thus the efficiency of each currently existing operating conditions of the associated internal combustion engine is achieved, which substantially reduces the oil load of the intake air of the internal combustion engine and reduces the oil loss of the internal combustion engine via the crankcase ventilation.

Die Körper der einzelnen Zyklone weisen parallel zueinander verlaufende Mittelachsen auf und sind zu einem Zyklonkörper-Bauteil vereinigt. Da jeder einzelne Zyklon nur noch einen der Zahl der Zyklone entsprechenden Bruchteil der Kurbelgehäuse-Entlüftungsgase verarbeiten muss, kann jeder Zyklon entsprechend kleiner, insbesondere mit kleinerem Durchmesser und, was noch wichtiger ist, mit entsprechend verkleinerter Höhe ausgeführt werden. Dadurch wird die Baugröße des Ölabscheiders insgesamt vorteilhaft kompakt, wobei zwar im Vergleich zu einem herkömmlichen Ölabscheider der Durchmesser geringfügig größer werden kann, die Bauhöhe aber erheblich kleiner wird. Dies bietet eine wesentliche Erleichterung bei der Unterbringung des Ölabscheiders in einem Motorraum, z.B. eines Kraftfahrzeuges, wo häufig beengte Verhältnisse vorgefunden werden.The bodies of the individual cyclones have mutually parallel central axes and are combined to form a cyclone body component. There each cyclone only has to process a fraction of the crankcase ventilation gases corresponding to the number of cyclones, each cyclone can be made correspondingly smaller, in particular with a smaller diameter and, more importantly, with a correspondingly reduced height. As a result, the overall size of the oil separator is advantageously compact, although in comparison to a conventional oil separator, the diameter can be slightly larger, but the overall height is considerably smaller. This provides a substantial facilitation in housing the oil separator in an engine compartment, such as a motor vehicle, where cramped conditions are often encountered.

Durch die Ausbildung der zum jeweiligen Gaseinlass der einzelnen Zyklone führenden Zuströmkanäle aus einem einzelnen, sich aufspaltenden oder aufteilenden Haupt-Zuströmkanal wird mit Vorteil erreicht, dass nur eine einzelne Verbindungsleitung vom Kurbelgehäuse zum Ölabscheider geführt werden muss, um die Kurbelgehäuse-Entlüftungsgase zum Ölabscheider zu leiten. Erst im Ölabscheider folgt dann die Aufteilung des Gasstroms der Entlüftungsgase in die Teilströme für die einzelnen Zyklone. Dies vereinfacht den Einbau des Ölabscheiders und hält die Zahl der Verbindungsleitungen niedrig, obwohl mehrere Zyklone eingesetzt werden.Due to the design of the respective gas inlet of the individual cyclones leading inflow channels from a single, splitting or dividing main inflow channel is achieved with advantage that only a single connecting line from the crankcase to the oil separator must be performed to direct the crankcase ventilation gases to the oil separator , Only in the oil separator then follows the division of the gas flow of the vent gases into the partial flows for the individual cyclones. This simplifies the installation of the oil separator and keeps the number of connecting lines low, although several cyclones are used.

Um den Ölabscheider kostengünstig und arbeitssparend produzieren zu können, sind dessen Einzelteile Druckgussteile aus Leichtmetall und/oder Spritzgussteile aus Kunststoff.In order to produce the oil separator cost-effective and labor-saving, its individual parts are die-cast parts made of light metal and / or injection-molded parts made of plastic.

Bevorzugt ist weiter vorgesehen, dass die Zyklone mit einer tangentialen Anströmung ausgeführt sind. Diese tangentiale Anströmung ermöglicht insbesondere eine besonders kompakte Bauweise, die im Vergleich zu einer axialen Anströmung die Bauhöhe der Zyklone niedrig hält.Preferably, it is further provided that the cyclones are designed with a tangential flow. This tangential flow allows in particular a particularly compact design, which keeps the height of the cyclones low in comparison to an axial flow.

Um eine kostengünstige Fertigung des Ölabscheiders zu gewährleisten, sind zweckmäßig der Haupt-Zuströmkanal und die einzelnen Zuströmkanäle zu einem Zuströmkanal-Bauteil vereinigt.In order to ensure cost-effective production of the oil separator, the main inflow channel and the individual inflow channels are expediently combined to form an inflow channel component.

Ein weiterer Schritt zur Reduzierung der Einzelteile des Ölabscheiders besteht darin, dass das Zyklonkörper-Bauteil und das Zuströmkanal-Bauteil zu einem Haupt-Bauteil vereinigt sind.Another step to reduce the parts of the oil separator is that the cyclone body component and the inflow channel component are combined to form a main component.

Ergänzend können die einzelnen Zyklone und/oder die zugehörigen Zu- und Ableitungen zumindest zum Teil in eine oder mehrere andere Komponenten der Brennkraftmaschine integriert sein. Hierdurch kann der Aufwand für die Herstellung und den Einbau der einzelnen Teile des Ölabscheiders und/oder seiner Zu- und Ableitungen vermindert werden. Auch der Einbauraumbedarf für die einzelnen Teile des Ölabscheiders und für dessen Zu- und Ableitungen kann so weiter reduziert werden.In addition, the individual cyclones and / or the associated supply and discharge lines can be integrated at least partially into one or more other components of the internal combustion engine. As a result, the effort for the production and installation of the individual parts of the oil separator and / or its inlet and outlet lines can be reduced. The installation space requirement for the individual parts of the oil separator and its supply and discharge lines can be further reduced.

Für die Integration der einzelnen Zyklone und/oder der zugehörigen Zu- und Ableitungen oder von Teilen davon sind besonders geeignet als Komponenten der Brennkraftmaschine deren Zylinderkopfhaube oder deren Luftfiltergehäuse. Die genannten Komponenten bieten einerseits Freiräume oder bisherige Toträume, in denen die Zyklone sowie weitere Teile des Ölabscheiders ohne Raum-Mehrbedarf untergebracht werden können. Außerdem liegen diese Komponenten ohnehin in der Nähe oder im Verlauf der Strömungswege, die das Kurbelgehäuse-Entlüftungsgas sowie das daraus abgeschiedene Öl und das gereinigte Gas zurücklegen müssen.For the integration of the individual cyclones and / or the associated supply and discharge lines or parts thereof, the cylinder head cover or its air filter housing are particularly suitable as components of the internal combustion engine. The components mentioned on the one hand offer free spaces or previous dead spaces in which the cyclones and other parts of the oil separator can be accommodated without additional space. In addition, these components are in any case in the vicinity or in the course of the flow paths, which must cover the crankcase ventilation gas and the separated oil and the purified gas.

Ein Ausführungsbeispiel der Erfindung wird im Folgenden anhand einer Zeichnung erläutert. Die Figuren der Zeichnung zeigen:

Figur 1
einen Ölabscheider im Vertikalschnitt und
Figur 2
den Ölabscheider aus Figur 1 im Horizontalschnitt gemäß der Linie II - II in Figur 1.
An embodiment of the invention will be explained below with reference to a drawing. The figures of the drawing show:
FIG. 1
an oil separator in vertical section and
FIG. 2
the oil separator off FIG. 1 in horizontal section along the line II - II in FIG. 1 ,

Die beiden Figuren der Zeichnung zeigen ein Ausführungsbeispiel für einen Ölabscheider 1, der vier Zyklone 11, 12, 13, 14 umfasst. Die Zyklone 11 - 14 sind zu einem einteiligen kompakten Haupt-Bauteil 10 zusammengefasst.The two figures of the drawing show an embodiment of an oil separator 1, which comprises four cyclones 11, 12, 13, 14. The cyclones 11-14 are combined to form a one-piece compact main component 10.

In dem in Figur 1 gezeigten Vertikalschnitt durch den Ölabscheider ist der Zyklon 11 in Ansicht und der Zyklon 12 im Vertikalschnitt erkennbar, wobei die zugehörige Schnittlinie I - I entsprechend der Figur 2 abgewinkelt verläuft. Die Zyklone 13 und 14 sind in der Figur 1 nicht sichtbar, weil sie vor der Schnittebene liegen.In the in FIG. 1 shown vertical section through the oil separator is the cyclone 11 in view and the cyclone 12 in vertical section recognizable, the associated section line I - I according to the FIG. 2 angled runs. The cyclones 13 and 14 are in the FIG. 1 not visible because they lie in front of the cutting plane.

Rechts oben in Figur 1 ist ein Haupt-Zuströmkanal 20 erkennbar, dessen äußeres, d.h. rechtes Ende als Übergangsstück 28 mit einem Leitungsanschlussstutzen 29, der im Querschnitt kreisrund ist, ausgebildet ist. Von rechts nach links gesehen, d.h. in Strömungsrichtung eines durch den Ölabscheider 1 zu leitenden Kurbelgehäuse-Entlüftungsgases, wird der Zuströmkanal 20 flacher und, was in Figur 1 nicht sichtbar ist, zugleich breiter, wobei dessen Querschnittsfläche im Wesentlichen konstant bleibt. Der Zuströmkanal 20 teilt sich in vier einzelne Zuströmkanäle oder Gaseinlässe 21 - 24 auf, von denen in Figur 1 nur der Kanal oder Einlass 22 zum zweiten Zyklon 12 sichtbar ist. Auf diese Weise wird der ankommende Gasstrom auf die vier Zyklone 11 - 14 verteilt, wobei jeweils eine tangentiale Anströmung erfolgt. Durch diese tangentiale Anströmung wird der Gasstrom in eine Wirbelströmung versetzt, die dafür sorgt, dass mitgeführte Öltröpfchen sich an der inneren Oberfläche der Zyklone 11 - 14 niederschlagen und von dort nach unten fließen. Die von den Öltröpfchen befreite Gasströmung tritt aus jedem Zyklon 11 - 14 durch je einen zugehörigen Gasauslass 31 - 34 nach oben aus und gelangt durch eine Sammelhaube 38 in einen Leitungsanschlussstutzen 39. An diesen Anschlussstutzen 39 ist eine Gasleitung anschließbar, die zu einem Luftansaugtrakt einer zugehörigen Brennkraftmaschine führt.Top right in FIG. 1 is a main inflow passage 20 can be seen, the outer, ie right end is formed as a transition piece 28 with a line connection piece 29 which is circular in cross-section. When viewed from right to left, ie in the direction of flow of a crankcase ventilation gas to be conducted through the oil separator 1, the inflow channel 20 becomes flatter and, as shown in FIG FIG. 1 is not visible, at the same time wider, its cross-sectional area remains substantially constant. The inflow channel 20 is divided into four individual inflow channels or gas inlets 21 - 24, of which in FIG. 1 only the channel or inlet 22 to the second cyclone 12 is visible. In this way, the incoming gas stream is distributed to the four cyclones 11-14, wherein in each case a tangential flow takes place. Due to this tangential flow, the gas flow is put into a turbulent flow, which ensures that entrained oil droplets precipitate on the inner surface of the cyclones 11-14 and flow down from there. The freed of the oil droplets gas flow exits from each cyclone 11 - 14 through each associated gas outlet 31 - 34 upwards and passes through a collecting cap 38 in a line connection piece 39. At this connection piece 39, a gas line can be connected to an air intake tract of an associated Internal combustion engine leads.

Das in den Zyklonen 11 - 14 abgeschiedene Öl fließt innerhalb der Zyklone 11 - 14 nach unten und tritt an deren unterem Ende durch je einen Auslass 41 - 44 in einen Sammeltrichter 48 aus. Im Zentrum des Sammeltrichters 48 ist an dessen tiefster Stelle ein Leitungsanschlussstutzen 49 vorgesehen, an den eine Ölrückführleitung zu einem Ölsumpf der zugehörigen Brennkraftmaschine anschließbar ist.The oil separated in the cyclones 11-14 flows downwards within the cyclones 11-14 and exits through an outlet 41-44 into a collection funnel 48 at the lower end thereof. In the center of the collecting funnel 48, a line connection pipe 49 is provided at its lowest point, to which an oil return line to an oil sump of the associated internal combustion engine can be connected.

In dem in Figur 2 gezeigten Querschnitt durch den Ölabscheider 1 ist besonders die platzsparende und kompakte Anordnung der vier Zyklone 11 - 14 ersichtlich. Ganz rechts ist der Leitungsanschlussstutzen 29 sichtbar, an den eine vom Kurbelgehäuse der zugehörigen Brennkraftmaschine kommende Leitung anschließbar ist, durch die aus dem Kurbelgehäuse kommendes, mit Öltröpfchen befrachtetes Kurbelgehäuse-Entlüftungsgas zum Ölabscheider 1 führbar ist. Weiter nach links wird erkennbar, dass sich der Haupt-Zuströmkanal 20 im Bereich des Übergangsstücks 28 verbreitert und, wie anhand von Figur 1 erläutert, zugleich abflacht. Noch weiter nach links teilt sich der Haupt-Zuströmkanal 20 in vier Zuströmkanäle oder Gaseinlässe 21 - 24 auf, die jeweils einem der Zyklone 11 - 14 zugeordnet sind. Dabei führt jeder Zuströmkanal oder Gaseinlass 21 - 24 tangential in seinen zugehörigen Zyklon 11 - 14. Bei den beiden Zyklonen 11 und 12 ist der Verlauf so, dass sich eine rechtsdrehende Gasströmung ergibt, während bei den Zyklonen 13 und 14 die Gasströmung unter Linksdrehung erfolgt. Im inneren Bereich jedes Zyklons 11 - 14 fällt der Blick jeweils durch den zugehörigen Gasauslass 31 - 34 auf den jeweils ganz unten am Zyklon 11 - 14 angeordneten Auslass 41 - 44. Ganz unten ist im Hintergrund in Figur 2 noch ein kleiner Teil des Sammeltrichters 48 für das abgeschiedene Öl erkennbar.In the in FIG. 2 shown cross section through the oil separator 1 is particularly the space-saving and compact arrangement of the four cyclones 11 - 14 can be seen. On the right, the line connection piece 29 is visible, to which a line coming from the crankcase of the associated internal combustion engine can be connected, through which crankcase ventilation gas coming from the crankcase, charged with oil droplets, can be guided to the oil separator 1. Further to the left, it can be seen that the main inflow channel 20 widened in the region of the transition piece 28 and, as with reference to FIG. 1 explained, flattening at the same time. Still further to the left, the main inflow channel 20 divides into four inflow channels or gas inlets 21-24, which are each assigned to one of the cyclones 11-14. In this case, each inflow channel or gas inlet 21-24 leads tangentially into its associated cyclone 11-14. In the case of the two cyclones 11 and 12, the course is such that a clockwise gas flow results, while in the case of the cyclones 13 and 14 the gas flow takes place under left-hand rotation. In the inner region of each cyclone 11-14, the view falls in each case through the associated gas outlet 31-34 onto the outlet 41-44 respectively arranged at the very bottom of the cyclone 11-14. At the very bottom is in the background in FIG FIG. 2 still a small part of the collecting funnel 48 for the separated oil recognizable.

Besonders die Figur 2 verdeutlicht, dass der ankommende Gasstrom ohne Umlenkung und somit praktisch ohne Erhöhung des Strömungswiderstandes auf die vier einzelnen Zyklone 11 - 14 verteilt wird. Durch diese Aufteilung des Gasstroms auf mehrere Zyklone ergibt sich eine verbesserte Ölabscheidung, insbesondere bei geringeren anfallenden Mengen an Entlüftungsgasen, bei zugleich geringerer Empfindlichkeit gegen Schwankungen des Volumenstroms des Kurbelgehäuse-Entlüftungsgases.Especially the FIG. 2 illustrates that the incoming gas stream without deflection and thus virtually without increasing the flow resistance to the four individual cyclones 11 - 14 is distributed. By this division of the gas flow to a plurality of cyclones results in an improved oil separation, especially at lower accumulating amounts of vent gases, at the same time less sensitivity to fluctuations in the flow rate of the crankcase ventilation gas.

Wie das Ausführungsbeispiel des Ölabscheiders 1 weiter zeigt, lässt sich dieser aus wenigen Einzelteilen, im vorliegenden Beispiel aus dem Haupt-Bauteil 10, dem Übergangsstück 28, den zu einem Teil zusammengefaßten Gasauslässen 31 - 34, der Sammelhaube 38 und dem Sammeltrichter 48 herstellen. Dazu kommen noch zugehörige Verbindungsleitungen, die vorteilhaft als Schläuche ausgeführt sind, wie dies an sich bekannt ist. Alternativ können einzelne oder alle Verbindungsleitungen, zumindest über Teilstrecken, in weitere Komponenten der Brennkraftmaschine integriert sein, was die Fertigung und Montage separater Leitungen reduziert oder sogar ganz überflüssig macht. Die genannten Teile des Ölabscheiders 1 sind zweckmäßig Druckgussteile aus Leichtmetall oder Spritzgußteile aus Kunststoff, wobei ein Kunststoff zu wählen ist, der den auftretenden thermischen und chemischen Belastungen gewachsen ist.As the embodiment of the oil separator 1 further shows, this can be made of a few individual parts, in the present example from the main component 10, the transition piece 28, the combined gas outlets 31-34, the collecting hood 38 and the collecting funnel 48. In addition, there are associated connecting lines, which are advantageously designed as hoses, as is known per se. Alternatively, individual or all connecting lines, at least over sections, in other components of the internal combustion engine be integrated, which reduces the production and installation of separate lines or even makes completely unnecessary. The said parts of the oil separator 1 are suitable die castings made of light metal or injection-molded parts made of plastic, wherein a plastic is to be selected, which is able to cope with the occurring thermal and chemical stresses.

Claims (4)

  1. Oil separator (1) for removing oil from the crankcase ventilation gases of an internal combustion engine for motor vehicles, wherein the oil separator (1) comprises a cyclone which exhibits a gas inlet connected to the crankcase of the internal combustion engine, a gas outlet connected to the suction tract of the internal combustion engine and an oil outlet connected to an oil sump of the internal combustion engine,
    characterised in that
    a) instead of a single cyclone, multiple parallel connected smaller cyclones (11, 12, 13, 14) are provided, wherein the feeding passages (21, 22, 23, 24) leading to each gas inlet of the single cyclones (11, 12, 13, 14) are formed from a single splitting or dividing main feeding passage (20) and wherein the gas flow released from the oil drips from each cyclone (11, 12, 13, 14) egresses upwards through every associated gas outlet (31, 32, 33, 34) and reaches a collector hood (38),
    b) the bodies of the single cyclones (11-14) exhibit central axes which run parallel to one another and are combined to form a cyclone body member, and
    c) the individual parts of the oil separator are diecast parts of light metal and/or injection moulding parts of plastic.
  2. Oil separator according to claim 1, characterised in that the cyclones (11-14) are made with a tangential inflow.
  3. Oil separator according to claim 1, characterised in that the main feeding passage (20) and the single feeding passages (21-24) are combined to form a feeding passage member.
  4. Oil separator according to claim 3, characterised in that the cyclone body member and the feeding passage member are combined to form a main member (10).
EP00916937.6A 1999-03-18 2000-03-14 Oil separator for removing oil from the crankcase ventilation gases of an internal combustion engine Expired - Lifetime EP1080298B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE19912271 1999-03-18
DE19912271A DE19912271A1 (en) 1999-03-18 1999-03-18 Oil separator for de-oiling crankcase ventilation gases of an internal combustion engine
PCT/EP2000/002230 WO2000057038A1 (en) 1999-03-18 2000-03-14 Oil separator for removing oil from the crankcase ventilation gases of an internal combustion engine

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EP1080298A1 EP1080298A1 (en) 2001-03-07
EP1080298B1 EP1080298B1 (en) 2003-07-30
EP1080298B2 true EP1080298B2 (en) 2018-08-29

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US (1) US6279556B1 (en)
EP (1) EP1080298B2 (en)
JP (1) JP2002540338A (en)
KR (1) KR100636758B1 (en)
BR (1) BR0005393A (en)
DE (4) DE19912271A1 (en)
WO (1) WO2000057038A1 (en)

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Also Published As

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US6279556B1 (en) 2001-08-28
EP1080298A1 (en) 2001-03-07
BR0005393A (en) 2001-01-30
DE20023969U1 (en) 2008-03-06
JP2002540338A (en) 2002-11-26
EP1080298B1 (en) 2003-07-30
DE20023968U1 (en) 2008-03-06
DE19912271A1 (en) 2000-09-28
DE50003081D1 (en) 2003-09-04
KR100636758B1 (en) 2006-10-20
WO2000057038A1 (en) 2000-09-28
KR20010071280A (en) 2001-07-28

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