EP1076912A2 - Cold cathode fluorescent lamp and display - Google Patents

Cold cathode fluorescent lamp and display

Info

Publication number
EP1076912A2
EP1076912A2 EP99921700A EP99921700A EP1076912A2 EP 1076912 A2 EP1076912 A2 EP 1076912A2 EP 99921700 A EP99921700 A EP 99921700A EP 99921700 A EP99921700 A EP 99921700A EP 1076912 A2 EP1076912 A2 EP 1076912A2
Authority
EP
European Patent Office
Prior art keywords
lamps
lamp
cold cathode
light
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP99921700A
Other languages
German (de)
French (fr)
Inventor
Xiaoqin Ge
Shichao Ge
Victor Lam
Yiping Ge
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Transmarine Enterprises Ltd
Original Assignee
GL Displays Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=27430053&utm_source=***_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP1076912(A2) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Priority claimed from US09/073,738 external-priority patent/US6310436B1/en
Priority claimed from US09/187,766 external-priority patent/US6201352B1/en
Priority claimed from US09/188,035 external-priority patent/US6316872B1/en
Application filed by GL Displays Inc filed Critical GL Displays Inc
Publication of EP1076912A2 publication Critical patent/EP1076912A2/en
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/70Lamps with low-pressure unconstricted discharge having a cold pressure < 400 Torr
    • H01J61/76Lamps with low-pressure unconstricted discharge having a cold pressure < 400 Torr having a filling of permanent gas or gases only
    • H01J61/78Lamps with low-pressure unconstricted discharge having a cold pressure < 400 Torr having a filling of permanent gas or gases only with cold cathode; with cathode heated only by discharge, e.g. high-tension lamp for advertising
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/30Vessels; Containers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J65/00Lamps without any electrode inside the vessel; Lamps with at least one main electrode outside the vessel
    • H01J65/04Lamps in which a gas filling is excited to luminesce by an external electromagnetic field or by external corpuscular radiation, e.g. for indicating plasma display panels
    • H01J65/042Lamps in which a gas filling is excited to luminesce by an external electromagnetic field or by external corpuscular radiation, e.g. for indicating plasma display panels by an external electromagnetic field
    • H01J65/046Lamps in which a gas filling is excited to luminesce by an external electromagnetic field or by external corpuscular radiation, e.g. for indicating plasma display panels by an external electromagnetic field the field being produced by using capacitive means around the vessel

Definitions

  • This invention relates in general to a cold cathode fluorescent lamp device, and in particular, to a high luminance, high efficiency, long lifetime monochromatic, multi-color or full-color cold cathode fluorescent lamp display (CFD).
  • the invention is particularly useful for use in illumination and for ultra- large screen display device for displaying character, graphic and video image, and for displaying traffic information, for both indoor and outdoor applications.
  • Hot cathode fluorescent lamps have been used for illumination.
  • the HCFL operates in the arc gas discharge region. It operates at a relatively low voltage (of the order of 100 volts), large current (in the range of 60 milliamps), high efficiency (such as 80 lm/W), and the cathode is usually operated at a relatively high temperature such as 900 °C.
  • the cathodes would first need to be heated to an elevated temperature by means of a starter and a ballast before the HCFL may be turned on and operated at its optimum temperature.
  • a voltage is applied to the starter which generates gas discharge.
  • the heat produced by the gas discharge heats up the cathode and an electron emission layer on the cathode to an elevated temperature so that the layer emits electrons to maintain the gas discharge.
  • the gas discharge generates ultraviolet radiation which causes a phosphor layer in the lamp to emit light.
  • HCFLs are not practical for use in computer, video, and television applications.
  • HCFLs requires starters and ballasts, which may also become defective after a period of constant use. This also reduces the lifetime of the HCFL. It is thus desirable to provide an illumination device with improved characteristics.
  • a plasma display panel (PDP) type device operates in the gas discharge plasma region. Unlike the HCFL, the electrodes are located not inside the glass tube but outside. As a whole, the plasma region of the tube is electrically neutral.
  • the glass tube typically contains no mercury and contains only an inert gas such as xenon to generate ultraviolet light.
  • the PDP has very low efficiency, usually at about less 1 lm/W. For this reason, PDP a type device is generally not used for illumination at all and is used only for displays.
  • the display screen consists of a lot of incandescent lamps.
  • the white lamps are always used for displaying the white and black characters and graphics.
  • the color incandescent lamps which use red, green, and blue (R, G, B) color glass bubbles, are used for displaying multi-color or full-color characters, graphics and images.
  • the incandescent lamp display has been widely used for outdoor character and graphic displays and possesses certain advantages such as low cost of lamps.
  • this technology suffers from the following disadvantages: low luminous efficiency (i.e., the efficiency of white lamps being about 10 lm/W; and that of lamps emitting R, G, B light being less than one-third that of white lamps); high power consumption; poor reliability, unexpected lamp failure; short lifetime; expensive maintenance cost; long response time and unsuitable for video display.
  • low luminous efficiency i.e., the efficiency of white lamps being about 10 lm/W; and that of lamps emitting R, G, B light being less than one-third that of white lamps
  • high power consumption poor reliability, unexpected lamp failure; short lifetime; expensive maintenance cost; long response time and unsuitable for video display.
  • LED Light Emitting Diodes
  • LED has been widely used for indoor large screen and ultra-large screen display, to display multi-color and full-color character, graphic and video images. This display is able to generate high luminance for indoor applications and can maintain a long operation lifetime at indoor display luminance level.
  • the disadvantages of LED are as follows: low luminous efficiency and high power consumption especially for the ultra-large screen display; low luminance for outdoor application especially the wide viewing angle is required or at direct sunlight; expensive, especially for ultra-large screen display because the need of a lot of LEDs; and lower lifetime at high luminance level.
  • CTR Cathode Ray Tube
  • CRT includes Flood-Beam CRT (e.g., Japan Display '92, p. 385, 1992), and matrix flat CRT (e.g., Sony's Jumbotron as disclosed in U.S. Patent No. 5,191,259) and Mitsubishi's matrix flat CRT (e.g. SID '89 Digest, p. 102, 1989).
  • the CRT display is generally known for its ability to produce good color compatible with color CRT.
  • the disadvantages of CRT are as follows: low luminance for outdoor applications; low contrast at high ambient illumination operating condition; short lifetime at high luminance operating condition; expensive display device due to complex structure and high anode voltage about 10 kv.
  • Hot Cathode Fluorescent Display Hot cathode fluorescent technology has been used in a display system called
  • the incandescent lamps are commonly used for outdoor character and graphic displays.
  • the flat matrix CRT including flood beam CRT and matrix CRT, is the most common display for outdoor video display. Neither of these two technologies presents a display system which can be used in both indoor and outdoor applications possessing unique features overcoming all or substantially all of the disadvantages described above.
  • CCFL cold cathode fluorescent lamp
  • CCFL cold cathode fluorescent lamp
  • CCFL cold cathode fluorescent lamp
  • the dot luminance of the character and graphic display can be up to 15,000 cd/m 2 or more.
  • the area average luminance of the full- color image can be up to 5000 cd/m 2 or more.
  • the lifetime can be up to 20,000 hours or more at high luminance operating condition.
  • the CFD of the present invention can be used for both indoor and outdoor applications, and any ambient temperature condition.
  • a light transmitting container containing a gas medium is used to house at least one cold cathode fluorescent lamp.
  • the gas medium and the container increase luminous efficiency of the at least one lamp by reducing heat lost from the lamp and the effect of the ambient temperature on the lamp.
  • a light transmitting container is used to house at least one cold cathode fluorescent lamp having at least one electrode.
  • the container increases the luminous efficiency of the lamp by reducing heat loss from and the effect of ambient temperature on the lamp.
  • An electrical connector connected to the at least one electrode is adapted to be electrically and mechanically connected to one of a number of conventional electrical sockets. In this manner, a gas discharge device formed by the above elements may be used to replace a conventional incandescent lamp.
  • a light transmitting container is used to house at least one cold cathode fluorescent lamp having at least one electrode so as to increase the luminance efficiency of the lamp by reducing heat loss from and the effect of the ambient temperature on the lamp.
  • a driver circuit in the container is connected to the at least one electrode to supply power to the lamp.
  • the container containing the lamp and the driver circuit therefore, form a complete gas discharge device that may be used to replace a conventional incandescent lamp.
  • a light transmitting container is used to house at least one elongated cold cathode fluorescent lamp having two ends so as to increase the luminous efficiency of the lamp by reducing heat loss from and the effect of the ambient temperature on the lamp.
  • a base plate is used to support the lamp at or near the two ends at two support locations and the base plate is attached to the container.
  • Support means is used to connect a portion of the lamp at a location between the two support locations to the container to secure the lamp to the container.
  • a container is used to house at least one cold cathode fluorescent lamp so as to increase luminous efficiency of the lamp by reducing heat loss from and the effect of the ambient temperature on the lamp.
  • the at least one lamp has at least one electrode outside the container. Since the container reduces heat loss from the lamp, if none of the electrodes of the at least one lamp is outside the container, the heat generated by the electrodes would cause the temperature of the lamp to become elevated, thereby reducing the luminous efficiency of the lamp. By placing at least one electrode outside the container, the temperature of the lamp is less likely to become elevated.
  • a container is used to house a plurality of cold cathode discharge devices, each device including at least one cold cathode fluorescent lamp.
  • the container increases the luminous efficiency of the pluraUty of devices by reducing heat loss from and the effect of the ambient temperature on the plurality of the discharge devices.
  • a module housing is used to hold the devices so that the devices are arranged adjacent to one another to form an array that can be used for displaying images.
  • a housing is used to hold an array of cold cathode discharge devices, each device including at least one cold cathode fluorescent lamp and a container housing the at least one lamp, so as to increase the luminous efficiency of the at least one lamp by reducing heat loss from and the effect of the ambient temperature on the lamp.
  • a reflective chamber is used to house at least one cold cathode fluorescent lamp, where the chamber has at least one light output window at one side of the chamber.
  • a substrate is used to support the at least one cold cathode fluorescent lamp and when a voltage is applied to the lamp, the lamp generates light output through the light output window to display traffic related information.
  • a reflective chamber is used to house at least one cold cathode fluorescent lamp, where the chamber has at least one light output window at one side of the chamber.
  • a light condensing apparatus is employed near the light output window to change the angle distribution of output light from the window and to increase utilization factor of light generated by the at least one lamp. When voltage is applied to the lamp, the lamp generates light output through the light output window where upon the output light is condensed by the light condensing apparatus to display traffic related information.
  • At least one cold cathode fluorescent lamp having one of a number of different shapes, such as "+”, “X” "T", or a combination thereof, may be used for displaying traffic information, where the lamp emits monochromatic, multi-colored or red, green and yellow light.
  • a reflective chamber houses the at least one lamp where the chamber defines on one side a light output window.
  • a black substrate supports the lamp in the chamber and a black light shade covers the window to block and absorb incident ambient light.
  • a filter is placed at or near the window to adjust the color of the light emitted from the lamp and to absorb incident ambient light to increase contrast.
  • a cold cathode fluorescent display device which includes a number of individually controllable cold cathode fluorescent lamps and means for applying operating voltages to the lamps to control the fluorescence of the lamps in order to display a character, graphics or a video image.
  • the above-referenced individually controllable cold cathode fluorescent lamps may be used in a display method where a character, graphics, or video image may be displayed by applying operating electrical signals to the lamps to control time periods during which the lamps fluoresce.
  • a CFD including some shaped R, G, B CCFLs, and with R, G, B filters, reflectors, base plate, luminance and contrast enhancement face plate, temperature control means, and its driving electronics.
  • R, G, B filters, reflectors, base plate, luminance and contrast enhancement face plate, temperature control means, and its driving electronics To control the lighting period or lamp current or ON/OFF of CCFLs according to the image signal, to control the luminance of CCFLs to display the character, graphic and image with monochrome, multi-color or full-color.
  • a CCFL comprising a tube that has an elongated portion and an enlarged portion with cross-sectional dimensions larger than those of the elongated portion, in order to accommodate larger size electrodes.
  • the larger size electrodes can be used to provide a higher quantity of electrons in the CCFL, thereby resulting in the higher brightness of the device. Larger size electrodes also reduce the amount of heat generated, thereby enhancing the lifetime of the device.
  • a reflective layer on the backside of a light transmitting container for holding at least one cold cathode fluorescent lamp.
  • the reflective layer on the backside of the container may be substantially spherical, paraboloidal or ellipsoidal in shape to reflect light and to increase the luminance of the device.
  • the amount of light emitted by an elongated cold cathode fluorescent lamp is proportional to the length of the lamp.
  • a very long lamp would occupy much space and would be inconvenient to use. Therefore, by employing one or more cold cathode fluorescent lamps where one lamp has a structure in the shape of multiple spirals or more than one lamps together form a light emitting structure having a shape of multiple spirals.
  • At least two electrodes are electrically connected to the one or more lamps so that when an electrical potential is applied to the at least two electrodes, light is emitted by the structure.
  • a cold cathode fluorescent lamp When the temperature of a cold cathode fluorescent lamp is lower than its normal operating temperature, it will be desirable to preserve heat generated by the lamp so that the lamp will quickly reach its normal operating temperature. For this reason, and as noted above, it will be desirable to enclose one or more cold cathode fluorescent lamps within a container to reduce heat dissipation. However, especially where the lamp is operating at relatively high power, the lamp during operation may reach such a high temperature that pressure builds up within the lamp so that the operating efficiency of the lamp is reduced. Therefore, to reduce the pressure and temperature within the lamp, Applicants propose to expose a significant length of the lamp to an environment outside the container to permit better heat dissipation. In the preferred embodiment, a section of the lamp extends outside the container. Preferably, such exposed section of the lamp contains no electrode so that the contents (which may be mercury and inert gas) in such section will be allowed to dissipate heat effectively and pressure within the lamp will be reduced as well to enhance the efficiency of the lamp.
  • the temperature of the cold cathode fluorescent lamp When the temperature of the cold cathode fluorescent lamp is below its normal operating temperature, such as upon startup, it will be desirable to deliver more power to the lamp to cause the lamp's temperature to rise and reach normal operating temperature. Once the normal operating temperature is reached, it will be desirable to reduce the amount of power delivered to the lamp. This can be conveniently achieved by means of a circuit having an impedance that varies inversely with temperature. If the circuit is used to connect the power supply to the cold cathode fluorescent lamp, power delivered to the lamp will be at a higher level when the temperature of the lamp is below an operating temperature. When the temperature of the at least one lamp rises, the impedance of the circuit increases, thereby reducing the amount of power delivered by the power supply to the at least one lamp.
  • Figs. 1(a), 1(b) show a tiled CCFL assembly type CFD
  • Fig. 1(a) is a partial top view of the CFD to illustrate the preferred embodiment of the present invention.
  • Fig. 1(b) is a partial side cross-sectional view of the device in Fig. 1(a) along the line lb- lb in Fig. 1(a).
  • Fig. 2 shows some examples of different shapes of CCFL in this invention.
  • Fig. 3(a) is a partial cross-sectional view of a display device with reflectors, CCFLs and shades.
  • Fig. 3(b) is a partial cross-sectional view of a reflector and a CCFL.
  • Fig. 4 is an embodiment of a CCFL display with heating and temperature control means.
  • Fig. 5 is a cross-sectional view of an embodiment of CCFL with luminance and contrast enhancement face plate.
  • Fig. 6 is a partially cross-sectional view of a luminescent element of a CCFL lamp type CFD.
  • Fig. 7 is a schematic driving circuit diagram for driving an array of CCFLs of a CFD.
  • Fig. 8(a) is another schematic driving circuit diagram for driving an array of CCFLs of a CFD.
  • Fig. 8(b) is a timing diagram to illustrate the operation of the circuit of Fig. 8(a).
  • Fig. 9 is a timing diagram to illustrate another operating method of the circuit of Fig. 8(a).
  • Fig. 10(a) is an alternative schematic driving circuit diagram for driving an array ofCCFLs of a CFD.
  • Fig. 10(b) is a timing diagram to illustrate the operation of the circuit of Fig. 10(a).
  • Fig. 11(a) is a different schematic driving circuit diagram for driving an array ofCCFLs of a CFD.
  • Fig. 11(b) is a timing diagram to illustrate the operation of the circuit of Fig. 11(a).
  • Figs. 11(c), 11(d) and 11(e) are schematic circuit diagrams to illustrate an improved driving circuit of CCFLs lamps in a CFD.
  • Fig. 12 is a schematic view of a cold cathode gas discharge illumination device suitable for use to replace a conventional incandescent lamp, where support means is employed to prevent the CCFL from excessive vibrations or hitting a container to illustrate an embodiment of the invention.
  • the device of Fig. 12 has an electrical connector that would fit into conventional two prong type electrical sockets.
  • Fig. 13 is a schematic view of a cold cathode gas discharge illumination device with an electrical connector that would fit into conventional spiral type electrical sockets to illustrate another embodiment of the invention.
  • Fig. 14 is a cross-sectional view of a cold cathode gas discharge illumination device to illustrate another embodiment of the invention.
  • Fig. 15 is a schematic view of a cold cathode gas discharge illumination device employing a spiral-shaped CCFL and a driver for converting 50 or 60 cycle power to higher frequency power to illustrate yet another embodiment of the invention.
  • Fig. 16 is a cross-sectional view of a cold cathode gas discharge illumination device employing three CCFLs for displaying red, green and blue light to illustrate one more embodiment of the invention.
  • Fig. 17 is a schematic view of a cold cathode gas discharge illumination device where a printed circuit board and a driver are employed for supplying power to the CCFL.
  • Fig. 18 is a schematic view of a cold cathode gas discharge illumination device employing a spiral-shaped CCFL with support means and driver to illustrate yet another embodiment of the invention.
  • Fig. 19 is a schematic view of a cold cathode gas discharge illumination device employing a double "U"-shaped CCFL to illustrate an embodiment of the invention.
  • Fig. 20(a) is a perspective view of a cold cathode gas discharge illumination device to illustrate one more embodiment of the invention.
  • Fig. 20(b), 20(c) illustrate two possible shapes of CCFLs that may be used in the device of Fig. 20(a).
  • Figs. 21 and 22 are schematic views of cold cathode gas discharge illumination devices where at least some of the electrodes for applying voltages to the CCFLs are placed outside of the chambers containing the CCFLs to facilitate heat dissipation.
  • Figs. 23, 24 are schematic views of cold cathode gas discharge illumination devices with electrodes outside the chambers that enclose the CCFLs to facilitate heat dissipation. Trigger electrodes are added to facilitate the electrical triggering that controls the starting of the CCFLs.
  • Fig. 25 is a cross-sectional view of a portion of a display employing a two- dimensional array of CCFL gas discharge devices, each device having a container for housing a CCFL.
  • Fig. 26 is a top view of the device of Fig. 25.
  • Fig. 27 is a top view of a display device similar to that in Fig. 26, except that the individual CCFL gas discharge devices do not have individual containers, but these individual containers have been replaced by a large container enclosing and housing all of the CCFLs.
  • Figs. 28 and 29 are schematic views of traffic information display devices employing CCFLs to illustrate the invention.
  • Figs. 30-35 are cross-sectional views of traffic information display devices employing CCFLs.
  • Fig. 36 is a perspective view of one embodiment of the device of Fig. 31.
  • Figs. 37 and 38 are perspective views of two different embodiments of the device of Fig. 31, employing three separate lenses for collecting and focusing light from three different windows.
  • Figs. 39(a), 39(b), 39(c) and 39(d) are schematic views of four different arrangements of CCFLs for displaying four different traffic signals.
  • Fig. 40 is a cross-sectional view of a traffic information display device to illustrate another embodiment of the invention.
  • Fig.41(a) is a cross-sectional view of a CCFL to illustrate another embodiment of the invention.
  • Figs. 41(b), 41(c) are respectively cross-sectional views along the line 41(b), 41(c)-41(b), 41(c) in Fig. 41(a), illustrating two different implementations of the embodiment of Fig. 41(a).
  • Fig. 42(a) is a partially cross-sectional and partially schematic view of a cold cathode gas discharge device employing two spiral- or helical-shaped cold cathode fluorescent lamps with a section of one of the lamps extending outside a container of the lamp to illustrate another embodiment of the invention.
  • Fig. 42(b) is a partly cross-sectional and partially schematic view of a cold cathode gas discharge device employing two spiral- or helical-shaped cold cathode fluorescent lamps with a section extending outside a container as in Fig. 42(a) but where the shape of the container is substantially spherical in shape.
  • Fig.43 is a partially cross-sectional and partially schematic view of a traffic light holder and reflector employing the cold cathode gas discharge device of Fig. 42(a) but where the reflective layer covers only a part of the backside of the lamp.
  • Fig. 44 is a partially schematic and partially cross-sectional view of a device similar to that in Fig. 43 but where the reflective layer on the backside of the lamp is of a different shape than that in Fig. 43.
  • Fig.45 is a partially cross-sectional and partially schematic view of a traffic light comprising the cold cathode fluorescent lamp of Fig. 42(b) and a traffic light holder and reflector.
  • Fig. 46(a) is a schematic view of a cold cathode fluorescent lamp and a circuit supplying power to the lamp to illustrate another embodiment of the invention.
  • Figs.46(b), 46(c) are schematic views of cold cathode fluorescent lamps and power circuits illustrating embodiments that are alternatives to that of Fig. 46(a).
  • Fig. 47(a) is a schematic view of a group of three cold cathode fluorescent lamps contained within a container to form a pixel of a display device comprising a plurality of such groups of lamps arranged in a two-dimensional array for displaying images to illustrate yet another embodiment of the invention.
  • Fig. 47(b) is a side view of the device in Fig. 42(a).
  • identical components are labelled by the same numerals in this application.
  • the invention of this application may be used for illumination and for display of information, such as traffic information at street intersections and characters and graphic images in television and computer applications.
  • the present invention may be used to provide a very high luminance large screen and ultra-large screen display using a shaped cold cathode fluorescent lamp ("CCFL") with a special reflector and luminance enhancement face plate etc. It can be used for both indoor and outdoor applications even in direct sunlight.
  • CCFL shaped cold cathode fluorescent lamp
  • the dot luminance of the character and graphic display can be used for both indoor and outdoor applications even in direct sunlight.
  • the luminance efficiency of the CCFL may be in the range of about 40 to 65 lm/W or more, depending on the length of the lamp.
  • the present invention may be used to provide long lifetime large screen and ultra-large screen displays.
  • the lifetime of the displays can be up to 20,000 hours or more at high luminance operating condition.
  • the present invention may be used to provide high luminous efficiency, low power consumption large screen and ultra-large screen displays.
  • the luminance efficiency can be up to 30 lm/W or more.
  • the CFD of the present invention has two types: CCFL assembly type and CCFL lamp type.
  • the CFD of the present invention can be a single piece structure or a tiled structure.
  • the ultra-large screen CFD it is usually made in a tiled type, i.e., the display screen is made as an array of tiles.
  • Figs. 1(a), 1(b) show a tiled CCFL assembly type CDF.
  • Fig. 1(a) shows a partial top view of a preferred embodiment of the tiled CFD 101 provided by the present invention and
  • Fig. 1(b) further shows a cross-sectional view of the CFD 101 of Fig. 1(a) along the line lb-lb in Fig. 1(a).
  • the portion 101 of the CFD shown includes portions of four (4) CFD tiles.
  • Each of the four CFD tiles includes shaped CCFLs 102, which can emit white or R, G and B light.
  • Fig. 1(a) is an embodiment of R, G and B full-color CFD.
  • 103 is a pixel which comprises three shaped R, G and B color CCFLs.
  • R, G and B color CCFLs may be respectively equipped with R, G and B filters whose functions are to absorb the variegated light emitted from gas discharge of the CCFLs to increase color purity, to improve the quality of display images and to increase the contrast of display image by absorbing ambient incident light.
  • the R, G and B CCFLs are made of R, G and B color glass tubes to absorb the variegated light emitted from gas discharge of CCFLs, to increase the color purity and to absorb the ambient incident light to increase the contrast of display image.
  • the shape of CCFL can be a "U" shape, or a serpentine, circular or other shapes.
  • the pixels can be one shaped CCFL or two or more different color CCFLs.
  • 104 is the base plate for the installation of CCFLs 102, its driver 105 and other parts described below.
  • 106 is a black non-reflective surface between CCFLs 102 to absorb the ambient incident light and to increase contrast of display image.
  • 107 are the electrode terminals of CCFLs 102, where electrode terminals 107 are bent towards (not shown) the back of the base plate 104 and are connected (not shown) to the drivers 105.
  • 108 is a reflector.
  • 109 is a luminance and contrast enhancement face plate.
  • 110 is the black shade to absorb the ambient incident light, including sunlight, to increase the contrast of display image.
  • Ill is a heating and temperature control means sandwiched between heat conductive plate 112 that is in contact with the CCFLs and heat preservation layer 113 that is in contact with the back plate 104, where means 111 is close to CCFL 102, to make the CCFL operating at an optimum temperature, e.g., 30 °C to 75 °C, to enhance the luminance and color uniformity of the display image and to get the high luminous efficiency, high luminance, and to enable fast starting of the display system at any ambient temperature.
  • One tile may have one or several pieces of the heat conductive plate 112 to ensure that all CCFLs are operated at the same optimum temperature.
  • Fig.2 shows some examples of the possible shapes of the shaped CCFL 102.
  • the shapes of 201, 202, and 203 are for the white or monochromatic display, and 204, 205 and 206 are for multi-color and full-color displays.
  • Figs. 3(a) and 3(b) are the cross-sectional views of two kinds of reflectors and CCFL for tiled CCFL assembly type CFD as shown in Fig. 1.
  • 301 is the CCFL.
  • 302 is the base plate.
  • 303 is the reflector which is made of a high reflectance layer or film, e.g., Al or Ag or other alloy that form a mirrored surface, or a high reflectance diffusing or scattering surface, e.g., white powder, plastic or paint.
  • the reflector 303 is used for reflecting the light emitted from CCFL forward to viewers at 304.
  • 305 are a plurality of small shades seated between CCFLs to absorb the ambient incident light to increase the contrast of display image.
  • the reflector 306 is made of a high reflectance film, e.g., Al or Ag or alloy film, deposited on the back surface of the CCFL.
  • Fig. 4 shows an embodiment of the heating and temperature control means.
  • 401 is a CCFL.
  • 402 is a reflector.
  • 403 is the base plate.
  • 404 is a heating and temperature control means, e.g., it is made of an electric heating wire or an electric heating film.
  • 406 is a heat conductive plate and each tile has one or more heat conductive plate 406 to ensure that all CCFLs are operated at the same optimum temperature.
  • 407 is a temperature sensor and 408 an automatic temperature control circuit electrically connected to sensor 407 and heating and temperature control means 404.
  • 409 is a heat insulating layer whose function is to decrease the heat loss and decrease the power consumption.
  • 410 is a luminance and contrast enhancement face plate.
  • the chamber between the face plate 410 and heat insulating layer 409 is a heat preservation chamber 411. The temperature of the chamber is controlled at an optimum operating temperature of CCFL, e.g, 30 °C to 75 °C.
  • the heating means 404 can simply be a heated air flow.
  • the heated air flows through the whole screen between the face plate and the base plate.
  • Temperature sensors 407 and control circuits 408 are used to detect and control the temperature of the CCFL chamber.
  • Fig. 5 is a cross-sectional view of an embodiment of a CFD with a luminance and contrast enhancement face plate.
  • 501 is the CCFL.
  • 502 is the reflector.
  • 503 is the luminance and contrast enhancement face plate, which includes a cylindrical lens or lens array 504 and the small shades 507.
  • the optical axis of the lens is directed towards the viewers.
  • the light emitted from the CCFL can effectively go through the reflector 502 and becomes focused on the lens 504 to a viewer (not shown) at 505 and thus, increase the luminance of display image and the effective luminous efficiency.
  • 506 is a base plate.
  • 507 is a small shade seated at top of the CCFL to absorb ambient incident light, including sunlight, to increase the contrast of display image.
  • Fig. 6 shows luminescent elements of a CCFL lamp type CFD.
  • 601 is the CCFL.
  • 601 is at least one shaped white or monochromatic CCFL.
  • 601 includes at least one group of multi-color CCFLs.
  • 601 includes at least one group of R, G, B three primary color CCFLs as shown in Fig. 6.
  • 602 is a glass tube. More generally, 602 may be a container or tube made of any light transmitting material, such as glass or plastic, that preferably substantially surrounds the CCFL, so that most of the light emitted by the CCFL will be transmitted through the tube or container 602.
  • 603 is a lamp base which is preferably sealed within the glass tube 602 to form a vacuum chamber 604.
  • chamber 604 may be filled with a gas, such as nitrogen or an inert gas.
  • 605 is a base plate on which the CCFLs are fixed. The base plate 605 is fixed on the lamp base 603 and its edge is attached to the internal surface of the glass tube 602.
  • a adhesive 606 such as ceramic adhesive is applied between/among the base plate 605, the glass tube 602, the lamp base 603 and the CCFLs. As shown in Fig.
  • CCFL 601 most of the light emitted by CCFL 601 is transmitted through tube 602 except for light directed towards base plate 605, which also preferably has a light reflective surface to reduce the light lost.
  • CCFL is made from more than one piece, such as by assembling a number of CCFLs, these CCFLs are also fixed to each other by a adhesive 606.
  • 608 is an exhaustion tube for exhausting the gas in the vacuum chamber 604.
  • 609 is a lamp head which is fixed to the lamp base by a fixing adhesive 610.
  • 611 are connectors of the lamp.
  • 612 are electrodes of the CCFLs; these electrodes are connected to the connector 611 and the lamp head 609 through leads 613.
  • the glass tube 602 can be a diffusing glass tube to obtain a diffusing light.
  • the glass tube 602 shown in Fig. 6 has a front face 614 and a backside 615.
  • the front face 614 is a transparent or a diffusing spherical surface and the backside 615 is a cone shape or a near cone shape tube.
  • the vacuum chamber 604 can reduce the heat loss of the CCFL and hence increase the efficiency of the CCFL.
  • the vacuum chamber 604 can also eliminate any undesirable effects caused by the ambient temperature on the characteristics of CCFL.
  • the base plate 605 is a high reflective plate to reflect the light and to increase the luminance of the CFD.
  • Some of the CCFL lamps shown in Fig. 6 can be used for making the monochromic, multi-color, full-color display system to display character, graphic or video images.
  • the CCFL lamps can be also used for the purposes of illumination. If the CCFL lamps are used for such purpose, reflective film or layer 616 would be omitted so that the backside 615 of tube or container 602 also transmits light.
  • the container 602 can also be in shapes other than as shown in Fig. 6, such as that of a sphere as shown in Figs.
  • FIG. 7 the driving circuit of CFD is schematically diagramed.
  • 701 are the CCFLs.
  • 702 are DC/ AC converters which change the DC input voltage to a high voltage and high frequency (e.g., tens kHz,) AC voltage to drive the CCFL.
  • the symbols x j , X2— are scanning lines.
  • the symbols yi , y ⁇ .. are column data electrodes.
  • One DC/AC converter 702 drives one CCFL 701. By controlling the time period of input voltage of the DC/ AC converter 702 applied to CCFL 701 according to an image signal, the luminance of CCFL can be controlled and the character, graphic and the image can be displayed.
  • Fig. 7 The CFD as illustrated in Fig. 7 will need a lot of DC/ AC converters to drive its CCFLs.
  • a method which uses one DC/ AC converter driving one line of CCFL or one group of CCFL can be adopted as shown in Figs. 8(a).
  • Fig. 8(b) is a timing diagram to illustrate further the operation of the circuit of Fig. 8(a).
  • 801 are the CCFLs.
  • 802 are the DC/ AC converters.
  • 803 are coupled capacitors.
  • the symbols Xi , x 7 ... are scanning lines.
  • the symbols y j , y ⁇ - are column data electrodes.
  • the related DC/ AC converter When one scanning line, e.g., X j , is addressed (Fig. 8(a), t 0N ), the related DC/ AC converter is turned ON to output a sustained AC voltage shown as 804 applied to the scanning lines.
  • This sustained voltage is lower than the starting voltage of CCFL, and can not start the CCFLs of this line, but can sustain lighting after the CCFLs are started.
  • the starting voltage (e.g. 1.5 KV) of CCFL is much larger than the sustaining voltage (e.g. 500 V)
  • the column data electrode (yi , yo . -) when the column data electrode (yi , yo . -) is at 0 v, the related CCFL can not be started and will stay at OFF state.
  • trigger pulse 805 is for a high luminance signal 806, where the lighting period is t ml
  • trigger pulse 807 is for the lower luminance 808, where the lighting period is t m2
  • FIG. 9 shows a different operating method of the circuit shown in Fig. 8(a).
  • 901 is the same as 804 as shown in Fig. 8(b) for line scanning applied through lines xl, x2, .... 902 and 904 are the column data voltage applied through column data electrodes yl, y2, ..., which have an anti -phase with the scanning voltage 901. In other words, voltages 902, 904 have a phase that is opposite to that of voltage 901.
  • the scanning voltage 901 and the signal voltage 902 are applied to a CCFL at the same time, the total voltage applied to the CCFL will be larger than the starting voltage of the CCFL which will light the CCFL in this period.
  • the ON time t ⁇ and t ⁇ i.e., lighting period, will depend on image signals. Different t m have different lighting periods shown as 903 and 905, i.e., different luminance, to display character, graphic and image.
  • Fig 10(a) is yet another schematic diagram for the driving circuit of CFD.
  • the symbols x ⁇ , x ⁇ .. are the scanning lines.
  • the symbols y j , y ⁇ - are the column data electrodes.
  • 1001 are the CCFLs.
  • 1002 are the DC/ AC converters.
  • 1003 are AC voltage switches.
  • One line of CCFL or one group of CCFLs has one DC/ AC converter 1002.
  • the switch 1003 is turned ON according to the image signal, the related CCFL will be lighted, and the character, graphic and image can be displayed.
  • all CCFLs in the same line or same group should start at the same time as shown in Fig. 10(b) as t ⁇ .
  • the related DC/ AC converter will be turned ON to output a larger voltage 1004, which can start the CCFL. Consequently, all the CCFLs connected with this DC/ AC converter are started at this time if the related switch is turned ON.
  • the DC/AC converter will output a lower sustained voltage 1005 to sustain the CCFL lighting.
  • the turn OFF time t ⁇ pp of the switch is dependent on the image signal. In other words, by controlling the turning off times of the switches, different t ⁇ pp, e.g., t ppi and t ⁇ po, can be obtained to achieve different lighting periods, e.g., 1006 and 1007, different luminance 1008 and 1009 can be obtained to display the character, graphic and image.
  • Fig. 11(a) shows a low AC voltage switch driving circuit.
  • the symbols y ⁇ , y ⁇ - are column data electrodes.
  • 1101 are the CCFLs.
  • 1102 are DC/ AC converters, which output a low AC voltage, e.g., several to ten volts and tens kHz.
  • One line of CCFLs or one group of CCFLs has one DC/ AC converter.
  • 1103 are low AC voltage switches.
  • 1104 are transformers from which the low AC voltage can be changed to a high AC voltage.
  • 1105 are coupling capacitors.
  • the driving timing diagram is shown in Fig. 11(b).
  • 1106 is the low AC voltage output from the DC/ AC converter when the line is addressed.
  • 1107 and 1110 are the AC switch control voltage signals from the column data electrodes, where the widths of the voltage signals are dependent on the intensity to be displayed as indicated by image signals.
  • 1108 and 1111 are the high AC voltage output from the transformers.
  • 1109 and 1113 are the light waveforms emitted from the CCFLs.
  • the related transformer When an AC switch is turned ON, the related transformer will output a higher voltage 1114 to start the related CCFL. After the CCFL is started, the transformer output a lower sustained voltage 1115, 1116 to sustain the CCFL lighting.
  • the DC/ AC converter 1102 is turned OFF, shown as t ⁇ pp, all the addressed CCFLs are turned OFF.
  • the luminance of the CCFL can be modulated to display the character, graphic and image.
  • CCFLs are operated at high frequencies on the order of tens of kHz and in the range of 200 to 3,000 volts.
  • higher voltages need to be applied to cause the lamps to start light emission, where such starting voltages are typically at or near the higher end of the 200 to 3,000 volts range.
  • light emission may be sustained by applying sustaining voltages lower than the starting voltage, typically voltages at or towards the lower end of the range of about 200 to 3,000 volts, such as in a range of about 200 to 1 ,000 volts.
  • the lamps In order for a two-dimensional array of CCFLs, such as those in Figs. 7, 8(a), 10(a) and 11(a) to display characters, graphics and images, the lamps must be switched on and off periodically so that different or moving text and/or images and/or graphics may be displayed. This requires the lamps to be switched on and off sequentially.
  • AC switches that can be operated in the range of 200 to 3,000 are difficult and expensive to make. For this reason, it is desirable to employ transformers as shown in Fig. 11(a), so that the switches 1103 need not be operated at such high voltages.
  • the DC/ AC converters 1102 may supply AC output voltages below 100 volts and at a frequency of tens of kHz.
  • converters 1102 supply AC voltages in the range of 5 to 100 volts, or 20 to 40 volts, or more preferably, in the range of 24 to 36 volts, and at frequencies in the range of 30 to 50 kHz.
  • Switches 1103 are therefore operated within such low voltage range.
  • a switch 1103 causes the appropriate AC voltage to be applied to its corresponding transformer 1104, the corresponding transformer will step up the voltage to within the 200 to 3,000 volt range for starting or sustaining light emission by the CCFL 1101.
  • Figs. 11(c), 11(d) and 11(e) are three schematic circuit diagrams to illustrate three additional embodiments of a driving circuit of CCFLs lamps in a CFD.
  • the DC/ AC converter 1122 applies a low voltage at under 100 volts at a frequency of tens of kHz across two sets of electrically conductive lines 1119.
  • converter 1122 includes a transformer 1122a with a secondary coil 1122a(s) which supplies the AC low voltage to two lines of conductors 1119, which in turn supply such voltage to the anodes of the pairs of diodes 1128, each pair of diodes for controlling a corresponding transformer 1124 and a corresponding CCFL 1121.
  • An intermediate point of the secondary coil 1122a(s) is connected to ground as shown in Fig 11(c).
  • the cathodes of each pair of diodes 1128 are connected to the two ends of the primary coil 1127 of the corresponding transformer 1124 for supplying power to the corresponding CCFL 1121 through a capacitor 1125.
  • the output voltage of converter 1122 appears across the ends of secondary coil 1122a(s). Since the output voltage of the converter is an AC voltage, the polarity of the voltage will change periodically at a frequency of tens of kHz. Preferably, such AC output voltage is at a frequency within the range of 30 to 50 kHz. Since the two ends of coil 1122a(s) are connected to the anodes of each pair of diodes, the output voltage will be applied to the primary coil 1127 irrespective of the polarity of the AC output voltage of converter 1122. To complete the circuit, an intermediate point 1127a of the primary coil 1127 is connected by means of an electrical conductor 1129 to ground through a corresponding switch 1123.
  • switch 1123 may be a DC switch, instead of an AC switch, which further reduces the cost of providing such switches for operating the display.
  • the voltage across the primary coil 1127 is of the order of the output voltage of converter 1122. Such voltage is stepped up by transformer 1124 to a voltage within the operating range of voltages of CCFLs. While in the embodiments of Figs.
  • ll(c)-ll(e) are shown with the anodes of the pairs of diodes connected to the outputs of the converters 1122, it will be understood that this is not required.
  • the two diodes in each of the pairs of diodes may both be placed with reversed polarity so that their cathodes are connected to converter 1122, and their anodes to points 1127a, which are then connected to a reference voltage higher than ground through switch 1123; such and other variations are within the scope of the invention.
  • each of the transformer circuits for powering a corresponding CCFL has its corresponding pair of diodes 1128.
  • the corresponding set of diodes will need to handle only the current necessary for operating its corresponding CCFL.
  • the conductors 1119 are used for addressing and controlling a large number of CCFLs arranged in a row.
  • a single pair of diodes 1128a is employed, for supplying power to the two conductors 1119 that are used for supplying power to a number of CCFLs.
  • the primary coil 1127b has two sections 1127b(l) and 1127b(2). Each of the two sections of the primary coil are connected at one end to one of the two conductors 1119 and, at the other end, through a corresponding diode of the pair of diodes 1128b, conductor 1129 and switch 1123 to ground.
  • the diodes in the pair of diodes may be placed at any point, symmetrically or otherwise, in the circuit path from the output terminals of the converter 1122 through the primary coil of a transformer and its corresponding switch to ground.
  • switch 1123 and the intermediate points of coil 1122a(s) in converters 1122 may be connected to a reference voltage other than ground; such and other variations are within the scope of the invention.
  • converters 1122 are powered by an AC source, such as power at 110 volts, at 60 Hz, from power companies, such converters may also include rectifiers (not shown) to first convert such power to DC power before such DC power is converted further to the low voltage high frequency power delivered by the converters.
  • illumination device 1200 includes a CCFL 1202a enclosed within a container 1204a which can be made of any light transmitting material such as glass or plastic.
  • the CCFL 1202a is elongated and has two ends 1202a' and 1202a".
  • the CCFL 1202a is held in place by a base plate 1206a, where the two ends 1201a', 1202a" of the CCFL are inserted into matching holes in the base plate, and the base plate is attached at its edge to the inner wall of container 1204a by an adhesive such as a ceramic adhesive in a manner as that described above.
  • Container 1204a is attached to a lamp holder 1208a. Attached to lamp holder 1208a are two electric connectors 1210a.
  • Lamp holder 1208a is also provided with two fingers or protrusions 1216 adapted to fit into notches (not shown) in a conventional spring loaded electrical socket (not shown), such as those typically used for incandescent lamps; such conventional sockets are also known as two prong sockets.
  • the illumination device 1200 is adapted to fit into the spring loaded type of conventional electrical sockets which have notches into which fingers 1216 fit. In this manner, illumination device 1200 may be used to replace conventional incandescent lamps in conventional electrical sockets, without having to alter the configuration of the socket.
  • container 1204a is to be evacuated to result in a vacuum chamber
  • this can be performed through exhaust tube 1212.
  • heat lost from the CCFL can be reduced to maintain the CCFL at an elevated temperature, such as a temperature within the range of 30-75 °C, which would improve the luminous efficiency and lifetime of the CCFL.
  • a gas such as an inert gas may be injected into the chamber and enclosed by container 1204a.
  • a small hole e.g. through the exhaust tube 1212, to be maintained between the chamber enclosed by container 1204a and the atmosphere so that expansion and contraction of the gas due to temperature changes will not damage the container.
  • CCFL 1202a By placing CCFL 1202a in the enclosed gas in the container 1204a, heat lost from the CCFL can be reduced to maintain the CCFL at an elevated temperature, such as a temperature within the range of 30-75 °C, which would improve the luminous efficiency and lifetime of the CCFL.
  • the CCFL 1202a is elongated, if the device 1200 is used in a transport vehicle, device 1200 may be subject to vibrations.
  • a support means such as a spring 1218 connecting preferably a mid-portion of the CCFL to the inner walls of the container 204a, so that vibrations of device 1200 will not cause the CCFL to be subject to inordinate strain or hit the container.
  • Fig. 13 illustrates another configuration of an illumination device which may be used to replace commonly used incandescent lamps.
  • a CCFL 1202b is enclosed within a container 1204b which is generally spherical in shape, as opposed to the elongated or cylindrical shape of container 1204a in Fig. 12.
  • the two ends 1202b', 1202b" of the CCFL are inserted into matching holes in the base plate 1206b which, in turn, is glued to the inner wall of container 1204b in a manner as described above in reference to Fig. 12.
  • Attached to container 1204b is a lamp holder 1208b designed to fit into a conventional electrical socket having a spiral-shaped connector.
  • Lamp holder 1208b is shaped to also have a spiral-shaped outside electrically conductive surface to fit into the spiral-type conventional electrical sockets.
  • Electrical connector 1210b is adapted to contact the matching or corresponding electrical connector in the bottom portion a conventional spiral-type electrical socket (not shown).
  • the chamber in container 1204b may be evacuated by means of exhaust tube 1212, or an inert gas may be injected there through.
  • Electrical connectors, such as wires 1214 connect the CCFL to the electrical connector 1210b and the other electrical connector on the spiral surface of holder 1208b.
  • illumination device 1220 may again be used to replace incandescent lamps to fit into spiral-type conventional electrical sockets, without having to change the configuration of the socket.
  • Fig. 14 illustrates yet another configuration of an illumination device which may be used in place of incandescent lamps to fit into conventional spiral-type conventional sockets.
  • Device 1240 differs from device 1220 in the shape of the container 1204c. Other than such difference, device 1240 is essentially the same as device 1220.
  • Fig. 15 is a schematic view of another illumination device 1260 to illustrate another embodiment of the invention.
  • the same as devices 1220, 1240, device 1260 is adapted to replace incandescent lamps and would fit into conventional spiral-type sockets without having to change the socket configuration.
  • Device 1260 differs from device 1220 in the following respects.
  • the CCFL 1202d has a spiral shape rather than a "M" shape as in devices 1220, 1240 of Figs. 13, 14.
  • device 1260 includes a driver 1262.
  • CCFLs typically operate at a higher frequency than the 60 or 50 cycles per second AC that is normally provided by power companies.
  • a driver 1262 in the illumination device 1260 which can convert a 50 or 60 cycle frequency AC provided by the power company into the desired operating frequency preferably in a range of about 30 to 50 kHz for operating the CCFL.
  • a driver 1262 as an integral part of the illumination device 1260, the voltage supplied to connectors 1210b and the other electrical connector on the outside spiral surface of lamp holder 1208b need not be first converted to a high frequency signal, so that illumination device 1260 may be directly installed into a conventional electrical socket, without requiring any change in the 50 or 60 Hz AC power supplied by power companies.
  • Electrical connectors such as wires 1264 connect driver 1262 to electrical connectors 1210b and that on the spiral surface of lamp holder 1208b.
  • Electrical connectors such as wires 1214 connect the driver 1262 to the CCFL 1202d.
  • Fig. 16 illustrates another illumination device 1300 comprising three "U" shaped CCFLs 1202e, such as one CCFL for displaying red light, one for displaying green light and the remaining one for displaying blue light, so that device 1300 may be used for displaying images.
  • the "U" shape of the CCFL is apparent for only one of the CCFLs, the other two CCFLs being viewed from the side so that their "U" shape is not apparent from Fig. 16.
  • the three CCFLs 1202e are housed in a container 1204c which has a generally spherical top portion and a substantially conical bottom portion, as in the container of Fig. 6 described above. Similar also to the device in Fig.
  • the inner wall of the conical portion of the container 1204c is provided with a reflective film 1302 to reflect a ray 1304 of light from the CCFL towards a viewer (not shown).
  • a pair of electrical connectors 1210c is provided for each of the three CCFLs, so that the three CCFLs may be individually controlled. In this manner, illumination device 1300 may be controlled to display red, green or blue light either by itself, or together in any combination.
  • Fig. 17 is a schematic view of illumination device 1320 to illustrate another embodiment of the invention.
  • Device 1320 is similar to device 1200 of Fig. 12 in many respects and differs from device 1200 in that a substrate 1322, such as a printed circuit board, is placed in the container 1204a for supporting a driver 1262 which performs the same function as that described above for device 1260 of Fig. 15, whereby the driver converts the 50 or 60 Hz AC power from the power company to a high frequency AC signal suitable for operating CCFLs.
  • Electrical wires 1214 connect driver 1262 to the CCFL 1202a and electrical wires 1264 connect the driver 1262 to electrical connectors 1210a.
  • the printed circuit board and the driver preferably have light reflective surfaces to optimize light emitted by the devices 1320 and 1260.
  • Fig. 18 is a schematic view of yet another illumination device 1340 to illustrate another embodiment of the invention.
  • Spiral shaped CCFL 1202f is housed in a container 1204f which is generally cylindrical in shape.
  • Spring 1218 is connected to a portion of the CCFL intermediate between the two ends of the CCFL and inner walls of the container to stabilize the position of the CCFL in the container, so that vibrations of device 1340 will not cause the CCFL to be subject to inordinate strain or hit the container.
  • the two ends of the CCFL are inserted into matching holes in the base plate 1206f and a driver 1262 is used for converting the 50 or 60 Hz AC from the power company to a higher frequency power for the CCFL.
  • the electrical connections connecting the CCFL, driver, and electrical connectors in Fig. 18 are similar to those described above for Fig. 15.
  • Fig. 19 is a schematic view of another illumination device 1360 to illustrate yet another embodiment of the invention.
  • Device 1360 includes two "U" shaped CCFLs, whose two ends are inserted into matching holes in base plate 1206g for holding the CCFLs to the container.
  • the operation of the driver 1262 and the wire connections in device 1360 are similar to those described above for device 1340, except that the two CCFLs are connected by an additional wire 1362.
  • Fig. 20(a) is a perspective view of a cold cathode gas discharge apparatus
  • a container 1204c is used for housing three CCFLs 1202h, where the container is substantially the same as that used in Fig. 6.
  • discharge device 1380 is used with a narrow viewing angle from the top of the device, a light-reflective layer 1302 may be employed on the inner or outer surface of the container to refract light toward the viewing direction in the same manner as shown in Fig. 16.
  • device 1380 is used for illumination, by emitting light in substantially all directions, such reflective layer may be omitted.
  • Container 1204c is sealingly attached to and sitting on a base plate 1206h and each of the three CCFLs 1202h has two ends that are inserted through matching holes in the base plate, so that the electrodes 1382 located at the ends of the CCFLs are outside the sealed or enclosed chamber in container 1204c.
  • the connectors 1382 are connected to a power supply (not shown) through wires 1384.
  • the base plate 1206h may be connected to a lamp holder of the two-pronged type 1208a or the spiral-type 1208b shown in Figs. 12-19.
  • Wires 1384 may be connected to electrical connectors of the two-prong or spiral-type connectors in the same manner as that shown in Figs.
  • the lamp holder may or may not include driver 1262.
  • the base plate 1206h may be connected to a module holder housing shown in Fig. 25 described below.
  • the CCFLs 1202h have a shape shown more clearly in Fig. 20(b). Since the amount of light generated by the CCFL is proportional to the length of the CCFL that can be held within a given volume, it is preferable to employ a CCFL comprising two parallel elongated tubes connected at the end to form a loop, and where the parallel tubes are bent back towards itself to increase the length of the CCFL within the container.
  • Fig. 20(c) is a perspective view of another CCFL 1202i having a shape that is essentially the same as 1242h but does not bend towards itself to the extent that is the case in 1202h.
  • CCFLs obtained by bending two parallel tubes connected at the end into various shapes may be employed and are within the scope of the invention.
  • CCFLs In the operation of the CCFL, a relatively high voltage is applied to the CCFL. For this reason, typically a significant voltage drop develops across the electrodes connected to the CCFL. Such heat generated is proportional to the voltage drops across the electrodes, large voltage drops may cause significant heat to be generated at the electrodes.
  • CCFLs have higher luminous efficiency and longer lifetimes if operated at an elevated temperature, such as a temperature in the range of about 30 -75 °C. For this reason, the CCFL is placed in an enclosed chamber to reduce heat loss and to maintain the elevated temperature of the CCFL, where the chamber is evacuated or filled with a gas such as nitrogen or an inert gas.
  • the electrode for applying a voltage to the CCFL is within the enclosed chamber, the heat generated by the electrode may cause the temperature of the CCFL to rise to above its optimal operating temperature range. For this reason, it may be desirable to place the electrode outside the enclosed chamber in the manner shown in Fig. 21.
  • the CCFLs 1202j have ends 1202j' which extend through a support plate 1402, preferably made of glass, ceramic or plastic, so that these ends are outside the chamber enclosed by container 1204c.
  • each of the ends 1202J' of the CCFLs is provided with an electrode 1382 connected to a power supply (not shown) through a wire 1384.
  • a glass frit or adhesive (e.g, silicone glue) 1404 is used to attach the CCFL 1202J to the surfaces of the matching holes in the bottom support plates 1402.
  • the electrodes 1382 at the four ends 1202j' are all outside the chamber enclosed by container 1204c, so that the heat generated at such electrodes will dissipate in the environment without causing the temperature of the CCFLs in the enclosed chamber to rise above the desired operating temperature range.
  • the ends of the CCFL's need to be outside the container; such and other variations are within the scope of the invention.
  • a trigger voltage higher than the sustaining voltage should be applied to trigger the CCFL devices. If multiple CCFLs are employed in the same discharge device, where a pair of electrodes is provided for each CCFL, the number of electrodes and the wires connected thereto may cause the device to be cumbersome to make and handle.
  • each of the two CCFLs 1202k has two ends, with end 1202k' extending through the bottom support plate 1402 to a position outside the enclosed chamber in container 1244c, and another end 1202k" which remains inside the chamber. While a separate electrode 1382 is employed at the end 1202k' of each of the two CCFLs, a common electrode 1422 situated on top of the bottom support plate 1402 is used for applying voltages to the two ends 1202k" of the two CCFLs.
  • the common electrode 1422 is connected to a power supply (not shown) for supplying power to the device 1420 by means of wire 1424. While it may be advantageous for the electrode 1422 to be in contact with ends 1202k" of the two CCFLs, it may also be spaced from the two ends by a small gap 1426 without significantly affecting the operation of the discharge device. By permitting such a small gap, the construction of device 1420 is much simplified since electrode 1422 and ends 1202k" do not need to be very accurately positioned relative to one another. As in the embodiment of Fig. 21, at least some of the electrodes 1382 of device 1420 are outside the sealed or enclosed chamber in container 1204c so that heat generated by these electrodes readily dissipate in the environment.
  • a voltage higher than the sustaining voltage known as the starting voltage needs to be applied to the CCFL in order to initiate gas discharge for generating light, after which the gas discharged may be maintained by a lower sustaining voltage.
  • both the higher start voltage and the lower sustaining voltage would need to be applied across the same pair of electrodes.
  • the voltages need to be applied across electrodes 1384 at the two ends of each CCFL 1202j.
  • the voltages need to be applied across the common electrode 1422 and the other two electrodes 1382 at the ends 1202k' of the two CCFL's.
  • one or more trigger electrodes may be added as shown in Fig. 23.
  • the discharge device 1440 is substantially the same as device 1420 of Fig. 22, except that two trigger elecfrodes 1442 have been added at the ends 1202k" of the two CCFL's 1202k.
  • a start voltage is applied across trigger electrodes 1442 and 1382 at the two CCFL's, to initiate gas discharge.
  • a sustaining voltage is then applied across the common electrode 1422 and electrodes 1382 of the two CCFL's to sustain the gas discharge and to generate light emission.
  • the start voltage across elecfrodes 1442 and 1382 may be turned off. Electrodes 1442 are connected to a power supply (not shown) for supplying the start voltage by means of wires 1444.
  • Fig. 24 illustrates a discharge device 1460 that is substantially similar to device 1440 of Fig.
  • the two electrodes 1442 at the ends 1202k" of the two CCFL's are connected to a power supply (not shown) by a common wire 1466.
  • a common wire 1466 instead of using a single common electrode 1422, two separate electrodes 1462 are used, one for each of the two CCFL's, for applying a sustaining voltage across the CCFL between the electrodes 1442 and 1382.
  • Each of the two electrodes 1462 is connected to a power supply (not shown) by means of wire 1464.
  • a number of the CCFL's of the type described above may be arranged in an array to form a display device for displaying still or moving characters and images, such as for television, motion picture or computer displays.
  • Fig. 25 is a cross- section view of a portion of a display device 1500 showing only three discharge devices 1300' using CCFL's.
  • the three discharge devices 1300' resemble discharge device 1300 of Fig. 16, except that, devices 1300' are not stand-alone devices and have no lamp holders as does device 1300.
  • the bottom portions of the containers 1204c of the three devices 1300' are attached to a module housing 1502 for holding the plurality of discharge devices 1300', so that the devices form a two dimensional array as shown in Fig. 26, suitable for displaying still or moving images and characters, such as in television, motion picture or in computer applications. Glass frit or another suitable adhesive may be used for attaching the containers 1204c to housing 1502.
  • Module housing 1502 may comprise a top plate 1504 having matching holes therein for the bottom portions of containers 1204c of devices 1300'. After the devices have been inserted and attached to the plate 1504, the electrodes at the ends of the CCFL's of the devices 1300' are then connected to drivers 1262 by means of wires 1214 for individually controlling and powering each of the three CCFL's within each of the devices 1300'. Preferably, the three CCFL's in each of the devices 1300' are such that one would display red light, another one blue light and the remaining one green light. After the devices 1300' have been connected to the drivers 1262, the top plate 1504 is attached to a shallow receptacle 1506 to form the module housing 1502.
  • a separation wall or shade 1508 is employed between each pair of adjacent discharge devices 1300' to enhance contrast.
  • Fig. 26 is a top view of device 1500 of Fig. 25, but where the separation walls 1508 have been omitted to simplify the figure.
  • display 1500 includes a N by M array of discharge devices 1300', where M and N are positive integers.
  • each discharge device 1300' includes three CCFL's for emitting red, green and blue light.
  • the three CCFL's may be controlled by means of driver 1262 to emit only single color light, or to emit two or three different color light sequentially, or simultaneously in any combination.
  • the addressing and control of the N by M array may be performed by using any one of the schemes in Figs. 8(a), 8(b), ..., Fig. 11(a), 11(b).
  • each discharge device 1300' includes its own container 1204c for maintaining the temperatures of the three CCFL's to be within the desired operating temperature range of 30 -75 °C.
  • top receptacle 1522 that matches the bottom receptacle 1506 to enclose all of the CCFL's in the device and to prevent heat loss from and effect of ambient temperature on the CCFL's, so that the temperatures of the CCFL's are maintained within the desirable operating range of 30 -75 °C.
  • modified display 1520 is shown in Fig. 27.
  • the chamber enclosed by top receptacle 1522 may be evacuated or filled with nitrogen or an inert gas.
  • each group of three CCFL's in displays 1540, emitting red, green and blue light form a pixel, so that the display device 1520 each would include N by M pixels.
  • the CCFL discharge device of this invention may also be used for displaying traffic information, such as in traffic lights that are installed at street intersections, tunnels, freeways, railroad crossings or wherever the display of traffic information is desirable. This is illustrated in Figs. 28-40.
  • a traffic information display device 1600 includes a CCFL 1602 within the chamber 1604 partially enclosed by receptacle 1606, where the inner surface of the receptacle is light reflective.
  • Receptacle 1606 is attached to a substrate 1608 suitable for attachment to a support structure, such as a pole at a street intersection.
  • the traffic information display device 1620 of Fig. 29 is similar to device 1600 of Fig. 28, except that receptacle 1606' is larger and enclose two CCFL's 1602 rather than one within a larger chamber 1604'.
  • the information For displaying traffic information in many situations, such as at street intersections, the information would need to be displayed only to within a certain large viewing angle from a viewing direction. For this reason, it is preferable to reflect the light emitted by a CCFL towards directions other than those within the viewing angle so that such light would be directed towards the direction for viewing.
  • the reflective chambers may each be constructed with an output window towards the viewing direction as shown in Fig. 30.
  • the receptacle 1642 has a light reflective surface on its inner wall and an output window 1644 facing a viewing direction 1646.
  • reflective surface(s) 1648 may be connected to receptacle 1642 at the window, where the surface(s) has a light reflective inner surface 1648a.
  • the traffic information display device 1660 of Fig. 31, is substantially the same as device 1640 of Fig. 30, except that in addition, a lens 1662 is employed to further collect and focus the light emitted by the CCFL and reflected by surface(s) 1648 towards the viewing direction 1646.
  • the lens 1662 and the surface(s) 1648 together focus light emitted through the window 1644 towards the viewing direction or within a certain viewing angle from the viewing direction.
  • the lens and the surface(s) thus form a condensing apparatus.
  • the traffic information display device 1680 of Fig. 32 is substantially the same as device 1660 of Fig. 31, except that device 1680 includes two CCFL's instead of one.
  • Fig. 33 is a schematic view of a traffic information display device 1700 substantially the same as device 1660 of Fig. 31, except that device 1700 further includes a layer of phosphor 1702 within the cylindrical CCFL 1602 for generating light when ultraviolet light from the CCFL impinges upon the phosphor layer.
  • device 1700 also includes another light reflective layer 1704 that is between the phosphor layer and the CCFL for reflecting light through another window 1706 towards the viewing direction 1646. Reflective layer 1704 does not form a complete cylinder, but has a window 1706 therein that is aligned with window 1644 of receptacle 1642 and faces the viewing direction 1646.
  • Device 1720 of Fig. 34 is substantially the same as device 1660 of Fig. 31, except that device 1720 includes an additional phosphor layer 1722 that is on the inside surface of the substantially cylindrical CCFL 1602, a light reflective layer 1724 on the outside surface of the CCFL, where the reflective layer does not completely surround the CCFL, but leaves a window 1726 that is aligned with window 1644 of receptacle 1642 and faces the viewing direction 1646.
  • ultraviolet light emitted by the CCFL causes the phosphor layer 1722 to generate light and light emitted by the phosphor layer and the CCFL are reflected by the inner surface of light reflective layer 1724 through windows 1726 and 1644 towards the viewing direction 1646.
  • Traffic information display device 1740 of Fig. 35 is substantially the same as device 1660 of Fig. 31, except that device 1740 includes an additional outer shell 1742 in between the CCFL 1602 and the receptacle 1642.
  • Shell 1742 encloses therein a chamber 1744.
  • the outer shell 1742 defines therein chamber 1744 which may be evacuated or filled with nitrogen or inert gas or other types of suitable gases to reduce heat loss; this increases the luminous efficiency and facilitates easy starting of the CCFL.
  • Fig. 36 is a perspective view of an embodiment 1660' of device 1660 of Fig.
  • the traffic information display device 1760 of Fig. 37 is another embodiment of device 1660 of Fig. 31 and is similar to device 1660', except that three spherical, paraboloidal or ellipsoidal lenses 1662" are employed, rather than a cylindrical lens 1662'.
  • the reflective surfaces 1648" adjacent to lenses 1662" are conical in shape, rather than being flat surfaces 1648' in Fig. 36.
  • the windows 1644" are circular in shape to match the conical reflective surfaces 1648", rather than in the shape of an elongated slit 1644' of Fig. 36. Where it is desirable to display different color light through the three lenses 1762, three different CCFL's for emitting red, green and yellow light may be employed instead of a single CCFL 1602.
  • the traffic information display device 1780 of Fig. 38 is substantially the same as device 1760 of Fig. 37, except that the lenses 1662'" are square or rectangular in shape rather than being round, and that the surfaces 1648'" form pyramids and have square or rectangular cross sections rather than circular or elliptical cross sections as in device 1760 and windows 1644'" are square or rectangular in shape rather than elliptical or circular in shape.
  • Figs. 39(a), 39(b), 39(c) and 39(d) illustrate four different shapes of displays, each display employing two or more CCFL's to illustrate another embodiment of the invention.
  • the display device 1800 includes two CCFL's 1802 for displaying an arrow shaped traffic signal.
  • the display device 1820 of Fig. 39(b) is another embodiment for displaying an arrow shaped traffic signal.
  • Device 1840 of Fig. 39(c) is used for displaying a circular shaped traffic signal and the device 1860 including three CCFL's is for displaying two arrow shaped signals pointing in different directions; the two signals would be displayed at different times to indicate the proper direction for traffic at such times.
  • FIG 40 is a schematic view of a traffic information display device including two devices 1660 as shown in Figs. 31; although other devices described above, such as devices in Figs. 32-38 may also be used instead.
  • the two devices 1660 are supported on a substrate 1902 on which is also mounted a driver 1904 for supplying power to the two devices 1660.
  • the substrate 1902 is mounted in a container 1906 that has a top extended wall 1906(a) that serves as a shade for shielding the devices
  • a filter 1908 may be installed for improving the color purity and contrast of the light emitted by the devices 1660.
  • the combination of CCFL's can be arranged to form other shapes as well, such as straight line, square, (+), (X), (T), or a shape that is a combination of the above.
  • the reflective layer for reflecting light referred to above that is present on receptacles 1606, 1606', the inner wall of receptacle 1642, surface 1648a, layers 1704, 1724, as well as other reflective layers or surfaces described in reference to other figures of this application, the reflective layer may comprise high reflection coefficient powder that includes T ⁇ ⁇ , MgO, AI2O3, Ag or an alloy, or a thin film that includes Ag, Al or an alloy.
  • the high reflective layer may be deposited on an inside or outside surface of the glass tube to form a part of the lens to further increase light utilization factor of light generated by the lamp.
  • a CCFL may include a colored glass tube, to improve the color characteristics of light emitted from the lamp and to absorb the incident ambient light, thereby increasing the contrast of the display.
  • a thermal insulation layer similar to heat preservation layer 113 of Fig. 1(a) may be employed on the outside surface of the receptacle 1606, 1606', 1642, 1766 and 1786. This may render it easier for the CCFL to start gas discharge at a low temperature environment.
  • Wile receptacles 1606, 1606', 1642 are shown as cylindrical in shape, these receptacles having reflective inner surfaces may also be spherical, ellipsoidal, cubical or paraboloidal in shape.
  • the substrates 1608 of Figs. 28, 29 and substrate 1902 of Fig. 40 are preferably substrates having high absorption coefficient surfaces to absorb incident ambient light. These substrates may comprise a rough surface black plate or a multi-holed black plate.
  • the light reflective surface(s) 1648a may comprise a mirrored surface or a diffusive reflective surface.
  • the cones 1648" of Fig. 37 may have a circular or elliptical shape and lenses 1662" may have a spherical, ellipsoidal or flat shape.
  • the surfaces or cones 1648', 1648", 1648'" and lenses 1662', 1662", 1662'" may comprise glass, plastic or air.
  • a mirrored surface, or a diffusive reflective surface may be used, where the diffusive reflective surface is made from a high reflection coefficient powder.
  • the reflection of light from the CCFL towards the output window may be accomplished by means of total internal reflection.
  • a mirrored or diffusive reflective surface one would employ an interface between two optical media having different indices of refraction so that light from the CCFL will experience total internal reflections at the interface until such light is directed towards the output window.
  • CCFLs may emit monochromatic, multi-colored or red, green and yellow light.
  • the reflective chamber 1642 is a sealed or almost sealed chamber in which there is substantially no convection flow from outside the chamber.
  • the receptacle 1642 of the various figures described above is preferably sealed so that the discharge device for displaying traffic information is waterproof and will not be affected by moisture or rain.
  • luminous efficiency of the CCFL is the highest when its diameter is of the order of 2 millimeters.
  • a CCFL having a uniform tube with such diameter could employ only very small electrodes.
  • Small electrodes have small surface areas.
  • the brightness of the CCFL depends on the quantity of electrons that are generated by the elecfrodes.
  • the amount of electrons generated in the tube depends on the surface area of the electrode, so that the larger the surface area the larger is the quantity of electrons generated. If the electrodes have small surface areas, only a small quantity of electrons may be generated for causing light emission. Therefore, small electrodes limit the intensity of light that can be generated.
  • the boundary between the electrode and the gas medium inside the CCFL tube has an electrical resistance.
  • the electrical resistance across such interface would be larger for small electrodes compared to large electrodes.
  • the amount of power that is transformed into heat by the CCFL is proportional to the electrical resistance at the interface, so that smaller electrodes would cause higher power dissipation and raise the temperature of the CCFL.
  • the glass material of the CCFL tube may outgas and/or decompose, thereby causing the CCFL to be less durable and to have a shorter lifetime.
  • the spacings between the electrodes and the tube material are also small, which enhances heat transfer from the electrodes to the tube material, thereby aggravating the outgassing and decomposition problem.
  • Fig. 41(a) is a cross-sectional view of a CCFL to illustrate another embodiment of the invention.
  • Figs. 41(b), 41(c) are respectively cross-sectional views along the line 41(b), 41(c)-41(b), 41(c) in Fig. 41(a), illustrating two different implementations of the embodiment of Fig. 41(a).
  • CCFL 2000 includes a tube 2002 comprising an elongated portion 2002a and preferably two enlarged portions 2002b.
  • the cross-sectional dimensions (e.g. diameter) of the elongated portion 2002a is preferably of a value to enhance the efficiency of the CCFL 2000.
  • the cross-sectional dimensions of the elongated portion 2002a may be in the range of 1-8 millimeters and preferably in the range of 2-4 millimeters.
  • the enlarged portions 2002b would accommodate larger size electrodes 2004 that would not fit within the elongated portion 2002(a).
  • the cross-sectional dimensions of the enlarged portions 2002b are larger than those of the elongated portion 2002a.
  • the cross-sectional dimensions of the enlarged portions 2002b is up to ten times those of the elongated portion 2002a.
  • elecfrodes 2004 may be enlarged to provide more surface area for the emission of electrons and to reduce the resistance across the boundaries between the electrode and the medium in the tube 2002. This increases the amount of electrons generated by the electrodes and therefore the overall brightness ofthe CCFL 2000. The lower resistance across the electrodes/medium boundary also reduces the amount of heat generated and therefore the overall temperature ofthe CCFL 2000.
  • the electrodes may also be spaced further apart from the enlarged tube portions 2002b to reduce the amount of heat transferred to the tube.
  • the resulting lower temperature ofthe tube material (e.g. glass) of CCFL 2000 during operation reduces the out gassing by and decomposition ofthe glass material ofthe tube 2002, thereby increasing the lifetime ofthe CCFL 2000.
  • the inside surface of the tube 2002 is coated with a layer of luminescent material 2006 such as phosphor.
  • a layer of luminescent material 2006 such as phosphor.
  • the mercury atoms may be caused to be in an excited state.
  • mercury atoms in the excited state fall back to a lower energy state, they emit ultraviolet light.
  • such ultraviolet light impinges on the layer of luminescent material 2006, such material emits visible light for illumination and display purposes.
  • Electrical wires 2010 supply power and electrical current to the electrodes 2004 to cause the elecfrodes to emit electrons.
  • Tube 2002 defines therein a chamber 2008 housing an inert gas such as argon or xenon and mercury.
  • the enlarged portion of tube 2002 may have an annular cross-section 2002b' and elecfrodes 2004 may have annular or circular cross-sections 2004', where the annular shape of the enlarged portion 2002 b' of tube 2002 and circular cross-section shape 2004' of electrodes 2004 are as shown in Fig. 41(b).
  • a tube 2002 that has an elliptical cross-section and elecfrodes 2004" that have flat cross- sections, all as shown in Fig. 41(c).
  • electrodes 2004" have flat plate- shaped cross-sections.
  • Tube 2002" may also have "flat shapes” other than elliptical in order to reduce the thickness of the CCFL; thus, in such "flat shapes” the dimension ofthe tube 2002" along the Y axis is smaller than its dimension along the X axis in reference to Fig. 41(c). While in the preferred embodiment illustrated in Fig.
  • tube 2002 has two enlarged portions for housing two elecfrodes, it may be possible to employ a tube with only one enlarged portion for housing two enlarged electrodes, such as a circular tube with an enlarged portion for housing two elecfrodes, where the two electrodes are separated by an insulating plate or layer within the enlarged portion, so that current will flow between the two electrodes through the circular tube.
  • a tube with only one enlarged portion for housing two enlarged electrodes such as a circular tube with an enlarged portion for housing two elecfrodes, where the two electrodes are separated by an insulating plate or layer within the enlarged portion, so that current will flow between the two electrodes through the circular tube.
  • the amount of light emitted by an elongated cold cathode fluorescent lamp is proportional to its length. Therefore, to maximize the amount of light emitted by a cold cathode fluorescent lamp of a given volume or size that is convenient for the user, it will be desirable to maximize the length ofthe lamp that can fit within such a given volume.
  • One particularly advantageous shape of an elongated cold cathode fluorescent lamp that can be used for this purpose is one that has a spiral- or helical- shape, as shown in Figs. 15 and 18. For some applications, even lamps ofthe shape shown in Figs. 15 and 18 are still inadequate for a given size ofthe lamps.
  • the cold cathode gas discharge device 2100 includes two helical- or spiral-shaped cold cathode fluorescent lamps 2101a and 2101b, both of which are enclosed within container 2102. Obviously more than two such lamps may be used.
  • the two (or more) lamps 2101a, 2101b together form a light emitting structure having multiple spirals or helices.
  • a single lamp may be used having a similar structure, that is, the shape of multiple spirals or helices.
  • Such and other variations are within the scope ofthe invention.
  • Container 2102 has a front face 2102a which may be a transparent or a diffusing spherical surface, and a backside 2102b having a reflective layer 2103 on the inside surface ofthe backside.
  • both the backside 2102b and the reflective layer 2103 has a substantially paraboloidal shape so as to focus or collimate light emitted by the lamps 2101a, 2101b through the front face 2102a.
  • the backside 2102b and the reflective layer 2103 may have a substantially spherical or ellipsoidal shape.
  • the two lamps 2101a, 2101b are held in place by means of a base plate 2104 which has matching holes therein for holding the lamps as shown in the figure.
  • the base plate 2104 are integral with tubular extensions 2107 for more securely holding the lamps and to hide any blackened portions of the lamps from the viewer.
  • light from the two lamps may be collimated or focused appropriately for illumination or display purposes.
  • the heat generated can be such that the temperature ofthe CCFL is maintained within the normal operating range of 50 to 60 degrees Centigrade without the use of a container containing the CCFL to reduce heat dissipation.
  • the container 2102 may be omitted. Since the operating temperature of CCFL is much lower than that of the incandescent lamp, omitting the container does not pose a hazard to users and consumers.
  • Container 2102 may define a vacuum chamber or a chamber holding air or another gas therein.
  • Container 2102 may define a vacuum chamber or a chamber holding air or another gas therein.
  • the lamps are operating at high power, a significant amount of heat may be generated by the lamps, thereby causing the pressure ofthe mercury (or other material such as an inert gas) within the lamps to be too high for efficient operation.
  • a section 2106 of the lamp 2101a extending through a hole in base plate 2104 to outside of the container 2102, so that heat generated by the lamp 2101a can be dissipated to the environment more effectively.
  • section 2106 that is outside the container has a length not less than 1 mm, and preferably longer than 1 mm.
  • the electrodes(not shown) in the two lamps are connected by connectors 2112 to a driver 2109 which is connected by electrical connectors 2111 to the spiral-shaped outside electrically conductive surface 2108 and electrical connector 2120 for connection to a conventional spiral-type electrical socket (not shown).
  • Fig 42(b) is a partially schematic and partially cross-section view of a cold cathode gas discharge device 2100' to illustrate an alternative embodiment to that in Fig. 42(a).
  • Device 2100' of Fig. 42(b) differs from device 2100 of Fig. 42(a) in that the shape ofthe container 2102' is substantially spherical in shape.
  • Fig. 43 is a partially cross-sectional and partially schematic view of a CCFL 2200 which is a modified version of device 2100 of Fig. 42(a) and of a traffic light holder and reflector to illustrate another embodiment of the invention.
  • the cold cathode gas discharge device 2200 of Fig. 43 differs from device 2100 of Fig. 42(a) in that the reflective layer of device 2200 has a depth A, and covers only the upper portion 2202b of the backside of the container 2202, leaving the bottom portion 2202c transparent, so that light emitted by lamp 2101a may pass through such portion and is reflected by the traffic light holder and reflector 2213 as ray 2217.
  • Device 2200 also differs from 2100 in that a section 2219 of lamp 2201b' also extends outside the container to improve heat dissipation.
  • Fig. 44 is a schematic view of a device essentially similar to that of Fig. 43, except that the reflective layer on the backside ofthe lamp comprise two annular bands or rings having respective depths B, C, covering portions 2302b and 2302d ofthe backside, while leaving portion 2302c transparent. Therefore, portion 2302c ofthe backside 2302 transmits light that is then reflected by the fraffic light holder and reflector 2213 as ray 2317. Aside from such difference, the device of Fig. 44 is substantially the same as that in Fig. 43.
  • Fig. 45 is a partially schematic and partially cross-sectional view of a cold cathode gas discharge device held in a traffic light holder and reflector to illustrate yet another embodiment ofthe invention.
  • the device of Fig. 45 differs from those of Figs. 43 and 44 only in that the gas discharge device of Fig. 42(b) is employed instead of one ofthe type in Fig. 42(a).
  • Fig. 46(a) is a schematic view of a cold cathode fluorescent lamp and a power supply circuit to illusfrate yet another embodiment ofthe invention.
  • a circuit having a variable impedance may be used in a connection between a power supply 2480 and electrodes 2412 of a cold cathode fluorescent lamp 2401.
  • secondary coil 2481 of the power convertor 2480 supplies the appropriate AC power to the electrodes 2412 through a variable impedance circuit 2490 whose impedance varies directly with temperature.
  • circuit 2490 is low when the temperature is low and such impedance is high when the temperature is high. While in some cases, impedance of circuit 2490 may be proportional to temperature, such impedance may also be proportional to the temperature squared or temperature cubed or temperature raised to other integral or fractional powers or sums or differences of such quantities; all such relationships are within the scope of the invention and are referred to herein simply as the relationship where the impedance of circuit 2490 varies directly with temperature. In one embodiment as shown in Fig. 46(a), circuit 2490 comprises two capacitors 2482 and 2483 placed in parallel.
  • Capacitor 2482 has a fixed capacitance while capacitor 2483 has a capacitance that varies inversely with temperature; in other words, the capacitance of capacitor 2483 is large at low temperatures and small at high temperatures. In other words, at low temperatures, capacitor 2483 has a large capacitance that dominates capacitor 2482 so that the impedance of circuit 2490 is low. At high temperatures, capacitor 2483 has a capacitance that is negligible compared to that of capacitor 2482, so that the impedance is determined by capacitor 2482.
  • Figs.46(b), 46(c) are schematic views of cold cathode fluorescent lamps and their power supply circuits to illustrate two different embodiments ofthe impedance circuit.
  • the impedance circuit comprises capacitor 2482 of fixed capacitance and a capacitor 2484 of variable capacitance.
  • Capacitor 2484 has a capacitance that varies inversely with temperature so that at high temperatures, it has a small capacitance, thereby increasing the impedance ofthe impedance circuit. At low temperatures, however, capacitor 2484 has a large capacitance, so that the impedance of the impedance circuit is determined by the capacitance of capacitor 2482.
  • the impedance circuit comprises again the fixed capacitor 2482 and placed in parallel thereto another fixed capacitor 2486 and a variable resistor 2485 whose resistance varies directly with temperature in the same sense as that described above for capacitor 2483.
  • resistor 2485 has a low resistance. If the capacitor 2486 has a much larger capacitance compared to capacitor 2482, at low temperatures, the effect of capacitor 2486 dominates so that the impedance of the circuit 2490" is low.
  • resistor 2485 has a high resistance, so that the capacitor 2482 predominates, thereby increasing the impedance of circuit 2490" .
  • Fig. 47(a) is a schematic view of a pixel of a cold cathode fluorescent display device to illusfrate another embodiment of the invention.
  • Fig. 47(b) is a side view ofthe pixel of Fig. 47(a).
  • each pixel of a display In order to display full color, each pixel of a display must be able to emit red, green and blue light.
  • each pixel includes three cold cathode fluorescent lamps, for emitting respectively, red, green and blue light.
  • the lamp 3301 emits blue light
  • lamp 3301' emits green light
  • lamp 3301" emits red light.
  • the three lamps may be operated to display light simultaneously or sequentially.
  • Each of the lamps has two electrodes 3312 and connectors 3313 connecting the electrodes to a power supply (not shown) to cause the lamp to emit light.
  • CCFLs While many CCFLs comprise tubes with a layer of luminescent material such as phosphor on the inside surface ofthe tube and mercury in the tube for light generation as described above, these two elements are not required, especially for CCFLs generating light of certain colors such as red.
  • a CCFL may comprise simply a tube containing electrodes and a suitable gas such as neon or xenon without phosphor or mercury in the tube. An electrical discharge in the tube between the elecfrodes would cause some ofthe gas molecules to be excited; when the excited molecules return to lower energy state(s), light is generated.

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Abstract

A light transmitting container filled with gas is used to house a cold cathode fluorescent illumination apparatus (101) to reduce heat loss due to ambient temperature and to increase the luminous efficiency of the lamp (102). A display array comprising a plurality of illumination devices (102) arranged adjacent to one another can be used as a large screen display device which has high luminance, high efficiency, long lifetime, high contrast and excellent color.

Description

COLD CATHODE FLUORESCENT LAMP AND DISPLAY
BACKGROUND OF THR T VF.NTTON 1. Field of the Invention
This invention relates in general to a cold cathode fluorescent lamp device, and in particular, to a high luminance, high efficiency, long lifetime monochromatic, multi-color or full-color cold cathode fluorescent lamp display (CFD). The invention is particularly useful for use in illumination and for ultra- large screen display device for displaying character, graphic and video image, and for displaying traffic information, for both indoor and outdoor applications.
2. Description of the Prior Art
Hot cathode fluorescent lamps (HCFLs) have been used for illumination. The HCFL operates in the arc gas discharge region. It operates at a relatively low voltage (of the order of 100 volts), large current (in the range of 60 milliamps), high efficiency (such as 80 lm/W), and the cathode is usually operated at a relatively high temperature such as 900 °C. Typically, the cathodes would first need to be heated to an elevated temperature by means of a starter and a ballast before the HCFL may be turned on and operated at its optimum temperature. Thus, in order to turn on an HCFL, a voltage is applied to the starter which generates gas discharge. The heat produced by the gas discharge heats up the cathode and an electron emission layer on the cathode to an elevated temperature so that the layer emits electrons to maintain the gas discharge. The gas discharge generates ultraviolet radiation which causes a phosphor layer in the lamp to emit light.
When the cathode and the electron emission layer are first heated to an elevated temperature during starting, the heating causes a portion of the electron emission layer to evaporate, so that after the HCFL has been started a number of times, the electron emission layer may become deficient for the purpose of generating electrons, so that the HCFL needs to be replaced. This problem is particularly acute for displaying information that requires constant starting and turning off the HCFLs. Thus, HCFLs are not practical for use in computer, video, and television applications. For the purpose of illumination, HCFLs requires starters and ballasts, which may also become defective after a period of constant use. This also reduces the lifetime of the HCFL. It is thus desirable to provide an illumination device with improved characteristics.
Currently available traffic light and outdoor large size sign displays are normally made of incandescent lamps. They have high brightness, but many drawbacks: a. High maintenance cost because of short lifetime and low reliability. This is the case especially for traffic lights or signs on free ways, where changing and repair of the lights are very inconvenient and expensive. b. High power consumption because of low luminous efficiency, which is about 10 lm/W. For traffic lights and other multi-colored displays, luminance efficiency is even lower because colored light is obtained by filtering white light emitted from the incandescent lamps, so that the colored light so obtained is much reduced in intensity. The effective efficiency for such applications is only 4 lm/W or lower. c. Under direct sunlight, ON/OFF contrast is very low, i.e., even OFF status looks like ON, which can cause fatal results.
It is, therefore, desirable to provide an improved illumination device which avoids the above-described disadvantages.
A plasma display panel (PDP) type device operates in the gas discharge plasma region. Unlike the HCFL, the electrodes are located not inside the glass tube but outside. As a whole, the plasma region of the tube is electrically neutral. The glass tube typically contains no mercury and contains only an inert gas such as xenon to generate ultraviolet light. The PDP has very low efficiency, usually at about less 1 lm/W. For this reason, PDP a type device is generally not used for illumination at all and is used only for displays.
The major prior technologies for ultra-large screen display are as follows: A. Incandescent Lamp Display:
The display screen consists of a lot of incandescent lamps. The white lamps are always used for displaying the white and black characters and graphics. The color incandescent lamps, which use red, green, and blue (R, G, B) color glass bubbles, are used for displaying multi-color or full-color characters, graphics and images. The incandescent lamp display has been widely used for outdoor character and graphic displays and possesses certain advantages such as low cost of lamps. Nevertheless, this technology suffers from the following disadvantages: low luminous efficiency (i.e., the efficiency of white lamps being about 10 lm/W; and that of lamps emitting R, G, B light being less than one-third that of white lamps); high power consumption; poor reliability, unexpected lamp failure; short lifetime; expensive maintenance cost; long response time and unsuitable for video display.
B. Light Emitting Diodes (LED): LED has been widely used for indoor large screen and ultra-large screen display, to display multi-color and full-color character, graphic and video images. This display is able to generate high luminance for indoor applications and can maintain a long operation lifetime at indoor display luminance level. The disadvantages of LED, however, are as follows: low luminous efficiency and high power consumption especially for the ultra-large screen display; low luminance for outdoor application especially the wide viewing angle is required or at direct sunlight; expensive, especially for ultra-large screen display because the need of a lot of LEDs; and lower lifetime at high luminance level.
C. Cathode Ray Tube (CRT):
CRT includes Flood-Beam CRT (e.g., Japan Display '92, p. 385, 1992), and matrix flat CRT (e.g., Sony's Jumbotron as disclosed in U.S. Patent No. 5,191,259) and Mitsubishi's matrix flat CRT (e.g. SID '89 Digest, p. 102, 1989). The CRT display is generally known for its ability to produce good color compatible with color CRT. The disadvantages of CRT are as follows: low luminance for outdoor applications; low contrast at high ambient illumination operating condition; short lifetime at high luminance operating condition; expensive display device due to complex structure and high anode voltage about 10 kv.
D. Hot Cathode Fluorescent Display: Hot cathode fluorescent technology has been used in a display system called
"Skypix" (SED '91 Digest, p. 577, 1991) which is able to generate high luminance
2 at about 5000 cd/m so that it may have adequate brightness in direct sunlight. The disadvantages of this system are: low luminous efficiency due to hot cathode and short gas discharge arc length; very high power consumption and short lifetime because a hot cathode display requires too many switchings in a video display.
At present, the incandescent lamps are commonly used for outdoor character and graphic displays.
The flat matrix CRT, including flood beam CRT and matrix CRT, is the most common display for outdoor video display. Neither of these two technologies presents a display system which can be used in both indoor and outdoor applications possessing unique features overcoming all or substantially all of the disadvantages described above.
SUMMARY OF THE INVENTION The present invention has been made in view of the foregoing disadvantages of the prior art.
Accordingly, it is an object of the present invention to provide a high luminance illumination device using a cold cathode fluorescent lamp ("CCFL") preferably with an electrical connector that is compatible with existing lamp sockets.
Accordingly, it is an object of the present invention to provide a high luminance illumination device using a cold cathode fluorescent lamp ("CCFL") with various designs to render the CCFL easy to start and its temperature maintained at an optimum operating temperature. Accordingly, it is an object of the present invention to provide a very high luminance large screen and ultra-large screen display using a shaped cold cathode fluorescent lamp ("CCFL") preferably with a special reflector and luminance enhancement face plate etc. It can be used for both of indoor and outdoor applications even at direct sunlight. The dot luminance of the character and graphic display can be up to 15,000 cd/m2 or more. The area average luminance of the full- color image can be up to 5000 cd/m2 or more.
It is another object of the present invention to provide a long lifetime large screen and ultra-large screen displays. The lifetime can be up to 20,000 hours or more at high luminance operating condition.
It is one more object of the present invention to provide a high luminous efficiency, low power consumption large screen and ultra-large screen displays. It is a further object of the present invention to provide a high contrast large screen and ultra-large screen display preferably with the appropriate shades, black base plate and luminance and contrast enhancement face plate.
It is still a further object of the present invention to provide a good temperature characteristics large screen and ultra-large screen displays with a temperature control means. The CFD of the present invention can be used for both indoor and outdoor applications, and any ambient temperature condition.
In accordance with one aspect of the invention, a light transmitting container containing a gas medium is used to house at least one cold cathode fluorescent lamp. The gas medium and the container increase luminous efficiency of the at least one lamp by reducing heat lost from the lamp and the effect of the ambient temperature on the lamp.
In another aspect of the invention, a light transmitting container is used to house at least one cold cathode fluorescent lamp having at least one electrode. The container increases the luminous efficiency of the lamp by reducing heat loss from and the effect of ambient temperature on the lamp. An electrical connector connected to the at least one electrode is adapted to be electrically and mechanically connected to one of a number of conventional electrical sockets. In this manner, a gas discharge device formed by the above elements may be used to replace a conventional incandescent lamp.
According to yet another aspect of the invention, a light transmitting container is used to house at least one cold cathode fluorescent lamp having at least one electrode so as to increase the luminance efficiency of the lamp by reducing heat loss from and the effect of the ambient temperature on the lamp. A driver circuit in the container is connected to the at least one electrode to supply power to the lamp. The container containing the lamp and the driver circuit, therefore, form a complete gas discharge device that may be used to replace a conventional incandescent lamp.
According to one more aspect of the invention, a light transmitting container is used to house at least one elongated cold cathode fluorescent lamp having two ends so as to increase the luminous efficiency of the lamp by reducing heat loss from and the effect of the ambient temperature on the lamp. A base plate is used to support the lamp at or near the two ends at two support locations and the base plate is attached to the container. Support means is used to connect a portion of the lamp at a location between the two support locations to the container to secure the lamp to the container. By supporting the lamp at a location between the two support locations, the lamp is less likely to be damaged by vibrations, such as those present in a traveling vehicle.
According to yet another aspect of the invention, a container is used to house at least one cold cathode fluorescent lamp so as to increase luminous efficiency of the lamp by reducing heat loss from and the effect of the ambient temperature on the lamp. The at least one lamp has at least one electrode outside the container. Since the container reduces heat loss from the lamp, if none of the electrodes of the at least one lamp is outside the container, the heat generated by the electrodes would cause the temperature of the lamp to become elevated, thereby reducing the luminous efficiency of the lamp. By placing at least one electrode outside the container, the temperature of the lamp is less likely to become elevated.
According to still one more aspect of the invention, a container is used to house a plurality of cold cathode discharge devices, each device including at least one cold cathode fluorescent lamp. The container increases the luminous efficiency of the pluraUty of devices by reducing heat loss from and the effect of the ambient temperature on the plurality of the discharge devices. A module housing is used to hold the devices so that the devices are arranged adjacent to one another to form an array that can be used for displaying images.
According to an additional aspect of the invention, a housing is used to hold an array of cold cathode discharge devices, each device including at least one cold cathode fluorescent lamp and a container housing the at least one lamp, so as to increase the luminous efficiency of the at least one lamp by reducing heat loss from and the effect of the ambient temperature on the lamp.
The present invention may advantageously be used for displaying traffic information. Thus, according to one more aspect of the invention, a reflective chamber is used to house at least one cold cathode fluorescent lamp, where the chamber has at least one light output window at one side of the chamber. A substrate is used to support the at least one cold cathode fluorescent lamp and when a voltage is applied to the lamp, the lamp generates light output through the light output window to display traffic related information. In another aspect of the invention, a reflective chamber is used to house at least one cold cathode fluorescent lamp, where the chamber has at least one light output window at one side of the chamber. A light condensing apparatus is employed near the light output window to change the angle distribution of output light from the window and to increase utilization factor of light generated by the at least one lamp. When voltage is applied to the lamp, the lamp generates light output through the light output window where upon the output light is condensed by the light condensing apparatus to display traffic related information.
According to still one more aspect of the invention, at least one cold cathode fluorescent lamp having one of a number of different shapes, such as "+", "X" "T", or a combination thereof, may be used for displaying traffic information, where the lamp emits monochromatic, multi-colored or red, green and yellow light. A reflective chamber houses the at least one lamp where the chamber defines on one side a light output window. A black substrate supports the lamp in the chamber and a black light shade covers the window to block and absorb incident ambient light. A filter is placed at or near the window to adjust the color of the light emitted from the lamp and to absorb incident ambient light to increase contrast. In accordance with the invention, a cold cathode fluorescent display device is provided which includes a number of individually controllable cold cathode fluorescent lamps and means for applying operating voltages to the lamps to control the fluorescence of the lamps in order to display a character, graphics or a video image. The above-referenced individually controllable cold cathode fluorescent lamps may be used in a display method where a character, graphics, or video image may be displayed by applying operating electrical signals to the lamps to control time periods during which the lamps fluoresce.
In accordance with the preferred embodiment of the present invention, there is provided a CFD including some shaped R, G, B CCFLs, and with R, G, B filters, reflectors, base plate, luminance and contrast enhancement face plate, temperature control means, and its driving electronics. To control the lighting period or lamp current or ON/OFF of CCFLs according to the image signal, to control the luminance of CCFLs to display the character, graphic and image with monochrome, multi-color or full-color.
In yet another aspect of the invention, a CCFL is proposed comprising a tube that has an elongated portion and an enlarged portion with cross-sectional dimensions larger than those of the elongated portion, in order to accommodate larger size electrodes. The larger size electrodes can be used to provide a higher quantity of electrons in the CCFL, thereby resulting in the higher brightness of the device. Larger size electrodes also reduce the amount of heat generated, thereby enhancing the lifetime of the device.
In many applications, it is desirable to focus or collimate light emitted by the cold cathode fluorescent lamp towards a particular direction. In such event, it may be desirable to employ a reflective layer on the backside of a light transmitting container for holding at least one cold cathode fluorescent lamp. The reflective layer on the backside of the container may be substantially spherical, paraboloidal or ellipsoidal in shape to reflect light and to increase the luminance of the device.
The amount of light emitted by an elongated cold cathode fluorescent lamp is proportional to the length of the lamp. For illumination purposes, it is desirable to employ the longest length cold cathode fluorescent lamp as possible. However, a very long lamp would occupy much space and would be inconvenient to use. Therefore, by employing one or more cold cathode fluorescent lamps where one lamp has a structure in the shape of multiple spirals or more than one lamps together form a light emitting structure having a shape of multiple spirals. At least two electrodes are electrically connected to the one or more lamps so that when an electrical potential is applied to the at least two electrodes, light is emitted by the structure.
When the temperature of a cold cathode fluorescent lamp is lower than its normal operating temperature, it will be desirable to preserve heat generated by the lamp so that the lamp will quickly reach its normal operating temperature. For this reason, and as noted above, it will be desirable to enclose one or more cold cathode fluorescent lamps within a container to reduce heat dissipation. However, especially where the lamp is operating at relatively high power, the lamp during operation may reach such a high temperature that pressure builds up within the lamp so that the operating efficiency of the lamp is reduced. Therefore, to reduce the pressure and temperature within the lamp, Applicants propose to expose a significant length of the lamp to an environment outside the container to permit better heat dissipation. In the preferred embodiment, a section of the lamp extends outside the container. Preferably, such exposed section of the lamp contains no electrode so that the contents (which may be mercury and inert gas) in such section will be allowed to dissipate heat effectively and pressure within the lamp will be reduced as well to enhance the efficiency of the lamp.
When the temperature of the cold cathode fluorescent lamp is below its normal operating temperature, such as upon startup, it will be desirable to deliver more power to the lamp to cause the lamp's temperature to rise and reach normal operating temperature. Once the normal operating temperature is reached, it will be desirable to reduce the amount of power delivered to the lamp. This can be conveniently achieved by means of a circuit having an impedance that varies inversely with temperature. If the circuit is used to connect the power supply to the cold cathode fluorescent lamp, power delivered to the lamp will be at a higher level when the temperature of the lamp is below an operating temperature. When the temperature of the at least one lamp rises, the impedance of the circuit increases, thereby reducing the amount of power delivered by the power supply to the at least one lamp.
BRTEF DESCRIPTION OF THE DR AWTNOS
Other objects and many of the attendant advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein: Figs. 1(a), 1(b) show a tiled CCFL assembly type CFD where Fig. 1(a) is a partial top view of the CFD to illustrate the preferred embodiment of the present invention.
Fig. 1(b) is a partial side cross-sectional view of the device in Fig. 1(a) along the line lb- lb in Fig. 1(a). Fig. 2 shows some examples of different shapes of CCFL in this invention.
Fig. 3(a) is a partial cross-sectional view of a display device with reflectors, CCFLs and shades.
Fig. 3(b) is a partial cross-sectional view of a reflector and a CCFL. Fig. 4 is an embodiment of a CCFL display with heating and temperature control means.
Fig. 5 is a cross-sectional view of an embodiment of CCFL with luminance and contrast enhancement face plate.
Fig. 6 is a partially cross-sectional view of a luminescent element of a CCFL lamp type CFD. Fig. 7 is a schematic driving circuit diagram for driving an array of CCFLs of a CFD.
Fig. 8(a) is another schematic driving circuit diagram for driving an array of CCFLs of a CFD.
Fig. 8(b) is a timing diagram to illustrate the operation of the circuit of Fig. 8(a).
Fig. 9 is a timing diagram to illustrate another operating method of the circuit of Fig. 8(a).
Fig. 10(a) is an alternative schematic driving circuit diagram for driving an array ofCCFLs of a CFD.
Fig. 10(b) is a timing diagram to illustrate the operation of the circuit of Fig. 10(a).
Fig. 11(a) is a different schematic driving circuit diagram for driving an array ofCCFLs of a CFD.
Fig. 11(b) is a timing diagram to illustrate the operation of the circuit of Fig. 11(a). Figs. 11(c), 11(d) and 11(e) are schematic circuit diagrams to illustrate an improved driving circuit of CCFLs lamps in a CFD.
Fig. 12 is a schematic view of a cold cathode gas discharge illumination device suitable for use to replace a conventional incandescent lamp, where support means is employed to prevent the CCFL from excessive vibrations or hitting a container to illustrate an embodiment of the invention. The device of Fig. 12 has an electrical connector that would fit into conventional two prong type electrical sockets.
Fig. 13 is a schematic view of a cold cathode gas discharge illumination device with an electrical connector that would fit into conventional spiral type electrical sockets to illustrate another embodiment of the invention.
Fig. 14 is a cross-sectional view of a cold cathode gas discharge illumination device to illustrate another embodiment of the invention.
Fig. 15 is a schematic view of a cold cathode gas discharge illumination device employing a spiral-shaped CCFL and a driver for converting 50 or 60 cycle power to higher frequency power to illustrate yet another embodiment of the invention.
Fig. 16 is a cross-sectional view of a cold cathode gas discharge illumination device employing three CCFLs for displaying red, green and blue light to illustrate one more embodiment of the invention. Fig. 17 is a schematic view of a cold cathode gas discharge illumination device where a printed circuit board and a driver are employed for supplying power to the CCFL.
Fig. 18 is a schematic view of a cold cathode gas discharge illumination device employing a spiral-shaped CCFL with support means and driver to illustrate yet another embodiment of the invention. Fig. 19 is a schematic view of a cold cathode gas discharge illumination device employing a double "U"-shaped CCFL to illustrate an embodiment of the invention.
Fig. 20(a) is a perspective view of a cold cathode gas discharge illumination device to illustrate one more embodiment of the invention. Fig. 20(b), 20(c) illustrate two possible shapes of CCFLs that may be used in the device of Fig. 20(a).
Figs. 21 and 22 are schematic views of cold cathode gas discharge illumination devices where at least some of the electrodes for applying voltages to the CCFLs are placed outside of the chambers containing the CCFLs to facilitate heat dissipation.
Figs. 23, 24 are schematic views of cold cathode gas discharge illumination devices with electrodes outside the chambers that enclose the CCFLs to facilitate heat dissipation. Trigger electrodes are added to facilitate the electrical triggering that controls the starting of the CCFLs. Fig. 25 is a cross-sectional view of a portion of a display employing a two- dimensional array of CCFL gas discharge devices, each device having a container for housing a CCFL.
Fig. 26 is a top view of the device of Fig. 25.
Fig. 27 is a top view of a display device similar to that in Fig. 26, except that the individual CCFL gas discharge devices do not have individual containers, but these individual containers have been replaced by a large container enclosing and housing all of the CCFLs.
Figs. 28 and 29 are schematic views of traffic information display devices employing CCFLs to illustrate the invention. Figs. 30-35 are cross-sectional views of traffic information display devices employing CCFLs. Fig. 36 is a perspective view of one embodiment of the device of Fig. 31.
Figs. 37 and 38 are perspective views of two different embodiments of the device of Fig. 31, employing three separate lenses for collecting and focusing light from three different windows. Figs. 39(a), 39(b), 39(c) and 39(d) are schematic views of four different arrangements of CCFLs for displaying four different traffic signals.
Fig. 40 is a cross-sectional view of a traffic information display device to illustrate another embodiment of the invention.
Fig.41(a) is a cross-sectional view of a CCFL to illustrate another embodiment of the invention.
Figs. 41(b), 41(c) are respectively cross-sectional views along the line 41(b), 41(c)-41(b), 41(c) in Fig. 41(a), illustrating two different implementations of the embodiment of Fig. 41(a).
Fig. 42(a) is a partially cross-sectional and partially schematic view of a cold cathode gas discharge device employing two spiral- or helical-shaped cold cathode fluorescent lamps with a section of one of the lamps extending outside a container of the lamp to illustrate another embodiment of the invention.
Fig. 42(b) is a partly cross-sectional and partially schematic view of a cold cathode gas discharge device employing two spiral- or helical-shaped cold cathode fluorescent lamps with a section extending outside a container as in Fig. 42(a) but where the shape of the container is substantially spherical in shape.
Fig.43 is a partially cross-sectional and partially schematic view of a traffic light holder and reflector employing the cold cathode gas discharge device of Fig. 42(a) but where the reflective layer covers only a part of the backside of the lamp. Fig. 44 is a partially schematic and partially cross-sectional view of a device similar to that in Fig. 43 but where the reflective layer on the backside of the lamp is of a different shape than that in Fig. 43.
Fig.45 is a partially cross-sectional and partially schematic view of a traffic light comprising the cold cathode fluorescent lamp of Fig. 42(b) and a traffic light holder and reflector.
Fig. 46(a) is a schematic view of a cold cathode fluorescent lamp and a circuit supplying power to the lamp to illustrate another embodiment of the invention.
Figs.46(b), 46(c) are schematic views of cold cathode fluorescent lamps and power circuits illustrating embodiments that are alternatives to that of Fig. 46(a). Fig. 47(a) is a schematic view of a group of three cold cathode fluorescent lamps contained within a container to form a pixel of a display device comprising a plurality of such groups of lamps arranged in a two-dimensional array for displaying images to illustrate yet another embodiment of the invention.
Fig. 47(b) is a side view of the device in Fig. 42(a). For simplicity in description, identical components are labelled by the same numerals in this application.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The invention of this application may be used for illumination and for display of information, such as traffic information at street intersections and characters and graphic images in television and computer applications.
In one embodiment, the present invention may be used to provide a very high luminance large screen and ultra-large screen display using a shaped cold cathode fluorescent lamp ("CCFL") with a special reflector and luminance enhancement face plate etc. It can be used for both indoor and outdoor applications even in direct sunlight. The dot luminance of the character and graphic display can
2 be up to 15,000 cd/m or more. The area average luminance of the full-color image
2 can be up to 5000 cd/m or more. The luminance efficiency of the CCFL may be in the range of about 40 to 65 lm/W or more, depending on the length of the lamp. In another embodiment, the present invention may be used to provide long lifetime large screen and ultra-large screen displays. The lifetime of the displays can be up to 20,000 hours or more at high luminance operating condition. The present invention may be used to provide high luminous efficiency, low power consumption large screen and ultra-large screen displays. The luminance efficiency can be up to 30 lm/W or more.
Now, a CFD according to the present invention will be described with reference to the accompanying drawings.
The CFD of the present invention has two types: CCFL assembly type and CCFL lamp type.
The CFD of the present invention can be a single piece structure or a tiled structure. For the ultra-large screen CFD, it is usually made in a tiled type, i.e., the display screen is made as an array of tiles.
Figs. 1(a), 1(b) show a tiled CCFL assembly type CDF. Fig. 1(a) shows a partial top view of a preferred embodiment of the tiled CFD 101 provided by the present invention and Fig. 1(b) further shows a cross-sectional view of the CFD 101 of Fig. 1(a) along the line lb-lb in Fig. 1(a). The portion 101 of the CFD shown includes portions of four (4) CFD tiles. Each of the four CFD tiles includes shaped CCFLs 102, which can emit white or R, G and B light. Fig. 1(a) is an embodiment of R, G and B full-color CFD. 103 is a pixel which comprises three shaped R, G and B color CCFLs. Generally, although not shown in Figs. 1(a), 1(b), one or more pixels are combined together to form a module and one or more modules combined together to form a display screen to display full-color character, graphic and video images. The R, G and B color CCFLs may be respectively equipped with R, G and B filters whose functions are to absorb the variegated light emitted from gas discharge of the CCFLs to increase color purity, to improve the quality of display images and to increase the contrast of display image by absorbing ambient incident light. Alternatively, the R, G and B CCFLs are made of R, G and B color glass tubes to absorb the variegated light emitted from gas discharge of CCFLs, to increase the color purity and to absorb the ambient incident light to increase the contrast of display image. The shape of CCFL can be a "U" shape, or a serpentine, circular or other shapes. For the white or monochromatic display, the pixels can be one shaped CCFL or two or more different color CCFLs. 104 is the base plate for the installation of CCFLs 102, its driver 105 and other parts described below. 106 is a black non-reflective surface between CCFLs 102 to absorb the ambient incident light and to increase contrast of display image. 107 are the electrode terminals of CCFLs 102, where electrode terminals 107 are bent towards (not shown) the back of the base plate 104 and are connected (not shown) to the drivers 105. 108 is a reflector. 109 is a luminance and contrast enhancement face plate. 110 is the black shade to absorb the ambient incident light, including sunlight, to increase the contrast of display image. Ill is a heating and temperature control means sandwiched between heat conductive plate 112 that is in contact with the CCFLs and heat preservation layer 113 that is in contact with the back plate 104, where means 111 is close to CCFL 102, to make the CCFL operating at an optimum temperature, e.g., 30 °C to 75 °C, to enhance the luminance and color uniformity of the display image and to get the high luminous efficiency, high luminance, and to enable fast starting of the display system at any ambient temperature. One tile may have one or several pieces of the heat conductive plate 112 to ensure that all CCFLs are operated at the same optimum temperature. Between the heating and temperature control means 111 and base plate 104, there is a heat preservation layer 113 to decrease the heat loss and to decrease the power consumption. Fig.2 shows some examples of the possible shapes of the shaped CCFL 102.
The shapes of 201, 202, and 203 are for the white or monochromatic display, and 204, 205 and 206 are for multi-color and full-color displays.
Figs. 3(a) and 3(b) are the cross-sectional views of two kinds of reflectors and CCFL for tiled CCFL assembly type CFD as shown in Fig. 1. 301 is the CCFL. 302 is the base plate. 303 is the reflector which is made of a high reflectance layer or film, e.g., Al or Ag or other alloy that form a mirrored surface, or a high reflectance diffusing or scattering surface, e.g., white powder, plastic or paint. The reflector 303 is used for reflecting the light emitted from CCFL forward to viewers at 304. 305 are a plurality of small shades seated between CCFLs to absorb the ambient incident light to increase the contrast of display image. In Fig. 3(b), the reflector 306 is made of a high reflectance film, e.g., Al or Ag or alloy film, deposited on the back surface of the CCFL.
Fig. 4 shows an embodiment of the heating and temperature control means. 401 is a CCFL. 402 is a reflector. 403 is the base plate. 404 is a heating and temperature control means, e.g., it is made of an electric heating wire or an electric heating film. 406 is a heat conductive plate and each tile has one or more heat conductive plate 406 to ensure that all CCFLs are operated at the same optimum temperature. 407 is a temperature sensor and 408 an automatic temperature control circuit electrically connected to sensor 407 and heating and temperature control means 404. 409 is a heat insulating layer whose function is to decrease the heat loss and decrease the power consumption. 410 is a luminance and contrast enhancement face plate. The chamber between the face plate 410 and heat insulating layer 409 is a heat preservation chamber 411. The temperature of the chamber is controlled at an optimum operating temperature of CCFL, e.g, 30 °C to 75 °C.
The heating means 404 can simply be a heated air flow. The heated air flows through the whole screen between the face plate and the base plate. Temperature sensors 407 and control circuits 408 are used to detect and control the temperature of the CCFL chamber.
Fig. 5 is a cross-sectional view of an embodiment of a CFD with a luminance and contrast enhancement face plate. 501 is the CCFL. 502 is the reflector. 503 is the luminance and contrast enhancement face plate, which includes a cylindrical lens or lens array 504 and the small shades 507. The optical axis of the lens is directed towards the viewers. The light emitted from the CCFL can effectively go through the reflector 502 and becomes focused on the lens 504 to a viewer (not shown) at 505 and thus, increase the luminance of display image and the effective luminous efficiency. 506 is a base plate. 507 is a small shade seated at top of the CCFL to absorb ambient incident light, including sunlight, to increase the contrast of display image.
Fig. 6 shows luminescent elements of a CCFL lamp type CFD. 601 is the CCFL. For the monochromatic or white/black displays, 601 is at least one shaped white or monochromatic CCFL. For the multi-color display, 601 includes at least one group of multi-color CCFLs. For the full-color display, 601 includes at least one group of R, G, B three primary color CCFLs as shown in Fig. 6. 602 is a glass tube. More generally, 602 may be a container or tube made of any light transmitting material, such as glass or plastic, that preferably substantially surrounds the CCFL, so that most of the light emitted by the CCFL will be transmitted through the tube or container 602. 603 is a lamp base which is preferably sealed within the glass tube 602 to form a vacuum chamber 604. Alternatively, chamber 604 may be filled with a gas, such as nitrogen or an inert gas. 605 is a base plate on which the CCFLs are fixed. The base plate 605 is fixed on the lamp base 603 and its edge is attached to the internal surface of the glass tube 602. To obtain a good fixing and sealing effect, a adhesive 606 such as ceramic adhesive is applied between/among the base plate 605, the glass tube 602, the lamp base 603 and the CCFLs. As shown in Fig. 6, most of the light emitted by CCFL 601 is transmitted through tube 602 except for light directed towards base plate 605, which also preferably has a light reflective surface to reduce the light lost. If the CCFL is made from more than one piece, such as by assembling a number of CCFLs, these CCFLs are also fixed to each other by a adhesive 606. 608 is an exhaustion tube for exhausting the gas in the vacuum chamber 604. 609 is a lamp head which is fixed to the lamp base by a fixing adhesive 610. 611 are connectors of the lamp. 612 are electrodes of the CCFLs; these electrodes are connected to the connector 611 and the lamp head 609 through leads 613. The glass tube 602 can be a diffusing glass tube to obtain a diffusing light. Alternatively, the glass tube 602 shown in Fig. 6 has a front face 614 and a backside 615. The front face 614 is a transparent or a diffusing spherical surface and the backside 615 is a cone shape or a near cone shape tube. The internal surface of the backside 615 of the glass tube, there is a reflective film 616, e.g., an Al, Ag, or alloy thin film, to reflect the light and to increase the luminance of the lamp shown as 617 when viewed from the top in Fig. 6. The vacuum chamber 604 can reduce the heat loss of the CCFL and hence increase the efficiency of the CCFL. In addition, the vacuum chamber 604 can also eliminate any undesirable effects caused by the ambient temperature on the characteristics of CCFL. The base plate 605 is a high reflective plate to reflect the light and to increase the luminance of the CFD. Some of the CCFL lamps shown in Fig. 6 can be used for making the monochromic, multi-color, full-color display system to display character, graphic or video images. The CCFL lamps can be also used for the purposes of illumination. If the CCFL lamps are used for such purpose, reflective film or layer 616 would be omitted so that the backside 615 of tube or container 602 also transmits light. The container 602 can also be in shapes other than as shown in Fig. 6, such as that of a sphere as shown in Figs. 13, 15, or of a cylinder as in Figs. 12, 17-19, or conical as in Figs. 6, 16, and 20(a) as described below, or even that of an ellipsoid. Referring now to Fig. 7, the driving circuit of CFD is schematically diagramed. 701 are the CCFLs. 702 are DC/ AC converters which change the DC input voltage to a high voltage and high frequency (e.g., tens kHz,) AC voltage to drive the CCFL. The symbols xj, X2— are scanning lines. The symbols yi , y^.. are column data electrodes. One DC/AC converter 702 drives one CCFL 701. By controlling the time period of input voltage of the DC/ AC converter 702 applied to CCFL 701 according to an image signal, the luminance of CCFL can be controlled and the character, graphic and the image can be displayed.
The CFD as illustrated in Fig. 7 will need a lot of DC/ AC converters to drive its CCFLs. In order to reduce the number of DC/ AC converters and to reduce the cost of the display system, a method which uses one DC/ AC converter driving one line of CCFL or one group of CCFL can be adopted as shown in Figs. 8(a). Fig. 8(b) is a timing diagram to illustrate further the operation of the circuit of Fig. 8(a). 801 are the CCFLs. 802 are the DC/ AC converters. 803 are coupled capacitors. The symbols Xi , x7... are scanning lines. The symbols yj, y^- are column data electrodes. When one scanning line, e.g., Xj, is addressed (Fig. 8(a), t0N), the related DC/ AC converter is turned ON to output a sustained AC voltage shown as 804 applied to the scanning lines. This sustained voltage is lower than the starting voltage of CCFL, and can not start the CCFLs of this line, but can sustain lighting after the CCFLs are started. Because the starting voltage (e.g. 1.5 KV) of CCFL is much larger than the sustaining voltage (e.g. 500 V) , when the column data electrode (yi , yo.-) is at 0 v, the related CCFL can not be started and will stay at OFF state. When the column data electrode yl, y2,... supplies an anti-phase trigger voltage 805, the related CCFL will be started. The CCFL will light until the corresponding addressing DC/ AC converter is turned OFF as shown in Fig. 8(b) at øp . The lighting period ^ according to the image signal can be controlled to modulate the luminance of CCFL and to display character, graphic, and image with monochromatic or multi-color or full-color. For example, trigger pulse 805 is for a high luminance signal 806, where the lighting period is tml, trigger pulse 807 is for the lower luminance 808, where the lighting period is tm2
(=tOFF"tON2) and so on- Fig. 9 shows a different operating method of the circuit shown in Fig. 8(a).
901 is the same as 804 as shown in Fig. 8(b) for line scanning applied through lines xl, x2, .... 902 and 904 are the column data voltage applied through column data electrodes yl, y2, ..., which have an anti -phase with the scanning voltage 901. In other words, voltages 902, 904 have a phase that is opposite to that of voltage 901. When the scanning voltage 901 and the signal voltage 902 are applied to a CCFL at the same time, the total voltage applied to the CCFL will be larger than the starting voltage of the CCFL which will light the CCFL in this period. The ON time t^ and t^, i.e., lighting period, will depend on image signals. Different tm have different lighting periods shown as 903 and 905, i.e., different luminance, to display character, graphic and image.
Fig 10(a) is yet another schematic diagram for the driving circuit of CFD. The symbols x^, x^.. are the scanning lines. The symbols yj, y^- are the column data electrodes. 1001 are the CCFLs. 1002 are the DC/ AC converters. 1003 are AC voltage switches. One line of CCFL or one group of CCFLs has one DC/ AC converter 1002. When the switch 1003 is turned ON according to the image signal, the related CCFL will be lighted, and the character, graphic and image can be displayed. In this case, because the starting voltage of CCFL is larger than the sustained voltage, all CCFLs in the same line or same group should start at the same time as shown in Fig. 10(b) as tø^. At this time, the related DC/ AC converter will be turned ON to output a larger voltage 1004, which can start the CCFL. Consequently, all the CCFLs connected with this DC/ AC converter are started at this time if the related switch is turned ON. After the CCFL starts, the DC/AC converter will output a lower sustained voltage 1005 to sustain the CCFL lighting. The turn OFF time tøpp of the switch is dependent on the image signal. In other words, by controlling the turning off times of the switches, different tøpp, e.g., t ppi and tø po, can be obtained to achieve different lighting periods, e.g., 1006 and 1007, different luminance 1008 and 1009 can be obtained to display the character, graphic and image.
Fig. 11(a) shows a low AC voltage switch driving circuit. The symbols xj, — ~~~ scanning lines. The symbols y^, y^- are column data electrodes. 1101 are the CCFLs. 1102 are DC/ AC converters, which output a low AC voltage, e.g., several to ten volts and tens kHz. One line of CCFLs or one group of CCFLs has one DC/ AC converter. 1103 are low AC voltage switches. 1104 are transformers from which the low AC voltage can be changed to a high AC voltage. 1105 are coupling capacitors. The driving timing diagram is shown in Fig. 11(b). 1106 is the low AC voltage output from the DC/ AC converter when the line is addressed. 1107 and 1110 are the AC switch control voltage signals from the column data electrodes, where the widths of the voltage signals are dependent on the intensity to be displayed as indicated by image signals. 1108 and 1111 are the high AC voltage output from the transformers. 1109 and 1113 are the light waveforms emitted from the CCFLs. When an AC switch is turned ON, the related transformer will output a higher voltage 1114 to start the related CCFL. After the CCFL is started, the transformer output a lower sustained voltage 1115, 1116 to sustain the CCFL lighting. When the DC/ AC converter 1102 is turned OFF, shown as tøpp, all the addressed CCFLs are turned OFF. By controlling the ON time of the AC switch according to image signals on the column data electrodes yl, y2, ..., the luminance of the CCFL can be modulated to display the character, graphic and image.
CCFLs are operated at high frequencies on the order of tens of kHz and in the range of 200 to 3,000 volts. When the CCFLs are not emitting light, higher voltages need to be applied to cause the lamps to start light emission, where such starting voltages are typically at or near the higher end of the 200 to 3,000 volts range. After the CCFLs have been caused to start emitting light, light emission may be sustained by applying sustaining voltages lower than the starting voltage, typically voltages at or towards the lower end of the range of about 200 to 3,000 volts, such as in a range of about 200 to 1 ,000 volts.
In order for a two-dimensional array of CCFLs, such as those in Figs. 7, 8(a), 10(a) and 11(a) to display characters, graphics and images, the lamps must be switched on and off periodically so that different or moving text and/or images and/or graphics may be displayed. This requires the lamps to be switched on and off sequentially. AC switches that can be operated in the range of 200 to 3,000 are difficult and expensive to make. For this reason, it is desirable to employ transformers as shown in Fig. 11(a), so that the switches 1103 need not be operated at such high voltages. In reference to Fig. 11(a), the DC/ AC converters 1102 may supply AC output voltages below 100 volts and at a frequency of tens of kHz. Preferably, converters 1102 supply AC voltages in the range of 5 to 100 volts, or 20 to 40 volts, or more preferably, in the range of 24 to 36 volts, and at frequencies in the range of 30 to 50 kHz. Switches 1103 are therefore operated within such low voltage range. When a switch 1103 causes the appropriate AC voltage to be applied to its corresponding transformer 1104, the corresponding transformer will step up the voltage to within the 200 to 3,000 volt range for starting or sustaining light emission by the CCFL 1101.
Figs. 11(c), 11(d) and 11(e) are three schematic circuit diagrams to illustrate three additional embodiments of a driving circuit of CCFLs lamps in a CFD. As shown in Fig. 11(c), the DC/ AC converter 1122 applies a low voltage at under 100 volts at a frequency of tens of kHz across two sets of electrically conductive lines 1119. As shown in Fig. 11(c), converter 1122 includes a transformer 1122a with a secondary coil 1122a(s) which supplies the AC low voltage to two lines of conductors 1119, which in turn supply such voltage to the anodes of the pairs of diodes 1128, each pair of diodes for controlling a corresponding transformer 1124 and a corresponding CCFL 1121. An intermediate point of the secondary coil 1122a(s) is connected to ground as shown in Fig 11(c). The cathodes of each pair of diodes 1128 are connected to the two ends of the primary coil 1127 of the corresponding transformer 1124 for supplying power to the corresponding CCFL 1121 through a capacitor 1125.
The output voltage of converter 1122 appears across the ends of secondary coil 1122a(s). Since the output voltage of the converter is an AC voltage, the polarity of the voltage will change periodically at a frequency of tens of kHz. Preferably, such AC output voltage is at a frequency within the range of 30 to 50 kHz. Since the two ends of coil 1122a(s) are connected to the anodes of each pair of diodes, the output voltage will be applied to the primary coil 1127 irrespective of the polarity of the AC output voltage of converter 1122. To complete the circuit, an intermediate point 1127a of the primary coil 1127 is connected by means of an electrical conductor 1129 to ground through a corresponding switch 1123. It will be noted that, irrespective of the polarity of the output voltage of converter 1122, the current will flow through one section of the primary coil 1127, then from the intermediate point 1127a through conductor 1129, switch 1123 to ground. For this reason, switch 1123 may be a DC switch, instead of an AC switch, which further reduces the cost of providing such switches for operating the display. The voltage across the primary coil 1127 is of the order of the output voltage of converter 1122. Such voltage is stepped up by transformer 1124 to a voltage within the operating range of voltages of CCFLs. While in the embodiments of Figs. ll(c)-ll(e) are shown with the anodes of the pairs of diodes connected to the outputs of the converters 1122, it will be understood that this is not required. Thus, the two diodes in each of the pairs of diodes may both be placed with reversed polarity so that their cathodes are connected to converter 1122, and their anodes to points 1127a, which are then connected to a reference voltage higher than ground through switch 1123; such and other variations are within the scope of the invention.
In the embodiment of Fig. 11(c), each of the transformer circuits for powering a corresponding CCFL has its corresponding pair of diodes 1128. In such embodiment, the corresponding set of diodes will need to handle only the current necessary for operating its corresponding CCFL. Such embodiment will be desirable where the conductors 1119 are used for addressing and controlling a large number of CCFLs arranged in a row. Where the two conductors are used to operate a small number of CCFLs, it may be adequate for all the CCFLs connected to the pair of conductors to share a common pair of diodes 1128a as shown in Fig. 11(d). Thus, as shown in Fig. 11(d), only a single pair of diodes 1128a is employed, for supplying power to the two conductors 1119 that are used for supplying power to a number of CCFLs.
Instead of placing the diodes in the circuit path between the converter 1122 and the primary coil 1127, it is also possible to place the pair of diodes between the primary coil in the transformer 1124 and its corresponding switch, as shown in Fig. 11(e). As shown in such figure, the primary coil 1127b has two sections 1127b(l) and 1127b(2). Each of the two sections of the primary coil are connected at one end to one of the two conductors 1119 and, at the other end, through a corresponding diode of the pair of diodes 1128b, conductor 1129 and switch 1123 to ground. Thus, in general, the diodes in the pair of diodes may be placed at any point, symmetrically or otherwise, in the circuit path from the output terminals of the converter 1122 through the primary coil of a transformer and its corresponding switch to ground. Obviously, switch 1123 and the intermediate points of coil 1122a(s) in converters 1122 may be connected to a reference voltage other than ground; such and other variations are within the scope of the invention. Where converters 1122 are powered by an AC source, such as power at 110 volts, at 60 Hz, from power companies, such converters may also include rectifiers (not shown) to first convert such power to DC power before such DC power is converted further to the low voltage high frequency power delivered by the converters.
The description below in reference to Figs. 12-15, 17-19 pertain to CCFLs used as illumination devices. Thus, it is desirable for the containers in these figures for housing the lamps in these devices to be light transmitting and to surround the lamps so that the lamps emit light in substantially all directions except for perhaps a small area needed to support the lamps, from which area light may be reflected instead. In other words, the containers themselves preferably would include no reflecting surfaces. As shown in Fig. 12, illumination device 1200 includes a CCFL 1202a enclosed within a container 1204a which can be made of any light transmitting material such as glass or plastic. The CCFL 1202a is elongated and has two ends 1202a' and 1202a". The CCFL 1202a is held in place by a base plate 1206a, where the two ends 1201a', 1202a" of the CCFL are inserted into matching holes in the base plate, and the base plate is attached at its edge to the inner wall of container 1204a by an adhesive such as a ceramic adhesive in a manner as that described above. Container 1204a is attached to a lamp holder 1208a. Attached to lamp holder 1208a are two electric connectors 1210a. Lamp holder 1208a is also provided with two fingers or protrusions 1216 adapted to fit into notches (not shown) in a conventional spring loaded electrical socket (not shown), such as those typically used for incandescent lamps; such conventional sockets are also known as two prong sockets. With the connectors 1210a and lamp holder 1208a with fingers 1216 configured as shown in Fig. 12, the illumination device 1200 is adapted to fit into the spring loaded type of conventional electrical sockets which have notches into which fingers 1216 fit. In this manner, illumination device 1200 may be used to replace conventional incandescent lamps in conventional electrical sockets, without having to alter the configuration of the socket.
Where container 1204a is to be evacuated to result in a vacuum chamber, this can be performed through exhaust tube 1212. As described above, by placing CCFL 1202a in the vacuum chamber, heat lost from the CCFL can be reduced to maintain the CCFL at an elevated temperature, such as a temperature within the range of 30-75 °C, which would improve the luminous efficiency and lifetime of the CCFL. Alternatively, a gas such as an inert gas may be injected into the chamber and enclosed by container 1204a. In such event, it is preferable for a small hole, e.g. through the exhaust tube 1212, to be maintained between the chamber enclosed by container 1204a and the atmosphere so that expansion and contraction of the gas due to temperature changes will not damage the container. By placing CCFL 1202a in the enclosed gas in the container 1204a, heat lost from the CCFL can be reduced to maintain the CCFL at an elevated temperature, such as a temperature within the range of 30-75 °C, which would improve the luminous efficiency and lifetime of the CCFL.
Since the CCFL 1202a is elongated, if the device 1200 is used in a transport vehicle, device 1200 may be subject to vibrations. When device 1200 is used in, for example, an airplane, such vibrations can be of high amplitude. For this reason, it may be desirable to employ a support means, such as a spring 1218 connecting preferably a mid-portion of the CCFL to the inner walls of the container 204a, so that vibrations of device 1200 will not cause the CCFL to be subject to inordinate strain or hit the container. It may be adequate for the spring 1218 to be simply in contact with container 1204a, and it may be adequate for spring 1218 to connect to the inner wall of the container a portion of the CCFL located away from the mid- portion of the CCFL but still between the two ends. Fig. 13 illustrates another configuration of an illumination device which may be used to replace commonly used incandescent lamps. A CCFL 1202b is enclosed within a container 1204b which is generally spherical in shape, as opposed to the elongated or cylindrical shape of container 1204a in Fig. 12.
As in Fig. 12, the two ends 1202b', 1202b" of the CCFL are inserted into matching holes in the base plate 1206b which, in turn, is glued to the inner wall of container 1204b in a manner as described above in reference to Fig. 12. Attached to container 1204b is a lamp holder 1208b designed to fit into a conventional electrical socket having a spiral-shaped connector. Lamp holder 1208b is shaped to also have a spiral-shaped outside electrically conductive surface to fit into the spiral-type conventional electrical sockets. Electrical connector 1210b is adapted to contact the matching or corresponding electrical connector in the bottom portion a conventional spiral-type electrical socket (not shown). Again the chamber in container 1204b may be evacuated by means of exhaust tube 1212, or an inert gas may be injected there through. Electrical connectors, such as wires 1214, connect the CCFL to the electrical connector 1210b and the other electrical connector on the spiral surface of holder 1208b. Thus, illumination device 1220 may again be used to replace incandescent lamps to fit into spiral-type conventional electrical sockets, without having to change the configuration of the socket.
Fig. 14 illustrates yet another configuration of an illumination device which may be used in place of incandescent lamps to fit into conventional spiral-type conventional sockets. Device 1240 differs from device 1220 in the shape of the container 1204c. Other than such difference, device 1240 is essentially the same as device 1220.
Fig. 15 is a schematic view of another illumination device 1260 to illustrate another embodiment of the invention. The same as devices 1220, 1240, device 1260 is adapted to replace incandescent lamps and would fit into conventional spiral-type sockets without having to change the socket configuration. Device 1260 differs from device 1220 in the following respects. The CCFL 1202d has a spiral shape rather than a "M" shape as in devices 1220, 1240 of Figs. 13, 14. Furthermore, device 1260 includes a driver 1262. CCFLs typically operate at a higher frequency than the 60 or 50 cycles per second AC that is normally provided by power companies. For this purpose, it is preferable to include a driver 1262 in the illumination device 1260 which can convert a 50 or 60 cycle frequency AC provided by the power company into the desired operating frequency preferably in a range of about 30 to 50 kHz for operating the CCFL. By providing a driver 1262 as an integral part of the illumination device 1260, the voltage supplied to connectors 1210b and the other electrical connector on the outside spiral surface of lamp holder 1208b need not be first converted to a high frequency signal, so that illumination device 1260 may be directly installed into a conventional electrical socket, without requiring any change in the 50 or 60 Hz AC power supplied by power companies. Electrical connectors such as wires 1264 connect driver 1262 to electrical connectors 1210b and that on the spiral surface of lamp holder 1208b. Electrical connectors such as wires 1214 connect the driver 1262 to the CCFL 1202d.
Fig. 16 illustrates another illumination device 1300 comprising three "U" shaped CCFLs 1202e, such as one CCFL for displaying red light, one for displaying green light and the remaining one for displaying blue light, so that device 1300 may be used for displaying images. The "U" shape of the CCFL is apparent for only one of the CCFLs, the other two CCFLs being viewed from the side so that their "U" shape is not apparent from Fig. 16. The three CCFLs 1202e are housed in a container 1204c which has a generally spherical top portion and a substantially conical bottom portion, as in the container of Fig. 6 described above. Similar also to the device in Fig. 6, the inner wall of the conical portion of the container 1204c is provided with a reflective film 1302 to reflect a ray 1304 of light from the CCFL towards a viewer (not shown). A pair of electrical connectors 1210c is provided for each of the three CCFLs, so that the three CCFLs may be individually controlled. In this manner, illumination device 1300 may be controlled to display red, green or blue light either by itself, or together in any combination.
Fig. 17 is a schematic view of illumination device 1320 to illustrate another embodiment of the invention. Device 1320 is similar to device 1200 of Fig. 12 in many respects and differs from device 1200 in that a substrate 1322, such as a printed circuit board, is placed in the container 1204a for supporting a driver 1262 which performs the same function as that described above for device 1260 of Fig. 15, whereby the driver converts the 50 or 60 Hz AC power from the power company to a high frequency AC signal suitable for operating CCFLs. Electrical wires 1214 connect driver 1262 to the CCFL 1202a and electrical wires 1264 connect the driver 1262 to electrical connectors 1210a. The printed circuit board and the driver preferably have light reflective surfaces to optimize light emitted by the devices 1320 and 1260.
Fig. 18 is a schematic view of yet another illumination device 1340 to illustrate another embodiment of the invention. Spiral shaped CCFL 1202f is housed in a container 1204f which is generally cylindrical in shape. Spring 1218 is connected to a portion of the CCFL intermediate between the two ends of the CCFL and inner walls of the container to stabilize the position of the CCFL in the container, so that vibrations of device 1340 will not cause the CCFL to be subject to inordinate strain or hit the container. The two ends of the CCFL are inserted into matching holes in the base plate 1206f and a driver 1262 is used for converting the 50 or 60 Hz AC from the power company to a higher frequency power for the CCFL. The electrical connections connecting the CCFL, driver, and electrical connectors in Fig. 18 are similar to those described above for Fig. 15.
Fig. 19 is a schematic view of another illumination device 1360 to illustrate yet another embodiment of the invention. Device 1360 includes two "U" shaped CCFLs, whose two ends are inserted into matching holes in base plate 1206g for holding the CCFLs to the container. The operation of the driver 1262 and the wire connections in device 1360 are similar to those described above for device 1340, except that the two CCFLs are connected by an additional wire 1362. Fig. 20(a) is a perspective view of a cold cathode gas discharge apparatus
1380 to illustrate an embodiment of the invention. A container 1204c is used for housing three CCFLs 1202h, where the container is substantially the same as that used in Fig. 6. Where discharge device 1380 is used with a narrow viewing angle from the top of the device, a light-reflective layer 1302 may be employed on the inner or outer surface of the container to refract light toward the viewing direction in the same manner as shown in Fig. 16. Where device 1380 is used for illumination, by emitting light in substantially all directions, such reflective layer may be omitted. Container 1204c is sealingly attached to and sitting on a base plate 1206h and each of the three CCFLs 1202h has two ends that are inserted through matching holes in the base plate, so that the electrodes 1382 located at the ends of the CCFLs are outside the sealed or enclosed chamber in container 1204c. The connectors 1382 are connected to a power supply (not shown) through wires 1384. The base plate 1206h may be connected to a lamp holder of the two-pronged type 1208a or the spiral-type 1208b shown in Figs. 12-19. Wires 1384 may be connected to electrical connectors of the two-prong or spiral-type connectors in the same manner as that shown in Figs. 12-19, where the lamp holder may or may not include driver 1262. Where a plurality of discharge devices 1380 are arranged in a two-dimensional array for displaying characters and graphic images, the base plate 1206h may be connected to a module holder housing shown in Fig. 25 described below. The CCFLs 1202h have a shape shown more clearly in Fig. 20(b). Since the amount of light generated by the CCFL is proportional to the length of the CCFL that can be held within a given volume, it is preferable to employ a CCFL comprising two parallel elongated tubes connected at the end to form a loop, and where the parallel tubes are bent back towards itself to increase the length of the CCFL within the container.
Fig. 20(c) is a perspective view of another CCFL 1202i having a shape that is essentially the same as 1242h but does not bend towards itself to the extent that is the case in 1202h. Obviously, other shapes of CCFLs obtained by bending two parallel tubes connected at the end into various shapes may be employed and are within the scope of the invention.
In the operation of the CCFL, a relatively high voltage is applied to the CCFL. For this reason, typically a significant voltage drop develops across the electrodes connected to the CCFL. Such heat generated is proportional to the voltage drops across the electrodes, large voltage drops may cause significant heat to be generated at the electrodes. As noted above, CCFLs have higher luminous efficiency and longer lifetimes if operated at an elevated temperature, such as a temperature in the range of about 30 -75 °C. For this reason, the CCFL is placed in an enclosed chamber to reduce heat loss and to maintain the elevated temperature of the CCFL, where the chamber is evacuated or filled with a gas such as nitrogen or an inert gas. Thus, if the electrode for applying a voltage to the CCFL is within the enclosed chamber, the heat generated by the electrode may cause the temperature of the CCFL to rise to above its optimal operating temperature range. For this reason, it may be desirable to place the electrode outside the enclosed chamber in the manner shown in Fig. 21.
In reference to Fig. 21, the CCFLs 1202j have ends 1202j' which extend through a support plate 1402, preferably made of glass, ceramic or plastic, so that these ends are outside the chamber enclosed by container 1204c. As shown in Fig. 21, each of the ends 1202J' of the CCFLs is provided with an electrode 1382 connected to a power supply (not shown) through a wire 1384. A glass frit or adhesive (e.g, silicone glue) 1404 is used to attach the CCFL 1202J to the surfaces of the matching holes in the bottom support plates 1402. Thus, the electrodes 1382 at the four ends 1202j' are all outside the chamber enclosed by container 1204c, so that the heat generated at such electrodes will dissipate in the environment without causing the temperature of the CCFLs in the enclosed chamber to rise above the desired operating temperature range. Of course, not all the ends of the CCFL's need to be outside the container; such and other variations are within the scope of the invention.
As described above in reference to Figs. 8(a), 8(b) through Fig. 11 (a), 11 (b), while a sustaining voltage may be applied to the CCFL for its operation in the generation of light after the CCFLs have been triggered into operation, a trigger voltage higher than the sustaining voltage should be applied to trigger the CCFL devices. If multiple CCFLs are employed in the same discharge device, where a pair of electrodes is provided for each CCFL, the number of electrodes and the wires connected thereto may cause the device to be cumbersome to make and handle. For this reason, it may be desirable to employ a common electrode for two or more CCFLs, to reduce the number of electrodes and the corresponding number of connecting wires to the electrodes, thereby simplifying the construction of the discharge device. In Fig. 22, each of the two CCFLs 1202k has two ends, with end 1202k' extending through the bottom support plate 1402 to a position outside the enclosed chamber in container 1244c, and another end 1202k" which remains inside the chamber. While a separate electrode 1382 is employed at the end 1202k' of each of the two CCFLs, a common electrode 1422 situated on top of the bottom support plate 1402 is used for applying voltages to the two ends 1202k" of the two CCFLs. The common electrode 1422 is connected to a power supply (not shown) for supplying power to the device 1420 by means of wire 1424. While it may be advantageous for the electrode 1422 to be in contact with ends 1202k" of the two CCFLs, it may also be spaced from the two ends by a small gap 1426 without significantly affecting the operation of the discharge device. By permitting such a small gap, the construction of device 1420 is much simplified since electrode 1422 and ends 1202k" do not need to be very accurately positioned relative to one another. As in the embodiment of Fig. 21, at least some of the electrodes 1382 of device 1420 are outside the sealed or enclosed chamber in container 1204c so that heat generated by these electrodes readily dissipate in the environment.
As described above, while CCFL's may be operated at a sustaining voltage, a voltage higher than the sustaining voltage known as the starting voltage, needs to be applied to the CCFL in order to initiate gas discharge for generating light, after which the gas discharged may be maintained by a lower sustaining voltage. In the electrical configurations of Figs. 21 and 22, both the higher start voltage and the lower sustaining voltage would need to be applied across the same pair of electrodes. Thus in Fig. 21, the voltages need to be applied across electrodes 1384 at the two ends of each CCFL 1202j. In Fig. 22, the voltages need to be applied across the common electrode 1422 and the other two electrodes 1382 at the ends 1202k' of the two CCFL's. To facilitate the application of start and sustaining voltages to the CCFL's, one or more trigger electrodes may be added as shown in Fig. 23. Thus, the discharge device 1440 is substantially the same as device 1420 of Fig. 22, except that two trigger elecfrodes 1442 have been added at the ends 1202k" of the two CCFL's 1202k.
When the discharge device 1440 is in the off state without generating any light, to initiate gas discharge, a start voltage is applied across trigger electrodes 1442 and 1382 at the two CCFL's, to initiate gas discharge. After gas discharge has been initiated, a sustaining voltage is then applied across the common electrode 1422 and electrodes 1382 of the two CCFL's to sustain the gas discharge and to generate light emission. After the gas discharge has been initiated and maintained by the sustaining voltage, the start voltage across elecfrodes 1442 and 1382 may be turned off. Electrodes 1442 are connected to a power supply (not shown) for supplying the start voltage by means of wires 1444. Fig. 24 illustrates a discharge device 1460 that is substantially similar to device 1440 of Fig. 23, except that the two electrodes 1442 at the ends 1202k" of the two CCFL's are connected to a power supply (not shown) by a common wire 1466. Instead of using a single common electrode 1422, two separate electrodes 1462 are used, one for each of the two CCFL's, for applying a sustaining voltage across the CCFL between the electrodes 1442 and 1382. Each of the two electrodes 1462 is connected to a power supply (not shown) by means of wire 1464.
A number of the CCFL's of the type described above may be arranged in an array to form a display device for displaying still or moving characters and images, such as for television, motion picture or computer displays. Fig. 25 is a cross- section view of a portion of a display device 1500 showing only three discharge devices 1300' using CCFL's. The three discharge devices 1300' resemble discharge device 1300 of Fig. 16, except that, devices 1300' are not stand-alone devices and have no lamp holders as does device 1300. The bottom portions of the containers 1204c of the three devices 1300' are attached to a module housing 1502 for holding the plurality of discharge devices 1300', so that the devices form a two dimensional array as shown in Fig. 26, suitable for displaying still or moving images and characters, such as in television, motion picture or in computer applications. Glass frit or another suitable adhesive may be used for attaching the containers 1204c to housing 1502.
Module housing 1502 may comprise a top plate 1504 having matching holes therein for the bottom portions of containers 1204c of devices 1300'. After the devices have been inserted and attached to the plate 1504, the electrodes at the ends of the CCFL's of the devices 1300' are then connected to drivers 1262 by means of wires 1214 for individually controlling and powering each of the three CCFL's within each of the devices 1300'. Preferably, the three CCFL's in each of the devices 1300' are such that one would display red light, another one blue light and the remaining one green light. After the devices 1300' have been connected to the drivers 1262, the top plate 1504 is attached to a shallow receptacle 1506 to form the module housing 1502. Preferably, a separation wall or shade 1508 is employed between each pair of adjacent discharge devices 1300' to enhance contrast. Fig. 26 is a top view of device 1500 of Fig. 25, but where the separation walls 1508 have been omitted to simplify the figure. As shown in Fig. 26, display 1500 includes a N by M array of discharge devices 1300', where M and N are positive integers. As noted above, each discharge device 1300' includes three CCFL's for emitting red, green and blue light. The three CCFL's may be controlled by means of driver 1262 to emit only single color light, or to emit two or three different color light sequentially, or simultaneously in any combination. The addressing and control of the N by M array may be performed by using any one of the schemes in Figs. 8(a), 8(b), ..., Fig. 11(a), 11(b).
As shown in Figs. 25 and 26, each discharge device 1300' includes its own container 1204c for maintaining the temperatures of the three CCFL's to be within the desired operating temperature range of 30 -75 °C. Instead of employing individual containers for each discharge device, it may be possible to remove the containers 1204c for the individual discharge devices and attach directly the base plates 1206e to the top plate 1504. All of the CCFL's in the N by M array are then enclosed within a top receptacle 1522 that matches the bottom receptacle 1506 to enclose all of the CCFL's in the device and to prevent heat loss from and effect of ambient temperature on the CCFL's, so that the temperatures of the CCFL's are maintained within the desirable operating range of 30 -75 °C. Such modified display 1520 is shown in Fig. 27. As before, the chamber enclosed by top receptacle 1522 may be evacuated or filled with nitrogen or an inert gas. Thus, each group of three CCFL's in displays 1540, emitting red, green and blue light form a pixel, so that the display device 1520 each would include N by M pixels.
The CCFL discharge device of this invention may also be used for displaying traffic information, such as in traffic lights that are installed at street intersections, tunnels, freeways, railroad crossings or wherever the display of traffic information is desirable. This is illustrated in Figs. 28-40.
As shown in Fig. 28, a traffic information display device 1600 includes a CCFL 1602 within the chamber 1604 partially enclosed by receptacle 1606, where the inner surface of the receptacle is light reflective. Receptacle 1606 is attached to a substrate 1608 suitable for attachment to a support structure, such as a pole at a street intersection.
The traffic information display device 1620 of Fig. 29 is similar to device 1600 of Fig. 28, except that receptacle 1606' is larger and enclose two CCFL's 1602 rather than one within a larger chamber 1604'.
For displaying traffic information in many situations, such as at street intersections, the information would need to be displayed only to within a certain large viewing angle from a viewing direction. For this reason, it is preferable to reflect the light emitted by a CCFL towards directions other than those within the viewing angle so that such light would be directed towards the direction for viewing. For this purpose, the reflective chambers may each be constructed with an output window towards the viewing direction as shown in Fig. 30. Thus, the receptacle 1642 has a light reflective surface on its inner wall and an output window 1644 facing a viewing direction 1646. In order to further direct hght emitted by the CCFL 1602 towards the viewing direction, reflective surface(s) 1648 may be connected to receptacle 1642 at the window, where the surface(s) has a light reflective inner surface 1648a.
The traffic information display device 1660 of Fig. 31, is substantially the same as device 1640 of Fig. 30, except that in addition, a lens 1662 is employed to further collect and focus the light emitted by the CCFL and reflected by surface(s) 1648 towards the viewing direction 1646. Thus, the lens 1662 and the surface(s) 1648 together focus light emitted through the window 1644 towards the viewing direction or within a certain viewing angle from the viewing direction. The lens and the surface(s) thus form a condensing apparatus.
The traffic information display device 1680 of Fig. 32 is substantially the same as device 1660 of Fig. 31, except that device 1680 includes two CCFL's instead of one. Fig. 33 is a schematic view of a traffic information display device 1700 substantially the same as device 1660 of Fig. 31, except that device 1700 further includes a layer of phosphor 1702 within the cylindrical CCFL 1602 for generating light when ultraviolet light from the CCFL impinges upon the phosphor layer. In addition, device 1700 also includes another light reflective layer 1704 that is between the phosphor layer and the CCFL for reflecting light through another window 1706 towards the viewing direction 1646. Reflective layer 1704 does not form a complete cylinder, but has a window 1706 therein that is aligned with window 1644 of receptacle 1642 and faces the viewing direction 1646.
Device 1720 of Fig. 34 is substantially the same as device 1660 of Fig. 31, except that device 1720 includes an additional phosphor layer 1722 that is on the inside surface of the substantially cylindrical CCFL 1602, a light reflective layer 1724 on the outside surface of the CCFL, where the reflective layer does not completely surround the CCFL, but leaves a window 1726 that is aligned with window 1644 of receptacle 1642 and faces the viewing direction 1646. Thus, ultraviolet light emitted by the CCFL causes the phosphor layer 1722 to generate light and light emitted by the phosphor layer and the CCFL are reflected by the inner surface of light reflective layer 1724 through windows 1726 and 1644 towards the viewing direction 1646.
Traffic information display device 1740 of Fig. 35 is substantially the same as device 1660 of Fig. 31, except that device 1740 includes an additional outer shell 1742 in between the CCFL 1602 and the receptacle 1642. Shell 1742 encloses therein a chamber 1744. In reference to Fig. 35, the outer shell 1742 defines therein chamber 1744 which may be evacuated or filled with nitrogen or inert gas or other types of suitable gases to reduce heat loss; this increases the luminous efficiency and facilitates easy starting of the CCFL. Fig. 36 is a perspective view of an embodiment 1660' of device 1660 of Fig.
31, where lens 1662' is cylindrical, and the reflective surface(s) comprises two flat surfaces 1648'. The traffic information display device 1760 of Fig. 37 is another embodiment of device 1660 of Fig. 31 and is similar to device 1660', except that three spherical, paraboloidal or ellipsoidal lenses 1662" are employed, rather than a cylindrical lens 1662'. The reflective surfaces 1648" adjacent to lenses 1662" are conical in shape, rather than being flat surfaces 1648' in Fig. 36. The windows 1644" are circular in shape to match the conical reflective surfaces 1648", rather than in the shape of an elongated slit 1644' of Fig. 36. Where it is desirable to display different color light through the three lenses 1762, three different CCFL's for emitting red, green and yellow light may be employed instead of a single CCFL 1602.
The traffic information display device 1780 of Fig. 38 is substantially the same as device 1760 of Fig. 37, except that the lenses 1662'" are square or rectangular in shape rather than being round, and that the surfaces 1648'" form pyramids and have square or rectangular cross sections rather than circular or elliptical cross sections as in device 1760 and windows 1644'" are square or rectangular in shape rather than elliptical or circular in shape.
Figs. 39(a), 39(b), 39(c) and 39(d) illustrate four different shapes of displays, each display employing two or more CCFL's to illustrate another embodiment of the invention. Thus, the display device 1800 includes two CCFL's 1802 for displaying an arrow shaped traffic signal. The display device 1820 of Fig. 39(b) is another embodiment for displaying an arrow shaped traffic signal. Device 1840 of Fig. 39(c) is used for displaying a circular shaped traffic signal and the device 1860 including three CCFL's is for displaying two arrow shaped signals pointing in different directions; the two signals would be displayed at different times to indicate the proper direction for traffic at such times. Fig. 40 is a schematic view of a traffic information display device including two devices 1660 as shown in Figs. 31; although other devices described above, such as devices in Figs. 32-38 may also be used instead. The two devices 1660 are supported on a substrate 1902 on which is also mounted a driver 1904 for supplying power to the two devices 1660. The substrate 1902 is mounted in a container 1906 that has a top extended wall 1906(a) that serves as a shade for shielding the devices
1660 from direct sunlight or other ambient light. A filter 1908 may be installed for improving the color purity and contrast of the light emitted by the devices 1660.
Aside from the shapes of combination of CCFL's for displaying traffic signals in Figs. 39(a)-39(d), the combination of CCFL's can be arranged to form other shapes as well, such as straight line, square, (+), (X), (T), or a shape that is a combination of the above. The reflective layer for reflecting light referred to above that is present on receptacles 1606, 1606', the inner wall of receptacle 1642, surface 1648a, layers 1704, 1724, as well as other reflective layers or surfaces described in reference to other figures of this application, the reflective layer may comprise high reflection coefficient powder that includes T^ ^, MgO, AI2O3, Ag or an alloy, or a thin film that includes Ag, Al or an alloy. Where the CCFL includes a glass tube, the high reflective layer may be deposited on an inside or outside surface of the glass tube to form a part of the lens to further increase light utilization factor of light generated by the lamp. For certain applications, a CCFL may include a colored glass tube, to improve the color characteristics of light emitted from the lamp and to absorb the incident ambient light, thereby increasing the contrast of the display.
Advantageously, a thermal insulation layer similar to heat preservation layer 113 of Fig. 1(a) may be employed on the outside surface of the receptacle 1606, 1606', 1642, 1766 and 1786. This may render it easier for the CCFL to start gas discharge at a low temperature environment. Wile receptacles 1606, 1606', 1642 are shown as cylindrical in shape, these receptacles having reflective inner surfaces may also be spherical, ellipsoidal, cubical or paraboloidal in shape. The substrates 1608 of Figs. 28, 29 and substrate 1902 of Fig. 40 are preferably substrates having high absorption coefficient surfaces to absorb incident ambient light. These substrates may comprise a rough surface black plate or a multi-holed black plate. The light reflective surface(s) 1648a may comprise a mirrored surface or a diffusive reflective surface. The cones 1648" of Fig. 37 may have a circular or elliptical shape and lenses 1662" may have a spherical, ellipsoidal or flat shape. The surfaces or cones 1648', 1648", 1648'" and lenses 1662', 1662", 1662'" may comprise glass, plastic or air.
In employing a light reflective surface in the description above, a mirrored surface, or a diffusive reflective surface may be used, where the diffusive reflective surface is made from a high reflection coefficient powder. Alternatively, the reflection of light from the CCFL towards the output window may be accomplished by means of total internal reflection. For such purpose, instead of using a mirrored or diffusive reflective surface, one would employ an interface between two optical media having different indices of refraction so that light from the CCFL will experience total internal reflections at the interface until such light is directed towards the output window.
To form the traffic signals shown in Figs. 39(a)-39(d), a combination of CCFLs are used. These CCFLs may emit monochromatic, multi-colored or red, green and yellow light. The reflective chamber 1642 is a sealed or almost sealed chamber in which there is substantially no convection flow from outside the chamber. The receptacle 1642 of the various figures described above is preferably sealed so that the discharge device for displaying traffic information is waterproof and will not be affected by moisture or rain.
One of the problems encountered in the CCFL design is that luminous efficiency of the CCFL is the highest when its diameter is of the order of 2 millimeters. However, a CCFL having a uniform tube with such diameter could employ only very small electrodes. Small electrodes have small surface areas. The brightness of the CCFL depends on the quantity of electrons that are generated by the elecfrodes. The amount of electrons generated in the tube depends on the surface area of the electrode, so that the larger the surface area the larger is the quantity of electrons generated. If the electrodes have small surface areas, only a small quantity of electrons may be generated for causing light emission. Therefore, small electrodes limit the intensity of light that can be generated.
Furthermore, the boundary between the electrode and the gas medium inside the CCFL tube has an electrical resistance. The electrical resistance across such interface would be larger for small electrodes compared to large electrodes. Given a set value of the current through the CCFL, the amount of power that is transformed into heat by the CCFL is proportional to the electrical resistance at the interface, so that smaller electrodes would cause higher power dissipation and raise the temperature of the CCFL. At high temperature, the glass material of the CCFL tube may outgas and/or decompose, thereby causing the CCFL to be less durable and to have a shorter lifetime. Moreover, with small tube CCFL's, the spacings between the electrodes and the tube material are also small, which enhances heat transfer from the electrodes to the tube material, thereby aggravating the outgassing and decomposition problem.
Fig. 41(a) is a cross-sectional view of a CCFL to illustrate another embodiment of the invention. Figs. 41(b), 41(c) are respectively cross-sectional views along the line 41(b), 41(c)-41(b), 41(c) in Fig. 41(a), illustrating two different implementations of the embodiment of Fig. 41(a).
To overcome the above-described shortcomings, applicants propose a CCFL design shown in Fig. 41(a). As shown in Fig. 41(a), CCFL 2000 includes a tube 2002 comprising an elongated portion 2002a and preferably two enlarged portions 2002b. The cross-sectional dimensions (e.g. diameter) of the elongated portion 2002a is preferably of a value to enhance the efficiency of the CCFL 2000. For example, the cross-sectional dimensions of the elongated portion 2002a may be in the range of 1-8 millimeters and preferably in the range of 2-4 millimeters. The enlarged portions 2002b would accommodate larger size electrodes 2004 that would not fit within the elongated portion 2002(a). Thus, the cross-sectional dimensions of the enlarged portions 2002b are larger than those of the elongated portion 2002a. In the preferred embodiment, the cross-sectional dimensions of the enlarged portions 2002b is up to ten times those of the elongated portion 2002a. With the above-described design shown in Fig. 41(a), elecfrodes 2004 may be enlarged to provide more surface area for the emission of electrons and to reduce the resistance across the boundaries between the electrode and the medium in the tube 2002. This increases the amount of electrons generated by the electrodes and therefore the overall brightness ofthe CCFL 2000. The lower resistance across the electrodes/medium boundary also reduces the amount of heat generated and therefore the overall temperature ofthe CCFL 2000. The electrodes may also be spaced further apart from the enlarged tube portions 2002b to reduce the amount of heat transferred to the tube. The resulting lower temperature ofthe tube material (e.g. glass) of CCFL 2000 during operation reduces the out gassing by and decomposition ofthe glass material ofthe tube 2002, thereby increasing the lifetime ofthe CCFL 2000.
The inside surface of the tube 2002 is coated with a layer of luminescent material 2006 such as phosphor. When electrons generated by the electrodes 2004 collide with mercury atoms in tube 2002, the mercury atoms may be caused to be in an excited state. When mercury atoms in the excited state fall back to a lower energy state, they emit ultraviolet light. When such ultraviolet light impinges on the layer of luminescent material 2006, such material emits visible light for illumination and display purposes. Electrical wires 2010 supply power and electrical current to the electrodes 2004 to cause the elecfrodes to emit electrons.
Tube 2002 defines therein a chamber 2008 housing an inert gas such as argon or xenon and mercury. The enlarged portion of tube 2002 may have an annular cross-section 2002b' and elecfrodes 2004 may have annular or circular cross-sections 2004', where the annular shape of the enlarged portion 2002 b' of tube 2002 and circular cross-section shape 2004' of electrodes 2004 are as shown in Fig. 41(b). Alternatively, in order to reduce the thickness of the CCFL for applications such as flat panel displays, it may be desirable to employ a tube 2002" that has an elliptical cross-section and elecfrodes 2004" that have flat cross- sections, all as shown in Fig. 41(c). In Fig. 41(c), electrodes 2004" have flat plate- shaped cross-sections. Tube 2002" may also have "flat shapes" other than elliptical in order to reduce the thickness of the CCFL; thus, in such "flat shapes" the dimension ofthe tube 2002" along the Y axis is smaller than its dimension along the X axis in reference to Fig. 41(c). While in the preferred embodiment illustrated in Fig. 41(a), tube 2002 has two enlarged portions for housing two elecfrodes, it may be possible to employ a tube with only one enlarged portion for housing two enlarged electrodes, such as a circular tube with an enlarged portion for housing two elecfrodes, where the two electrodes are separated by an insulating plate or layer within the enlarged portion, so that current will flow between the two electrodes through the circular tube. Such and other variations are within the scope ofthe invention.
The amount of light emitted by an elongated cold cathode fluorescent lamp is proportional to its length. Therefore, to maximize the amount of light emitted by a cold cathode fluorescent lamp of a given volume or size that is convenient for the user, it will be desirable to maximize the length ofthe lamp that can fit within such a given volume. One particularly advantageous shape of an elongated cold cathode fluorescent lamp that can be used for this purpose is one that has a spiral- or helical- shape, as shown in Figs. 15 and 18. For some applications, even lamps ofthe shape shown in Figs. 15 and 18 are still inadequate for a given size ofthe lamps. For such purpose, it may be desirable to employ more than one spiral- or helical-shaped cold cathode fluorescent lamps as shown in Fig. 42(a). As shown in Fig. 42(a), the cold cathode gas discharge device 2100 includes two helical- or spiral-shaped cold cathode fluorescent lamps 2101a and 2101b, both of which are enclosed within container 2102. Obviously more than two such lamps may be used. The two (or more) lamps 2101a, 2101b together form a light emitting structure having multiple spirals or helices. Alternatively, a single lamp may be used having a similar structure, that is, the shape of multiple spirals or helices. Such and other variations are within the scope ofthe invention. Container 2102 has a front face 2102a which may be a transparent or a diffusing spherical surface, and a backside 2102b having a reflective layer 2103 on the inside surface ofthe backside. Preferably, both the backside 2102b and the reflective layer 2103 has a substantially paraboloidal shape so as to focus or collimate light emitted by the lamps 2101a, 2101b through the front face 2102a. Alternatively, the backside 2102b and the reflective layer 2103 may have a substantially spherical or ellipsoidal shape. The two lamps 2101a, 2101b are held in place by means of a base plate 2104 which has matching holes therein for holding the lamps as shown in the figure. The base plate 2104 are integral with tubular extensions 2107 for more securely holding the lamps and to hide any blackened portions of the lamps from the viewer. By placing the two lamps at the appropriate location relative to the reflective layer 2103, such as the focal point, light from the two lamps may be collimated or focused appropriately for illumination or display purposes.
When a CCFL is operated at high power, the heat generated can be such that the temperature ofthe CCFL is maintained within the normal operating range of 50 to 60 degrees Centigrade without the use of a container containing the CCFL to reduce heat dissipation. For such applications, the container 2102 may be omitted. Since the operating temperature of CCFL is much lower than that of the incandescent lamp, omitting the container does not pose a hazard to users and consumers.
As noted above, when the temperatures ofthe two lamps are lower than the normal operating temperatures of about 50 to 60°C, it will be desirable to reduce heat dissipation by the lamps by containing the lamps within a container 2102. Container 2102 may define a vacuum chamber or a chamber holding air or another gas therein. However, when the lamps are operating at high power, a significant amount of heat may be generated by the lamps, thereby causing the pressure ofthe mercury (or other material such as an inert gas) within the lamps to be too high for efficient operation. For this reason, a section 2106 of the lamp 2101a extending through a hole in base plate 2104 to outside of the container 2102, so that heat generated by the lamp 2101a can be dissipated to the environment more effectively. Since heat is generated by gas discharge between electrodes, for best results, it would be desirable to avoid locating the electrode 2178 (shown in Fig. 43) in this section 2106; otherwise, its function of heat dissipation will be much diminished. Preferably, section 2106 that is outside the container has a length not less than 1 mm, and preferably longer than 1 mm. The electrodes(not shown) in the two lamps are connected by connectors 2112 to a driver 2109 which is connected by electrical connectors 2111 to the spiral-shaped outside electrically conductive surface 2108 and electrical connector 2120 for connection to a conventional spiral-type electrical socket (not shown).
Fig 42(b) is a partially schematic and partially cross-section view of a cold cathode gas discharge device 2100' to illustrate an alternative embodiment to that in Fig. 42(a). Device 2100' of Fig. 42(b) differs from device 2100 of Fig. 42(a) in that the shape ofthe container 2102' is substantially spherical in shape.
Fig. 43 is a partially cross-sectional and partially schematic view of a CCFL 2200 which is a modified version of device 2100 of Fig. 42(a) and of a traffic light holder and reflector to illustrate another embodiment of the invention. The cold cathode gas discharge device 2200 of Fig. 43 differs from device 2100 of Fig. 42(a) in that the reflective layer of device 2200 has a depth A, and covers only the upper portion 2202b of the backside of the container 2202, leaving the bottom portion 2202c transparent, so that light emitted by lamp 2101a may pass through such portion and is reflected by the traffic light holder and reflector 2213 as ray 2217. Light reflected by the reflective layer will appear as ray 2216, for example, and array 2215 emitted directly by the lamp may pass through the front surface 2202a as ray 2215. A filter 2214 (such as colored glass or plastic) may be employed to improve the purity of the color of light emitted and to filter out light from the environment to improve contrast. Device 2200 also differs from 2100 in that a section 2219 of lamp 2201b' also extends outside the container to improve heat dissipation.
Fig. 44 is a schematic view of a device essentially similar to that of Fig. 43, except that the reflective layer on the backside ofthe lamp comprise two annular bands or rings having respective depths B, C, covering portions 2302b and 2302d ofthe backside, while leaving portion 2302c transparent. Therefore, portion 2302c ofthe backside 2302 transmits light that is then reflected by the fraffic light holder and reflector 2213 as ray 2317. Aside from such difference, the device of Fig. 44 is substantially the same as that in Fig. 43.
Fig. 45 is a partially schematic and partially cross-sectional view of a cold cathode gas discharge device held in a traffic light holder and reflector to illustrate yet another embodiment ofthe invention. The device of Fig. 45 differs from those of Figs. 43 and 44 only in that the gas discharge device of Fig. 42(b) is employed instead of one ofthe type in Fig. 42(a).
Fig. 46(a) is a schematic view of a cold cathode fluorescent lamp and a power supply circuit to illusfrate yet another embodiment ofthe invention. When the cold cathode fluorescent lamp is being operated at a temperature below its normal range of operating temperatures, it will be desirable to deliver more power to the lamp to cause the temperature of the lamp to rise to within its normal operating temperature range. For this purpose, a circuit having a variable impedance may be used in a connection between a power supply 2480 and electrodes 2412 of a cold cathode fluorescent lamp 2401. As shown in Fig. 46(a), secondary coil 2481 of the power convertor 2480 supplies the appropriate AC power to the electrodes 2412 through a variable impedance circuit 2490 whose impedance varies directly with temperature. In other words, the impedance of circuit 2490 is low when the temperature is low and such impedance is high when the temperature is high. While in some cases, impedance of circuit 2490 may be proportional to temperature, such impedance may also be proportional to the temperature squared or temperature cubed or temperature raised to other integral or fractional powers or sums or differences of such quantities; all such relationships are within the scope of the invention and are referred to herein simply as the relationship where the impedance of circuit 2490 varies directly with temperature. In one embodiment as shown in Fig. 46(a), circuit 2490 comprises two capacitors 2482 and 2483 placed in parallel. Capacitor 2482 has a fixed capacitance while capacitor 2483 has a capacitance that varies inversely with temperature; in other words, the capacitance of capacitor 2483 is large at low temperatures and small at high temperatures. In other words, at low temperatures, capacitor 2483 has a large capacitance that dominates capacitor 2482 so that the impedance of circuit 2490 is low. At high temperatures, capacitor 2483 has a capacitance that is negligible compared to that of capacitor 2482, so that the impedance is determined by capacitor 2482.
Figs.46(b), 46(c) are schematic views of cold cathode fluorescent lamps and their power supply circuits to illustrate two different embodiments ofthe impedance circuit. In Fig. 46(b), the impedance circuit comprises capacitor 2482 of fixed capacitance and a capacitor 2484 of variable capacitance. Capacitor 2484 has a capacitance that varies inversely with temperature so that at high temperatures, it has a small capacitance, thereby increasing the impedance ofthe impedance circuit. At low temperatures, however, capacitor 2484 has a large capacitance, so that the impedance of the impedance circuit is determined by the capacitance of capacitor 2482.
In the case of Fig. 46(c), the impedance circuit comprises again the fixed capacitor 2482 and placed in parallel thereto another fixed capacitor 2486 and a variable resistor 2485 whose resistance varies directly with temperature in the same sense as that described above for capacitor 2483. Thus, at low temperatures, resistor 2485 has a low resistance. If the capacitor 2486 has a much larger capacitance compared to capacitor 2482, at low temperatures, the effect of capacitor 2486 dominates so that the impedance of the circuit 2490" is low. At high temperatures, resistor 2485 has a high resistance, so that the capacitor 2482 predominates, thereby increasing the impedance of circuit 2490" .
Fig. 47(a) is a schematic view of a pixel of a cold cathode fluorescent display device to illusfrate another embodiment of the invention. Fig. 47(b) is a side view ofthe pixel of Fig. 47(a). In order to display full color, each pixel of a display must be able to emit red, green and blue light. For this purpose, each pixel includes three cold cathode fluorescent lamps, for emitting respectively, red, green and blue light. Thus, the lamp 3301 emits blue light, lamp 3301' emits green light and lamp 3301" emits red light. The three lamps may be operated to display light simultaneously or sequentially. Each of the lamps has two electrodes 3312 and connectors 3313 connecting the electrodes to a power supply (not shown) to cause the lamp to emit light.
While many CCFLs comprise tubes with a layer of luminescent material such as phosphor on the inside surface ofthe tube and mercury in the tube for light generation as described above, these two elements are not required, especially for CCFLs generating light of certain colors such as red. To generate light, a CCFL may comprise simply a tube containing electrodes and a suitable gas such as neon or xenon without phosphor or mercury in the tube. An electrical discharge in the tube between the elecfrodes would cause some ofthe gas molecules to be excited; when the excited molecules return to lower energy state(s), light is generated.
While the invention has been described above by reference to various embodiments, it will be understood that different changes and modifications may be made without departing from the scope ofthe invention which is to be defined only by the appended claims and their equivalents.

Claims

WHAT TS CLAIMED TS:
1. A cold cathode gas discharge illumination apparatus, comprising: at least one cold cathode fluorescent lamp; a light transmitting container housing said at least one lamp; and a gas medium in the container so as to increase the luminous efficiency, and to reduce heat loss from and the effect ofthe ambient temperature on the at least one fluorescent lamp.
2. The apparatus of claim 1, said container substantially surrounding the at least one lamp to transmit light emitted by the at least one lamp.
3. The apparatus of claim 2, said container including an outer shell of plastic material.
4. The apparatus of claim 2, said container being a glass tube.
5. The apparatus of claim 1, further comprising means for controlling temperature ofthe lamp.
6. The apparatus of claim 5, said temperature controlling means controlling the temperature of the lamp to within a range of 30 to 75 degrees Celsius.
7. The apparatus of claim 5, said temperature controlling means comprising a heating element, a temperature sensor, an automatic control circuit and a heat conductive plate.
8. The apparatus of claim 7, said apparatus comprising a plurality of cold cathode fluorescent lamps adjacent to said plate, said heating element comprising an electrical heating wire or film, said heat conductive plate including aluminum or an alloy, wherein the heating element is seated on the heat conductive plate to keep the lamps at the same temperature.
9. The apparatus of claim 1 , further comprising a base plate supporting said at least one lamp, said plate sealingly attached to an inner wall ofthe container to enclose the at least one lamp in a sealed chamber.
10. The apparatus of claim 9, said base plate or said container defining a passage therein to reduce a pressure differential between the gas medium in the container and an environment outside the container.
11. The apparatus of claim 1, said at least one lamp having at least one electrode, said apparatus further comprising an electrical connector configuration connected to said at least one electrode and adapted to be electrically and mechanically connected to one of a plurality of conventional electrical sockets.
12. The apparatus of claim 1, said container defining therein a sealed chamber for housing said at least one lamp.
13. A cold cathode gas discharge apparatus, comprising: at least one cold cathode fluorescent lamp having at least one electrode; a light transmitting container housing said at least one lamp so as to increase the luminous efficiency of, and to reduce heat loss from and the effect of the ambient temperature on the at least one fluorescent lamp; and an electrical connector configuration connected to said at least one electrode and adapted to be electrically and mechanically connected to one of a plurality of conventional electrical sockets.
14. The apparatus of claim 13, said electrical connector configuration includes a spiral configuration or a two prong configuration.
15. The apparatus of claim 13, further comprising a base plate supporting said at least one lamp, said base plate or said container defining a passage therein to reduce a pressure differential between a medium in the container and an environment outside the container.
16. The apparatus of claim 13, said apparatus comprising a plurality of monochromatic or multi-color lamps in the container.
17. The apparatus of claim 13, said apparatus comprising one or more sets of red, green and blue lamps in the container.
18. The apparatus of claim 13 , said container substantially surrounding the at least one lamp to transmit light emitted by the at least one lamp.
19. The apparatus of claim 18, further comprising a base plate supporting said at least one lamp, wherein a portion of said container and said base plate form a chamber housing said lamp, said portion of the container being substantially transparent.
20. The apparatus of claim 13, wherein the lamp has an elongated portion in the shape of a straight line, a "U", a "W", a spiral or double "U" shape.
21. The apparatus of claim 13 , wherein the container has the shape of a sphere, cylinder, ellipsoid or cone.
22. The apparatus of claim 12, further comprising air, nitrogen or an inert gas in the container.
23. A cold cathode gas discharge apparatus, comprising: at least one cold cathode fluorescent lamp having at least one electrode; a light transmitting container housing said at least one lamp so as to increase the luminous efficiency of, and to reduce heat loss from and the effect of the ambient temperature on the at least one fluorescent lamp; and a driver circuit in the container connected to the at least one elecfrode, said circuit supplying power to the lamp.
24. The apparatus of claim 23, further comprising a substrate in the housing supporting said circuit.
25. The apparatus of claim 23, said substrate including a printed circuit board.
26. The apparatus of claim 23, said circuit having a light reflective surface.
27. The apparatus of claim 23, further comprising an electrical connector configuration adapted to be electrically and mechanically connected to one of a plurality of conventional electrical sockets.
28. The apparatus of claim 23, said container substantially surrounding the at least one lamp to transmit light emitted by the at least one lamp.
29. A cold cathode gas discharge apparatus, comprising: at least one elongated cold cathode fluorescent lamp having two ends; a light transmitting container housing said at least one lamp so as to increase the luminous efficiency of, and to reduce heat loss from and the effect of the ambient temperature on the at least one fluorescent lamp; a base plate supporting said at least one lamp at or near the two ends, said plate attached to the container; and support means connecting a portion ofthe lamp at a location between the two ends to the container to secure the lamp to the container.
30. The apparatus of claim 29, further comprising an electrical connector configuration adapted to be electrically and mechanically connected to one of a plurality of conventional electrical sockets.
31. The apparatus of claim 29, said support means including a spring.
32. The apparatus of claim 29, said container substantially surrounding the at least one lamp to transmit light emitted by the at least one lamp.
33. A cold cathode gas discharge apparatus, comprising: at least one cold cathode fluorescent lamp; and a container housing said at least one lamp so as to increase luminous efficiency of, and to reduce heat loss from and the effect ofthe ambient temperature on the at least one fluorescent lamp; wherein said at least one lamp has at least one electrode outside said container.
34. The apparatus of claim 33, wherein said at least one lamp has at least one electrode inside said container.
35. The apparatus of claim 33 , wherein said at least one lamp has at least two electrode outside said container.
36. The apparatus of claim 33, said apparatus comprising two or more elongated cold cathode lamps each having at least a first end and a first electrode at its first end, said apparatus further comprising a base plate connected to an inner wall ofthe container to define a closed chamber with the container and supporting the two or more lamps.
37. The apparatus of claim 36, the first ends of the two or more lamps extending through the base plate to outside the closed chamber, so that said first electrodes are located outside the container.
38. The apparatus of claim 37, said apparatus further comprising a gas medium in the two or more lamps and a gas medium in the closed chamber.
39. The apparatus of claim 33, said container being light transmitting.
40. A cold cathode gas discharge apparatus, comprising: two or more elongated cold cathode lamps each having at least a first and a second end, the first ends ofthe two or more lamps adjacent to one another; a container housing said two or more lamps so as to increase luminous efficiency of, and to reduce heat loss from and the effect ofthe ambient temperature on the two or more fluorescent lamps; wherein each of said lamps has at least one first electrode outside said container.
41. The apparatus of claim 40, wherein the one first elecfrode of each lamp is connected to the first end of such lamp, said apparatus further comprising a common second elecfrode at or in the vicinity of the second ends of the two or more lamps.
42. The apparatus of claim 41, further comprising a trigger third electrode at or near the second ends of the two or more lamps.
43. The apparatus of claim 42, further comprising means for applying a sustaining electrical potential across the common second electrode and the pair of first elecfrodes and a start electrical potential across the trigger third electrode and the first electrodes, said start electrical potential being such that the combined effects ofthe sustaining electrical potential and ofthe start electrical potential cause the lamps to start.
44. The apparatus of claim 42, said apparatus further comprising a base plate connected to an inner wall ofthe container and supporting the two or more lamps, wherein the common second elecfrode or the trigger third electrode is connected to the base plate.
45. A cold cathode discharge display module comprising: a plurality of cold cathode discharge devices, each device including at least one cold cathode fluorescent lamp; a container housing said plurality of lamps so as to increase luminous efficiency of, and to reduce heat loss from and the effect ofthe ambient temperature on the fluorescent lamps in the plurality of discharge devices; and a module housing holding said devices so that the devices are aπanged adjacent to one another to form an array.
46. The module of claim 45, each device including at least three cold cathode fluorescent lamps emitting respectively red, green and blue light.
47. The module of claim 45, further comprising a plurality of shades, each shade located between two adjacent device.
48. A cold cathode discharge display comprising: an array of cold cathode discharge devices, each device including at least one cold cathode fluorescent lamp and a container housing said at least one lamp, so as to increase luminous efficiency of, and to reduce heat loss from and the effect ofthe ambient temperature on the at least one fluorescent lamp; and a housing holding said array.
49. The module of claim 48, each device including at least three cold cathode fluorescent lamps emitting red, green and blue light.
50. The display of claim 48, said array being a two dimensional array.
51. A traffic information display device comprising: at least one cold cathode fluorescent lamp; a reflective chamber housing said at least one cold cathode fluorescent lamp, said chamber having at least one light output window on one side of said reflective chamber; a substrate supporting said at least one cold cathode fluorescent lamp in said reflective chamber; and means for applying voltage to said at least one cold cathode fluorescent lamp to generate light output through the light output window to display traffic related information.
52. The device of claim 51, wherein said at least one cold cathode fluorescent lamp has one of the following shapes: straight line, circular, square, arrow, "+", "X", " ", "T", or a shape that is a combination thereof, for displaying traffic information.
53. The device of claim 51 , said chamber having walls, said at least one lamp comprising a phosphor layer, and said device further comprising a high reflection coefficient reflective layer between the phosphor layer and the walls of the reflective chamber to increase light utilization factor of light generated by the lamp.
54. The device of claim 53, wherein said reflective layer comprises high reflection coefficient powder that includes T^O , MgO, AI2O3, Ag or an alloy, or a thin film that includes Ag, Al or an alloy.
55. The device of claim 53, the at least one cold cathode fluorescent lamp including a glass tube, wherein said high reflective layer is deposited on an inside or outside surface ofthe glass tube to form a part ofthe lamp.
56. The device of claim 51, the at least one cold cathode fluorescent lamp including a colored glass tube, to improve the color characteristics of light emitted from said at least one cold cathode fluorescent lamp and to absorb the incident ambient light, thereby increasing confrast of display.
57. The device of claim 51 , wherein said reflective chamber has at least one extended wall above the light output window to form a shade for the device.
58. The device of claim 51 , wherein said reflective chamber is an almost sealed chamber in which there is substantially no convection flow from outside the chamber.
59. The device of claim 51 , further comprising a thermal insulation layer on a wall ofthe chamber.
60. The device of claim 51, wherein the surface of said reflective chamber comprises high reflective thin film plastic or metal layer.
61. The device of claim 60, wherein the high reflective thin film metal layer includes Al, Ag or an alloy.
62. The device of claim 51 , wherein the reflective chamber is spherical, ellipsoidal, cubical, or paraboloidal in shape.
63. The device of claim 51, further comprising a glass or plastic outer shell containing the at least one cold cathode fluorescent lamp where the shell defines therein a chamber containing vacuum or a gas to reduce heat loss, increase luminous efficiency and facilitate easy starting.
64. The device of claim 51 , wherein said substrate is a black substrate which has a high absorption coefficient surface to absorb incident ambient light.
65. The device of claim 51, wherein said substrate is a rough surface black plate or a multi-holed black plate.
66. A fraffic information display device comprising: having at least one elecfrode; at least one cold cathode fluorescent lamp; a reflective chamber housing said at least one cold cathode fluorescent lamp, said chamber having at least one light output window on one side of said reflective chamber; a light condensing apparatus near said light output window to change the angle distribution of output light from the window and to increase utilization factor of light generated by the at lest one lamp; and means for applying voltage to said at least one cold cathode fluorescent lamp to generate light output through the light output window and light condensing apparatus to display fraffic related information. a substrate, on which said At least one cold cathode fluorescent lamp, said reflective chamber and the light condensing apparatus are mounted;
67. The device of claim 66, wherein said light condensing apparatus comprises a long cone reflector having an inner wall comprising a mirror surface or a diffusing reflective surface to reflect output light from the window and to focus it to a smaller angle to obtain higher intensive output light.
68. The device of claim 66, wherein said light condensing apparatus comprises a cone reflector and a lens.
69. The device of claim 67, wherein said cone reflector has a circular, a square, a rectangular or parabolic cone, and said lens has a spherical, ellipsoidal or flat shape.
70. The device of claim 66, wherein said cone and lens comprises glass, plastic or air.
71. The device of claim 66, wherein the reflective chamber has walls that comprise a mirrored surface, or an interface between two optical media of different indices of refraction at which internal total reflection occurs.
72. The device of claim 66, wherein the walls include Al, Ag or alloy thin film.
73. A traffic information display device comprising: at least one cold cathode fluorescent lamp having one of the following shapes or a combination thereof: a straight line, a circular or square line, or a line in the shape of an arrow, "+", "X", " ", or "T", said at least one lamp emitting monochromatic, multi-colored or red, green and blue light; a reflective chamber housing said at least one lamp, said chamber defining on one side a light output window; a black substrate supporting said at least one cold cathode fluorescent lamp in the reflective chamber; a black light shade covering said window to block and absorb incident ambient light; and a filter at or near the window that adjusts the color ofthe light emitted from the at least one cold cathode fluorescent lamp and to absorb incident ambient light to increase contrast.
74. The device of claim 73, further comprising a driving circuit in the chamber to drive the at least one cold cathode fluorescent lamp.
75. The device of claim 73, said device comprising two or more said cold cathode lamps grouped to form a system to display information.
76. The device of claim 73, wherein said at least one cold cathode fluorescent lamp includes a colored glass tube, to improve color characteristics of light emitted from said window from at least one cold cathode fluorescent lamp and to absorb the incident ambient light, thereby increasing display contrast.
77. The device of claim 73, wherein said chamber is sealed so that the device is water proof.
78. The device of claim 73, further comprising a light condensing apparatus to focus light from said at least one cold cathode fluorescent lamp.
79. A cold cathode fluorescent display device, comprising: a plurality of individually controllable cold cathode fluorescent lamps; and means for applying operating voltages to the lamps to control time periods during which the lamps fluoresce to display a character, graphics or a video image.
80. The device of claim 79, said plurality of individually controllable cold cathode fluorescent lamps arranged in a two dimensional array having rows and columns, said display further comprising a first set of electrically conductive lines each connected to a row ofthe lamps, and a second set of electrically conductive lines each connected to a column ofthe lamps, said applying means applying said operating voltages to the two sets of lines.
81. The device of claim 79, said supplying means including a plurality of DC/ AC converters each connected to a line in the first set, and a plurality of switches each connecting a corresponding cold cathode fluorescent lamp to a line in the first set and a line in the second set.
82. The device of claim 81, said supplying means causing said converters to supply operating voltages in the range of several to tens of volts and tens of kHz in frequency.
83. The device of claim 82, said supplying means causing the converters to supply operating voltages in the range of about 5 to 100 volts.
84. The device of claim 82, said plurality of switches being AC switches suitable for switching voltages in the ranges of several to tens of volts and tens of kHz in frequency.
85. The device of claim 82, further comprising a plurality of fransfoπners converting the operating voltages to higher AC voltages for starting and sustaining light emission by the lamps.
86. The device of claim 85, said plurality of transformers converting the operating voltages to AC voltages in the range of 200 to 3,000 volts.
87. The device of claim 79, said supplying means further comprising DC/ AC converters which provide AC output voltages, and a plurality of transformer circuits converting the AC output voltages from the converters to higher AC voltage signals for starting the lamps, said transformers providing sustaining voltages in response to the AC output voltages after the lamps are started to sustain light emission by the lamps, said sustaining voltages being of smaller amplitudes than the higher AC voltage signals for starting the lamps.
88. The device of claim 87, wherein at least one ofthe transformer circuits includes a primary coil and a secondary coil, a DC switch connecting an intermediate point ofthe secondary coil to a reference voltage, and two diodes in a circuit path connecting the AC output voltages from the converters to the secondary coil and to the reference voltage.
89. The device of claim 87, wherein the two diodes connect the AC output voltages from a converter to the secondary coil.
90. The device of claim 89, wherein the two diodes are so connected to the converters and the secondary coil that the AC output voltages are applied to the secondary coil irrespective ofthe polarity ofthe AC output voltages.
91. The device of claim 90, wherein the two diodes are so connected to the converters and the secondary coil that their anodes or their cathodes receive the AC output voltages or voltages derived therefrom.
92. The device of claim 87, wherein each ofthe transformer circuits for applying voltages to a corresponding lamp in a row ofthe lamps includes a primary coil and a secondary coil, a DC switch connecting an intermediate point ofthe secondary coil to a reference voltage, and two diodes in a circuit path connecting the AC output voltages from a converter to the secondary coil of such transformer circuit and to the reference voltage.
93. The device of claim 92, wherein the two diodes of each of the transformer circuits connect the AC output voltages from a converter to the secondary coil of such transformer circuit.
94. The device of claim 92, wherein the two diodes of each ofthe transformer circuits connect the intermediate point ofthe secondary coil of such transformer to the reference voltage.
95. The device of claim 92, wherein each ofthe transformer circuits for applying voltages to a row ofthe lamps includes a primary coil and a secondary coil, a DC switch connecting an intermediate point ofthe secondary coil to a reference voltage, and wherein the two diodes connect the AC output voltages from a converter to the secondary coils ofthe transformer circuits for applying voltages to the row ofthe lamps.
96. The device of claim 79, further comprising one or more reflectors adjacent to the lamps to reflect and forward light emitted from the lamps to a viewer and to increase luminance ofthe display.
97. The device of claim 96, wherein said one or more reflectors includes a high reflectance thin film or a high reflectance diffusing wall.
98. The device of claim 96, wherein said one or more reflectors includes a thin alloy film or a white paint, said film including silver or aluminum.
99. The device of claim 79, further comprising means for controlling temperature ofthe lamps.
100. The device of claim 99, said temperature controlling means controlling the temperatures ofthe lamps to within a range of 30 to 75 degrees Celsius.
101. The device of claim 99, said temperature controlling means comprising a heating element, a temperature sensor, an automatic confrol circuit and a heat conductive plate.
102. The device of claim 101, said heating element comprising an electrical heating wire or film, said heat conductive plate including A 1 or an alloy, wherein the heating element is seated on the heat conductive plate to keep the lamps at the same temperature.
103. The device of claim 99, further comprising a base plate, and heat insulation means between said temperature control means and the base plate to decrease power consumption of said temperature control means.
104. The device of claim 103, wherein said base plate is black to absorb ambient incident light and to increase the contrast of displayed image.
105. The device of claim 79, further comprising a luminance and contrast enhancement face plate absorbing ambient incident light, focusing and forwarding light emitted from the lamps to a viewer and increasing the luminance of display images.
106. The device of claim 105, wherein said luminance and contrast enhancement face plate comprises focus means to focus and forward the light from the lamps to the viewer and to increase the luminance of display images.
107. The device of claim 106, wherein said focus means comprises a series of cylinder lenses or a lens array.
108. The device of claim 106, further comprising some small shades adjacent the focus means to absorb the ambient incident light and to increase the confrast of display image.
109. The device of claim 108, wherein said shades are black and non- reflective and are located around said focus means to absorb the ambient incident light, and to increase contrast of display image.
110. The device of claim 107, wherein said focus means changes direction of light emitted from the lamps so as to forward said light to the viewer.
111. The device of claim 110, wherein said focus means has an optical axis along a direction towards the viewer.
112. The device of claim 79, further comprising one or more shades around the lamps to absorb ambient incident light and to enhance the contrast of displayed images.
113. The device of claim 79, wherein said lamps include white or monochromic lamps to display a white/black or monochromic character, graphics or image.
114. The device of claim 79, wherein said lamps include different color lamps to display multi-color character, graphics or image.
115. The device of claim 79, wherein said lamps comprise red, green, and blue lamps.
116. The device of claim 115, wherein the lamps are distributed in groups of one or more red, green, blue lamps, said applying means applying voltages to said groups of lamps to display a full-color character, graphics or video image.
117. The device of claim 115, further comprising red, green and blue filters to absorb variegated light emitted from gas discharge ofthe lamps to increase purity of colors and improve quality of color image displayed while increasing contrast by absorbing the ambient incident light.
118. The device of claim 115, wherein said lamps are made of red, green or blue color glass tubes.
119. The device of claim 79, wherein said lamps are "U" shaped, or have a serpentine or circular shape.
120. The device of claim 79, further comprising a plurality of base plates wherein said lamps are distributed over said base plates, the lamps over each base plate forming a small display screen, wherein the lamps over said plurality of base plates form a mosaic large screen or ultra-large screen display.
121. The device of claim 79, further comprising a glass tube defining a vacuum chamber therein housing said plurality of cold cathode fluorescent lamps so as to reduce heat loss, to increase the luminous efficiency and to eliminate the effect ofthe ambient temperature on the cold cathode fluorescent lamps.
122. A display method for a cold cathode fluorescent display device, said device comprising a plurality of individually controllable cold cathode fluorescent lamps; said method comprising: applying operating electrical signals to the lamps to confrol time periods during which the lamps fluoresce to display a character, graphics or a video image.
123. The method of claim 122, said plurality of individually controllable cold cathode fluorescent lamps arranged in a two dimensional array having rows and columns, said device further comprising a first set of electrically conductive lines each connected to a row ofthe lamps, and a second set of electrically conductive lines each connected to a column ofthe lamps, said applying step applying said signals to the two sets of lines to address each ofthe lamps at the intersection of each line in the first set with each line in the second set.
124. The method of claim 123, wherein said applying step applies scanning signals to the first set of lines and data signals to the second set of lines.
125. The method of claim 124, wherein the data and scanning signals are such that they cause one or more starting signals to be applied across at least some ofthe lamps selected along each ofthe rows for starting the selected lamps, wherein the data and scanning signals are such that sustaining signals are applied to the two sets of elecfrodes, and wherein said sustaining signals are adequate to sustain light emission of lamps that have been caused to emit light by the starting signals, but inadequate to cause the lamps that have not been caused to emit light by the starting signals to commence light emission.
126. The method of claim 122, said applying step applying one or more starting AC voltage signals for starting the lamps, and sustaining voltages to the lamps after the lamps are started to sustain light emission by the lamps, said sustaining voltages being of smaller amplitudes than the starting voltage signals.
127. The method of claim 122, further comprising converting an input DC voltage to a high voltage and high frequency signal to serve as an operating voltage signal.
128. The device of claim 79, said plurality of lamps arranged in groups of three lamps emitting red, green and blue light, said device further comprising a plurality of containers, each container holding a corresponding group of lamps.
129. A cold cathode gas discharge device comprising; at least one cold cathode fluorescent lamp having at least one elecfrode; a light transmitting container defining a chamber therein housing said at least one lamp so as to reduce heat loss, to increase the luminous efficiency and to eliminate the effect ofthe ambient temperature on the at least one fluorescent lamp, said container having a backside; a reflective layer on the backside, said reflective layer being substantially spherical, paraboloidal, ellipsoidal in shape to reflect light and to increase the luminance ofthe device; and a support member connected to the container supporting the at least one lamp.
130. The device of claim 129, wherein said glass tube has a front face which includes a diffusing spherical portion.
131. The device of claim 129, wherein the layer is a thin film comprising an Al, Ag or alloy on an internal surface of said container.
132. The device of claim 129, said at least one cold cathode fluorescent lamp emits substantially monochromatic light.
133. The device of claim 129, said device comprising at least one group of red, green and blue lamps in the container.
134. The device of claim 129, said support member comprising a base plate supporting the lamp, said device further comprising: a lamp base attaching the lamps to said base plate; and a connector connected to the electrode ofthe lamp.
135. The device of claim 129, said container being a plastic or glass tube.
136. The device of claim 129, further comprising means for controlling temperature ofthe lamp.
137. The device of claim 129, said temperature controlling means controlling the temperature ofthe lamp to within a range of 30 to 75 degrees Celsius.
138. The device of claim 136, said temperature controlling means comprising a heating element, a temperature sensor, an automatic confrol circuit and a heat conductive plate.
139. The device of claim 138, said device comprising a plurality of cold cathode fluorescent lamps adjacent to said heat conductive plate, said heating element comprising an electrical heating wire or film, said heat conductive plate including aluminum or an alloy, wherein the heating element is seated on the heat conductive plate to keep the lamps at the same temperature.
140. The device of claim 129, wherein said at least one lamp is "U" shaped, or has a serpentine, spiral shape.
141. The device of claim 129, said device comprising two or more cold cathode fluorescent lamps, wherein each of said two or more lamps is "U" shaped, or has a serpentine or spiral shape.
142. The device of claim 129, further comprising a reflective surface, wherein said reflective layer has the shape of one or more rings to reflect and collimate a portion of light generated by the at least one lamp, so that some of the remaining light is reflected by the surface in directions away from said portion ofthe light reflected and collimated by the reflective layer.
143. A cold cathode gas discharge device comprising; one or more cold cathode fluorescent lamps, wherein one lamp has or more than one lamps together form a light emitting structure having a shape of multiple spirals; at least two electrodes electrically connected to said one or more lamps so that when an electrical potential is applied to the at least two elecfrodes, light is emitted by the structure; and a support member supporting the one or more lamps.
144. The device of claim 143, said device comprising two or more cold cathode fluorescent lamps, each of said two or more lamps having a spiral shape, said two electrodes connected to each of said two or more lamps.
145. A cold cathode gas discharge device comprising; at least one cold cathode fluorescent lamp having at least one electrode; a light transmitting container defining a chamber therein housing said at least one lamp so as to reduce heat loss, to increase the luminous efficiency and to eliminate the effect ofthe ambient temperature on the at least one fluorescent lamp; and a support member connected to the container supporting the at least one lamp, said at least one lamp having one section extending through the support member to outside the container by not less than 1mm to facilitate heat dissipation from the section, said at least one elecfrode being located outside of said section.
146. The device of claim 145, wherein said container has a front face which includes a diffusing spherical portion.
147. The device of claim 145, wherein the container has a backside, said device further comprising a reflective layer on the backside to reflect light generated by the at least one lamp.
148. The device of claim 145, said at least one cold cathode fluorescent lamp emits substantially monochromatic light.
149. The device of claim 145, said device comprising at least one group of red, green and blue lamps in the container.
150. The device of claim 145, said container being a plastic or glass tube.
151. The device of claim 145, said temperature controlling means controlling the temperature ofthe lamp to within a range of 30 to 75 degrees
Celsius.
152. The device of claim 151, wherein said at least one lamp is "U" shaped, or has a serpentine, spiral shape.
153. The device of claim 145, said device comprising two or more cold cathode fluorescent lamps, wherein each of said two or more lamps is "U" shaped, or has a serpentine or spiral shape.
154. A cold cathode gas discharge device, comprising: a cold cathode fluorescent lamp; a power converter supplying power to the at least one lamp; a circuit connecting the converter to the at least one lamp, said circuit having an impedance that varies directly with temperature to increase power delivered to the at least one lamp by the converter when temperature ofthe at least one lamp is below an operating temperature.
155. The device of claim 154, said circuit comprising a first and a second capacitor placed in parallel, said second capacitor having a capacitance that varies inversely with temperature.
156. The device of claim 154, said circuit comprising a first and a second capacitor placed in series, said second capacitor having a capacitance that varies inversely with temperature.
157. The device of claim 154, said circuit comprising a first capacitor in a first path and a second capacitor and a resistor in a second path placed in parallel with the first path, said resistor having an electrical resistance that varies directly with temperature.
EP99921700A 1998-05-06 1999-05-05 Cold cathode fluorescent lamp and display Withdrawn EP1076912A2 (en)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
US187766 1988-04-29
US73738 1998-05-06
US09/073,738 US6310436B1 (en) 1995-09-22 1998-05-06 Cold cathode fluorescent lamp and display
US09/187,766 US6201352B1 (en) 1995-09-22 1998-11-06 Cold cathode fluorescent display
US188035 1998-11-06
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PCT/US1999/009856 WO1999057749A2 (en) 1998-05-06 1999-05-05 Cold cathode fluorescent lamp and display

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EP1076912A2 true EP1076912A2 (en) 2001-02-21

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JP (1) JP2003520387A (en)
CN (2) CN1477675A (en)
AU (1) AU3883799A (en)
WO (1) WO1999057749A2 (en)

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WO1999057749A3 (en) 2000-11-30
CN1477675A (en) 2004-02-25
WO1999057749A2 (en) 1999-11-11
JP2003520387A (en) 2003-07-02
AU3883799A (en) 1999-11-23
CN1287683A (en) 2001-03-14

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