EP1072330B1 - Device for cleaning of small goods crates - Google Patents

Device for cleaning of small goods crates Download PDF

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Publication number
EP1072330B1
EP1072330B1 EP00106675A EP00106675A EP1072330B1 EP 1072330 B1 EP1072330 B1 EP 1072330B1 EP 00106675 A EP00106675 A EP 00106675A EP 00106675 A EP00106675 A EP 00106675A EP 1072330 B1 EP1072330 B1 EP 1072330B1
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EP
European Patent Office
Prior art keywords
station
small load
small goods
stations
load carriers
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EP00106675A
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German (de)
French (fr)
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EP1072330A1 (en
Inventor
Wolfgang Wuchner
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Individual
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/0861Cleaning crates, boxes or the like

Definitions

  • the invention relates to a device for Cleaning of small load carriers.
  • Small load carriers are considered by the industry Protective and transport container for preserved engine and Gear blocks or other machine parts used. Dripping residues of preservatives and fatty substances or the like. cause a high Degree of contamination of small load carriers. With these are means of transport, such as pallets, containers made of plastic and special load carriers that after use and cleaning process back in the Cycle of reuse.
  • the cleaning process relates specifically to that Removal of fatty substances that are difficult to remove. These are difficult to solve and sometimes indefinable Substances provided with additives by users of the automotive and supplier industry for protection and security reasons for preserved engine and transmission blocks or others Machine parts used. These protective measures serve primarily the. Achieve long warehousing and Transport times.
  • the devices are both stationary as well as mobile devices. It has demonstrated that the mobile devices are primarily for the cleaning can be used if no pretreatment is required and no fatty preservatives are to be removed.
  • the stationary Devices are usually those that on the one hand in the environment of the automotive and supplier industry stand and on the other hand still with high Personnel and time expenditure are operated. frequently are the automotive and supplier industries Small load carriers by truck to external cleaning companies sent. In all cases it is about Devices where pretreatment of small load carriers necessary is. Doing so will small load carriers standing on a conveyor belt and then dried using a blower. This Technology means that there is none on the market yet economical and environmentally friendly device for Cleaning of small load carriers there.
  • the invention has for its object a device for cleaning small load carriers create that takes up little space and can be used both stationary and mobile.
  • the device according to the invention as a fully automatic double circulation system in one Container installed on a truck the loading and unloading stations, i.e. the input and output of small load carriers, on The rear of the vehicle. This is for use the device requires only one person.
  • the tail lift serves at the same time for personal adjustment the working height.
  • the device is particular executed in a modular design.
  • the device for cleaning small load carriers 1 is in a container 2 for road and rail traffic usual, portable dimensions installed.
  • the first station 5 comprises an input 4 for the small load carriers 1 and a vertical tunnel 3 with a vertically rotating conveyor 6 and heating and Spray devices 7 and 8 for spraying, heating and soaking the small load carriers 1 and to these adhering contaminants, such as residues of Preservatives, fatty substances and the like.
  • the operator places a small load carrier per cycle 1 in the input 4 or loading opening the first station 5 of the device.
  • a starting lever not shown
  • the Small load carriers 1 laterally with star-shaped, cardanic stored grippers 10 excited to the two parallel circulation chains 11 of the conveyor 6 attached are. 1 in the embodiment seven pairs of grippers 10 on the circulating chains 11 arranged opposite each other.
  • the circulating chains-11 of the conveyor 6 clocked.
  • the small load carriers 1 with continuous rotation around its own or clamping axis 12 transported through the heated tunnel 3, the by means of the arranged on the ceiling 13 of the container 2 Heaters 7, e.g. Heater, is heated.
  • the constant rotation serves for better distribution of the Spray and cleaning liquid and for their penetration also in the corners of the small load carriers 1.
  • One rotation of a small load carrier 1 takes place at 250 mm conveyor length of the conveyor 6. This is in vertical direction of the tunnel 3 about 2500 mm.
  • the Conveyor 6 and the circulating chains 11 make in vertical tunnel 3 after reaching the ceiling 13 of the Containers 2 a 90 degree bend, then run about 500 mm straight and then make another one 90 degree bend to bottom 53 of container 2.
  • the small load carriers 1 via a diagonally to the center of the small load carriers 1 aligned nozzle system of the spray device 8 with a rinsing and cleaning liquid sprayed.
  • This is a 1.5 to 2 percent Water emulsion made from a heated to approx. 650 ° C Container 9 with about 2 to 3 bar pressure through the Nozzle system is pumped.
  • the rotation about the clamping axis 12 achieves that excess cleaning agent does not drip off, but in the undercuts of the small load carriers 1 is running. This enables one at the same time economical consumption of the relatively expensive cleaning agent.
  • the heated tunnel 3 has the task of Soften contamination of small load carriers 1.
  • the soaking time depends on the set one variable cycle time of the conveyor 6.
  • the Soaking time is depending on the contamination of the small load carriers 1 between 90 and 120 seconds.
  • the grippers 10 After passing through the small load carrier 1 through the Tunnel 3, the grippers 10 are unlocked and the Small load carriers 1 from the conveyor chains 11 6 into the second station 15 by means of a transfer device 14, e.g. Telescopic cylinder, pushed.
  • a transfer device 14 e.g. Telescopic cylinder
  • the second station 15 has a turning device 16 for the small load carriers 1 and these from the inside and cleaning brush sets 17 and 18 on the outside.
  • the Turning device 16 instructs clamping devices 19 Oscillating tables 20,21 to accommodate the small load carriers 1 on. These are located with the upward Opening 22.
  • First on the first swing table 20 and are first on the inside by means of of the vertically movable in the second station 15 suspended first brush set 17 and then after a rotation through 180 ° by means of the turning device 16 with the floor surface 54 facing upwards second swing table 21 spanned and by means of second brush set 18 cleaned on the outside.
  • the small load carriers become due to the vibrating tables 20,21 1 relative to the brush sets 17, 18 moved and thus cleaned better.
  • the bottom surface 54 is covered by a writing movement of the second brush set 18 in Machined longitudinal direction of the small load carrier 1. During the cleaning process, cleaning liquid becomes simultaneously through the brush sets 17, 18 the small load carriers 1 injected. After the brush sets 17,18 in the raised starting position are driven, the small load carriers 1 are on the side held by means of parallel grippers 23. The Clamping on the vibrating tables 20, 21 is released.
  • the parallel grippers 23 lift the small load carriers 1 by means of the turning device 16 by an overhead movement, i.e. a 180 degree turn with the opening 22 to the bottom 53 of the container 2 and with the bottom surface 53 up to the ceiling 13 of the container 2 to the second vibrating table 21.
  • the small load carriers 1 are clamped and the second set of brushes 18 travels over the bottom surface 54 and the outer surfaces of the small load carrier 1. It starts Cleaning process as for the first vibrating table 20.
  • the inside of the container is from below through a high pressure nozzle head 24 with cleaning liquid edited since the main pollution area is the inside of the container.
  • the brushing and spraying process takes 8 to 12 seconds, that's about 50% a cycle time. Are the brush sets 17,18 back in the raised starting position and the tensioner of the Parallel gripper 23 opened again, the small load carriers 1 via a slide 34 into the third Station 25 transferred.
  • the third station 25 has turning devices 26, 27 and devices 28, 29 for clear washing or drying the small load carrier 1.
  • the small load carriers 1 are at the end of the slide 34 by a Lifting device 30 in a double-armed gripper device 31 raised.
  • the small load carriers 1 clamped in this.
  • High pressure nozzles 33 clean the Small load carriers 1 all around with heated to approx. 50 ° C, clean water.
  • the gripper device 31 pivots the small load carriers 1 overhead 180 ° into the second turning device 27 of the third station 25.
  • the small load carriers 1 swivel slowly in about 80% of the cycle time, overhead through 180 °, with 1 on the small load carriers Cross-flow blower 36 the residual water is blown off.
  • the device described has three in itself closed water cycles.
  • the first cycle 39 comprises a container 40 with about 400 liters of cleaning liquid from a temperature of approx. 60 ° C. With the The small load carriers 1 become cleaning liquid sprayed.
  • the return is first done via a easily accessible tray 41, then through a sieve 42 in a pre-cleaning container 43.
  • the residual water is in the cleaning liquid container 40 pumped.
  • the second circuit 47 includes two heated containers 45, each with a capacity of 300 liters. Operation of the two heated. Container 45 takes place after reaching the max. pollution alternately.
  • the third circuit 49 is used for rinsing the Small load carriers 1 in the third station 5 and as in the second circuit 47, comprises two containers 46. However, the return is direct, only through a sieve, in the respective container 46. Is the maximum turbidity reached, the water is in one of the swap bodies 45 of the second circuit 47 pumped.
  • the swap bodies 45, 46 of the second and third Circuits 47, 49 prevent the cleaning process from stopping. All switching of water valves are done pneumatically at the push of a button.
  • the cleaning of the Dirty water from the second circuit 47 takes place in a reactor 50 by flocculating the dirt and Pollutant shares.
  • the sedimented sludge is over separated from a filter fleece and is after curing landfillable waste.
  • the purified water is in pumped the third circuit 49.
  • the process sequence of the device is controlled in a manner not shown via pneumatic and / or Controls. This type of control is in the case a fault also by the operator To get going.
  • the container 2 with the device according to the invention can be advantageous on a commercial truck chassis 51 build, e.g. a MERCEDES-BENZ Vario Chassis with cab, type 814 D 4X2, cab 5 (short), total weight 7490 kg, engine power 100 KW, Box base for two-axle trucks from Ackermann type LKU 2 / VK dry cargo box body from Ackermann Type VTK (Fig. 4).
  • a commercial truck chassis 51 build e.g. a MERCEDES-BENZ Vario Chassis with cab, type 814 D 4X2, cab 5 (short), total weight 7490 kg, engine power 100 KW, Box base for two-axle trucks from Ackermann type LKU 2 / VK dry cargo box body from Ackermann Type VTK (Fig. 4).
  • Inclined conveyors 37 In a double wash system consisting of two sets 52 of parallel stations 5, 15, 25 and below Inclined conveyors 37 can be used with a quantity of approx. 400 small load carriers 1 per hour for one operator can be expected. By building a three-lane Device can have a number of approximately 600 Small load carriers 1 per hour for one operator can be achieved.
  • the vertical tunnel 3 has an elongated vertical length of approx. 2.5 m. With the loading device and the output device the first station 5 only a total length of about 1.1m. If the functions of the first station 5 are converted into a conventional linear washer would be transferred a length of approx. 4.5 m would be required. All other transfers from station to station with lateral gripper arms and swivel movements. This enables a further space saving.
  • the whole Length of the washing device is approximately 4.2 m, with the Reactor 50 maximum 5 m.
  • a conventional type of construction would result in a total length of at least 8 to 9 m.
  • the invention describes a fully automatic, mobile Double washing system for small load carriers 1 in one Box body on a two-axle truck from the permissible Total weight 7.5 t for class 3 driving license Washing device is suitable for all types and Sizes of small load carriers 1 used in the automotive and the supply industry for logistical material flow are in circulation.
  • the mobile washing device serves as the basis for a novel service company in the field logistic material flow in the automobile and the Supply industry.
  • a novel service company in the field logistic material flow in the automobile and the Supply industry.
  • the automotive and supply industry the new and inexpensive mobile cleaning of dirty small load carriers 1 can be particularly advantageous.
  • the dimensions of the small load carriers 1 are approximately Length x width x height 300 x 200 x 150 mm in the main used size or 400 x 300 x 150 mm or 600 x 400 x 150 mm. With the latter two Sizes are the height is approx. 150 mm, approx. 200 mm or approx. 280 mm.
  • the circulation conveyor 6 of the first station 5, the Brush sets 17, 18, the turning device 16 and the Clamping devices 19 of the second station 15 and the Gripper devices 31, 32 of the third station 25 the different lengths, widths and heights of the Small load carrier 1 adjustable.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The assembly for cleaning small containers, used for the protection and movement of machine parts etc., has a conveyor system with spray, washing and drying stations. The first station (5) has a feed point (4) for the soiled containers (1), and a vertical tunnel (3) with a continuous vertical conveyor (6) to carry them through heating and spray units (7,8) to spray, heat and soak the containers (1). At the second station (15), an inverter (16) moves the containers (1) to be cleaned inside and on the outside by brush sets (17,18). At the third station (25), inverters (26,27) move the containers (1) for rinsing and drying. Transfer units (14,34) move the containers (1) between the three stations (5,15,25).

Description

Die Erfindung bezieht sich auf eine Vorrichtung zur Reinigung von Kleinladungsträgern.The invention relates to a device for Cleaning of small load carriers.

Kleinladungsträger werden von der Industrie als Schutz- und Transportbehälter für konservierte Motorund Getriebeblöcke oder andere Maschinenteile eingesetzt. Abtropfende Reste von Konservierungsmitteln und fetthaltige Substanzen od.dgl. bewirken einen hohen Verschmutzungsgrad der Kleinladungsträger. Bei diesen handelt es sich um Transportmittel, wie Paletten, Behälter aus Kunststoff und spezielle Ladungsträger, die nach dem Einsatz und Reinigungsprozeß wieder in den Kreislauf einer erneuten Nutzung eingebunden werden.Small load carriers are considered by the industry Protective and transport container for preserved engine and Gear blocks or other machine parts used. Dripping residues of preservatives and fatty substances or the like. cause a high Degree of contamination of small load carriers. With these are means of transport, such as pallets, containers made of plastic and special load carriers that after use and cleaning process back in the Cycle of reuse.

Der Reinigungsablauf bezieht sich speziell auf das Entfernen von schwer lösbaren, fetthaltigen Substanzen. Diese schwer lösbaren und teilweise mit undefinierbaren Zusatzstoffen versehenen Substanzen werden von den Anwendern der Automobil- und Zulieferindustrie aus schutz- und sicherheitstechnischen Gründen für konservierte Motor- und Getriebeblöcke oder andere Maschinenteile eingesetzt. Diese Schutzmaßnahmen dienen vorrangig der. Erzielung langer Lagerhaltungsund Transportzeiten.The cleaning process relates specifically to that Removal of fatty substances that are difficult to remove. These are difficult to solve and sometimes indefinable Substances provided with additives by users of the automotive and supplier industry for protection and security reasons for preserved engine and transmission blocks or others Machine parts used. These protective measures serve primarily the. Achieve long warehousing and Transport times.

Es gibt sowohl stationäre als auch mobile Vorrichtungen zur Reinigung von Kleinladungsträgern. Speziell bei der Reinigung von Kleinladungsträgern im Bereich der Nahrungs- und Genußmittelindustrie, in der keine schwerlösbaren fetthaltigen Konservierungsmittel zum Einsatz kommen, können die Kleinladungsträger ohne größeren technischen Aufwand mit Hochdruck, Heißdampf und anderen einfachen Mitteln gereinigt werden. Hier werden Durchsätze von 400 bis 800 Kleinladungsträger pro Stunde erreicht. Vorausgesetzt, es handelt sich um Verunreinigungen, die lediglich auf hohen Lagerungszeiten, auf häufigen Einsatz oder auf Transportverschmutzungen basieren.There are both stationary and mobile devices for cleaning small load carriers. specially when cleaning small load carriers in the area the food and beverage industry, in which none difficult to dissolve fatty preservatives for Small load carriers can be used without greater technical effort with high pressure, superheated steam and other simple means. Here throughputs of 400 to 800 small load carriers reached per hour. Assuming it is Contamination that is only due to long storage times, on frequent use or on transport soiling based.

Bei den Vorrichtungen handelt es sich sowohl um stationäre als auch um mobile Vorrichtungen. Es hat sich gezeigt, daß die mobilen Vorrichtungen vorrangig für die Reinigung eingesetzt werden, wenn keine Vorbehandlung erforderlich ist und keine fetthaltigen Konservierungsmittel zu entfernen sind. Bei den stationären Vorrichtungen handelt es sich meist um solche, die einerseits im Umfeld der Automobil- und Zulieferindustrie stehen und die andererseits noch mit hohem Personal- und Zeitaufwand betrieben werden. Vielfach werden von der Automobil- und Zulieferindustrie die Kleinladungsträger per LKW an auswärtige Reinigungsfirmen verschickt. In allen Fällen handelt es sich um Vorrichtungen, bei denen eine Vorbehandlung der Kleinladungsträger notwendig ist. Dabei werden die auf einem Förderband stehenden Kleinladungsträger gespült und dann mittels eines Gebläses getrocknet. Diese Technik bedeutet, daß es auf dem Markt noch keine wirtschaftliche und umweltgerechte Vorrichtung zur Reinigung von Kleinladungsträgern gibt.The devices are both stationary as well as mobile devices. It has demonstrated that the mobile devices are primarily for the cleaning can be used if no pretreatment is required and no fatty preservatives are to be removed. With the stationary Devices are usually those that on the one hand in the environment of the automotive and supplier industry stand and on the other hand still with high Personnel and time expenditure are operated. frequently are the automotive and supplier industries Small load carriers by truck to external cleaning companies sent. In all cases it is about Devices where pretreatment of small load carriers necessary is. Doing so will small load carriers standing on a conveyor belt and then dried using a blower. This Technology means that there is none on the market yet economical and environmentally friendly device for Cleaning of small load carriers there.

Aus den Literaturstellen DE 19 69 938 U, US-A-4 807 319 uns FR-A-2 708 878 sind Vorrichtungen zur Reinigung von Kleinladungsträger bekannt, welche verschiedene Stationen für verschiedene Reinigungsstufen aufweisen. Diesem Stand der Technik ist gemeinsam, daß die Stationen von den Kleinladungsträgern in horizontaler Richtung durchlaufen werden. Im Rahmen der Maßnahmen der Literaturstelle DE 19 69 938 U findet zwar eingangs der Vorrichtung auch ein Transport mit vertikaler Bewegungskomponente statt, jedoch lediglich im Rahmen einer Vereinzelungsvorrichtung. From the references DE 19 69 938 U, US-A-4 807 319 us FR-A-2 708 878 are devices for cleaning Small load carriers known which different stations for different cleaning levels. This state The technology has in common that the stations of the Pass through small load carriers in the horizontal direction become. As part of the measures of literature DE 19 69 938 U also occurs at the beginning of the device Transport with vertical motion component instead, however only as part of a separating device.

Der Erfindung liegt die Aufgabe zugrunde, eine Vorrichtung zur Reinigung von Kleinladungsträger zu schaffen, die einen geringen Raumbedarf hat und sowohl stationär als auch mobil einsetzbar ist.The invention has for its object a device for cleaning small load carriers create that takes up little space and can be used both stationary and mobile.

Die Lösung dieser Aufgabe ergibt sich aus den Merkmalen des Patentanspruches 1. Durch die Verwendung von drei hintereinander angeordneten Reinigungs-Stationen, durch die vertikale Ausrichtung der ersten Station und durch die zwischen den Stationen angeordneten Übergabeeinrichtungen hat die Vorrichtung zur Reinigung von Kleinladungsträgern einen geringen Raumbedarf und ist sowohl stationär als auch mobil einsetzbar. Weiterhin wird durch die Rückführung der Kleinladungsträger auf dem unterhalb der drei Stationen angeordneten Schrägförderer zu einer unterhalb der Eingabe für die Kleinladungsträger angeordneten .Ausgabe für die Kleinladungsträger eine weitere Verringerung des Raumbedarfes erreicht, die den Einbau der Vorrichtung in einen transportablen Container ermöglicht.The solution to this problem results from the Features of claim 1. By the use of three in a row Cleaning stations, due to the vertical orientation the first station and through between the stations arranged transfer devices has the device for cleaning small load carriers takes up little space and is both stationary as well mobile use. Furthermore, the repatriation the small load carrier on the one below the three stations arranged feeder to one below the input arranged for the small load carriers .A further reduction for small load carriers of the space requirements achieved by the installation the device in a transportable container allows.

Insbesondere kann die erfindungsgemäße Vorrichtung als vollautomatische doppelte Umlaufanlage in einen auf einem LKW aufmontierbaren Container eingebaut werden, wobei sich die Belade- und Entladestationen, d.h. die Ein- und Ausgabe der Kleinladungsträger, am Heck des Fahrzeuges befinden. Dadurch ist zur Bedienung der Vorrichtung nur eine Person nötig. Die Ladebordwand dient gleichzeitig zur personengerechten Einstellung der Arbeitshöhe. Die Vorrichtung ist insbesondere in einer Modulbauweise ausgeführt.In particular, the device according to the invention as a fully automatic double circulation system in one Container installed on a truck the loading and unloading stations, i.e. the input and output of small load carriers, on The rear of the vehicle. This is for use the device requires only one person. The tail lift serves at the same time for personal adjustment the working height. The device is particular executed in a modular design.

Die Erfindung ist nachfolgend anhand von drei, in den Zeichnungen dargestellten Ausführungsformen näher erläutert. Es zeigt:

Fig. 1
einen prinzipiellen vertikalen Längsschnitt durch die erste Ausführungsform,
Fig. 2
einen prinzipiellen horizontalen Längsschnitt durch die erste Ausführungsform,
Fig. 3
einen prinzipiellen horizontalen Längsschnitt durch die zweite Ausführungsform und
Fig. 4
einen der Fig 1 entsprechenden Längsschnitt durch die vierte Ausführungsform.
The invention is explained below with reference to three embodiments shown in the drawings. It shows:
Fig. 1
a basic vertical longitudinal section through the first embodiment,
Fig. 2
a basic horizontal longitudinal section through the first embodiment,
Fig. 3
a basic horizontal longitudinal section through the second embodiment and
Fig. 4
1 corresponding longitudinal section through the fourth embodiment.

Die Vorrichtung zur Reinigung von Kleinladungsträgern 1 ist in einen Container 2 für den Straßen- und Schienenverkehr üblicher, transportabler Abmessungen eingebaut. Die erste Station 5 umfaßt eine Eingabe 4 für die Kleinladungsträger 1 und einen vertikalen Tunnel 3 mit einem vertikal umlaufenden Förderer 6 sowie Heizund Sprüheinrichtungen 7 bzw. 8 zum Einsprühen, Erwärmen und Einweichen der Kleinladungsträger 1 bzw. der an diesen haftenden Verunreinigungen, wie Reste von Konservierungsmitteln, fetthaltige Substanzen u.dgl.The device for cleaning small load carriers 1 is in a container 2 for road and rail traffic usual, portable dimensions installed. The first station 5 comprises an input 4 for the small load carriers 1 and a vertical tunnel 3 with a vertically rotating conveyor 6 and heating and Spray devices 7 and 8 for spraying, heating and soaking the small load carriers 1 and to these adhering contaminants, such as residues of Preservatives, fatty substances and the like.

Die Bedienungsperson stellt pro Takt einen Kleinladungsträger 1 in die Eingabe 4 bzw. Beladeöffnung der ersten Station 5 der Vorrichtung. Nach der Betätigung eines nicht gezeigten Starthebels werden die Kleinladungsträger 1 seitlich mit sternförmigen, kardanisch gelagerten Greifern 10 gespannt, die an den beiden parallen Umlaufketten 11 des Förderers 6 angebracht sind. Im Ausführungsbeispiel nach Fig. 1 sind sieben Paare von Greifern 10 an den Umlaufketten 11 gegenüberliegend angeordnet. Danach werden mit einem nicht gezeigten pneumatischen Antrieb die Umlaufketten-11 des Förderers 6 getaktet. Die Kleinladungsträger 1 werden bei dauernder Drehung um die eigene bzw. Spannachse 12 durch den beheizten Tunnel 3 befördert, der mittels der an der Decke 13 des Containers 2 angeordneten Heizeinrichtungen 7, z.B. Strahler, beheizt ist. Die dauernde Drehung dient zur besseren Verteilung der Sprüh- und Reinigungsflüssigkeit und zu deren Eindringen auch in die Ecken der Kleinladungsträger 1.The operator places a small load carrier per cycle 1 in the input 4 or loading opening the first station 5 of the device. After actuation of a starting lever, not shown, are the Small load carriers 1 laterally with star-shaped, cardanic stored grippers 10 excited to the two parallel circulation chains 11 of the conveyor 6 attached are. 1 in the embodiment seven pairs of grippers 10 on the circulating chains 11 arranged opposite each other. Then with one pneumatic drive, not shown, the circulating chains-11 of the conveyor 6 clocked. The small load carriers 1 with continuous rotation around its own or clamping axis 12 transported through the heated tunnel 3, the by means of the arranged on the ceiling 13 of the container 2 Heaters 7, e.g. Heater, is heated. The constant rotation serves for better distribution of the Spray and cleaning liquid and for their penetration also in the corners of the small load carriers 1.

Eine Umdrehung eines Kleinladungsträger 1 erfolgt bei 250 mm Förderlänge des Förderers 6. Diese beträgt im vertikaler Richtung des Tunnels 3 etwa 2500 mm. Der Förderer 6 bzw. die Umlaufketten 11 machen im vertikalen Tunnel 3 nach Erreichen der Decke 13 des Containers 2 eine 90-Grad- Biegung, verlaufen dann ca.5OO mm gerade und machen danach eine weitere 90-Grad-Biegung zum Boden 53 des Containers 2. One rotation of a small load carrier 1 takes place at 250 mm conveyor length of the conveyor 6. This is in vertical direction of the tunnel 3 about 2500 mm. The Conveyor 6 and the circulating chains 11 make in vertical tunnel 3 after reaching the ceiling 13 of the Containers 2 a 90 degree bend, then run about 500 mm straight and then make another one 90 degree bend to bottom 53 of container 2.

Nach dem Start des Förderers 6 werden die Kleinladungsträger 1 über ein diagonal zur Mitte der Kleinladungsträger 1 ausgerichtetes Düsensystem der Sprüheinrichtung 8 mit einer Spül- und Reinigungsflüssigkeit eingesprüht. Diese ist eine 1,5 bis 2 prozentige Wasseremulsion, die aus einem auf ca. 650 °C aufgeheizten Behälter 9 mit ca. 2 bis 3 bar Druck durch das Düsensystem gepumpt wird.After the start of the conveyor 6, the small load carriers 1 via a diagonally to the center of the small load carriers 1 aligned nozzle system of the spray device 8 with a rinsing and cleaning liquid sprayed. This is a 1.5 to 2 percent Water emulsion made from a heated to approx. 650 ° C Container 9 with about 2 to 3 bar pressure through the Nozzle system is pumped.

Durch die Drehung um die Spannachse 12 wird erreicht, daß überschüssiges Reinigungsmittel nicht abtropft, sondern in die Hinterschneidungen der Kleinladungsträger 1 läuft. Dies ermöglicht gleichzeitig einen sparsamen Verbrauch des relativ teuren Reinigungsmittels. Der beheizte Tunnel 3 hat die Aufgabe, die Verunreinigungen der Kleinladungsträger 1 aufzuweichen. Die Einweichzeit richtet sich nach der eingestellten variablen Taktzeit des Förderers 6. Die Einweichzeit beträgt je nach Verschmutzung der Kleinladungsträger 1 zwischen 90 und 120 Sekunden.The rotation about the clamping axis 12 achieves that excess cleaning agent does not drip off, but in the undercuts of the small load carriers 1 is running. This enables one at the same time economical consumption of the relatively expensive cleaning agent. The heated tunnel 3 has the task of Soften contamination of small load carriers 1. The soaking time depends on the set one variable cycle time of the conveyor 6. The Soaking time is depending on the contamination of the small load carriers 1 between 90 and 120 seconds.

Nach Durchlaufen der Kleinladungsträger 1 durch den Tunnel 3 werden die Greifer 10 entriegelt und die Kleinladungsträger 1 aus den Umlaufketten 11 des Förderers 6 in die zweite Station 15 mittels einer Übergabeeinrichtung 14, z.B. Teleskopzylinder, geschoben.After passing through the small load carrier 1 through the Tunnel 3, the grippers 10 are unlocked and the Small load carriers 1 from the conveyor chains 11 6 into the second station 15 by means of a transfer device 14, e.g. Telescopic cylinder, pushed.

Die zweite Station 15 weist eine Wendeeinrichtung 16 für die Kleinladungsträger 1 und diese von innen und außen reinigende Bürstensätze 17 bzw. 18 auf. Die Wendeeinrichtung 16 weist Spanneinrichtungen 19 an Schwingtischen 20,21 zur Aufnahme der Kleinladungsträger 1 auf. Diese befinden sich mit nach oben gerichteter Öffnung 22. zunächst auf dem ersten Schwingtisch 20 und werden zuerst auf der Innenseite mittels des vertikal verfahrbar in der zweiten Station 15 aufgehängten ersten Bürstensatzes 17 und dann nach einer Drehung um 180° mittels der Wendeeinrichtung 16 mit nach oben gerichteter Bodenfläche 54 auf dem zweiten Schwingtisch 21 aufgespannt und mittels des zweiten Bürstensatzes 18 auf der Außenseite gereinigt. Aufgrund der Schwingtische 20,21 werden die Kleinladungsträger 1 relativ gegenüber den Bürstensätzen 17, 18 bewegt und dadurch besser gereinigt.The second station 15 has a turning device 16 for the small load carriers 1 and these from the inside and cleaning brush sets 17 and 18 on the outside. The Turning device 16 instructs clamping devices 19 Oscillating tables 20,21 to accommodate the small load carriers 1 on. These are located with the upward Opening 22. First on the first swing table 20 and are first on the inside by means of of the vertically movable in the second station 15 suspended first brush set 17 and then after a rotation through 180 ° by means of the turning device 16 with the floor surface 54 facing upwards second swing table 21 spanned and by means of second brush set 18 cleaned on the outside. The small load carriers become due to the vibrating tables 20,21 1 relative to the brush sets 17, 18 moved and thus cleaned better.

Im der zweiten Station 15 werden die Kleinladungsträger 1 vorgewaschen und gebürstet. Zuerst werden die Kleinladungsträger 1 auf dem Schwingtisch 20 mit der Öffnung 22 nach oben festgespannt. Danach fährt der modular ausgebildete erste Bürstensatz 17 in den Kleinladungsträger 1 ein, dessen Innenflächen durch schwingende Bewegungen des Schwingtisches 20 gebürstet werden. Die Schwingungsamplitudenhöhe beträgt 1 cm bei R = 20 mm. Die Schwingungsdauer ist je nach Verschmutzung variabel. Die Bodenfläche 54 wird durch eine schiftende Bewegung des zweiten Bürstensatzes 18 in Längsrichtung des Kleinladungsträgers 1 bearbeitet. Beim Reinigungsvorgang wird gleichzeitig Reinigungsflüssigkeit durch die Bürstensätze 17,18 hindurch auf die Kleinladungsträger 1 gespritzt. Nachdem die Bürstensätze 17,18 in die angehobene Ausgangsstellung gefahren sind, werden die Kleinladungsträger 1 seitlich mittels Parallelgreifern 23 festgehalten. Die Aufspannung auf den Schwingtischen 20, 21 wird gelöst. In the second station 15, the small load carriers 1 pre-washed and brushed. First they are Small load carrier 1 on the vibrating table 20 with the Opening 22 clamped upwards. Then the modular brush set 17 in the Small load carrier 1, the inner surfaces of oscillating movements of the vibrating table 20 brushed become. The vibration amplitude height is 1 cm R = 20 mm. The period of oscillation depends on the pollution variable. The bottom surface 54 is covered by a writing movement of the second brush set 18 in Machined longitudinal direction of the small load carrier 1. During the cleaning process, cleaning liquid becomes simultaneously through the brush sets 17, 18 the small load carriers 1 injected. After the brush sets 17,18 in the raised starting position are driven, the small load carriers 1 are on the side held by means of parallel grippers 23. The Clamping on the vibrating tables 20, 21 is released.

Die Paralellgreifer 23 heben die Kleinladungsträger 1 mittels der Wendeeinrichtung 16 durch eine Überkopfbewegung, d.h. eine Drehung um 180 Grad, mit der Öffnung 22 zum Boden 53 des Containers 2 und mit der Bodenfläche 53 nach oben zur Decke 13 des Containers 2 auf den zweiten Schwingtisch 21. Die Kleinladungsträger 1 werden festgespannt und der zweite Bürstensatz 18 fährt über die Bodenfläche 54 und die Aussenflächen des Kleinladungsträgers 1. Es beginnt ein Reinigungsvorgang wie beim ersten Schwingtisch 20.The parallel grippers 23 lift the small load carriers 1 by means of the turning device 16 by an overhead movement, i.e. a 180 degree turn with the opening 22 to the bottom 53 of the container 2 and with the bottom surface 53 up to the ceiling 13 of the container 2 to the second vibrating table 21. The small load carriers 1 are clamped and the second set of brushes 18 travels over the bottom surface 54 and the outer surfaces of the small load carrier 1. It starts Cleaning process as for the first vibrating table 20.

Gleichzeitig wird die Behälterinnenseite von unten durch einen Hochdruckdüsenkopf 24 mit Reinigungsflüssigkeit bearbeitet, da der Hauptverschmutzungsbereich die Behälterinnenseite ist. Der Bürst- und Sprühvorgang dauert 8 bis 12 Sekunden, das sind etwa 50 % einer Taktzeit. Sind die Bürstensätze 17,18 wieder in der angehobenen Ausgangsstellung und die Spanner der Parallelgreifer 23 wieder geöffnet, werden die Kleinladungsträger 1 über eine Rutsche 34 in die dritte Station 25 überführt.At the same time, the inside of the container is from below through a high pressure nozzle head 24 with cleaning liquid edited since the main pollution area is the inside of the container. The brushing and spraying process takes 8 to 12 seconds, that's about 50% a cycle time. Are the brush sets 17,18 back in the raised starting position and the tensioner of the Parallel gripper 23 opened again, the small load carriers 1 via a slide 34 into the third Station 25 transferred.

Die dritte Station 25 weist Wendeeinrichtungen 26, 27 und Einrichtungen 28, 29 zum Klarwaschen bzw. Trocknen der Kleinladungsträger 1 auf. Hier werden die Kleinladungsträger 1 gespült und getrocknet. Die Kleinladungsträger 1 werden am Ende der Rutsche 34 durch eine Hebeeinrichtung 30 in eine doppelarmige Greifereinrichtung 31 gehoben. Die Kleinladungsträger 1 werden in dieser festgespannt. Hochdruckdüsen 33 reinigen die Kleinladungsträger 1 rundum mit auf ca. 50 °C erwärmten, sauberen Wasser. Nach Beendigung des Klarspülganges schwenkt die Greifereinrichtung 31 die Kleinladungsträger 1 überkopf um 180° in die zweite Wendeeinrichtung 27 der dritten Station 25. Dort werden die Kleinladungsträger 1 von einer weiteren Greifereinrichtung 32 festgehalten und die Greifereinrichtung 31 des einschwenkenden Greiferarmes 35 der Greifereinrichtung 31 wird entriegelt. Die Kleinladungsträger 1 schwenken langsam in ca. 80 % der Taktzeit, überkopf um 180°, wobei an den Kleinladungsträgern 1 durch ein Querstromgebläse 36 die Wasserreste abgeblasen werden.The third station 25 has turning devices 26, 27 and devices 28, 29 for clear washing or drying the small load carrier 1. Here are the small load carriers 1 rinsed and dried. The small load carriers 1 are at the end of the slide 34 by a Lifting device 30 in a double-armed gripper device 31 raised. The small load carriers 1 clamped in this. High pressure nozzles 33 clean the Small load carriers 1 all around with heated to approx. 50 ° C, clean water. After the rinse cycle has ended the gripper device 31 pivots the small load carriers 1 overhead 180 ° into the second turning device 27 of the third station 25. There the Small load carrier 1 from another gripper device 32 held and the gripper device 31 of the pivoting gripper arm 35 of the gripper device 31 is unlocked. The small load carriers 1 swivel slowly in about 80% of the cycle time, overhead through 180 °, with 1 on the small load carriers Cross-flow blower 36 the residual water is blown off.

Wenn die Greiferarme 35 der Greifereinrichtung 32 die Endstellung erreicht haben, werden die Kleinladungsträger 1 auf einen unterhalb der drei Stationen 5,15, .25 angeordneten Schrägförderer 37 aufgesetzt und unter den drei Stationen 5,25,25 zurück zur linken Seite (Fig.1) des Containers 2 befördert, wo diese durch eine Ausgabe 38 hindurch der Vorrichtung entnommen werden, die vertikal unterhalb und horizontal neben der Eingabe 4 angeordnet ist.If the gripper arms 35 of the gripper device 32 the Have reached the end position, the small load carriers 1 to one below the three stations 5.15, .25 arranged feeder 37 placed and under the three stations 5,25,25 back to the left (Fig.1) of the container 2 transported where these by an output 38 removed from the device that are vertically below and horizontally beside the input 4 is arranged.

Die beschriebene Vorrichtung besitzt drei in sich geschlossene Wasserkreisläufe. Der erst Kreislauf 39 umfaßt einen Behälter 40 mit ca.400 Liter Reinigungsflüssigkeit von einer Temperatur ca.60 °C. Mit der Reinigungsflüssigkeit werden die Kleinladungsträger 1 eingesprüht. Der Rücklauf erfolgt zuerst über eine leicht zugängliche Blechwanne 41, dann durch ein Sieb 42 in einen Vorreinigungsbehälter 43. In diesem befinden sich ca. 200 Liter zur Leichtstoffabscheidung, wie Fette, Oele und u.dgl. und eine Schlammvortrennung. Das Restwasser wird in den Reinigungsflüssigkeits-Behälter 40 gepumpt. Der zweite Kreislauf 47 umfaßt zwei beheizte Behälter 45 mit je 300 Liter Fassungsvermögen. Der Betrieb der beiden beheizten. Behälter 45 erfolgt nach dem Erreichen der max. Verschmutzung wechselweise. Mit dem zweiten Kreislauf 47 werden die Kleinladungsträger 1 in der zweiten Station 15 vorgewaschen. Der Rücklauf ist wie beim ersten Kreislauf 39. Ist die maximale Verschmutzung erreicht, wird das Vorspülwasser in einen Reinigungsreaktor 48 gepumpt, gleichzeitig wird auf den zweiten vorgeheizten Wasserbehälter 46 umgeschaltet.The device described has three in itself closed water cycles. The first cycle 39 comprises a container 40 with about 400 liters of cleaning liquid from a temperature of approx. 60 ° C. With the The small load carriers 1 become cleaning liquid sprayed. The return is first done via a easily accessible tray 41, then through a sieve 42 in a pre-cleaning container 43. Are in this approx. 200 liters for light material separation, such as Fats, oils and the like and a sludge pre-separation. The residual water is in the cleaning liquid container 40 pumped. The second circuit 47 includes two heated containers 45, each with a capacity of 300 liters. Operation of the two heated. Container 45 takes place after reaching the max. pollution alternately. With the second circuit 47 Pre-washed small load carriers 1 in the second station 15. The return is like the first cycle 39. If the maximum pollution is reached, it will Pre-rinse water pumped into a cleaning reactor 48, at the same time the second is preheated Water tank 46 switched.

Der dritte Kreislauf 49 dient zur Klarspülung der Kleinladungsträger 1 in der dritten Station 5 und umfaßt wie beim zweiten Kreislauf 47 zwei Behälter 46. Der Rücklauf erfolgt jedoch direkt, nur über ein Sieb, in den jeweiligen Behälter 46. Ist die maximale Trübung erreicht, wird das Wasser in einen der Wechselbehälter 45 des zweiten Kreislaufes 47 gepumpt.The third circuit 49 is used for rinsing the Small load carriers 1 in the third station 5 and as in the second circuit 47, comprises two containers 46. However, the return is direct, only through a sieve, in the respective container 46. Is the maximum turbidity reached, the water is in one of the swap bodies 45 of the second circuit 47 pumped.

Die Wechselbehälter 45, 46 des zweiten und dritten Kreislaufs 47, 49 verhindern einen Stop des Reinigungsablaufes. Sämtliche Umschaltungen von Wasserventilen erfolgen pneumatisch per Knopfdruck. Die Reinigung des Schmutzwassers aus dem zweiten Kreislauf 47 erfolgt in einem Reaktor 50 durch Ausflockung der Schmutz- und Schadstoffanteile. Der sedimentierte Schlamm wird über einem Filtervlies getrennt und ist nach der Aushärtung deponierbarer Abfall. Das gereinigte Wasser wird in den dritten Kreislauf 49 gepumpt.The swap bodies 45, 46 of the second and third Circuits 47, 49 prevent the cleaning process from stopping. All switching of water valves are done pneumatically at the push of a button. The cleaning of the Dirty water from the second circuit 47 takes place in a reactor 50 by flocculating the dirt and Pollutant shares. The sedimented sludge is over separated from a filter fleece and is after curing landfillable waste. The purified water is in pumped the third circuit 49.

Die Steuerung des Prozessablaufes der Vorrichtung erfolgt in nicht gezeigte Weise über pneumatische und/oder- Steuerelemente. Diese Steuerungsart ist im Falle einer Störung auch von der Bedienungsperson wieder in Gang zu bringen.The process sequence of the device is controlled in a manner not shown via pneumatic and / or Controls. This type of control is in the case a fault also by the operator To get going.

Wegen Gewichtseinsparung sind die meisten Bauteile aus Aluminiumguß hergestellt. Stahlteile sind galvanisch verzinkt. Die Innenwände des Containers 2 sind aus einer Aluminiumblech-Konstruktion. Einzelne Baugruppen werden in der Vorrichtung mehrfach verwendet. Alle Antriebe sind pneumatisch, dadurch robust und weniger kostenintensiv. Als Lager werden nur handelsübliche Gleitlager verwendet, dadurch werden schnelle und kostengünstige Reparaturen ermöglicht. Die Wasserbehälter der Spülkreisläufe sind aus V2A Blech ausgebildet. Eine Besonderheit der Konstruktion ist, daß bei einem Schaden aufgrund eines möglichen Straßenverkehrsunfall ca.70 % der Teile durch die Aluminiumgußkonstruktion wieder verwendet werden können.
Durch Gießereimodelle ist es möglich, bei der Marktanteilserweiterung eine weitere Anlage schnell und kostengünstig herzustellen.
To save weight, most components are made of cast aluminum. Steel parts are galvanized. The inner walls of the container 2 are made of an aluminum sheet construction. Individual assemblies are used several times in the device. All drives are pneumatic, which makes them robust and less expensive. Only standard plain bearings are used as bearings, which enables quick and inexpensive repairs. The water tanks in the rinsing circuits are made of V2A sheet metal. A special feature of the construction is that in the event of damage due to a possible road traffic accident, approximately 70% of the parts can be reused by the cast aluminum construction.
With foundry models, it is possible to quickly and inexpensively manufacture an additional system when expanding the market share.

Der Container 2 mit der erfindungsgemäßen Vorrichtung läßt sich mit Vorteil auf ein handelsübliches LKW-Chassis 51 aufbauen, z.B. ein MERCEDES-BENZ Vario Fahrgestell mit Fahrerhaus, Typ 814 D 4X2, Fahrerhaus 5 (kurz), Gesamtgewicht 7490 kg, Motorleistung 100 KW, Kofferunterbau für Zweiachs-LKW der Fa. Ackermann Typ LKU 2/VK -Trockenfracht-Kofferaufbau der Fa. Ackermann Typ VTK (Fig. 4). The container 2 with the device according to the invention can be advantageous on a commercial truck chassis 51 build, e.g. a MERCEDES-BENZ Vario Chassis with cab, type 814 D 4X2, cab 5 (short), total weight 7490 kg, engine power 100 KW, Box base for two-axle trucks from Ackermann type LKU 2 / VK dry cargo box body from Ackermann Type VTK (Fig. 4).

Bei einer Doppelwaschanlage aus zwei Sätzen 52 von parallelen Stationen 5,15,25 und darunter angeordneten Schrägförderern 37 kann mit einer Stückzahl von ca. 400 Kleinladungsträgern 1 pro Stunde bei einer Bedienungsperson gerechnet werden. Durch den Bau einer dreispurigen Vorrichtung kann eine Stückzahl von ca. 600 Kleinladungsträgern 1 pro Stunde bei einer Bedienungsperson erreicht werden.In a double wash system consisting of two sets 52 of parallel stations 5, 15, 25 and below Inclined conveyors 37 can be used with a quantity of approx. 400 small load carriers 1 per hour for one operator can be expected. By building a three-lane Device can have a number of approximately 600 Small load carriers 1 per hour for one operator can be achieved.

Um Reinigungsmittel einzusparen, die sonst auf überhöhte Betriebskosten durchschlagen würden, werden die Reinigungsmittel gezielt eingesetzt. In der ersten Station 5 drehen sich die Kleinladungsträger 1 um die eigene Spannachse 12, ein gezieltes und genaues Einsprühen ist dadurch möglich. Der vertikale Tunnel 3 hat eine gestreckte vertikale Länge von ca. 2.5 m. Mit der Beladeeinrichtung und der Ausgabeeinrichtung hat die erste Station 5 nur eine Gesamtlänge von ca.1,1m. Wenn die Funktionen der ersten Station 5 in eine herkömmliche, lineare Waschvorrichtung übertragen würden, so wäre eine Länge von ca. 4,5 m erforderlich. Sämtliche übrigen Übergaben von Station zu Station erfolgen mit seitlichen Greiferarmen und Schwenkbewegungen. Dadurch ist eine weitere Platzeinspamng ermöglicht. Durch die Rücktransporteinrichtung der Kleinladungsträger 1 unter den drei Stationen 5,15,25 ist es möglich, die Belade- und Entladestation bzw. die Einund Ausgabe 4 bzw. 38 am linken Ende des Containers 2 bzw. am Heck des LKW-Chassis 51 zu haben. Die gesamte Länge der Waschvorrichtung beträgt ca. 4,2 m, mit dem Reaktor 50 maximal 5 m. To save cleaning agents that would otherwise be excessive Would cut through operating costs Detergents used specifically. In the first Station 5 turn the small load carriers 1 around own clamping axis 12, a targeted and precise spraying is possible. The vertical tunnel 3 has an elongated vertical length of approx. 2.5 m. With the loading device and the output device the first station 5 only a total length of about 1.1m. If the functions of the first station 5 are converted into a conventional linear washer would be transferred a length of approx. 4.5 m would be required. All other transfers from station to station with lateral gripper arms and swivel movements. This enables a further space saving. Through the return transport of the small load carriers 1 among the three stations 5,15,25 it is possible, the loading and unloading station or the loading and unloading Issue 4 or 38 at the left end of container 2 or to have at the rear of the truck chassis 51. The whole Length of the washing device is approximately 4.2 m, with the Reactor 50 maximum 5 m.

Bei einer herkömmlichen Konstruktionsart würde sich eine Gesamtlänge von mindestens 8 bis 9 m ergeben.A conventional type of construction would result in a total length of at least 8 to 9 m.

Die Erfindung beschreibt eine vollautomatische, mobile Doppelwaschanlage für Kleinladungsträger 1 in einem Kofferaufbau auf einem Zweiachs-LKW vom zulässigen Gesamtgewicht 7,5 t für Führerschein der Klasse 3. Die Waschvorrichtung eignet sich für sämtliche Arten und Größen von Kleinladungsträgern 1,die in der Automobilund der Zulieferindustrie für logistischen Materialfluß im Umlauf sind.The invention describes a fully automatic, mobile Double washing system for small load carriers 1 in one Box body on a two-axle truck from the permissible Total weight 7.5 t for class 3 driving license Washing device is suitable for all types and Sizes of small load carriers 1 used in the automotive and the supply industry for logistical material flow are in circulation.

Die mobile Waschvorrichtung dient als Grundlage für ein neuartiges Dienstleistungsunternehmen im Bereich logistischer Materialfluß in der Automobil- und der Zulieferindustrie. Als Dienstleistung wird der Automobil- und Zulieferindustrie die neuartige und kostengünstige mobile Reinigung von verschmutzten Kleinladungsträgern 1 von besonderem Vorteil sein.The mobile washing device serves as the basis for a novel service company in the field logistic material flow in the automobile and the Supply industry. As a service, the automotive and supply industry the new and inexpensive mobile cleaning of dirty small load carriers 1 can be particularly advantageous.

Die Abmessungen der Kleinladungsträger 1 betragen etwa Länge x Breite x Höhe 300 x 200 x 150 mm in der hauptsächlich verwendeten Größe oder 400 x 300 x 150 mm oder 600 x 400 x 150 mm. Bei den beiden letztgenannten Größen gibt ist die Höhe ca. 150 mm, ca. 200 mm oder ca. 280 mm. Bei der erfindungsgemäßen Vorrichtung sind der Umlauf-Förderer 6 der ersten Station 5, die Bürstensätze 17,18, die Wendeeinrichtung 16 und die Spanneinrichtungen 19 der zweiten Station 15 sowie die Greifereinrichtungen 31,32 der dritten Station 25 auf die unterschiedlichen Längen, Breiten und Höhen der Kleinladungsträger 1 einstellbar. The dimensions of the small load carriers 1 are approximately Length x width x height 300 x 200 x 150 mm in the main used size or 400 x 300 x 150 mm or 600 x 400 x 150 mm. With the latter two Sizes are the height is approx. 150 mm, approx. 200 mm or approx. 280 mm. In the device according to the invention the circulation conveyor 6 of the first station 5, the Brush sets 17, 18, the turning device 16 and the Clamping devices 19 of the second station 15 and the Gripper devices 31, 32 of the third station 25 the different lengths, widths and heights of the Small load carrier 1 adjustable.

BEZUGSZEICHENLISTELIST OF REFERENCE NUMBERS

11
KleinladungsträgerSmall carriers
22
ContainerContainer
33
Tunneltunnel
44
Eingabeinput
55
erste Stationfirst station
66
Fördererpromoter
77
Heizeinrichtungheater
88th
Sprüheinrichtungspraying
99
Behältercontainer
1010
Greifergrab
1111
Umlaufketteendless chain
1212
Spannachserelease axle
1313
Deckeblanket
1414
ÜbergabeeinrichtungTransfer device
1515
zweite Stationsecond station
1616
Wendeeinrichtungturning device
1717
Bürstensatzbrush set
1818
Bürstensatzbrush set
1919
Spanneinrichtungtensioning device
2020
Schwingtischvibrating table
2121
Schwingtischvibrating table
2222
Öffnungopening
2323
Parallelgreiferparallel gripper
2424
HochdruckdüsenkopfHigh-pressure nozzle head
2525
dritte Stationthird station
2626
Wendeeinrichtungturning device
2727
Wendeeinrichtungturning device
2828
Klarspüleinrichtungclear rinsing system
2929
Trockeneinrichtungdrying device
3030
Hebeeinrichtunglifter
3131
GreifereinrichtungGripper device
3232
GreifereinrichtungGripper device
3333
Hochdruckdüse high-pressure nozzle
3434
Rutscheslide
3535
Greiferarmgripper
3636
QuerstromgebläseCross-flow fan
3737
Schrägfördererfeederhouse
3838
Ausgabeoutput
3939
erster Kreislauffirst cycle
4040
Behältercontainer
4141
Blechwannetin tub
4242
Siebscree
4343
VorreinigungsbehälterVorreinigungsbehälter
4444
ReinigungsflüssigkeitsbehälterThe cleaning liquid container
4545
Behältercontainer
4646
Behältercontainer
4747
zweiter Kreislaufsecond cycle
4949
dritter Kreislaufthird cycle
5050
Reaktorreactor
5151
LKW-ChassisTruck chassis
5252
Satzsentence
5353
Bodenground
5454
Bodenflächefloor area

Claims (6)

  1. A device for cleaning of small goods crates (1) comprising spraying, washing and drying stations (5, 15, 25) disposed at a conveyor path for removing the dirt, in particular remainders of preservation agents, fatty substances and the like, characterized by that the first station (5) comprises an entrance (4) for the small goods crates (1) and a vertical tunnel (3) with a vertically circulating conveyor (6) as well as heating and spraying devices (7, 8) for spraying, heating and soaking the small goods crates (1), that the second station (15) includes a turnover device (16) for the small goods crates (1) and brush sets (17, 18) for cleaning the small goods crates (1) inside and outside, that the third station (25) comprises turnover devices (26, 27) and devices (28, 29) for clear-washing and drying the small goods crates (1), and that between the three stations (5, 15, 25) there are provided transfer devices (14, 34).
  2. A device according to claim 1, characterized by that underneath the three stations (5, 15, 25) is provided an inclined conveyor (37) for returning the cleaned small goods crates (1) to an exit (38) for the cleaned small goods crates (1) arranged vertically underneath and horizontally beside the entrance (4) of the first station (5).
  3. A device according to claim 1 or 2, characterized by that the vertically circulating conveyor (6) of the first station (5) is provided with parallely circulating conveyor elements (11) and grippers (10) rotatably arranged thereon and suspended on gimbals.
  4. A device according to one of claims 1 to 3, characterized by that the turnover devices (16) of the second station (15) comprise vibrating tables (20, 21) provided with clamping devices (19) for the small goods crates (1).
  5. A device according to one of claims 1 to 4, characterized by that the brush sets (17, 18) are arranged in a vertically displaceable manner in the second station (15).
  6. A device according to one of claims 1 to 5, characterized by that two sets (52) of three stations (5, 15, 25) each with one inclined conveyor (37) disposed underneath one set (52) are arranged side by side within a container (2), and that beside the conveyors (6) and underneath the two sets (52) of three stations (5, 15, 25) each, vessels (45, 46) for spraying agents, water and separated substances are arranged.
EP00106675A 1999-07-30 2000-03-29 Device for cleaning of small goods crates Expired - Lifetime EP1072330B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19936906 1999-07-30
DE19936906A DE19936906C1 (en) 1999-07-30 1999-07-30 Assembly for cleaning the containers to protect and carry machine components has a series of stations where they are heated and sprayed and brushed and washed and dried to remove dirt and grease

Publications (2)

Publication Number Publication Date
EP1072330A1 EP1072330A1 (en) 2001-01-31
EP1072330B1 true EP1072330B1 (en) 2003-02-05

Family

ID=7917282

Family Applications (1)

Application Number Title Priority Date Filing Date
EP00106675A Expired - Lifetime EP1072330B1 (en) 1999-07-30 2000-03-29 Device for cleaning of small goods crates

Country Status (4)

Country Link
EP (1) EP1072330B1 (en)
AT (1) ATE232145T1 (en)
DE (2) DE19936906C1 (en)
ES (1) ES2191581T3 (en)

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WO2008007987A1 (en) * 2006-07-13 2008-01-17 James Dexter Ryan Washing apparatus and components for a washing apparatus

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DE10131398B4 (en) * 2001-06-28 2008-11-20 Friedl Invest Gmbh Mobile cleaning or washing system for shopping trolleys
DE102005024182A1 (en) * 2005-05-23 2006-12-07 Infineon Technologies Ag Cleaning arrangement for e.g. front opening unified pod, has transport device with cleaning stations arranged in cleaning area, where two cleaning stations are arranged one upon the other and lies one behind the other in transport direction
SE538757C2 (en) * 2015-02-13 2016-11-08 Strandberg Kjell An apparatus for cleaning shopping baskets
CN108906802B (en) * 2018-06-18 2020-12-15 博兴融智科技创新发展有限公司 Clean assembly line of chemical industry agitator
CN112691812B (en) * 2020-12-21 2022-11-01 马鞍山汉祺智能科技有限公司 Workpiece spraying equipment for mechanical connecting piece production
CN117943339B (en) * 2024-03-27 2024-05-31 安徽久兴源新能源科技集团有限公司 Efficient cleaning device for copper bars

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DE1969938U (en) * 1967-05-05 1967-10-05 Karl Heess K G Maschb DEVICE FOR AUTOMATIC CLEANING OF BOTTLE CASES OD. DGL.
DE8203951U1 (en) * 1982-02-12 1982-07-22 Weigel GmbH, 4300 Essen DEVICE FOR CLEANING, IN PARTICULAR WASHING, OF BOXES, CONTAINERS, BEER BARRELS OD. DGL. TRANSPORT CONTAINER
US4807319A (en) * 1987-08-24 1989-02-28 Anton Poitevin Self contained high pressure hot water cleaning system for grocery carts
FR2708878A1 (en) * 1993-08-13 1995-02-17 Meca 3 Sarl System for continuously cleaning boxes, especially plastic containers

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Publication number Priority date Publication date Assignee Title
WO2008007987A1 (en) * 2006-07-13 2008-01-17 James Dexter Ryan Washing apparatus and components for a washing apparatus

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ATE232145T1 (en) 2003-02-15
EP1072330A1 (en) 2001-01-31
ES2191581T3 (en) 2003-09-16
DE19936906C1 (en) 2000-10-26
DE50001200D1 (en) 2003-03-13

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