EP1070674A2 - Apparatus for separating and picking out thin board type objects - Google Patents
Apparatus for separating and picking out thin board type objects Download PDFInfo
- Publication number
- EP1070674A2 EP1070674A2 EP00305898A EP00305898A EP1070674A2 EP 1070674 A2 EP1070674 A2 EP 1070674A2 EP 00305898 A EP00305898 A EP 00305898A EP 00305898 A EP00305898 A EP 00305898A EP 1070674 A2 EP1070674 A2 EP 1070674A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- objects
- piled
- projection
- board type
- picking out
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H1/00—Supports or magazines for piles from which articles are to be separated
- B65H1/08—Supports or magazines for piles from which articles are to be separated with means for advancing the articles to present the articles to the separating device
- B65H1/22—Supports or magazines for piles from which articles are to be separated with means for advancing the articles to present the articles to the separating device moving in direction of plane of articles, e.g. for bodily advancement of fanned-out piles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
- B65H3/0808—Suction grippers
- B65H3/0816—Suction grippers separating from the top of pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/46—Supplementary devices or measures to assist separation or prevent double feed
- B65H3/48—Air blast acting on edges of, or under, articles
Definitions
- the present invention relates to an apparatus for separating and picking out thin board type objects one by one from the top.
- the thin board type objects such as IC cards, after being produced, are stored in a container and carried.
- the IC cards When necessary data is written within the IC card by, for example, an IC recorder, the IC cards are separated and picked out one by one from the container.
- certain symbols and so on are inscribed on the surface of the IC card by use of a marking machine, the IC cards are separated and picked out one by one from the container.
- certain patterns or characters are printed on the surface of the IC card by a printer, the IC cards are separated and picked out one by one from the container.
- the separating and picking out apparatus when the IC cards need to be worked, is used to separate and pick out the IC cards one by one from the container.
- the known separating and picking out apparatus include the top-side picking out type and bottom-side picking out type.
- the top-side picking out type pushes the IC cards within the container top from bottom.
- This apparatus blows air on the top of the IC cards of the container. Under this condition, the apparatus causes a suction pad to stick fast to the top, IC card and lift it. At this time, that IC card is forcibly bent by a blocking plate to separate from the others, and picked out.
- the bottom-side picking out type pushes the IC cards bottom from top.
- This apparatus forces a rotating first roller to push the underside of the lowest one of the IC cards of the container, picking out that IC card from the container.
- a second roller provided outside the container is rotated in the opposite direction to the first roller, and made in contact with the upper surface of that picked out IC card.
- the above-mentioned top-side picking out type has the drawback that it cannot be used for thin board type objects that are flat enough to firmly stick to each other.
- the two sides of the IC card is made of a plastic material such as polycarbonate.
- the surfaces of each of the IC cards, before characters and so on are printed on the surfaces, have no irregularities, or so flat as to be in extremely intimate contact with the other IC cards.
- the gap between the two upper and lower rollers need to be adjusted according to the thickness of the objects to be separated and picked out.
- the IC cards have various different thickness values of, for example, 0.25 mm, 0.45 mm, 0.5 mm, and 0.76 mm. If IC cards of different thickness values are mixed within a container, this apparatus cannot collectively separate and pick out the IC cards. For this reason, the gap between the rollers must be adjusted each time the card thickness is different, and thus this apparatus is not all-purpose.
- a separating and picking out apparatus having a projection and a suction pad both disposed above a plurality of piled up thin board type objects.
- the projection is made in contact with ones of the objects moved upward one after another, pushing them in the horizontal direction.
- the suction pad sticks fast to the top of the objects moved by the projection, and picks it out.
- the projection horizontally shifts the piled up thin board type objects, thereby effectively separating those objects, so that the suction pad can easily pick out the objects one by one.
- IC cards are hereinafter used as an example of the thin board type objects, the present invention can be similarly applied to other elastic thin board type objects than IC cards.
- Fig. 1 is a side view of the whole structure of the separating and picking out apparatus of this embodiment according to the invention.
- a cassette 10 holds a plurality of IC cards 20 therein.
- the cassette 10 is set within a separating and picking out apparatus 100.
- the separating and picking out apparatus 100 is disposed near an IC card marking machine or the like.
- the separating and picking out apparatus 100 also has an elevator mechanism 110 provided therein.
- the elevator mechanism 110 has an arm 112 that is movable up and down in the Z-direction.
- the arm 112 has a pusher 114 provided at its tip.
- the pusher 114 can be inserted in the inside of the cassette 10 because of having a smaller size than the inner diameter of the cassette 10.
- the pusher 114 can engage with the IC cards 20 as thin board type objects within the cassette 10 or with a protective plate that is located under the lowest one of the IC cards, pushing the IC cards 20 upward so that they can be taken out one by one.
- the separating and picking out apparatus 100 also has fixed rollers 120, 122.
- the fixed rollers 120, 122 are pressed against cassette fixing holes 16 that are provided in the cassette 10.
- the cassette 10 is fixedly positioned within the separating and picking out apparatus 100.
- the separating and picking out apparatus 100 also has a ratchet 130 and a pedestal 132.
- the ratchet 130 and pedestal 132 are inserted in the cassette 10 at the upper portion of the cassette 10.
- Use of the ratchet 130 and pedestal 132 can allow a plurality of IC cards 20 to be shifted in the horizontal direction. Under this condition, the suction pad 134 sticks fast to the top, IC card, thus separating that IC card from the other IC cards.
- the detailed structures of the ratchet 130 and pedestal 132 will be described later with reference to Fig. 3.
- the ratchet 130 has a light emitting device, and the pedestal 132 has a photo sensor.
- a signal generated from the photo sensor is received by a controller 140.
- the controller 140 controls the elevator mechanism 110 to locate the top, IC card 20 at the top of the cassette 10.
- Fig. 2 is a perspective view of the structure of the cassette 10 to be used in the apparatus of this embodiment according to the invention.
- the cassette 10 is formed in a rectangular pipe shape by bending an iron thin plate, for example, SPC.
- the cassette 10 is formed not to have any projections on its surfaces.
- the IC cards as thin board type objects to be placed within the cassette 10 are, for example, 85.6 mm long, 54.0 mm wide, 0.45 to 0.76 mm thick.
- the cassette 10 can hold 1000 sheets of IC cards of which the thickness is 0.45 mm, and its total length L1 is 500 mm.
- the cassette 10 has an enough size to smoothly accept the IC cards.
- the gap between the inner wall of the cassette and all the sides of the IC cards is about 1 mm.
- the length L2 of the cross-section of the cassette 10 is 88 mm, and the width L3 thereof is 56 mm. If gaps of 0.5 mm or above can be left between these dimensions and those of the IC cards, there is no particular problem.
- the wall thickness t of the cassette 10 is 2mm.
- the surfaces of the cassette 10 are plated with zinc for rust protection.
- the cassette 10 have stopping holes 12 formed in the side walls. Eighteen groups of stopping holes 12 are formed at a pitch P of 27 mm in the longitudinal direction of the cassette 10. Four stopping holes 12a, 12b, 12c and 12d are formed as each group at the same level in the longitudinal direction. Four ratchets provided on a stopper are engaged with these stopping holes 12a, 12b, 12c and 12d, so that the stopper can be fixed to the cassette 10.
- the cassette 10 also has bent tabs 14a, 14b, 14c and 14d formed at the four corners of its bottom. A protective plate is placed on these bent tabs 14, and the IC cards as thin board type objects are piled up on the plate, thus being prevented from falling out through the bottom of the cassette 10.
- cassette fixing holes 16a, 16b and 16c are formed in the bottom side walls of the cassette 10.
- the cassette 10 is used to hold and carry thin board type objects.
- the cassette 10 can be directly set on an IC card recorder or marking machine.
- the fixing holes 16a, 16b and 16c are used for fixing the cassette 10.
- the fixing roller 120 is pressed against the cassette fixing hole 16a, and the fixing roller 122 against the fixing holes 16b, 16c so that the cassette 10 is positioned and fixed within the apparatus 100.
- an arm insertion window 18 is provided in one side of the cassette 10.
- the arm 112 of the elevator mechanism 110 is inserted in the arm insertion window 18.
- the arm 112 is free to move up and down within the cassette 10.
- the pedestal 132 shown in Fig. 1 is inserted in the arm insertion window 18.
- a window 19 is also formed in the side of the upper portion of cassette 10 to oppose the arm insertion window.
- the window 19 is provided to accept the ratchet 130 of the apparatus 100.
- Fig. 3 is an enlarged side view of the main part of the apparatus of the embodiment according to the invention.
- Fig. 4 is an enlarged plan view of the main part of the apparatus of the embodiment according to the invention.
- a plurality of IC cards 20 are stored in the cassette 10.
- the tip of the ratchet 130 of the apparatus 100 is inserted through the window 19 into the cassette 10.
- the ratchet 130 has a slope 130A provided on its lower side.
- the slope 130A acts to block the IC cards 20 from being moved up (in the Z-direction in the figure) from below, and mechanically shift the upper IC cards 20A, 20B, 20C in the longitudinal direction (X-direction in the figure) of the IC cards 20. Therefore, the ratchet 30 functions as a projection or mover for the IC cards 20.
- the ratchet 130 also has communicating apertures B1, B2, B3, B4 for air-blow.
- the air-blow communicating apertures B1, B2, B3, B4 are provided at positions that are deviated above relative to the center line that intersects with the lateral sides of the IC cards 20 as shown in Fig. 4.
- the air-blow communicating apertures B1, B2, B3, B4 have their one ends opened relative to the slope 130A of the ratchet 130, and their other ends connected to an air blower 136.
- the air compressed by the blower 136 is blown out from the openings of the air blow communicating apertures B1, B2, B3, B4 that are formed in the slope 130A of ratchet 130.
- the air blown out from the openings hits the edges of the IC cards 20A, 20B, 20C shifted by the slope 130A and is blown into the gaps between those edges, thereby separating the IC cards 20A, 20B, 20C.
- the gas blown out from the openings of the air flow communicating apertures B1, B2, B3, B4 may be any kinds of gas other than air.
- the kinds of gas are selected according to the kinds of thin board type objects. Hereinafter, we treats air as a gas.
- the tip of the pedestal 132 of the apparatus 100 is inserted into the cassette 10 through the arm insertion window 18 provided on the side of cassette 10 shown in Fig. 2.
- the pedestal 132 has a slope 132A provided at its upper side to oppose the slope 130A of the ratchet 130.
- the slope 132A acts to keep the IC cards 20 shifted by the slope 130A of ratchet 130 be left as they are. Therefore, the pedestal 132 functions as a recess or as a movement acceptor.
- the top, IC card 20A separated from the other IC cards by the slope 130A and the air blow is attracted and picked out by the Suction pad 134.
- the suction pad 134 is, as shown in Fig. 4, disposed below the center line relative to the lateral sides of the IC card 20, or at the position deviated in the opposite direction to the openings of the air blow communicating apertures B1, B2, B3, B4. In other words, the suction pads 134 is provided at a diagonal position relative to the air blow openings.
- the suction pad 134 is tilted to the direction in which the IC cards 20 are piled up, or to the Z-direction in the figure. If the suction pad 134 lifts the top, IC card 20A together with the next IC card 20B, the brush 138 mounted on the pedestal 132 comes in contact with the edge of the next IC card 20B, causing the IC card 20B to fall by scratching. Thus, only the IC card 20A can be picked out.
- the brush 138 functions to prevent the under IC card 20B from beginning to fly out together with the top, IC card 20A.
- the ratchet 130 of the apparatus 100 has a light emitting device 150, such as a light emitting diode, provided on its top.
- the pedestal 132 has a photo sensor 150, such as a photosensitive diode, provided to oppose the light emitting device 150.
- the light emitting device 150 and the photo sensor 152 constitute a position detecting sensor.
- the photo sensor 152 always receives the light emitted from the light emitting device 150.
- the top, IC card 20A obstructs the light path through which the light from the light emitting device 150 passes to the photo sensor 152. Then, the photo sensor 152 generates a signal indicating that it cannot receive the light from the light emitting device.
- the signal from the photo sensor 152 is supplied to the controller 140.
- the controller 140 controls the elevator mechanism 110 to stop in response to the signal from the photo sensor 152. Consequently, the elevator mechanism 110 is controlled so that the top, IC card of the IC cards 20 can be located at a predetermined position.
- the ratchet 130 and pedestal 132 are made of a metal material such as SUS or aluminum.
- the length L4 of the projection of the ratchet 130 is selected to be 10 mm if the longitudinal length of the IC cards 20 is assumed to be 85.6 mm. If the projection size L4 is too short, two stuck IC cards cannot be sometimes mechanically shifted enough. This aspect will be described later with reference to Fig. 8.
- the distance between the ratchet 130 and pedestal 132 is adjusted to substantially equal to the size of IC card 20.
- the distance L6 between the ratchet 130 and pedestal 132 is selected to be, for example, 86 mm.
- the ratchet 130 has the slope 130A on its under-side.
- the slope 130A blocks the IC cards 20 from moving up from below (in the Z-direction in the figure).
- the slope 130A serves to mechanically shift the overlapped upper IC cards 20A, 20B, 20C in turn in the longitudinal direction of the IC cards 20 (in the X-direction, or in the horizontal direction in the figure).
- the ratchet 130 also has the air blow communicating aperture B.
- the air blow communicating aperture B has its one end opened to the slope 130A of ratchet 130, and its other end connected to the blower.
- the air compressed by the blower is blown out from the opening of the air blow communicating aperture that is provided in the slope 130A of the ratchet 130.
- the blown air hits the edges of the IC cards 20A, 20B, 20C shifted by the slope 130A and is blown into the gaps between those edges, thereby separating the IC cards 20A, 20B, 20C.
- a position detecting sensor is provided that is constituted by the light emitting device 150 and photo sensor 152.
- the controller 140 controls the elevator mechanism 110 so that the top, IC card 20A comes at near the air blow opening of the ratchet 130.
- the four air blow communicating apertures B1, B2, B3, B4 are provided as in Figs. 3 and 4, only one thereof is shown as the air blow communicating aperture B in Figs. 5 through 9.
- the suction pad 134 mounted tilted, as illustrated in Fig. 7, is pushed against the IC card 20 at a position deviated from the center of the IC card 20, particularly at a diagonal position relative to the air blow outlet as shown in Fig. 3, thus sticking fast to the top, IC card 20A. Therefore, the IC card 20A separated from the IC card 20B by air blow can be prevented from being again stuck to the under IC card 20B by the pushing force the suction pad 134 exerts.
- the projection size L4 of the ratchet 130 is selected to 10 mm, the two stuck IC cards are greatly bent by the tip of the projection. Therefore, the suction pad 134 is stopped from being lifted, and the two stuck IC cards are left bent for a while. Then, the stuck IC cards will be naturally separated, and as a result the under IC card 20B falls.
- the IC card 20A bent by touching the ratchet 130 passes away from the ratchet 130, and is then restored to the original flat shape.
- the IC card 20A can be completely picked out.
- the suction pad 134 is lifted, the edge of the IC card 20A is rubbed by the brush 138. Therefore, even if the IC card 20B is lifted together with the IC card 20A in a stuck state when the suction pad 134 fast sticks to the top, IC card 20A, the edges of the IC cards 20A, 20B are rubbed by the brush 138.
- the under IC card 20B is scratched down by the brush 138 to fall away from the IC card 20A as well. Consequently, only the IC card 20A attracted by the suction pad 134 can be picked out.
- the brush 138 prevents the under IC card 20B from flying away to the outside.
- the controller 140 controls the elevator mechanism 110 to operate, thus raising the IC cards held within the cassette 10.
- the controller 140 stops the operation of the elevator mechanism 110 as we described previously. Then, as with the IC card 20A, the apparatus 100 picks out the IC card 20B.
- the slope 130A of the ratchet 130 in the apparatus 100 of this embodiment is used to mechanical shift the overlapped and stuck thin board type objects, such as IC cards, in the horizontal direction. Therefore, the thin board type objects, even when firmly stuck together, can be effectively separated from each other.
- top side picking out type since the top side picking out type is employed, it is not necessary to adjust the gap between the rollers unlike the bottom side picking out type even when the thin board type objects like IC cards that have different thickness are picked out.
- the suction pad 134 is pushed against the top, thin object, such as the top, IC card, at a position deviated from the center of the surface of the object. This position is diagonal to the air blow outlet. Therefore, the thin board type object pressed down by the suction pad does not again stick to the underlying body.
- the suction pad 134 is pressed against the thin board type objects in a tilted direction relative to the direction in which the thin board type objects are piled up. Therefore, the top, object can be prevented from again sticking to the under object.
- the overlapped objects are separated by horizontally shifting those objects and blowing air into the gap between the edges thereof. Then, this separating and picking out apparatus picks out each thin board type object by use of the suction pad. Therefore, the apparatus of this embodiment is able to precisely separate the thin board type objects, such as IC cards, that tend to firmly stick to each other, into each one, and fast pick it out. Moreover, different kinds of objects with different thickness can be correctly treated by the same mechanism, and thus the apparatus of this embodiment is versatile.
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Abstract
Description
- The present invention relates to an apparatus for separating and picking out thin board type objects one by one from the top.
- The thin board type objects such as IC cards, after being produced, are stored in a container and carried. When necessary data is written within the IC card by, for example, an IC recorder, the IC cards are separated and picked out one by one from the container. Similarly, when certain symbols and so on are inscribed on the surface of the IC card by use of a marking machine, the IC cards are separated and picked out one by one from the container. In addition, even when certain patterns or characters are printed on the surface of the IC card by a printer, the IC cards are separated and picked out one by one from the container.
- The separating and picking out apparatus, when the IC cards need to be worked, is used to separate and pick out the IC cards one by one from the container. The known separating and picking out apparatus include the top-side picking out type and bottom-side picking out type.
- The top-side picking out type pushes the IC cards within the container top from bottom. This apparatus blows air on the top of the IC cards of the container. Under this condition, the apparatus causes a suction pad to stick fast to the top, IC card and lift it. At this time, that IC card is forcibly bent by a blocking plate to separate from the others, and picked out.
- The bottom-side picking out type pushes the IC cards bottom from top. This apparatus forces a rotating first roller to push the underside of the lowest one of the IC cards of the container, picking out that IC card from the container. In addition, a second roller provided outside the container is rotated in the opposite direction to the first roller, and made in contact with the upper surface of that picked out IC card. Thus, this separating and picking out apparatus, if two or more ICs stuck together are picked out at a time, can make those ICs be separated by use of the first and second rollers that rotate in opposite directions.
- The above-mentioned top-side picking out type, however, has the drawback that it cannot be used for thin board type objects that are flat enough to firmly stick to each other. The two sides of the IC card is made of a plastic material such as polycarbonate. The surfaces of each of the IC cards, before characters and so on are printed on the surfaces, have no irregularities, or so flat as to be in extremely intimate contact with the other IC cards. Those thin board type objects that tend to be in imitate contact with each other, when overlapped, stick to each other. As a result, the overlapped objects have no gap into which air is to be blown. Therefore, even in this apparatus, a large number of thin board type objects are attracted together under the stuck state. In this case, the closely stuck thin board type objects are not easily bent when hitting a blocking plate, and hence cannot be separated.
- In the above-mentioned bottom-side picking out apparatus, the gap between the two upper and lower rollers need to be adjusted according to the thickness of the objects to be separated and picked out. The IC cards have various different thickness values of, for example, 0.25 mm, 0.45 mm, 0.5 mm, and 0.76 mm. If IC cards of different thickness values are mixed within a container, this apparatus cannot collectively separate and pick out the IC cards. For this reason, the gap between the rollers must be adjusted each time the card thickness is different, and thus this apparatus is not all-purpose.
- Accordingly, it is an object of the invention to provide a separating and picking out apparatus capable of surely separating and picking out thin board type objects that tend to be in intimate contact with each other, and which does not need to adjust the gap between the rollers even when those objects have different thickness.
- According to the present invention, there is provided a separating and picking out apparatus having a projection and a suction pad both disposed above a plurality of piled up thin board type objects. The projection is made in contact with ones of the objects moved upward one after another, pushing them in the horizontal direction. The suction pad sticks fast to the top of the objects moved by the projection, and picks it out.
- The projection horizontally shifts the piled up thin board type objects, thereby effectively separating those objects, so that the suction pad can easily pick out the objects one by one.
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- Fig. 1 is a side view of the whole structure of a separating and picking out apparatus of one embodiment according to the invention.
- Fig. 2 is a perspective view of a cassette to be used in the separating and picking out apparatus of the embodiment according to the invention.
- Fig. 3 is an enlarged side view of a main part of the separating and picking out apparatus of the embodiment according to the invention.
- Fig. 4 is an enlarged plan view of the main part of the separating and picking out apparatus of the embodiment according to the invention.
- Fig. 5 is a diagram to which reference is made in explaining the mechanism for separating and picking out IC cards in the separating and picking out apparatus of the embodiment according to the invention.
- Fig. 6 is a diagram useful for explaining the mechanism for separating and picking out IC cards in the separating and picking out apparatus of the embodiment according to the invention.
- Fig. 7 is a diagram useful for explaining the mechanism for separating and picking out IC cards in the separating and picking out apparatus of the embodiment according to the invention.
- Fig. 8 is a diagram useful for explaining the mechanism for separating and picking out IC cards in the separating and picking out apparatus of the embodiment according to the invention.
- Fig. 9 is a diagram useful for explaining the mechanism for separating and picking out IC cards in the separating and picking out apparatus of the embodiment according to the invention.
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- An embodiment of the invention will be described with reference to Figs. 1 to 9. Although IC cards are hereinafter used as an example of the thin board type objects, the present invention can be similarly applied to other elastic thin board type objects than IC cards.
- First, the whole structure of the separating and picking out apparatus of this embodiment will be described with reference to Fig. 1.
- Fig. 1 is a side view of the whole structure of the separating and picking out apparatus of this embodiment according to the invention.
- A
cassette 10 holds a plurality ofIC cards 20 therein. Thecassette 10 is set within a separating and picking outapparatus 100. The separating and picking outapparatus 100 is disposed near an IC card marking machine or the like. - The separating and picking out
apparatus 100 also has anelevator mechanism 110 provided therein. Theelevator mechanism 110 has anarm 112 that is movable up and down in the Z-direction. Thearm 112 has apusher 114 provided at its tip. Thepusher 114 can be inserted in the inside of thecassette 10 because of having a smaller size than the inner diameter of thecassette 10. Thepusher 114 can engage with theIC cards 20 as thin board type objects within thecassette 10 or with a protective plate that is located under the lowest one of the IC cards, pushing theIC cards 20 upward so that they can be taken out one by one. - The separating and picking out
apparatus 100 also has fixedrollers 120, 122. Thefixed rollers 120, 122 are pressed againstcassette fixing holes 16 that are provided in thecassette 10. Thus, thecassette 10 is fixedly positioned within the separating and picking outapparatus 100. - The separating and picking out
apparatus 100 also has aratchet 130 and apedestal 132. Theratchet 130 andpedestal 132 are inserted in thecassette 10 at the upper portion of thecassette 10. Use of theratchet 130 andpedestal 132 can allow a plurality ofIC cards 20 to be shifted in the horizontal direction. Under this condition, thesuction pad 134 sticks fast to the top, IC card, thus separating that IC card from the other IC cards. The detailed structures of theratchet 130 andpedestal 132 will be described later with reference to Fig. 3. - Moreover, as described later, the
ratchet 130 has a light emitting device, and thepedestal 132 has a photo sensor. A signal generated from the photo sensor is received by acontroller 140. Thecontroller 140 controls theelevator mechanism 110 to locate the top,IC card 20 at the top of thecassette 10. - The structure of the
cassette 10 to be used in the apparatus of this embodiment will be described with reference to Fig. 2. - Fig. 2 is a perspective view of the structure of the
cassette 10 to be used in the apparatus of this embodiment according to the invention. - The
cassette 10 is formed in a rectangular pipe shape by bending an iron thin plate, for example, SPC. Thecassette 10 is formed not to have any projections on its surfaces. - The IC cards as thin board type objects to be placed within the
cassette 10 are, for example, 85.6 mm long, 54.0 mm wide, 0.45 to 0.76 mm thick. - The
cassette 10 can hold 1000 sheets of IC cards of which the thickness is 0.45 mm, and its total length L1 is 500 mm. Thecassette 10 has an enough size to smoothly accept the IC cards. When IC cards are inserted in thecassette 10, the gap between the inner wall of the cassette and all the sides of the IC cards is about 1 mm. The length L2 of the cross-section of thecassette 10 is 88 mm, and the width L3 thereof is 56 mm. If gaps of 0.5 mm or above can be left between these dimensions and those of the IC cards, there is no particular problem. The wall thickness t of thecassette 10 is 2mm. The surfaces of thecassette 10 are plated with zinc for rust protection. - The
cassette 10 have stoppingholes 12 formed in the side walls. Eighteen groups of stoppingholes 12 are formed at a pitch P of 27 mm in the longitudinal direction of thecassette 10. Four stoppingholes holes cassette 10. - The
cassette 10 also has benttabs cassette 10. - Moreover,
cassette fixing holes cassette 10. Thecassette 10 is used to hold and carry thin board type objects. In addition, thecassette 10 can be directly set on an IC card recorder or marking machine. Thus, when thecassette 10 is set on the IC card recorder or marking machine, the fixingholes cassette 10. As illustrated in Fig. 1, the fixing roller 120 is pressed against thecassette fixing hole 16a, and the fixingroller 122 against the fixingholes cassette 10 is positioned and fixed within theapparatus 100. - In addition, an
arm insertion window 18 is provided in one side of thecassette 10. When thecassette 10 is set in theapparatus 100, thearm 112 of theelevator mechanism 110 is inserted in thearm insertion window 18. Thearm 112 is free to move up and down within thecassette 10. Moreover, thepedestal 132 shown in Fig. 1 is inserted in thearm insertion window 18. - A
window 19 is also formed in the side of the upper portion ofcassette 10 to oppose the arm insertion window. Thewindow 19 is provided to accept theratchet 130 of theapparatus 100. - The detailed construction of the main part of the apparatus according to this embodiment will be described with reference to Figs. 3 and 4.
- Fig. 3 is an enlarged side view of the main part of the apparatus of the embodiment according to the invention. Fig. 4 is an enlarged plan view of the main part of the apparatus of the embodiment according to the invention.
- As illustrated in Fig. 3, a plurality of
IC cards 20 are stored in thecassette 10. The tip of theratchet 130 of theapparatus 100 is inserted through thewindow 19 into thecassette 10. Theratchet 130 has aslope 130A provided on its lower side. Theslope 130A acts to block theIC cards 20 from being moved up (in the Z-direction in the figure) from below, and mechanically shift theupper IC cards IC cards 20. Therefore, the ratchet 30 functions as a projection or mover for theIC cards 20. Theratchet 130 also has communicating apertures B1, B2, B3, B4 for air-blow. The air-blow communicating apertures B1, B2, B3, B4 are provided at positions that are deviated above relative to the center line that intersects with the lateral sides of theIC cards 20 as shown in Fig. 4. The air-blow communicating apertures B1, B2, B3, B4 have their one ends opened relative to theslope 130A of theratchet 130, and their other ends connected to anair blower 136. The air compressed by theblower 136 is blown out from the openings of the air blow communicating apertures B1, B2, B3, B4 that are formed in theslope 130A ofratchet 130. The air blown out from the openings hits the edges of theIC cards slope 130A and is blown into the gaps between those edges, thereby separating theIC cards - The tip of the
pedestal 132 of theapparatus 100 is inserted into thecassette 10 through thearm insertion window 18 provided on the side ofcassette 10 shown in Fig. 2. Thepedestal 132 has a slope 132A provided at its upper side to oppose theslope 130A of theratchet 130. The slope 132A acts to keep theIC cards 20 shifted by theslope 130A ofratchet 130 be left as they are. Therefore, thepedestal 132 functions as a recess or as a movement acceptor. - The top,
IC card 20A separated from the other IC cards by theslope 130A and the air blow is attracted and picked out by theSuction pad 134. Thesuction pad 134 is, as shown in Fig. 4, disposed below the center line relative to the lateral sides of theIC card 20, or at the position deviated in the opposite direction to the openings of the air blow communicating apertures B1, B2, B3, B4. In other words, thesuction pads 134 is provided at a diagonal position relative to the air blow openings. - The
suction pad 134 is tilted to the direction in which theIC cards 20 are piled up, or to the Z-direction in the figure. If thesuction pad 134 lifts the top,IC card 20A together with thenext IC card 20B, thebrush 138 mounted on thepedestal 132 comes in contact with the edge of thenext IC card 20B, causing theIC card 20B to fall by scratching. Thus, only theIC card 20A can be picked out. Thebrush 138 functions to prevent the underIC card 20B from beginning to fly out together with the top,IC card 20A. - The
ratchet 130 of theapparatus 100 has alight emitting device 150, such as a light emitting diode, provided on its top. Thepedestal 132 has aphoto sensor 150, such as a photosensitive diode, provided to oppose thelight emitting device 150. Thelight emitting device 150 and thephoto sensor 152 constitute a position detecting sensor. Thephoto sensor 152 always receives the light emitted from thelight emitting device 150. - When the
IC cards 20 held within thecassette 10 are lifted upward by the elevator mechanism shown in Fig. 1, the top,IC card 20A obstructs the light path through which the light from thelight emitting device 150 passes to thephoto sensor 152. Then, thephoto sensor 152 generates a signal indicating that it cannot receive the light from the light emitting device. The signal from thephoto sensor 152 is supplied to thecontroller 140. Thecontroller 140 controls theelevator mechanism 110 to stop in response to the signal from thephoto sensor 152. Consequently, theelevator mechanism 110 is controlled so that the top, IC card of theIC cards 20 can be located at a predetermined position. - The
ratchet 130 andpedestal 132 are made of a metal material such as SUS or aluminum. In this embodiment, the length L4 of the projection of theratchet 130 is selected to be 10 mm if the longitudinal length of theIC cards 20 is assumed to be 85.6 mm. If the projection size L4 is too short, two stuck IC cards cannot be sometimes mechanically shifted enough. This aspect will be described later with reference to Fig. 8. - With reference to Figs. 5 through 9, a description will be made of the mechanism of separating and picking out the
IC card 20 according to this embodiment. In those figures, like elements corresponding to those in Figs. 3 and 4 are identified by the same reference numerals. - As illustrated in Fig. 5, the distance between the
ratchet 130 andpedestal 132 is adjusted to substantially equal to the size ofIC card 20. In this embodiment, when the longitudinal length L5 ofcard 20 is 85.6 mm, the distance L6 between theratchet 130 andpedestal 132 is selected to be, for example, 86 mm. - The
ratchet 130 has theslope 130A on its under-side. Theslope 130A blocks theIC cards 20 from moving up from below (in the Z-direction in the figure). In addition, theslope 130A serves to mechanically shift the overlappedupper IC cards ratchet 130 also has the air blow communicating aperture B. The air blow communicating aperture B has its one end opened to theslope 130A ofratchet 130, and its other end connected to the blower. - The air compressed by the blower is blown out from the opening of the air blow communicating aperture that is provided in the
slope 130A of theratchet 130. The blown air hits the edges of theIC cards slope 130A and is blown into the gaps between those edges, thereby separating theIC cards - As illustrated in Fig. 3, a position detecting sensor is provided that is constituted by the
light emitting device 150 andphoto sensor 152. In response to the signal generated from thephoto sensor 152, thecontroller 140 controls theelevator mechanism 110 so that the top,IC card 20A comes at near the air blow opening of theratchet 130. - Although the four air blow communicating apertures B1, B2, B3, B4 are provided as in Figs. 3 and 4, only one thereof is shown as the air blow communicating aperture B in Figs. 5 through 9. By providing a plurality of air blow communicating apertures, it is possible to increase the precision with which the IC cards are lifted and stopped, and correct the
IC card 20 for its tilt. - When the
IC card 20A comes at the outlet of air blow AB, air is effectively brown into the gap between theIC card 20A and the underIC card 20B as shown in Fig. 6. Thus theIC cards - The
suction pad 134 mounted tilted, as illustrated in Fig. 7, is pushed against theIC card 20 at a position deviated from the center of theIC card 20, particularly at a diagonal position relative to the air blow outlet as shown in Fig. 3, thus sticking fast to the top,IC card 20A. Therefore, theIC card 20A separated from theIC card 20B by air blow can be prevented from being again stuck to the underIC card 20B by the pushing force thesuction pad 134 exerts. - As shown in Fig. 8, when the
suction pad 134 is lifted, the edge of theIC card 20A touches theratchet 130, with the result that theIC card 20A is bent and finally picked out like it is stripped off. In this case, if theIC cards suction pad 134. At this time, the two IC cards touch the tip of theratchet 130, and are bent simultaneously. When the projection size L4 of theratchet 130 is shorter than 10 mm, the two stuck IC cards are bent, but not enough to be separated. Thus, the two stuck IC cards are not separated even by bending, and picked out as they are. If the projection size L4 of theratchet 130 is selected to 10 mm, the two stuck IC cards are greatly bent by the tip of the projection. Therefore, thesuction pad 134 is stopped from being lifted, and the two stuck IC cards are left bent for a while. Then, the stuck IC cards will be naturally separated, and as a result the underIC card 20B falls. - As illustrated in Fig. 9, the
IC card 20A bent by touching theratchet 130 passes away from theratchet 130, and is then restored to the original flat shape. Thus, theIC card 20A can be completely picked out. Moreover, when thesuction pad 134 is lifted, the edge of theIC card 20A is rubbed by thebrush 138. Therefore, even if theIC card 20B is lifted together with theIC card 20A in a stuck state when thesuction pad 134 fast sticks to the top,IC card 20A, the edges of theIC cards brush 138. Thus, the underIC card 20B is scratched down by thebrush 138 to fall away from theIC card 20A as well. Consequently, only theIC card 20A attracted by thesuction pad 134 can be picked out. Thebrush 138 prevents the underIC card 20B from flying away to the outside. - Thus, when the
top IC card 20A is picked out, there is no obstruction on the path through which the light from thelight emitting device 150 passes to thephoto sensor 152. Accordingly, thephoto sensor 152 starts to receive the light, so that the signal indicating that the light is not received now is stopped from generation. Thecontroller 140, in response to this fact, controls theelevator mechanism 110 to operate, thus raising the IC cards held within thecassette 10. When the top,IC card 20B again intersects the light path through which the light from thelight emitting device 150 passes to thephoto sensor 152, thecontroller 140 stops the operation of theelevator mechanism 110 as we described previously. Then, as with theIC card 20A, theapparatus 100 picks out theIC card 20B. - As described above, the
slope 130A of theratchet 130 in theapparatus 100 of this embodiment is used to mechanical shift the overlapped and stuck thin board type objects, such as IC cards, in the horizontal direction. Therefore, the thin board type objects, even when firmly stuck together, can be effectively separated from each other. - In addition, since the top side picking out type is employed, it is not necessary to adjust the gap between the rollers unlike the bottom side picking out type even when the thin board type objects like IC cards that have different thickness are picked out.
- Moreover, according to the
apparatus 100 of this embodiment, after the overlapped and stuck thin board type objects like IC cards are mechanically shifted in the horizontal direction by theslope 130A, air is blown into the gap between the edges of the objects. Therefore, those stuck objects can be effectively separated from each other. - Also, according to the
apparatus 100 of this embodiment, thesuction pad 134 is pushed against the top, thin object, such as the top, IC card, at a position deviated from the center of the surface of the object. This position is diagonal to the air blow outlet. Therefore, the thin board type object pressed down by the suction pad does not again stick to the underlying body. - Furthermore, according to the
apparatus 100 of this embodiment, thesuction pad 134 is pressed against the thin board type objects in a tilted direction relative to the direction in which the thin board type objects are piled up. Therefore, the top, object can be prevented from again sticking to the under object. - Thus, according to the apparatus of this embodiment, the overlapped objects are separated by horizontally shifting those objects and blowing air into the gap between the edges thereof. Then, this separating and picking out apparatus picks out each thin board type object by use of the suction pad. Therefore, the apparatus of this embodiment is able to precisely separate the thin board type objects, such as IC cards, that tend to firmly stick to each other, into each one, and fast pick it out. Moreover, different kinds of objects with different thickness can be correctly treated by the same mechanism, and thus the apparatus of this embodiment is versatile.
Claims (15)
- An apparatus (100) for separating and picking out one of a plurality of piled up thin board type objects (20), comprising:a projection (130) provided above said plurality of piled up thin board type objects (20), said projection being made in contact with upper ones of said thin board type objects moved up from below, to thereby move each of said contacted objects in the horizontal direction; anda suction pad (134) provided above said plurality of piled up thin board type objects, said suction pad sticking fast to and picking out the top of said upper objects horizontally moved by said projection.
- An apparatus according to claim 1, further comprising:a gas blow outlet (136, B) from which gas is blown into at least a gap between a first one, or said top and a second one just under said first object, of said upper objects horizontally moved by said projection.
- An apparatus according to claim 1, wherein said suction pad sticks fast to the surface of said first object piled on top, at a position deviated away from its center.
- An apparatus according to claim 1, wherein said projection has a slope (130A) provided to come in contact with said objects, said slope having a gradient relative to the horizontal direction of said objects so that said objects, when moved up from below, are sequentially made in contact with said slope to thereby be moved in the horizontal direction.
- An apparatus according to claim 2, wherein said projection has a slope (130A) provided to come in contact with said objects, said slope having a gradient relative to the horizontal direction of said objects so that said objects, when moved up from below, are sequentially made in contact with said slope to thereby be moved in the horizontal direction, and said gas blow outlet is provided in said slope.
- An apparatus according to claim 1, further comprising a recess (132) provided above said plurality of piled up thin board type objects to oppose said projection, wherein said projection having a light emitting device (150), and said recess has a photo sensor (152) for receiving light emitted from said light emitting device so that said photo sensor detects whether the light emitted from said light emitting device is blocked by said objects or not.
- An apparatus according to claim 6, further comprising:an elevator (110) for lifting said plurality of piled up objects; anda controller (140) for controlling the operation of said elevator,
wherein said photo sensor generates a signal when detecting that the light emitted from said light emitting device is blocked by said objects, and said controller receives said signal generated from said photo sensor, and stops said elevator from lifting. - An apparatus according to claim 1, further comprising a recess (132) provided above said plurality of piled up objects to oppose said projection, wherein said recess has a flying-away preventing device (138) for preventing said objects other than said object attracted by said suction pad from flying away.
- An apparatus according to claim 8, wherein said flying-away preventing device is like a brush.
- An apparatus according to claim 3, wherein the absorbing surface of said suction pad is tilted relative to the horizontal direction of said objets, said suction pad being pushed against said object with said tilt kept, to stick fast to said object.
- An apparatus (100) for separating and picking out one of a plurality of piled up thin board type objects (20), comprising:moving means (130) for moving each of said objects in the horizontal direction by touching said objects moved up from below; andsuction means (134) for sticking fast to the top of said objects horizontally moved by said moving means, and picking out it.
- An apparatus according to claim 11, further comprising a gas blow outlet (136, B) from which gas is blown into at least a gap between a first one, or said top and a second one just under said first object, of said objects horizontally moved by said moving means.
- An apparatus according to claim 11, wherein said suction means sticks fast to the surface of said top at a position deviated from its center.
- An apparatus according to claim 11, further comprising:elevating means (110) for lifting said plurality of piled up objects;control means (140) for controlling the operation of said elevator;light emitting means (150) for emitting light; andphoto sensitive means (152) for receiving light generated from said light emitting means,
wherein said photo sensitive means generates a signal when detecting that the light emitted from said light emitting device is blocked by said object, and said control means receives said signal emitted from said photo sensitive means and stops said elevator from lifting. - A method for separating and picking out one of a plurality of piled up thin board type objects (20), comprising the steps of:moving said objects up from below;moving said objects in piled-up order in the horizontal direction;blowing gas into at least a gap between a first one, or top and a second one just under said first object, of said objects horizontally moved; andsticking fast to the surface of said top at a position deviated from its center, and picking out said top.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP20342799 | 1999-07-16 | ||
JP11203427A JP2001026321A (en) | 1999-07-16 | 1999-07-16 | Separating and cutting device |
Publications (2)
Publication Number | Publication Date |
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EP1070674A2 true EP1070674A2 (en) | 2001-01-24 |
EP1070674A3 EP1070674A3 (en) | 2002-04-17 |
Family
ID=16473913
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP00305898A Withdrawn EP1070674A3 (en) | 1999-07-16 | 2000-07-12 | Apparatus for separating and picking out thin board type objects |
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EP (1) | EP1070674A3 (en) |
JP (1) | JP2001026321A (en) |
Cited By (4)
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US7954624B2 (en) | 2006-05-16 | 2011-06-07 | Rorze Corporation | Shuttle type conveying device, microplate feeding and collecting device, pickup device for microplate, cassette for microplate, and shelf for containing microplate |
CN103395641A (en) * | 2013-07-31 | 2013-11-20 | 钜鼎(扬州)光电显示科技有限公司 | Diaphragm separating and grabbing device and diaphragm separating and grabbing method |
CN113682592A (en) * | 2021-09-03 | 2021-11-23 | 林州致远电子科技有限公司 | Technical method for preventing cushion pad from adhesion |
CN115092699A (en) * | 2022-07-19 | 2022-09-23 | 合肥固泰自动化有限公司 | Defeated spacing platform of plastic of transfusing of cement wrapping bag of sticking with paste end |
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JP4552846B2 (en) * | 2005-12-21 | 2010-09-29 | パナソニック電工株式会社 | Plate material suction transfer device and method |
CN103057983B (en) * | 2013-01-21 | 2015-12-02 | 广州华工环源绿色包装技术有限公司 | Paper mould product disengagement gear |
KR102346333B1 (en) | 2016-06-30 | 2021-12-31 | 가부시키가이샤 월드 벤처 | Automatic continuous image engraving device |
JP6819986B2 (en) * | 2016-06-30 | 2021-01-27 | 株式会社ワールドベンチャー | Automatic continuous image engraving device |
JP7272301B2 (en) * | 2019-09-27 | 2023-05-12 | 株式会社デンソー | clipping device |
JP2021079476A (en) * | 2019-11-18 | 2021-05-27 | 興和株式会社 | Work sorting system and work sorting robot |
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JPH04217532A (en) * | 1990-12-20 | 1992-08-07 | Kawasaki Steel Corp | Inhibition of double lifting of piled thin plate |
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- 1999-07-16 JP JP11203427A patent/JP2001026321A/en active Pending
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US4003567A (en) * | 1976-04-07 | 1977-01-18 | Union Camp Corporation | Sheet pick-up and feeder |
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JPH04217532A (en) * | 1990-12-20 | 1992-08-07 | Kawasaki Steel Corp | Inhibition of double lifting of piled thin plate |
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US7954624B2 (en) | 2006-05-16 | 2011-06-07 | Rorze Corporation | Shuttle type conveying device, microplate feeding and collecting device, pickup device for microplate, cassette for microplate, and shelf for containing microplate |
US8118153B2 (en) | 2006-05-16 | 2012-02-21 | Rorze Corporation | Shuttle-type conveying device, microplate feeding and collecting device, pickup device for microplate, cassette for microplate, and shelf for containing microplate |
CN103395641A (en) * | 2013-07-31 | 2013-11-20 | 钜鼎(扬州)光电显示科技有限公司 | Diaphragm separating and grabbing device and diaphragm separating and grabbing method |
CN103395641B (en) * | 2013-07-31 | 2015-10-28 | 许翔 | Diaphragm burst and grabbing device and the grasping means of diaphragm burst |
CN113682592A (en) * | 2021-09-03 | 2021-11-23 | 林州致远电子科技有限公司 | Technical method for preventing cushion pad from adhesion |
CN115092699A (en) * | 2022-07-19 | 2022-09-23 | 合肥固泰自动化有限公司 | Defeated spacing platform of plastic of transfusing of cement wrapping bag of sticking with paste end |
CN115092699B (en) * | 2022-07-19 | 2023-11-21 | 合肥固泰自动化有限公司 | Conveying and shaping limiting platform for paste bottom cement packaging bag |
Also Published As
Publication number | Publication date |
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EP1070674A3 (en) | 2002-04-17 |
JP2001026321A (en) | 2001-01-30 |
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