EP0953071A1 - Manufacture of elongate members - Google Patents
Manufacture of elongate membersInfo
- Publication number
- EP0953071A1 EP0953071A1 EP98900898A EP98900898A EP0953071A1 EP 0953071 A1 EP0953071 A1 EP 0953071A1 EP 98900898 A EP98900898 A EP 98900898A EP 98900898 A EP98900898 A EP 98900898A EP 0953071 A1 EP0953071 A1 EP 0953071A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- elongate member
- cross
- polymer
- acrylonitrile
- melt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F11/00—Chemical after-treatment of artificial filaments or the like during manufacture
- D01F11/04—Chemical after-treatment of artificial filaments or the like during manufacture of synthetic polymers
- D01F11/08—Chemical after-treatment of artificial filaments or the like during manufacture of synthetic polymers of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/18—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F9/00—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
- D01F9/08—Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
- D01F9/12—Carbon filaments; Apparatus specially adapted for the manufacture thereof
- D01F9/14—Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments
- D01F9/20—Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products
- D01F9/21—Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products from macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F9/22—Carbon filaments; Apparatus specially adapted for the manufacture thereof by decomposition of organic filaments from polyaddition, polycondensation or polymerisation products from macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyacrylonitriles
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2333/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
- C08J2333/18—Homopolymers or copolymers of nitriles
- C08J2333/20—Homopolymers or copolymers of acrylonitrile
Definitions
- This invention relates to the manufacture of elongate members based on acrylonitrile polymers and to their oxidation, carbonisation and graphitisation.
- Acrylic polymers are defined as polymers which contain at least 85% by weight acrylonitrile monomer units.
- Modacrylic polymers are defined as polymers which contain 40 to 85% by weight acrylonitrile monomer units.
- Many acrylonitrile polymers, including a large proportion of acrylic polymers, are infusible and decompose without melting when they are heated.
- Processes are known by which such polymers can be processed into elongate members, for example fibres, using wet- or dry-extrusion techniques. These involve the extrusion of a solution of the polymer in a suitable solvent into a coagulating bath or an evaporative atmosphere, respectively. Processes are also known whereby elongate members can be manufactured by extrusion of a plasticised acrylonitrile polymer under dry-spinning conditions, followed by removal of the plasticiser. Fusible acrylonitrile polymers are also known and are described for example in US-A-5 , 106 , 925 and US-A-5 , 286 , 828 (both Curatolo et al .
- Such fusible acrylonitrile polymers can be melt-extruded to form an elongate member at temperatures below the temperature at which they decompose.
- such polymers may alternatively be extruded by wet- and dry-spinning techniques.
- Carbon fibres are well-known and are described for example in an article in Encyclopaedia of Polymer Science and Engineering, Volume 2 (Wiley-Interscience, 1985) entitled “Carbon Fibers", at page 640.
- Carbon fibres are made by controlled pyrolysis of an organic precursor, for example an acrylonitrile polymer, in fibrous form. Pyrolysis of acrylonitrile polymers typically involves a number of pyrolysis steps. The first step, which may be called the stabilisation step or the oxidation, pre-oxidation or thermosetting step, is carried out at relatively low temperatures, typically in the range 200-450°C, usually in air. The oxidised fibre may then be converted to carbon fibre (carbonised) by heating in an inert atmosphere at 1000-2000 °C, or it may be graphitised by heating in an inert atmosphere at temperatures in excess of 2500 °C.
- melt-extrusion techniques have certain advantages over dry- and wet-extrusion techniques for the manufacture of elongate members, notably in the relative simplicity of the apparatus required. Furthermore, it is known that melt-extrusion often lends itself more readily to the production of extruded members of modified cross-section by extrusion though a die of modified cross -section than do wet- and dry-extrusion techniques. However, it will readily be appreciated that melt-extruded fusible acrylonitrile polymers cannot readily be pyrolysed to form oxidised, carbonised or graphitised articles . Such polymers melt below the temperature at which they can be oxidised.
- the present invention provides a method for manufacturing an elongate member comprising the steps of
- the elongate member may take the form of a film or preferably a fibre.
- Suitable fusible acrylonitrile polymers for use in the invention and methods for their manufacture and melt-extrusion are described for example in US-A-5 , 106 , 925 and US-A-5, 286, 828.
- the fusible acrylonitrile polymer generally contains at least 50 percent by weight acrylonitrile monomer units.
- the cross -linking step (2) may be effected in a variety of ways.
- the extruded elongate member may be exposed to ionising radiation so as to induce cross-linking.
- the elongate member may be treated with a chemical reagent which serves to induce cross-linking in acrylonitrile polymers, for example ammonia, hydrazine or a primary or secondary amine .
- the fusible acrylonitrile polymer may comprise monomer units which possess a cross- linkable group other than the nitrile group, for example olefinic or hydroxyl groups.
- Cross -linking may in such cases be induced in the melt -extruded elongate member by subjecting it to conditions which cause reaction of the cross -linkable group, for example in the case of an olefinic group exposure to UV radiation or in the case of a hydroxyl group etherification or reaction with a bifunctional reagent. Care should be taken to avoid excessive cross -linking before and during the melt-extrusion step, because this may adversely affect the physical properties of the melt-extruded member.
- the cross -linkable group should accordingly possess sufficient thermal stability to resist excessive cross -linking during melt -extrusion.
- the acrylonitrile polymer may comprise latent cross- linkable groups.
- it may comprise t-butyl vinyl ether monomer units serving to provide latent cross-linkable groups, whereby the ether groups can be hydrolysed after melt-extrusion to yield hydroxymethylene groups as cross -linkable groups.
- the cross-linked infusible polymer is preferably one which does not show any tendency to melt below about 300 * C. This permits the cross-linked polymer to be oxidised and subsequently pyrolysed using techniques generally known for acrylonitrile elongate members, including fibres.
- the invention further provides a method which further includes the step of (3) pyrolysing the cross- linked elongate member under oxidising conditions, thereby producing an oxidised acrylonitrile elongate member.
- the invention yet further provides a method which in addition to step (3) further includes the step of (4) pyrolysing said oxidised elongate member under anaerobic conditions, thereby producing a carbonised or a graphitised elongate member.
- Cross -linked elongate members produced by the method of the invention in the form of fibres are suited to the manufacture of carbon fibres, for example for use in fire-retardant materials and in battery separators.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Materials Engineering (AREA)
- Toxicology (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Inorganic Fibers (AREA)
- Artificial Filaments (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9700946A GB2321215A (en) | 1997-01-17 | 1997-01-17 | Cross-linked acrylonitrile precursors for carbon fibres |
GB9700946 | 1997-01-17 | ||
PCT/GB1998/000124 WO1998031852A1 (en) | 1997-01-17 | 1998-01-15 | Manufacture of elongate members |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0953071A1 true EP0953071A1 (en) | 1999-11-03 |
Family
ID=10806159
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98900898A Withdrawn EP0953071A1 (en) | 1997-01-17 | 1998-01-15 | Manufacture of elongate members |
Country Status (10)
Country | Link |
---|---|
EP (1) | EP0953071A1 (en) |
JP (1) | JP2001508842A (en) |
KR (1) | KR20000069731A (en) |
CN (1) | CN1091809C (en) |
AU (1) | AU5670898A (en) |
CA (1) | CA2278484A1 (en) |
EA (1) | EA001275B1 (en) |
GB (1) | GB2321215A (en) |
IL (1) | IL130670A0 (en) |
WO (1) | WO1998031852A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU3365400A (en) * | 1999-02-22 | 2000-09-14 | Standard Oil Company, The | Carbon fibers or sheets made from copolymers of acrylonitrile |
US6630555B2 (en) | 2001-11-06 | 2003-10-07 | Lord Corporation | Internally blocked organoborate initiators and adhesives therefrom |
CN101798392B (en) * | 2009-12-11 | 2012-01-04 | 中国科学院上海应用物理研究所 | Method for modifying polyacrylonitrile by using gamma ray irradiation |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1033141A (en) * | 1962-04-17 | 1966-06-15 | Courtaulds Ltd | Process for modifying synthetic fibres |
US3414498A (en) * | 1963-04-09 | 1968-12-03 | Toyo Rayon Co Ltd | Cross-linking of polymeric substances with acetylene and ionizing radiation |
DE1929849C3 (en) * | 1969-06-12 | 1973-10-18 | Sigri Elektrographit Gmbh | Process for the production of carbon or graphite fibers |
GB1283714A (en) * | 1969-07-09 | 1972-08-02 | Ici Ltd | Process for the production of carbon fibres |
BE755579A (en) * | 1970-04-07 | 1971-03-01 | Sigri Elektrographit Gmbh | CARBON AND GRAPHITE FIBER MANUFACTURING PROCESS |
US3917776A (en) * | 1970-12-12 | 1975-11-04 | Mitsubishi Rayon Co | Process for producing carbon fiber |
GB1580529A (en) * | 1975-10-24 | 1980-12-03 | Nat Res Dev | Polymers useful for producing carbon fibres |
US4473372A (en) * | 1983-05-12 | 1984-09-25 | Celanese Corporation | Process for the stabilization of acrylic fibers |
JPS62149918A (en) * | 1985-12-25 | 1987-07-03 | Mitsubishi Rayon Co Ltd | Production of heat-resistant acrylonitrile yarn |
US4921656A (en) * | 1988-08-25 | 1990-05-01 | Basf Aktiengesellschaft | Formation of melt-spun acrylic fibers which are particularly suited for thermal conversion to high strength carbon fibers |
US5436275A (en) * | 1993-11-30 | 1995-07-25 | Japan Exlan Company Limited | Porous acrylonitrile polymer fiber |
US5509986A (en) * | 1994-08-22 | 1996-04-23 | The Dow Chemical Company | Process for preparing an ignition resistant carbonaceous material comprising a melt blowing or spunbonding step, a radiation step and a carbonizing step |
-
1997
- 1997-01-17 GB GB9700946A patent/GB2321215A/en not_active Withdrawn
-
1998
- 1998-01-15 EP EP98900898A patent/EP0953071A1/en not_active Withdrawn
- 1998-01-15 WO PCT/GB1998/000124 patent/WO1998031852A1/en not_active Application Discontinuation
- 1998-01-15 CN CN98801838A patent/CN1091809C/en not_active Expired - Fee Related
- 1998-01-15 EA EA199900666A patent/EA001275B1/en not_active IP Right Cessation
- 1998-01-15 AU AU56708/98A patent/AU5670898A/en not_active Abandoned
- 1998-01-15 JP JP53393998A patent/JP2001508842A/en active Pending
- 1998-01-15 CA CA002278484A patent/CA2278484A1/en not_active Abandoned
- 1998-01-15 KR KR1019997005821A patent/KR20000069731A/en not_active Application Discontinuation
- 1998-01-15 IL IL13067098A patent/IL130670A0/en unknown
Non-Patent Citations (1)
Title |
---|
See references of WO9831852A1 * |
Also Published As
Publication number | Publication date |
---|---|
EA001275B1 (en) | 2000-12-25 |
WO1998031852A1 (en) | 1998-07-23 |
CA2278484A1 (en) | 1998-07-23 |
KR20000069731A (en) | 2000-11-25 |
JP2001508842A (en) | 2001-07-03 |
IL130670A0 (en) | 2000-06-01 |
AU5670898A (en) | 1998-08-07 |
GB2321215A (en) | 1998-07-22 |
CN1243554A (en) | 2000-02-02 |
CN1091809C (en) | 2002-10-02 |
GB9700946D0 (en) | 1997-03-05 |
EA199900666A1 (en) | 2000-02-28 |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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17P | Request for examination filed |
Effective date: 19990813 |
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AK | Designated contracting states |
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AX | Request for extension of the european patent |
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17Q | First examination report despatched |
Effective date: 20010601 |
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RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: TENCEL LIMITED |
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GRAG | Despatch of communication of intention to grant |
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RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: ACORDIS UK LIMITED |
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GRAG | Despatch of communication of intention to grant |
Free format text: ORIGINAL CODE: EPIDOS AGRA |
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GRAH | Despatch of communication of intention to grant a patent |
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GRAH | Despatch of communication of intention to grant a patent |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 20030801 |