EP0938103B1 - Vorrichtung zum Herstellen flexibler elektrischer Leitungen - Google Patents
Vorrichtung zum Herstellen flexibler elektrischer Leitungen Download PDFInfo
- Publication number
- EP0938103B1 EP0938103B1 EP99890035A EP99890035A EP0938103B1 EP 0938103 B1 EP0938103 B1 EP 0938103B1 EP 99890035 A EP99890035 A EP 99890035A EP 99890035 A EP99890035 A EP 99890035A EP 0938103 B1 EP0938103 B1 EP 0938103B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- conductors
- length
- redirecting
- conveyor
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0292—After-treatment
Definitions
- the invention relates to a device having the features of the preamble of claim 1.
- the invention relates in particular to essentially elastic ladder, in which during stranding the elastic deformation the plastic deformation predominates.
- Ladders raises the problem that the ladder at the turning point, d. H. at the point where the stranding direction changed will tend to elastically recover, causing the Turning point is longer.
- long turns have the disadvantage that the lines in this area are stiffer than in those areas, which lie between the turning points, so that the conductors in the Range of turning points the required number of bending cycles often do not reach.
- the invention is therefore based on the object, a device of generic type to form so that an extension of the Turning points beyond an inadmissible degree is prevented.
- the device according to the invention is designed so that the length of freewheeling sections of the stranded conductors between the conveyor and the jacket extrusion device not is greater than 4 times the mean stroke length.
- the average lay length between two turning points understood the stranding, with short - term changes of the Lay length or speed at the stranding (in practice sometimes just before the turning point an accelerated, so-called Holding stroke performed, in which the stroke length shortened short term is, so that the turning point can be shortened) except Consider fall, so that the average lay length usually in Middle range measured or determined between two turning points directly can be.
- the permissible distance between the conveyor, the Wermeß coupled and the shell extrusion device, d. H. the length free-running conductor sections between these points depends on several factors, such as the elasticity of the ladder, the number of Ladder, the tensile force acting in the region of the Wermeß coupled and the permissible length of the turning point and is under 4 times the lay length, this factor, i. H. the Relationship between free length and stroke length, depending on the specific Requirement is between 1 and 4.
- Preferred values are, as already mentioned, the factor 4 for Ladder with a relatively high plastic bending behavior, the Factor 3 for conductors with a predominantly elastic bending behavior and higher demands on the turning point, d. H. shorter length the turning point, and 2 for a consistently elastic bending behavior the ladder and a relatively short turning point.
- FIG. 1 there is an embodiment of Device according to the invention for producing a flexible, electrical Line 1 from essentially elastic ladders 2 an SZ stranding machine 4, a conveyor 5, a jacket extrusion device 6, a cooling section 7 and a trigger device 8.
- the ladder 2 are withdrawn from drums 9 individually and the finished line 1 wound onto a storage device 10.
- the conductors 2 are made, as in Fig. 5 using a three-wire line is shown, from a z. B. finely stranded conductor core 2a, which is surrounded by an insulating sleeve 3.
- a plastic jacket 11 extruded On the ladder 2 will be in the jacket extrusion device 6 a plastic jacket 11 extruded, the cooled or cured in the subsequent cooling section 7 becomes.
- the SZ stranding, d. H. Stranding of ladder 2 with alternating Turning or impact direction takes place with a conventional SZ stranding machine 4, which as well known in the prior art can be constructed and therefore not described here.
- a conveyor 5 in the illustrated embodiment designed as a tape hood. Any other form of conveyor, z. B. as Scheibenzug, but is also conceivable.
- the conveyor 5 acts on the one hand as a strain relief for the Stranding in the subsequent section of the device and on the other hand as a torsion barrier, which prevents the SZ stranding after the SZ-stranding machine 4 turns up.
- a take-off device 8 is e.g. in shape a tape take-off provided by the stranded conductor 2 through the jacket extrusion device 6 and then with extruded Coat 11 passes through the cooling section 7. After the withdrawal device 8, the finished conduit 1 is transferred to the storage device 10 wound up.
- the tension measuring device 12 is between the conveyor 5 and the jacket extrusion device 6 intended.
- the tension measuring device 12 is one in the drawings not shown control with the in the drawings also not shown drive the conveyor 5 connected and controls it so that the train on the ladder 2 in this area specified upper and lower limits neither exceeds nor below.
- the Switzerland Bachmeß driving 12 has in the in Figs. 1, 2 and 4 shown Embodiments, a guide roller 13, which the stranded conductor 2 from its extended position 14 by a few degrees distracting.
- Fig. 6 is a rough schematic SZ stranding on a conductor. 2 represented by SL is the lay length, d. H. those Length at which the conductor 2 is stranded by 360 °.
- WL is the Coiled length, which represents the area in which the Slope of the conductor 2 is greater than in the range of lay length SL.
- the conductor 2 In the area of the turn length and in particular in the area around the turning point WP is the conductor 2 more stretched or parallel to Longitudinal axis 15 of the stranding, whereby one of several conductors. 2 stranded line 1 has a higher rigidity in this area, as in the area of ideal stranding next to the turning point or turn length WL with a mean lay length SL.
- the length A of the free-running Conductor sections should be equal to or shorter than the turn length WL should, since in this way prevents the stranding in the Range of the turn length WL could unintentionally turn up.
- the ratio of lay length SL to length A is in the context of Invention according to the respective requirements substantially between 1: 1 and 1: 4, but these values are in special cases can also be exceeded and especially without the To leave the scope of the present invention.
- the ratios 1: 1.5, 1: 2, 1: 2.5, 1: 3, 1: 3.5 and 1: 4 are preferred Conditions in the context of the present invention.
- the Switzerlandß healthy 12 is in one Embodiment designed as a guide roller 13, which in the direction the double arrow 16 against the force of a compression spring 17 slidably is mounted, wherein the amount of displacement of the guide roller 13th in the direction of the double arrow 16 a measure of the stranding the conductor 2 is the dominant tension. If the pulley 13 through the compression spring 17 too far in the direction of the stranding 2 (upwards in Fig. 2) shifted, the drive of the conveyor 5 is something slowed down. If the pulley 13 through the stranding 2 too far pushed back against the force of the spring 17 (down in Fig.
- the tensile force exceeds a predetermined amount and the conveying speed the conveyor 5 is increased. It is preferred that the speed at which the discharge device. 8 works, stays constant. In an amendment, but also the Speed at which the discharge device 8 operates changed and the speed of the conveyor 5 kept constant become.
- FIG. 3 shows an embodiment of a tension measuring device 12, the one stationary mounted pulley 18 and two movably mounted on a common carrier 19 mounted pulleys 20th having.
- the pulleys 20 are of the pulley 18 opposite side of the stranded conductors 2, so that the conductors 2 serpentine between the pulleys 18 and 20th be passed.
- the carrier 19 is against the force of a Spring 17 on a guide 21 substantially transverse to L Lucasserstrekkung the stranded conductor 2 slidably, the extent of Displacement in the direction of the double arrow 16 is a measure of the tensile stress in the stranded conductors 2 is.
- the free lengths A between the conveyor 5, the pulleys 18 and 20 and the jacket extrusion device 6 is thereby each below the limits defined above.
- the illustrated in Fig. 3 Embodiment is characterized as a result of the relatively large Contents in the form of relatively long, serpentine by the pulleys 18, 20 guided stranding of the conductor 2 through a particularly accurate measurement of the tensile force in the ladders 2.
- this embodiment is particularly suitable when the Distance between the conveyor 5 and the jacket extrusion device 6 is relatively large, since the length of the stranded conductor 2 is interrupted several times in this area, which again the Length A of the free-running conductor sections is limited.
- Figs. 2 and 3 can also any other form of device with which the pulleys 13 and 18 are charged against the ladder 2 out, be provided. As well also, only two or more than three pulleys can be provided be, which abut the conductors 2 from opposite sides.
- An apparatus for producing flexible electrical lines 1 made of substantially elastic conductors 2 has an SZ stranding machine 4, which the ladder 2 with a mean lay length SL stranded onto which a conveyor 5, a jacket extrusion device 6 and a discharge device 8 follow.
- a Switzerland extrusion device 6 Between the Conveyor 5 and the jacket extrusion device 6 is a Werner-on-Sunaselator (SZ stranding machine 4, which the ladder 2 with a mean lay length SL stranded onto which a conveyor 5, a jacket extrusion device 6 and a discharge device 8 follow.
- a Switzerlandß noise 12 Between the Conveyor 5 and the jacket extrusion device 6 is a Wermeß noise 12 arranged, which via a controller for speed control is connected to the conveyor 5.
- the length A of free running sections of the conductors 2 between the Conveyor 5, the Wermeß listening 12, both as Torsionssperren act, and the jacket extrusion device 6 is not greater than 4 times the mean lay length SL
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Conductors (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
- Wire Processing (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Description
Claims (10)
- Vorrichtung zum Herstellen flexibler, elektrischer Leitungen (1) aus im wesentlichen elastischen Leitern (2), mit einer SZ-Verseilmaschine (4), welche die Leiter (2) mit einer mittleren Schlaglänge (SL) verseilt, auf die eine Fördereinrichtung (5), eine Mantelextrusionseinrichtung (6) und eine Abzugseinrichtung (8) folgen, dadurch gekennzeichnet, daß zwischen der Fördereinrichtung (5) und der Mantelextrusionseinrichtung (6) eine Zugmeßeinrichtung (12) angeordnet ist, die über eine Steuerung zur Geschwindigkeitssteuerung mit der Fördereinrichtung (5) und/oder der Abzugseinrichtung (8) verbunden ist, und daß die Länge (A) frei laufender Abschnitte der Leiter (2) zwischen der Fördereinrichtung (5), der Zugmeßeinrichtung (12) und der Mantelextrusionseinrichtung (6) nicht größer als das 4-fache der mittleren Schlaglänge (SL) ist.
- Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die Länge (A) nicht größer als das 3-fache der mittleren Schlaglänge (SL) ist.
- Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die Länge (A) nicht größer als das 2-fache der mittleren Schlaglänge (SL) ist.
- Vorrichtung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß die Zugmeßeinrichtung (12) wenigstens eine Umlenkrolle (13) aufweist.
- Vorrichtung nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß die Achse der Umlenkrolle (13) ortsfest angeordnet ist und auf eine Kraftmeßeinrichtung (21) wirkt, welche die von den Leitern (2) auf die Umlenkrolle (13) aufgebrachte Kraft mißt.
- Vorrichtung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß die Umlenkrolle (13) im wesentlichen quer zur Erstreckung der Leiter (2) gegen die Kraft einer Feder (17) verschiebbar ist und daß die Meßeinrichtung den Weg der Verschiebung der Umlenkrolle (13) mißt.
- Vorrichtung nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, daß zwei oder mehr Umlenkrollen vorgesehen sind, die an einander gegenüberliegenden Seiten der Leiter (2) anliegen.
- Vorrichtung nach Anspruch 7, dadurch gekennzeichnet, daß zwei oder mehr Umlenkrollen (18, 20) vorgesehen sind, daß ein Teil der Umlenkrollen (18) ortsfest gelagert sind und daß der andere Teil der Umlenkrollen (20) an einen gemeinsamen Träger (19) angeordnet gegen die Kraft einer Feder (17) im wesentlichen quer zur Erstreckung der Leiter (2) verschiebbar sind.
- Vorrichtung nach Anspruch 8, dadurch gekennzeichnet, daß drei Umlenkrollen (18, 20) vorgesehen sind, daß eine Umlenkrolle (18) ortsfest gelagert ist und daß die beiden anderen Umlenkrollen (20) an einem gemeinsamen Träger (19) angeordnet gegen die Kraft einer Feder (17) im wesentlichen quer zur Erstrekkung der Leiter (2) verschiebbar sind und an der der ortsfesten Rolle (18) gegenüberliegenden Seite an den Leitern (2) anliegen.
- Vorrichtung nach einem der Ansprüche 7 bis 9, dadurch gekennzeichnet, daß die Abstände zwischen den Umlenkrollen (18, 20) einstellbar sind.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT99890035T ATE292841T1 (de) | 1998-02-20 | 1999-02-02 | Vorrichtung zum herstellen flexibler elektrischer leitungen |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT30698 | 1998-02-20 | ||
AT0030698A AT405774B (de) | 1998-02-20 | 1998-02-20 | Vorrichtung zum herstellen flexibler, elektrischer leitungen |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0938103A2 EP0938103A2 (de) | 1999-08-25 |
EP0938103A3 EP0938103A3 (de) | 2000-11-08 |
EP0938103B1 true EP0938103B1 (de) | 2005-04-06 |
Family
ID=3487065
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99890035A Expired - Lifetime EP0938103B1 (de) | 1998-02-20 | 1999-02-02 | Vorrichtung zum Herstellen flexibler elektrischer Leitungen |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0938103B1 (de) |
AT (2) | AT405774B (de) |
DE (1) | DE59911860D1 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2296461B2 (es) * | 2005-07-26 | 2008-11-01 | Universidad De Vigo | Procedimiento de prediccion y control de la capacidad de un cable de par trenzado con drenaje, apantallado con lamina de doble capa y con cubierta protectora, mediante la variacion del paso del trenzado. |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2855593C2 (de) * | 1978-12-22 | 1983-12-15 | Felten & Guilleaume Energietechnik GmbH, 5000 Köln | Vorrichtung zum reversierenden Verseilen schwer verformbarer Starkstromkabeladern |
DE19605491A1 (de) * | 1996-02-14 | 1997-08-21 | Siemens Ag | Verfahren sowie Vorrichtung zur SZ-Verseilung langgestreckter Verseilelemente |
-
1998
- 1998-02-20 AT AT0030698A patent/AT405774B/de active
-
1999
- 1999-02-02 DE DE59911860T patent/DE59911860D1/de not_active Expired - Lifetime
- 1999-02-02 EP EP99890035A patent/EP0938103B1/de not_active Expired - Lifetime
- 1999-02-02 AT AT99890035T patent/ATE292841T1/de active
Also Published As
Publication number | Publication date |
---|---|
ATA30698A (de) | 1999-03-15 |
AT405774B (de) | 1999-11-25 |
EP0938103A3 (de) | 2000-11-08 |
ATE292841T1 (de) | 2005-04-15 |
DE59911860D1 (de) | 2005-05-12 |
EP0938103A2 (de) | 1999-08-25 |
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