The present invention relates to an anode suitable for oxygen evolution in an acid
electrolyte, comprising a basic member of lead or a lead alloy connected to at least
one catalyst element comprising a carrier with a catalyst for oxygen evolution.
Lead anodes or anodes of a lead alloy - generally designated in the following as
lead anodes- are generally known in electrochemistry and are for instance used for
the evolution of oxygen in methods for electrochemical recovery of metals from
acid electrolytes. A known process wherein such lead anodes are applied is
electrochemical recovery of metals from sulphate solutions. Other applications of
lead anodes are the chrome-plating process and the process of the anodic oxidation
of aluminium.
A drawback to the use of lead anodes is that these anodes undergo relatively great
electrochemical wear whereby lead enters the solution, which results not only in
contamination of the electrolyte but also in contamination of the product obtained
at the cathode. The dissolved lead moreover entails an impact on the environment
when the electrolyte is further processed. Finally, lead anodes must be replaced
regularly as a result of the electrochemical wear.
Another drawback of the use of lead anodes is that in electrochemical metal
recovery the overvoltage of oxygen is high, which means that high energy cost are
required for the process.
In EP-A-0 046 727 and EP-A-0 087 186 an attempt is made to provide a solution
for the above stated problems and anodes as according to the preamble are
described. Catalyst elements are herein in the form of catalyst particles, each
comprising a catalyst for oxygen evolution fixed to a carrier particle, at least partly
embedded in the basic member which comprises lead or a lead alloy. The
connection between the catalyst elements and the basic member is in this case non-releasable.
A drawback of such anodes is that the manufacture thereof involves a
complicated method. It is hereby very difficult, if not practically impossible, to
convert already existing anodes in simple manner to the anode according to the
preamble.
The present invention has for its object to provide an anode which is suitable for
oxygen evolution in an acid electrolyte, which is simple to manufacture and
wherein existing lead anodes can be used as starting point for the manufacture. For
this purpose the present invention provides an anode according to the preamble
which is characterized in that the connection between the basic member and the
catalyst element comprises a substantially releasable coupling.
Such a releasable coupling of the catalyst element to the basic member enables lead
anodes to be coupled to and released from a catalyst element in simple manner. Not
only an anode to be newly formed but also an already existing anode can hereby be
'converted' to an anode which is coupled to a catalyst element. The existing lead
anode is herein retained as element for current supply and as element for preserving
mechanical stability. Coupled to a catalyst element, the anode is advantageously
found not to possess the above stated drawbacks associated with lead anodes as
such.
The catalyst element in particular, and especially the carrier thereof, is embodied as
an element which can be coupled in simple manner to a basic member of lead or a
lead alloy. To this end the carrier of the catalyst element is embodied in an
advantageous embodiment as an expanded metal.
In a following preferred embodiment the carrier of the catalyst element is embodied
as a plate-like element.
Another possibility, which is likewise recommended, is that the carrier of the
catalyst element is embodied as a wire-like element
The catalyst element, the carrier of which advantageously has one of the above
mentioned embodiments, is coupled in a preferred embodiment to the basic member
using fixing assist means.
The fixing assist means can comprise many assist means known to the skilled
person with which a catalyst element in the form of for instance a plate can be
coupled to a basic member. The catalyst element is however preferably coupled to
the basic member using a bolt or a screw.
The carrier of the catalyst element preferably comprises a conductor. After coupling
of the catalyst element to the basic member, the current in the anode is taken over
from the basic member by the conductive carrier, so that the carrier functions as
current transporter.
Although a plurality of metals, such as for instance tantalum, niobium and titanium,
can be used for the carrier of the catalyst element, it is recommended that the
carrier comprises titanium. Herein the carrier can substantially comprise titanium or
a titanium alloy.
It is recommended that the carrier and the fixing assist means, using which the
catalyst element is coupled to the basic member, comprise the same material.
Although many other metals can also be used as catalyst, the catalyst for oxygen
evolution of the catalyst element preferably comprises at least one metal from the
group of platinum, iridium, ruthenium, palladium, rhodium or oxides thereof. The
use of such a catalyst achieves a lower overvoltage for oxygen evolution.
The present invention also relates to an electrolysis process which is characterized
in that an anode according to the present invention as described in the foregoing is
used.
Such an electrolysis process can for instance include electrolytic recovery of metals,
electrolytic chrome-plating of a surface or anodizing of aluminium.
The present invention will be further elucidated hereinbelow with reference to a
number of examples in which the effect of the releasable coupling of a lead anode
to a catalyst element and a number of embodiments of the anode according to the
present invention are successively explained.
EXAMPLE 1
Test for wear of anode
A lead plate with an area of about 10 cm2 - anode A - is placed on one side
opposite a cathode and is loaded at 50°C with 5000 ampere per m2 in sulphuric
acid paste. Once the electrolysis is completed - after 148 hours - the loss of lead in
the plate is measured.
A similar plate as described above is coated with a piece of titanium expanded
metal with the same dimensions which is provided with a catalyst for oxygen
evolution. This anode is called anode B. This anode is also subjected to the above
electrolysis conditions and also in this case the loss of lead is measured.
The results of the measurements on anode A and anode B are shown below:
The above results show clearly that the coupling of a lead anode to a catalyst
element comprising a titanium expanded metal provided with a catalyst for oxygen
evolution results in a considerably reduced wear of the lead anode.
EXAMPLE 2
Embodiment of anode according to the present invention (1)
A lead anode which is used in electrolytic metal recovery with dimensions of 900
mm x 1800 mm and a thickness of 15 mm is coupled to a titanium expanded metal
on the side which is situated opposite the cathode during the electrolysis. The
titanium expanded metal has a dimension which is roughly equal to that of the lead
anode and is coated with an iridium mixed oxide. The diamond of the expanded
metal is about 10 mm x 15 mm. Titanium plates with openings therein are spot-welded
onto the expanded metal at regular mutual distances. Using titanium screws
the expanded metal is screwed onto the lead anode through these openings, so that
a simple and effective, though releasable, coupling is obtained between the anode
and the expanded metal.
EXAMPLE 3
Embodiment of anode according to the present invention (2)
A bar anode of lead which is used in an electrolytic chrome-plating method has a
length of 1500 mm and a diameter of 50 mm. Placed around this anode is a
cylinder of titanium expanded metal which is coated with platinum. The titanium
expanded metal is coupled to the bar anode using titanium bolts.
EXAMPLE 4
Embodiment of anode according to the present invention (3)
A lead anode which has been used in an electrolytic metal recovery process for
some considerable time and is already displaying wear is coupled to a closed
titanium plate on the side directed toward the cathode during electrolysis. This
titanium plate is provided on both sides with a catalyst for oxygen evolution. The
titanium plate is coupled to the anode using titanium screws.
EXAMPLE 5
Embodiment of anode according to the present invention (4)
The starting point in this example are two quarter-circular lead anodes which are
placed mutually adjacently to form a semicircle and which are used in a radial cell
for making copper foil as well as for galvanizing an - endless - metal belt. These
lead anodes are coated on the side situated opposite the cathode during electrolysis
with a titanium plate which has been rolled into a - part - circular form and which
is provided with threaded ends which can be received in corresponding openings in
the lead anode and can be fixed using lock nuts. This titanium plate is provided on
the side directed toward the cathode with a catalyst for oxygen evolution in the
form of a mixture of iridium oxide and tantalum oxide.