EP0861724A2 - Record head - Google Patents
Record head Download PDFInfo
- Publication number
- EP0861724A2 EP0861724A2 EP98301391A EP98301391A EP0861724A2 EP 0861724 A2 EP0861724 A2 EP 0861724A2 EP 98301391 A EP98301391 A EP 98301391A EP 98301391 A EP98301391 A EP 98301391A EP 0861724 A2 EP0861724 A2 EP 0861724A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- ink
- photoconductor
- source electrode
- record head
- record
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/015—Ink jet characterised by the jet generation process
- B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
- B41J2/06—Ink jet characterised by the jet generation process generating single droplets or particles on demand by electric or magnetic field
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/015—Ink jet characterised by the jet generation process
- B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
- B41J2/06—Ink jet characterised by the jet generation process generating single droplets or particles on demand by electric or magnetic field
- B41J2002/061—Ejection by electric field of ink or of toner particles contained in ink
Definitions
- the present invention relates to a record head used in a record device for providing output picture on record media capable of dealing with a wide variety of needs of industries ranging from the printing industry where high speed output of high quality picture is requested, the printer industry based on business or personal request to the electric appliance industry where general output devices and the like at low price using various kinds and uses of record media are requested.
- an ink record head 1001 having an ink injection port 1010 formed in a slit-like shape, an upper plate 1012 and a substrate 1011 forming the ink injection port 1010, a record electrode 1014 arranged on the substrate 1011 by a unit of a record pixel, an opposed electrode 1002 arranged opposedly to the ink injection port 1010, record paper 1005 moved along the opposed electrode 1002, a drive power source (HVP) for supplying high voltage to a selected electrode of the record electrode 1014 and a photoconductor 1016 provided between the record electrode 1014 and a ground electrode 1015, oily ink 1018 is filled to reach the ink injection port 1010 and a voltage pulse in correspondence with a picture pixel is applied between the record electrode 1014 and the opposed electrode 1002 by which the oily ink 1018 is injected and flown and adhered and permeated to the record paper 1005 whereby a desired output print or picture is provided.
- HVP drive power source
- a voltage pulse in correspondence with a picture pixel can easily be generated between the record electrode 1014 and the opposed electrode 1002 without using a drive integrated circuit having high withstand voltage or the like.
- light in correspondence with a picture pixel can easily be provided by light signal irradiating means 1004 capable of condensing light from a draft 1019 by a self foc lens 1020.
- at least the record electrode 1014 is naturally formed dividedly in correspondence with the record picture pixel.
- slit jet system by replacing a nozzle used in ink jet recording by the ink injection port 1010 in a slender slit shape, the resolution is not restricted by the nozzle and further, cleaning of the ink injection port 1010 can be facilitated.
- color output print can easily be provided by using a plurality of the ink injection ports 1010 and injecting the oily inks 1018 having different colors into the respective ink injection ports 1010.
- the record head of the present invention is provided with a constitution in which electric charge is supplied from a source electrode to ink by optically switching a photoconductor installed between a source electrode that is an electric charge supply source and ink and the ink supplied with the electric charge is separated and flown from a predetermined portion by an electrostatic force.
- Specific constitutions are shown below.
- Fig. 1 is an explanatory view schematically showing an example of a first constitution of a record head according to the present invention.
- Fig. 2 is an explanatory view schematically showing an example of a second constitution of a record head according to the present invention.
- Fig. 3 is an explanatory view schematically showing an example of a third constitution of a record head according to the present invention.
- Fig. 4 is an explanatory view schematically showing an example of a fourth constitution of a record head according to the present invention.
- Figs. 5A-5B illustrate explanatory views schematically showing an example of modes of a photoconductor, a source electrode and an insulating film according to the constitution of the record head of the present invention.
- Fig. 5A shows a state where the photoconductor is formed only at a vicinity of the source electrode.
- Fig. 5B shows a state where the photoconductor is formed only at the vicinity of the source electrode and dividedly.
- Fig. 6A-6D illustrate explanatory views schematically showing one example of modes of a photoconductor, a source electrode and an insulating film according to the constitution of the record head of the present invention in which Fig. 6A shows an example having a constitution using a ladder-like electrode, Fig. 6B shows the ladder-like electrode used in Fig. 6A, Fig. 6C shows the photoconductor used in Fig. 6A and Fig. 6D shows the insulating film used in Fig. 6A.
- Fig. 7A-7D illustrate explanatory views schematically showing several examples of source electrodes used in constituting the record head of the present invention in which Fig. 7A shows a comb-like electrode, Fig. 7B shows a meandering electrode, Fig. 7C shows a ladder-like electrode having float electrodes and Fig. 7D shows a state where the float electrodes and the ladder-like electrode are formed at different layers.
- Fig. 8 is an explanatory view schematically showing the basic mode of the record head according to the present invention and operation of respective constituent portions.
- Fig. 9 is an explanatory view supplementing Fig. 8.
- Fig. 10 is an explanatory view schematically showing the constitution of an ink jet recording device of an electrostatic acceleration type according to conventional ink jet printing.
- FIG. 8 is an explanatory view showing schematically the basic constitution and operation of respective constituent portions in the record head of the present invention.
- Fig. 9 is an explanatory view extracted from Fig. 8 for indicating titles and portions of a portion of Fig. 8 where notations 3, 4, A and C are shown.
- numeral 1 designates a substrate
- numeral 2 designates a photoconductor
- numeral 3 designates a source electrode
- numeral 4 designates an insulating film
- numeral 5 designates an ink chamber
- numeral 6 designates an opposed electrode
- numeral 7 designates light irradiating means
- numeral 8 designates a drive power source
- numeral 9 designates a record medium
- numeral 10 designates writing light
- numeral 11 designates an ink injection portion
- numeral 12 designates a ceiling plate
- numeral 13 designates a wall
- numeral 14 designates an electric field.
- the photoconductor 2 is formed on the substrate 1 comprising glass, transparent plastic or the like.
- the source electrode 3 (refer to Fig. 9) comprising a metal material of aluminum, chromium, gold or the like or a conductive film of a metal oxide of ITO (Indium-Tin-Oxide) or the like, a conductive high molecular material or the like, is formed on the photoconductor 2.
- the photoconductor 2 may naturally be formed after forming the source electrode 3 on the substrate 1.
- the insulating film 4 (refer to Fig. 9) is formed on the source electrode 3 to completely cover end points thereof (portions A shown by Fig. 9).
- the insulating film 4 insulates the source electrode 3 from the ink chamber 5.
- the material constituting the insulating film 4 can be constituted by using a high molecular material of an acrylic group resin, a polyimide group resin, a polyethylene group resin, a rubber group resin or the like, or an insulating material of silicon dioxide, silicon nitride or the like.
- the ceiling plate 12 having a slit-like opening that is held by the wall 13 is installed above the insulating film 4. A region surrounded by the ceiling plate 12, the wall 13, the insulating film 4 and the photoconductor 2 constitute the ink chamber 5.
- the opening having a slit-like shape that is formed at the ceiling plate 12 is disposed on a straight line connecting the source electrode 3 and the opposed electrode 6 and meniscus of ink in the ink chamber 5 formed at the opening portion constitute the ink injection portion 11.
- the ceiling plate 12 can be constituted by using a high molecular material such as an acrylic group resin, a polyimide resin, a polyethylene group resin or the like, an insulating material of a glass or ceramic or the like.
- the ink chamber 5 is provided with a flow path supplying ink to the slit-like opening and ink is supplied to the ink chamber 5 via means for supplying ink from outside.
- a silicon group photosemiconductor such as hydrogenerated amorphous silicon (hereinafter, abbreviated as a-Si:H) formed by a plasma CVD process or a reactive sputtering process or the like, or a chalcogenide group photosemiconductor such as CdSe, CdTe or the like, or an organic photosemiconductor (hereinafter, abbreviated as OPC) can be used.
- a silicon group photosemiconductor such as hydrogenerated amorphous silicon (hereinafter, abbreviated as a-Si:H) formed by a plasma CVD process or a reactive sputtering process or the like, or a chalcogenide group photosemiconductor such as CdSe, CdTe or the like, or an organic photosemiconductor (hereinafter, abbreviated as OPC)
- the opposed electrode 6 is installed opposedly to the slit-like opening and the opposed electrode 6 and the source electrode 3 are electrically connected to the drive power source 8.
- the slit-like opening that is, the ink injection portion 11 on the straight line connecting the source electrode 3 and the opposed electrode 6, the electric field operating on the injected ink can be provided linearly, that is, efficiently.
- the interval between the opposed electrode 6 and the ink injection portion 11 or the ceiling plate 12 is constituted by an air layer and by inserting the record medium between the air layer and the ink injection portion 11 or the ceiling plate 12, the ink injected to the record medium is adhered by which a dot pattern in correspondence with desired picture pixels is recorded.
- DC voltage of 1 through 5 kV is applied between the source electrode 3 and the opposed electrode 6 by the drive power source 8.
- the applied voltage is varied in accordance with the structure or dimensions of the record head or the physical property of the ink.
- electric charge (electron in this case) supplied from the drive power source 8 is conducted through the source electrode 3 and reaches the end portions (portions A shown by Fig. 9).
- the source electrode 3 is covered by the insulating film comprising an acrylic high molecular substance or the like and therefore, the electric charge passes through the photoconductor 2 from the portions A, passes through the ink chamber 5 from vicinities of end portions (portions C shown by Fig.
- the volume resistivity of the photoconductor 2 falls in a range of 10E9 through 10E11 ⁇ cm.
- the air layer of 0.2 through 1 mm is present and the record medium of print paper or the like is inserted between the opposed electrode 6 and the ink injection portion 11 and therefore, the resistance value of the interval is significantly larger than resistance values of other constituent members. Therefore, almost all of DC voltage applied by the drive power source 8 is dividedly provided to the air layer.
- the magnitudes of the drive voltage dividedly provided to the photoconductor 2 and the ink chamber 5 differ depending on the film thickness of the photoconductor 2 or distances between the portions A and the portions C and differ also depending on the width or the height of the ink chamber 5.
- the volume resistivity of the irradiated portion is decreased by about 10E3 through 10E5 of the volume resistivity when the portion is not irradiated, as a result, the amount of electric charge injected to the ink chamber 5 by passing from the end portions of the source electrode 3 (portions A shown by Fig.
- the amount of ink in correspondence with the desired picture pixel can be flown and adhered and fixed to the record medium.
- the feature of the record head according to the present invention resides in that the electric charge is injected from the photoconductor 2 directly to the ink chamber 5 as well as that the end points of the source electrode 3 that is the electric charge injecting source (portions A of Fig. 9) and the electric charge injecting portions (portions C of Fig. 9) are arranged remote from each other by predetermined distances in a direction of the film face of the photoconductor 2 and the source electrode 3, the ink injection portion 11 and the opposed electrode 6 are linearly arranged.
- a time period of fabricating a-Si:H as the photoconductor 2 is prolonged from several hours to ten and several hours, which gives rise to high price. Further, pin holes are liable to cause in the film of a thin film photoconductor of OPC or the like, which gives rise to lowering of yield.
- the electric charge is injected from the photoconductor 2 directly to the ink chamber 5 and at the same time, the distances to the end points (vicinities of points C of Fig. 4) of the source electrode 3 that is the electric charge injecting source become substantially equivalent to the film thickness of the photoconductor 2.
- a-Si:H when used as the photoconductor 2, by setting the distances between the electric charge injection points (portions A of Fig. 9) and the electric charge discharge points (portions C of Fig. 9) to 20 through 50 ⁇ m, an effect substantially the same as that when a-Si:H having the film thickness of 20 through 50 ⁇ m is formed, can be provided.
- the irradiated writing light 10 is irradiated over an entire face from the electric charge injection points through the electric charge discharge points.
- the magnitude of the drive voltage dividedly provided to the photoconductor 2 is dependent not only on the distances from the electric charge injection points to the electric charge discharge points but the film thickness of the photoconductor 2.
- the thinner the film thickness of the photoconductor 2 the larger the film resistance and the switching operation of electric charge can be carried out over a range of voltage that is increased by that amount. Further, even when pin holes are caused in the photoconductor, no significant influence is naturally effected on the optical switching operation. Therefore, according to the record head of the present invention, the optical switching function can be easily provided by using the photoconductor having a thin film thickness and therefore, there is provided an advantage where the record head can be fabricated inexpensively and with high yield.
- the flying of ink is caused by concentrating the electric charge injected from the electric charge injection portions (portions C shown by Fig. 9) to inside of the ink, to the ink injection portion 11 by diffusion and electric field and attracting the ink injection portion 11 to the opposed electrode 6 mainly by the operation of the electric field. Therefore, by concentrating and effectively operating the electric field, the flying of ink can be facilitated and the energy can be decreased.
- Fig. 8 by installing the ink injection portion 11 at the location where the operation of the electric field generated by applying the voltage between the source electrode 3 and the opposed electrode 6 by the drive power source 8, is significant, that is, on the straight line, the stable flying of ink can be facilitated and the applied voltage can be reduced.
- the conductivity of the electric charge generating layer of OPC is comparatively large even in the dark state and therefore, when the electric charge generating layer is formed over an entire face as far as the ink chamber 5, the layer must be formed with the distances between the electric charge injection points and the electric charge discharge points of more than 100 ⁇ m and therefore, practical writing light energy irradiation cannot be carried out.
- BSO crystal Bi 12 SiO 20 crystal
- the above-described problem is not caused and the photoconductor per se can also be used for the substrate, however, the drive voltage for use becomes significantly higher and the material per se becomes expensive.
- Fig. 1 is an explanatory view showing one example of the first constitution of the record head according to the present invention.
- Numeral 1 designates the substrate
- numeral 2 designates the photoconductor
- numeral 3 designates the source electrode
- numeral 4 designates the insulating film
- numeral 5 designates the ink chamber
- numeral 6 designates the opposed electrode
- numeral 7 designates the light irradiating means
- numeral 8 designates the drive power source
- numeral 9 designates the record medium
- numeral 10 designates the writing light
- numeral 11 designates the ink injection portion.
- the resistance value of the irradiated region of the photoconductor 2 is lowered and photocurrent is flown in the region.
- the source electrode 3 and the ink chamber 5 are brought into a conductive state, electric charge is injected into the ink chamber 5 and ink is flown from the ink injection portion 11 to the side of the opposed electrode 6 by receiving Coulomb's force and is adhered and fixed to the record medium 9.
- the photoconductor 2 and the insulating film 4 per se constituted on the source electrode 3 form the ink chamber 5 and ink is held by the surface tension. That is, ink is supplied from outside ink supplying means, not illustrated, transmitted through the ink chamber 5 by the surface tension and fills the ink chamber 5.
- the ink chamber 5 is linearly formed in a direction orthogonal to paper face. The structure is featured in that it is an extremely simple structure although the filling state of ink filled in the ink chamber 5 is changed by the attitude of holding the record head and the flying characteristic is influenced thereby.
- the insulating film 4 is formed by a thick film of about 10 through 50 ⁇ m.
- the film is fabricated by coating photoreactive acrylic group resin by a spin coating process, and thereafter, exposing and developing the film by using an exposure mask in correspondence with a predetermined shape pattern.
- other resin material may be printed for the insulating film 4, or an insulating material of silicon dioxide or silicon nitride or the like may be formed by a physical gas phase vapor deposition process of a vacuum deposition process or a sputtering process or the like and thereafter, the film may be fabricated in a predetermined shape by using a resist.
- a photoconductive single crystal material of Se group, CdS group, ZnO group, BSO (Bi 12 SiO 20 ) or the like, an inorganic conductor of hydrogenerated amorphous silicon of i type, pi type, pin type or the like, or a lamination type organic photoconductor such as CTL/CGL or the like can be used.
- the photoconductivity is important and it is preferable that potential difference of surface potential caused by attenuation of light is large.
- the dark resistance of the inorganic photoconductor or the organic photoconductor falls in a range of 10E11 through 10E14 ⁇ . cm and the resistance value is lowered to 10E8 through 10E11 ⁇ . cm by irradiating light to the photoconductor 2 by which photocurrent is flown in the irradiated region.
- 20 through 50 ⁇ m is preferable and as electric properties, the resistance value at the dark place is large and high sensitivity and fast light response are required which can be satisfied by the above-described photoconductor.
- the dark resistance falls in a range of 10E9 through 10E11 ⁇ . cm and the resistance value can be lowered to 10E4 through 10E6 ⁇ . cm by irradiating light to the photoconductor 2 by which large surface potential difference can be ensured.
- the thinner the film thickness of the photoconductor and the longer the distances from the electric charge injection portions to the electric charge discharge portions the more increased is the dark resistance value.
- a-Si:H of 1 through 10 ⁇ m is used in this example, it is optimum to set the film thickness preferably to about 5 ⁇ m.
- hydrogenerated amorphous silicon of i type where impurity elements are removed it is preferable to use hydrogenerated amorphous silicon of i type where impurity elements are removed.
- a semiconductor laser can be used as the light irradiating means 7 according to the present invention and the writing light 10 is irradiated from the light irradiating means 7 to a position on the photoconductor 2 in correspondence with a desired picture pixel.
- the photoconductor 2 the resistance value of only the irradiated desired picture pixel region is lowered.
- the photosensitivity can be promoted by promoting the light attenuation rate of the photoconductor 2 by matching the oscillation wavelength of the laser beam with the absorption coefficient of the photoconductor 2 in respect of the oscillation wavelength.
- the light irradiating means 7 can optimize the irradiated light intensity, the focus light spot shape or the like by an optical lens or the like in respect of the light irradiated from a semiconductor laser or the like and can constitute also a light scanning mechanism constituted by a polygonal mirror or the like.
- laser beam is irradiated from the light irradiating means 7 and therefore, picture can be formed on the photoconductor 2 at a position in correspondence with a desired picture pixel in a noncontact state and at high speed.
- a semiconductor laser is used as the light emitting source of the light irradiating means 7, the light source is not limited thereto but He-Ne laser, or a semiconductor laser array or an LED array or a halogen lamp or the like can be used sufficiently as a light emitting source. Further, a light shutter array or a liquid crystal television set may naturally be used in place of an optical scanning system.
- electric charge is injected into ink by irradiating light onto the photoconductor 2 and the amount of injecting electric charge is determined by the spot diameter of the laser beam emitted by the light irradiating means 7, the intensity of the irradiated light and the pulse width of irradiation.
- the larger the laser spot diameter the larger the irradiated region of the photoconductor 2 and the more the injection amount.
- the resistance value of the photoconductor 2 is further lowered, the photocurrent is more liable to flow and the amount of injection into the ink is also increased. This is applicable to the case where the irradiation pulse width is made variable.
- the record head of the present invention by controlling the amount of electric charge injected into the ink, the ink jumping speed can be made high and variable in correspondence with the object of recording.
- a metal thin film provided by a general thin film forming process can be used as a source electrode 3 of the present invention.
- an Al thin film having a thickness of 1 micron meter is used.
- a conductive material may be used for the material of electrode and ITO (Indium-Tin Oxide) or ZnO or SnO 2 or compounds of these or a conductive high molecular material or the like can be used.
- ITO Indium-Tin Oxide
- ZnO or SnO 2 or compounds of these or a conductive high molecular material or the like can be used.
- the record head functions when the resistance value of the source electrode 3 is smaller than the dark resistance of the photoconductor, a material having a resistance as low as possible is preferable to achieve stable operation.
- a conductive material of aluminium, copper, gold or the like can be used for the opposed electrode 6 of the present invention.
- the voltage value of the power source applied between the source electrode 3 and the opposed electrode 6 preferably ranges from 1kV to 4 kV.
- the value is varied depending on the conductivity, the viscosity or the surface tension of the ink filled in the ink chamber 5, the material used in the photoconductor 2, or the film thickness or the material of the insulating film 4.
- the polarity of the drive power source 8 although no influence is naturally effected in principle even if positiveness and negativeness are reversed, most of the ink is liable to be electrified by a negative pole and therefore, it is preferable to constitute a positive pole on the side of the opposed electrode 6.
- a maximum interval for ink to jump to the opposed electrode (hereinafter, referred to as maximum record interval) is increased in accordance with a reduction in the surface tension when the surface tension falls in a range of 20 through 50 dyn/cm. Accordingly, the smaller the surface tension, the smaller the resistant force in the process of injecting ink, ink can be injected even with a weak electric field and therefore, the maximum record interval can be increased.
- the surface tension is higher in the case of water ink, 72.8 dyn/cm (20 °C) for pure water and the surface tension of an organic solvent ranges from 20 dyn/cm to 35 dyn/cm and therefore, ink formed by dissolving dyestuffs to an organic solvent is preferably used as the ink used in the present invention.
- the maximum record interval can be increased by reducing the surface tension by dissolving a surfactant of an anionic surfactant, a cationic surfactant, a nonionic surfactant or the like into the ink.
- the viscosity of the ink solvent can be selected in a wide range, a solvent having a low viscosity is highly volatile and therefore, the preserving performance of ink is deteriorated and accordingly, a solvent having a boiling point in a range of 200 °C or higher is selected to ensure the preserving performance.
- a solvent having a boiling point in a range of 200 °C or higher is selected to ensure the preserving performance.
- the maximum record interval is increased with a reduction in the viscosity. Therefore, similar to the case of the surface tension, when the viscosity is low, the resistance force in the process of injecting ink is decreased and the maximum record interval can be increased.
- the low conductivity is preferable, however, when the conductivity is excessively low, the electric charge is diffused into the ink before the electric charge injected to the ink reaches the front end of the meniscus of the ink formed at the ink injection portion 11 and therefore, the ink is not injected. Therefore, it is preferable to set the pertinent range of the conductivity of ink according to the present invention to 2 ⁇ 10E-9S/cm or lower.
- the optimum characteristic ranges of the surface tension, the viscosity, the conductivity and the like are not necessarily be limited to the above-described values since whether ink can be flown is dependent on conditions of light source of the light irradiating means 7, the voltage value applied between the source electrode 3 and the opposed electrode 6, a distance between a portion of injecting electric charge to the photoconductor 2 and a portion of discharging electric charge to the ink chamber 5, the film thickness of the photoconductor 2, the maximum distance between electrodes, the film thickness of the insulating film 4 and the like.
- the dot size of the picture pixel transcribed on the record medium is determined by the distance between the record medium 9 and the record head, the voltage value applied between the source electrode 3 and the opposed electrode 6 and the amount of the flown ink.
- the amount of the flown ink can be controlled by the amount of energy of the writing light provided from the light irradiating means 7 to the photoconductor 2. That is, modulation of dot can be performed.
- the distance between the record medium 9 and the ink injection portion 11 when the distance is excessively short, the record medium may be brought into contact with the ink depending on the method of inserting the record medium 9 or wrinkle or the like of the record medium and when the distance is excessively long, the flown ink is fallen by the gravitational force and the picture pixel is difficult to form at a desired position.
- the distance between the record medium 9 and the ink injection portion 11 according to the example is preferably about 0.2 through 1 mm and about 0.5 mm as a desired distance.
- Fig. 2 is an explanatory view showing an example of the second constitution of a record head according to the present invention in which numeral 13 designates a wall.
- numeral 13 designates a wall.
- constituent elements in Fig. 2 having function the same as those in Fig. 1 are attached with the same numerals and an explanation thereof will be omitted.
- the difference of the constitution of Fig. 2 from the constitution of Fig. 1 resides in that the ink chamber 5 is formed by the photoconductive film 2, the insulating film 4 and the wall 13 by installing the wall 13 on the photoconductive film 2.
- the state of ink in the ink chamber 5 of the record head according to the present invention which has been indicated in Example 1, is less influenced by the attitude and the position of the record head.
- Fig. 2 similar to Example 1, a state where high voltage is applied between the source electrode 3 and the opposed electrode 6 by using the drive power source 8 is produced and the writing light 10 is irradiated from the side of the source electrode 3 to the photoconductor 2 by using the light irradiating means 7. At this moment, the resistance of the irradiated region of the photoconductor 2 is decreased, the source electrode 3 and the ink chamber 5 are brought into a conductive state, electric charge is injected into the ink chamber 5 and ink is flown from the ink injection portion 11 toward the side of the opposed electrode 6 and adhered and fixed to the record medium 9.
- the direction of flying ink is controlled by using the wall 13, the injection amount and the speed of ink in respect of the distance between the ink chamber and the opposed electrode 6 are stabilized and further, by controlling the curve of the meniscus of ink, the efficiency of concentrating electric charge at the vicinity of the ink injection portion 11 can be promoted and the energy in respect of jumping of ink can be reduced.
- the width of the ink chamber 5 is preferably wider with respect to introduction of ink, when the width is excessively large, the difference of significance in respect of the structure shown by Fig. 1 is lost. Further, the width is preferably narrower in order to efficiently concentrate electric charge of the ink injection portion 11.
- the width of the ink chamber 5 is preferably about 100 through 200 ⁇ m in the case of this structure although the width differs depending on ink and structure or material of the ink chamber.
- the angle of contact in respect of ink needs to be large and the insulating performance needs to be high.
- the angle of contact relates to easiness in introducing ink into the ink chamber 5 and accordingly, a large angle may not simply be preferable. It is necessary to pertinently select ink for use (physical properties of viscosity, surface tension and the like), and the material and the surface condition of the wall.
- the influence of the attitude and the position on the ink is reduced and at the same time, the ink flying direction or condition can be stabilized, and low energy formation and stabilization of the flying condition can be achieved by promoting the effect of concentrating electric charge to the ink injection portion 11.
- the structure shown by Fig. 2 can achieve the above-described effect by slight addition of structure to the structure of Fig. 1 and accordingly, it is a structure having high cost merit.
- Fig. 3 is an explanatory view showing an example of the third constitution of a record head according to the present invention in which numeral 12 designates a ceiling plate. Further, constituent elements of Fig. 3 having functions the same as those in Figs. 1 and 2 are attached with the same numerals and an explanation thereof will be omitted.
- the difference of the constitution of Fig. 3 from the constitution of Fig. 1 resides in that the ceiling plate 12 having a slit-like opening (hereinafter, referred to as slit) in correspondence with the ink injection portion 11 is arranged by being supported by the wall 13.
- slit a slit-like opening
- Fig. 3 similar to the other examples, the state where high voltage is applied between the source electrode 3 and the opposed electrode 6 by using the drive power source 8 is produced and the writing light 10 is irradiated from the side of the source electrode to the photoconductor 2 by using the light irradiating means 7. At this moment, the resistance of the irradiated region of the photoconductor 2 is decreased, the source electrode 3 and the ink chamber 5 are brought into a conductive state, electric charge is injected into the ink chamber 5 and the ink is flown from the ink injection portion 11 toward the side of the opposed electrode 6 by receiving Coulomb's force and is adhered and fixed to the record medium 9.
- the width of the slit provided at the ceiling plate 12 determines the maximum value of static pressure of ink at the ink injection portion 11 and the ink receiving the static pressure forms a semicircular projected face, that is, the meniscus at the ink injection portion 11 which determines the amount of supplying ink. Further, the smaller the slit width, the smaller the radius of curvature of the meniscus of ink can be constituted and the larger the Coulomb's force for injecting the ink can be constituted and therefore, the smaller the slit width, the more the record characteristic is promoted. Therefore, the width of the slit provided at the ceiling plate 12 is preferably about 50 through 100 ⁇ m which does not result a hazard in supplying the ink.
- the flowed-out ink is flown toward the side of the opposed electrode 6 and a desired picture pixel is difficult to continue. Therefore, as a material of the ceiling plate 12, a material having a large angle of contact in respect of ink used in the record head of the present invention and having excellent insulating performance needs to be used. Accordingly, in respect of the ceiling plate, the angle of contact is ensured by using polyimide resin, fluororesin or the like or processing the surface of the ceiling plate fabricated by an insulating material of glass, ceramic or the like by using a silane coupling agent or the like, and the above-described unstable phenomenon can be excluded when the static pressure of ink is pertinent.
- the direction of flying the ink can be controlled, the injection amount and the speed of the ink in respect of the distance between the ink injection portion 11 and the opposed electrode 6 are stabilized and further, the curve of the meniscus of ink is controlled by which the efficiency of concentrating ink can be promoted and energy required for flying ink can be reduced.
- Fig. 4 is an explanatory view showing one example of the fourth constitution of a record head according to the present invention.
- constituent elements having function the same as those in Figs. 1, 2 and 3 are attached with the same numerals and an explanation thereof will be omitted.
- the difference of the constitution of Fig. 4 from the constitution of Fig. 3 resides in the positional relationship between the photoconductor 2 and the source electrode 3 and the size of the photoconductor 2.
- the source electrode 3 is formed on the photoconductor 2 whereas according to the constitution of Fig. 4, the photoconductor 2 is formed on the source electrode 3.
- the record head of the present invention can be provided with such a constitution and the structure can be changed in accordance with compatibility or the like in the process of fabricating materials of the photoconductor 2 and the source electrode 3. That is, the degree of freedom of the fabrication process is excellent which is effective in promoting the productivity.
- the size of the photoconductor 2 there is no necessity in view of function other than the region for achieving the optical switching function as the record head and therefore, the size can be saved.
- This is the structure necessary in using a material at high cost and is an important structure in view of restricting the function region and promoting the accuracy of flying position or the like.
- the function is similar to those in the other examples and the state where high voltage is applied between the source electrode 3 and the opposed electrode 6 by using the drive power source 8 is produced and the writing light 10 is irradiated from the side of the source electrode 3 to the photoconductor 2 by using the light irradiating means 7.
- the resistance of the irradiated region of the photoconductor 2 is decreased, the source electrode 3 and the ink chamber 5 are brought into a conductive state, electric charge is injected into the ink chamber 5 and the ink is flown from the ink injection portion 11 toward the side of the opposed electrode 6 by receiving Coulomb's force and is adhered and fixed to the record medium 9.
- Figs. 5A-5B illustrate explanatory views schematically showing one example of a photoconductor, a source electrode, and an insulating film according to the constitution of the record head of the present invention.
- numeral 2 designates the photoconductor
- numeral 3 designates the source electrode
- numeral 4 designates the insulating film.
- the photoconductor is formed limitedly only at the source electrode portion, that is, only the region functioned by the writing light, the present invention is not limited thereto.
- Fig. 5A shows a state where the source electrode 3, the photoconductive film 2, the insulating film 4 or the photoconductive film 2, the source electrode 3 and the insulating film 4 are formed in this order on the substrate.
- the photoconductive film 2 is formed all through the length, the region of discharging electric charge is extended through the entire face of the end portions of the long side and in principle, the ink can be injected from all the regions. That is, in view of the constitution of the three members of the photoconductive film, the source electrode and the insulating film, the resolution may be considered infinitive. This is one feature of the record head of the present invention.
- Fig. 5B shows a state where the photoconductive film 2 is divided while the mode is similar to that of Fig. 5A.
- the photoconductor 2 can be fabricated into various shape as in dividing it when there is no problem in view of function and it is necessary.
- Figs. 6A-6D illustrate explanatory views schematically showing other example of a photoconductor, a source electrode and an insulating film according to the constitution of the record head of the present invention similar to Figs. 5A-5B.
- Fig. 6A shows a total picture of the constitution. This shows one example of the constitution where a ladder-like electrode is used for the source electrode and as the constitution, a source electrode, a photoconductive film, an insulating film or a photoconductive film, a source electrode and an insulating film are formed in this order on a substrate.
- the explanation of these respective constituent portions is shown from Figs. 6B through 6D in which Fig. 6B shows the source electrode, Fig. 6C shows the photoconductive film and Fig. 6D shows the insulating film.
- window portions where regions of discharging electric charge which are elements for restricting the ink flying portions of the record head are formed at the insulating film, which are formed in correspondence with the pitch of the ladder-like source electrode.
- an effect of prescribing the resolution and reducing interference among dots can be provided.
- the shape of the insulating film can be changed so far as there is no problem in view of function and it is necessary.
- Figs. 7A-7D illustrate explanatory views schematically showing several examples of source electrodes used in the constitution of the record head according to the present invention.
- Fig. 7A shows a comb-like electrode
- Fig. 7B shows a meandering electrode
- Fig. 7C shows a ladder-like electrode having float electrodes
- Fig. 7D shows a state where the float electrodes and the ladder-like electrode are formed at different layers.
- a source electrode injection of electric charge is the most important function and when the function is satisfied, the basic problem, that is, the function of the record head is not prevented from being achieved whatever the shape is.
- the shape of the source electrode can be determined in accordance with the problem of the record head in respect of the shape, the purpose of promoting the record function (for example, controlling way of developing electric field or the like) and the like.
- the float electrodes serve to promote the function of discharging electric charge, different from the function of the source electrode, the float electrode has been described since it constitutes one of application of the constitution.
- a state of applying high voltage between the individual source electrodes and the opposed electrode by a power source is produced and a yellow ink record head is disposed at a printing position.
- the writing light is irradiated to a photoconductor of the yellow record head from the side of the source electrode by light irradiating means.
- the resistance of an irradiated region of the photoconductor is decreased, the source electrode and an ink chamber are brought into a conductive state, electric charge is injected into the yellow ink chamber and yellow ink is flown from an ink injection portion toward the side of the opposed electrode by receiving Coulomb's force and is adhered and fixed to the record medium.
- the yellow ink of desired picture pixels is provided at 1 line region of the record medium.
- the record head is moved and the magenta ink record head is disposed at the printing position. Further, the magenta ink of desired picture pixels is provided at 1 line region of the record medium by the above-described recording procedure.
- the record head is moved, the cyan ink record head is disposed at the printing position and printing operation similar to the above-described is carried out.
- the record medium After carrying out printing of 1 line on the record medium through the above-described procedure, the record medium is moved by 1 line by paper feeding means and 4 of the record heads are moved back to home positions. By repeating the procedure, desired color picture pixels for each picture can be provided on the record medium.
- a source electrode divided in 4 a photoconductor and an individually corresponding insulating film are formed on a substrate and ink chambers in correspondence with the respective divided source electrodes are provided. Further, inks of yellow (Y), magenta (M), cyan (C) and black (Bk) are supplied to the ink chambers.
- magenta ink record head is disposed at a printing position. Further, magenta ink of desired picture pixels is provided at 1 line region of the record medium by the above-described recording procedure.
- the record head is moved and a cyan ink record head is disposed at the printing position and printing operation similar to the above-described is carried out.
- the record head is moved and a black ink record head is disposed at the printing position and printing operation similar to the above-described is carried out.
- the record medium After performing printing of 1 line on the record medium by the above-described procedure, the record medium is moved by 1 line by paper feeding means and the record heads are moved back to home positions. By repeating the procedure, desired color picture pixels for each picture can be provided on the record medium.
- the record head of the present invention can be used also in a serial shape and accordingly, the total of the device can also be made compact.
- the operation of the record head having such a constitution can naturally be performed in a similar manner.
- various record heads of a 1 slit type, a multiple slit type, a slitless type, a 1 nozzle type, a multiple nozzle type and the like can be used.
- a record head of the present invention may be provided with the following constitutions.
Landscapes
- Particle Formation And Scattering Control In Inkjet Printers (AREA)
- Electronic Switches (AREA)
Abstract
A record head having a photoconductive layer (2) formed on a
substrate (1), a source electrode (3) formed on the photoconductive layer
(2), means for supplying ink onto the photoconductor (2) and an opposed
electrode (6). The means for supplying ink and the opposed electrode (6)
are arranged with a gap sufficient for incorporating record paper (9). A
power source (8) applies voltage between the source electrode (3) and the
opposed electrode (6) and light irradiating means (7) supplies light in
correspondence with the desired picture pixel to the photoconductor.
Description
The present invention relates to a record head used in
a record device for providing output picture on record
media capable of dealing with a wide variety of needs of
industries ranging from the printing industry where high
speed output of high quality picture is requested, the
printer industry based on business or personal request to
the electric appliance industry where general output
devices and the like at low price using various kinds and
uses of record media are requested.
According to an electrostatic acceleration type ink
jet recording device in conventional ink jet printing
(Tsutomu Uehara: "An electrostatic acceleration type ink
jet recording device", Japanese Unexamined Patent
Publication No. JP-A-2-72960), as shown by Fig. 10, in an
ink record head 1001 having an ink injection port 1010
formed in a slit-like shape, an upper plate 1012 and a
substrate 1011 forming the ink injection port 1010, a
record electrode 1014 arranged on the substrate 1011 by a
unit of a record pixel, an opposed electrode 1002 arranged
opposedly to the ink injection port 1010, record paper 1005
moved along the opposed electrode 1002, a drive power
source (HVP) for supplying high voltage to a selected
electrode of the record electrode 1014 and a photoconductor
1016 provided between the record electrode 1014 and a
ground electrode 1015, oily ink 1018 is filled to reach the
ink injection port 1010 and a voltage pulse in
correspondence with a picture pixel is applied between the
record electrode 1014 and the opposed electrode 1002 by
which the oily ink 1018 is injected and flown and adhered
and permeated to the record paper 1005 whereby a desired
output print or picture is provided.
Particularly, according to the conventional example
shown here, by connecting the record electrode 1014 and the
ground electrode 1015 via the photoconductor 1016, when
light in correspondence with a picture pixel signal is
irradiated to the photoconductor 1016, a voltage pulse in
correspondence with a picture pixel can easily be generated
between the record electrode 1014 and the opposed electrode
1002 without using a drive integrated circuit having high
withstand voltage or the like. Further, according to the
example, light in correspondence with a picture pixel can
easily be provided by light signal irradiating means 1004
capable of condensing light from a draft 1019 by a self foc
lens 1020. Further, according to the conventional example,
at least the record electrode 1014 is naturally formed
dividedly in correspondence with the record picture pixel.
According to such a conventional electrostatic
acceleration type ink jet recording device (hereinafter,
referred to as slit jet system), by replacing a nozzle used
in ink jet recording by the ink injection port 1010 in a
slender slit shape, the resolution is not restricted by the
nozzle and further, cleaning of the ink injection port 1010
can be facilitated.
Further, according to the slit jet system, color
output print can easily be provided by using a plurality of
the ink injection ports 1010 and injecting the oily inks
1018 having different colors into the respective ink
injection ports 1010.
The following problems are posed according to the
conventional ink jet recording system.
The following problems are posed according to the slit
jet system for resolving the above-described problems of
the ink jet recording system.
Hence, it is a problem of the present invention to
provide a record head by which highly fine printing with
high quality is carried out at high speed and where output
printing without selecting the shape of a record medium can
be carried out in a noncontact state.
In order to resolve the above-described problem, the
record head of the present invention is provided with a
constitution in which electric charge is supplied from a
source electrode to ink by optically switching a
photoconductor installed between a source electrode that is
an electric charge supply source and ink and the ink
supplied with the electric charge is separated and flown
from a predetermined portion by an electrostatic force.
Specific constitutions are shown below.
The above-described problem has been resolved by the
above-described constitutions.
Fig. 1 is an explanatory view schematically showing an
example of a first constitution of a record head according
to the present invention.
Fig. 2 is an explanatory view schematically showing an
example of a second constitution of a record head according
to the present invention.
Fig. 3 is an explanatory view schematically showing an
example of a third constitution of a record head according
to the present invention.
Fig. 4 is an explanatory view schematically showing an
example of a fourth constitution of a record head according
to the present invention.
Figs. 5A-5B illustrate explanatory views schematically
showing an example of modes of a photoconductor, a source
electrode and an insulating film according to the
constitution of the record head of the present invention.
Fig. 5A shows a state where the photoconductor is
formed only at a vicinity of the source electrode.
Fig. 5B shows a state where the photoconductor is
formed only at the vicinity of the source electrode and
dividedly.
Fig. 6A-6D illustrate explanatory views schematically
showing one example of modes of a photoconductor, a source
electrode and an insulating film according to the
constitution of the record head of the present invention in
which Fig. 6A shows an example having a constitution using
a ladder-like electrode, Fig. 6B shows the ladder-like
electrode used in Fig. 6A, Fig. 6C shows the photoconductor
used in Fig. 6A and Fig. 6D shows the insulating film used
in Fig. 6A.
Fig. 7A-7D illustrate explanatory views schematically
showing several examples of source electrodes used in
constituting the record head of the present invention in
which Fig. 7A shows a comb-like electrode, Fig. 7B shows a
meandering electrode, Fig. 7C shows a ladder-like electrode
having float electrodes and Fig. 7D shows a state where the
float electrodes and the ladder-like electrode are formed
at different layers.
Fig. 8 is an explanatory view schematically showing
the basic mode of the record head according to the present
invention and operation of respective constituent portions.
Fig. 9 is an explanatory view supplementing Fig. 8.
Fig. 10 is an explanatory view schematically showing
the constitution of an ink jet recording device of an
electrostatic acceleration type according to conventional
ink jet printing.
Next, an explanation will be given of embodiments of
the present invention in reference to Figs. 8 and 9. Fig.
8 is an explanatory view showing schematically the basic
constitution and operation of respective constituent
portions in the record head of the present invention.
Further, Fig. 9 is an explanatory view extracted from Fig.
8 for indicating titles and portions of a portion of Fig. 8
where notations 3, 4, A and C are shown. Here, according
to notations designated in Figs. 8 and 9, numeral 1
designates a substrate, numeral 2 designates a
photoconductor, numeral 3 designates a source electrode,
numeral 4 designates an insulating film, numeral 5
designates an ink chamber, numeral 6 designates an opposed
electrode, numeral 7 designates light irradiating means,
numeral 8 designates a drive power source, numeral 9
designates a record medium, numeral 10 designates writing
light, numeral 11 designates an ink injection portion,
numeral 12 designates a ceiling plate, numeral 13
designates a wall and numeral 14 designates an electric
field.
First, an explanation will be given of the basic
constitution of the record head according to the present
invention.
According to the basic constitution of the record head
of the present invention shown by Fig. 8, the
photoconductor 2 is formed on the substrate 1 comprising
glass, transparent plastic or the like. Further, the
source electrode 3 (refer to Fig. 9) comprising a metal
material of aluminum, chromium, gold or the like or a
conductive film of a metal oxide of ITO (Indium-Tin-Oxide)
or the like, a conductive high molecular material or the
like, is formed on the photoconductor 2. In this case, the
photoconductor 2 may naturally be formed after forming the
source electrode 3 on the substrate 1. Next, the
insulating film 4 (refer to Fig. 9) is formed on the source
electrode 3 to completely cover end points thereof
(portions A shown by Fig. 9). That is, the insulating film
4 insulates the source electrode 3 from the ink chamber 5.
The material constituting the insulating film 4 can be
constituted by using a high molecular material of an
acrylic group resin, a polyimide group resin, a
polyethylene group resin, a rubber group resin or the like,
or an insulating material of silicon dioxide, silicon
nitride or the like. Further, the ceiling plate 12 having
a slit-like opening that is held by the wall 13 is
installed above the insulating film 4. A region surrounded
by the ceiling plate 12, the wall 13, the insulating film 4
and the photoconductor 2 constitute the ink chamber 5. In
this case, the opening having a slit-like shape that is
formed at the ceiling plate 12, is disposed on a straight
line connecting the source electrode 3 and the opposed
electrode 6 and meniscus of ink in the ink chamber 5 formed
at the opening portion constitute the ink injection portion
11. The ceiling plate 12 can be constituted by using a
high molecular material such as an acrylic group resin, a
polyimide resin, a polyethylene group resin or the like, an
insulating material of a glass or ceramic or the like.
Further, the ink chamber 5 is provided with a flow path
supplying ink to the slit-like opening and ink is supplied
to the ink chamber 5 via means for supplying ink from
outside. As the photoconductor 2, a silicon group
photosemiconductor such as hydrogenerated amorphous silicon
(hereinafter, abbreviated as a-Si:H) formed by a plasma CVD
process or a reactive sputtering process or the like, or a
chalcogenide group photosemiconductor such as CdSe, CdTe or
the like, or an organic photosemiconductor (hereinafter,
abbreviated as OPC) can be used.
According to the record head of the present invention,
the opposed electrode 6 is installed opposedly to the slit-like
opening and the opposed electrode 6 and the source
electrode 3 are electrically connected to the drive power
source 8. In this case, by forming the slit-like opening,
that is, the ink injection portion 11 on the straight line
connecting the source electrode 3 and the opposed electrode
6, the electric field operating on the injected ink can be
provided linearly, that is, efficiently. Further,
according to the example shown by Fig. 8, the interval
between the opposed electrode 6 and the ink injection
portion 11 or the ceiling plate 12 is constituted by an air
layer and by inserting the record medium between the air
layer and the ink injection portion 11 or the ceiling plate
12, the ink injected to the record medium is adhered by
which a dot pattern in correspondence with desired picture
pixels is recorded.
Next, a simple explanation will be given of the
operation of the record head according to the present
invention. DC voltage of 1 through 5 kV is applied between
the source electrode 3 and the opposed electrode 6 by the
drive power source 8. In this case, the applied voltage is
varied in accordance with the structure or dimensions of
the record head or the physical property of the ink. At
this moment, electric charge (electron in this case)
supplied from the drive power source 8 is conducted through
the source electrode 3 and reaches the end portions
(portions A shown by Fig. 9). The source electrode 3 is
covered by the insulating film comprising an acrylic high
molecular substance or the like and therefore, the electric
charge passes through the photoconductor 2 from the
portions A, passes through the ink chamber 5 from
vicinities of end portions (portions C shown by Fig. 9) of
the insulating film 4 and accumulated at the ink injection
portion 11. In this case, when there is no irradiation of
light from outside, the volume resistivity of the
photoconductor 2 falls in a range of 10E9 through 10E11
Ωcm. Further, the air layer of 0.2 through 1 mm is present
and the record medium of print paper or the like is
inserted between the opposed electrode 6 and the ink
injection portion 11 and therefore, the resistance value of
the interval is significantly larger than resistance values
of other constituent members. Therefore, almost all of DC
voltage applied by the drive power source 8 is dividedly
provided to the air layer. The magnitudes of the drive
voltage dividedly provided to the photoconductor 2 and the
ink chamber 5 differ depending on the film thickness of the
photoconductor 2 or distances between the portions A and
the portions C and differ also depending on the width or
the height of the ink chamber 5. When the writing light 10
is irradiated to a portion B of the photoconductor 2 shown
by Fig. 8 by using the light irradiating means 7, the
volume resistivity of the irradiated portion is decreased
by about 10E3 through 10E5 of the volume resistivity when
the portion is not irradiated, as a result, the amount of
electric charge injected to the ink chamber 5 by passing
from the end portions of the source electrode 3 (portions A
shown by Fig. 9) to the B region of the photoconductor 2
and the end portions of the insulating film 4 (portions C
shown by Fig. 9), is increased. The injected electric
charge is attracted along with the ink to the side of the
opposed electrode 6 by the electric field 14 from the
opposed electrode 6, as a result, the radius of curvature
of the interface of the ink injection portion 11 is
increased and the electric charge is concentrated on the
interface of the ink injection portion 11 and receives
large attractive force from the opposed electrode 6. The
procedure is successively continued and the ink is
elongated to the side of the opposed electrode and finally,
the ink is separated from the interface of the injection
portion 11 and flown toward the opposed electrode 6 and
adhered and fixed to the surface of the record medium 9.
The procedure is continuously caused when the electric
charge sufficient for flying the ink is injected even after
finishing the irradiation of the writing light from the
light irradiating means 7.
In this way, by successively irradiating the writing
light 10 in correspondence with the picture pixel with a
beam diameter in correspondence with the diameter of a dot
intended to be flown, the amount of ink in correspondence
with the desired picture pixel can be flown and adhered and
fixed to the record medium.
The feature of the record head according to the
present invention resides in that the electric charge is
injected from the photoconductor 2 directly to the ink
chamber 5 as well as that the end points of the source
electrode 3 that is the electric charge injecting source
(portions A of Fig. 9) and the electric charge injecting
portions (portions C of Fig. 9) are arranged remote from
each other by predetermined distances in a direction of the
film face of the photoconductor 2 and the source electrode
3, the ink injection portion 11 and the opposed electrode 6
are linearly arranged. When the electric charge injection
portion of the source electrode 3 that is the electric
charge injecting source and the photoconductor 2 are simply
arranged to overlap each other, a structure where the ink
chamber 5 and the source electrode 3 are separated by the
photoconductor 2, is constituted and the movement of the
electric charge is carried out in a direction orthogonal to
the film face of the photoconductor. Meanwhile, DC voltage
of 1 through 5 kV is applied between the source electrode 3
and the opposed electrode 6 as described above and
therefore, high voltage of about 100 through 500 V is
applied on the photoconductor 2. Accordingly, when the
photoconductor 2 is constituted by, for example, a-Si:H,
pertinent optical switching function is not provided unless
the film thickness is about 20 µm or more. Thereby, a time
period of fabricating a-Si:H as the photoconductor 2 is
prolonged from several hours to ten and several hours,
which gives rise to high price. Further, pin holes are
liable to cause in the film of a thin film photoconductor
of OPC or the like, which gives rise to lowering of yield.
In the meantime, according to the present invention, the
electric charge is injected from the photoconductor 2
directly to the ink chamber 5 and at the same time, the
distances to the end points (vicinities of points C of Fig.
4) of the source electrode 3 that is the electric charge
injecting source become substantially equivalent to the
film thickness of the photoconductor 2.
For example, when a-Si:H is used as the photoconductor
2, by setting the distances between the electric charge
injection points (portions A of Fig. 9) and the electric
charge discharge points (portions C of Fig. 9) to 20
through 50 µm, an effect substantially the same as that
when a-Si:H having the film thickness of 20 through 50 µm
is formed, can be provided. Naturally, in this case, the
irradiated writing light 10 is irradiated over an entire
face from the electric charge injection points through the
electric charge discharge points. Further, in this case,
the magnitude of the drive voltage dividedly provided to
the photoconductor 2 is dependent not only on the distances
from the electric charge injection points to the electric
charge discharge points but the film thickness of the
photoconductor 2. That is, the thinner the film thickness
of the photoconductor 2, the larger the film resistance and
the switching operation of electric charge can be carried
out over a range of voltage that is increased by that
amount. Further, even when pin holes are caused in the
photoconductor, no significant influence is naturally
effected on the optical switching operation. Therefore,
according to the record head of the present invention, the
optical switching function can be easily provided by using
the photoconductor having a thin film thickness and
therefore, there is provided an advantage where the record
head can be fabricated inexpensively and with high yield.
Further, the flying of ink is caused by concentrating
the electric charge injected from the electric charge
injection portions (portions C shown by Fig. 9) to inside
of the ink, to the ink injection portion 11 by diffusion
and electric field and attracting the ink injection portion
11 to the opposed electrode 6 mainly by the operation of
the electric field. Therefore, by concentrating and
effectively operating the electric field, the flying of ink
can be facilitated and the energy can be decreased. As
shown by Fig. 8, by installing the ink injection portion 11
at the location where the operation of the electric field
generated by applying the voltage between the source
electrode 3 and the opposed electrode 6 by the drive power
source 8, is significant, that is, on the straight line,
the stable flying of ink can be facilitated and the applied
voltage can be reduced.
Next, an explanation will be given of the case where
OPC is used as the photoconductor 2. In this case, caution
is particularly required when OPC of a laminated layer type
constituted by separating an electric charge generating
layer and an electric charge transporting layer. In this
case, explaining in reference to Fig. 8, it is preferable
to form the electric charge generating layer only at a
portion of the photoconductor 2 in contact with the source
electrode 3. The same is applicable to the case where the
source electrode 3 is formed on the side of the substrate.
The reason is that generally, the conductivity of the
electric charge generating layer of OPC is comparatively
large even in the dark state and therefore, when the
electric charge generating layer is formed over an entire
face as far as the ink chamber 5, the layer must be formed
with the distances between the electric charge injection
points and the electric charge discharge points of more
than 100 µm and therefore, practical writing light energy
irradiation cannot be carried out.
Further, when Bi12SiO20 crystal (hereinafter,
abbreviated as BSO crystal) or the like is used as the
photoconductor 2, the above-described problem is not caused
and the photoconductor per se can also be used for the
substrate, however, the drive voltage for use becomes
significantly higher and the material per se becomes
expensive.
An explanation will be given of embodiments of the
present invention in reference to the drawings as follows.
Fig. 1 is an explanatory view showing one example of
the first constitution of the record head according to the
present invention.
According to the example, the photoconductor 2 and the
insulating film 4 per se constituted on the source
electrode 3 form the ink chamber 5 and ink is held by the
surface tension. That is, ink is supplied from outside ink
supplying means, not illustrated, transmitted through the
ink chamber 5 by the surface tension and fills the ink
chamber 5. Although not clearly represented in Fig. 1, the
ink chamber 5 is linearly formed in a direction orthogonal
to paper face. The structure is featured in that it is an
extremely simple structure although the filling state of
ink filled in the ink chamber 5 is changed by the attitude
of holding the record head and the flying characteristic is
influenced thereby.
The insulating film 4 is formed by a thick film of
about 10 through 50 µm. According to the example, the film
is fabricated by coating photoreactive acrylic group resin
by a spin coating process, and thereafter, exposing and
developing the film by using an exposure mask in
correspondence with a predetermined shape pattern. Of
course, other resin material may be printed for the
insulating film 4, or an insulating material of silicon
dioxide or silicon nitride or the like may be formed by a
physical gas phase vapor deposition process of a vacuum
deposition process or a sputtering process or the like and
thereafter, the film may be fabricated in a predetermined
shape by using a resist.
As the material of the photoconductor 2, a
photoconductive single crystal material of Se group, CdS
group, ZnO group, BSO (Bi12SiO20) or the like, an inorganic
conductor of hydrogenerated amorphous silicon of i type, pi
type, pin type or the like, or a lamination type organic
photoconductor such as CTL/CGL or the like can be used. As
the photoconductor 2, the photoconductivity is important
and it is preferable that potential difference of surface
potential caused by attenuation of light is large.
The dark resistance of the inorganic photoconductor or
the organic photoconductor falls in a range of 10E11
through 10E14 Ω.cm and the resistance value is lowered to
10E8 through 10E11 Ω.cm by irradiating light to the
photoconductor 2 by which photocurrent is flown in the
irradiated region. Further, in respect of the film
thickness of the photoconductor 2, 20 through 50 µm is
preferable and as electric properties, the resistance value
at the dark place is large and high sensitivity and fast
light response are required which can be satisfied by the
above-described photoconductor.
Further, when amorphous silicon is used as the
photoconductor 2, the dark resistance falls in a range of
10E9 through 10E11 Ω.cm and the resistance value can be
lowered to 10E4 through 10E6 Ω.cm by irradiating light to
the photoconductor 2 by which large surface potential
difference can be ensured. Further, naturally, the thinner
the film thickness of the photoconductor and the longer the
distances from the electric charge injection portions to
the electric charge discharge portions, the more increased
is the dark resistance value. Although a-Si:H of 1 through
10 µm is used in this example, it is optimum to set the
film thickness preferably to about 5 µm.
Further, in order to increase the dark resistance
value as well as realize jumping of ink having high
resolution by minimizing expansion of electric charge in
the direction of film face, it is preferable to use
hydrogenerated amorphous silicon of i type where impurity
elements are removed.
A semiconductor laser can be used as the light
irradiating means 7 according to the present invention and
the writing light 10 is irradiated from the light
irradiating means 7 to a position on the photoconductor 2
in correspondence with a desired picture pixel. On the
photoconductor 2, the resistance value of only the
irradiated desired picture pixel region is lowered. In
this case, the photosensitivity can be promoted by
promoting the light attenuation rate of the photoconductor
2 by matching the oscillation wavelength of the laser beam
with the absorption coefficient of the photoconductor 2 in
respect of the oscillation wavelength. Further, the light
irradiating means 7 can optimize the irradiated light
intensity, the focus light spot shape or the like by an
optical lens or the like in respect of the light irradiated
from a semiconductor laser or the like and can constitute
also a light scanning mechanism constituted by a polygonal
mirror or the like. According to the record head of the
present invention, laser beam is irradiated from the light
irradiating means 7 and therefore, picture can be formed on
the photoconductor 2 at a position in correspondence with a
desired picture pixel in a noncontact state and at high
speed. Although according to the embodiment, a
semiconductor laser is used as the light emitting source of
the light irradiating means 7, the light source is not
limited thereto but He-Ne laser, or a semiconductor laser
array or an LED array or a halogen lamp or the like can be
used sufficiently as a light emitting source. Further, a
light shutter array or a liquid crystal television set may
naturally be used in place of an optical scanning system.
According to the embodiment, electric charge is
injected into ink by irradiating light onto the
photoconductor 2 and the amount of injecting electric
charge is determined by the spot diameter of the laser beam
emitted by the light irradiating means 7, the intensity of
the irradiated light and the pulse width of irradiation.
The larger the laser spot diameter, the larger the
irradiated region of the photoconductor 2 and the more the
injection amount. Further, by increasing the intensity of
the irradiated light, the resistance value of the
photoconductor 2 is further lowered, the photocurrent is
more liable to flow and the amount of injection into the
ink is also increased. This is applicable to the case
where the irradiation pulse width is made variable.
According to the record head of the present invention, by
controlling the amount of electric charge injected into the
ink, the ink jumping speed can be made high and variable in
correspondence with the object of recording.
A metal thin film provided by a general thin film
forming process can be used as a source electrode 3 of the
present invention. According to the embodiment, an Al thin
film having a thickness of 1 micron meter is used. Further,
a conductive material may be used for the material of
electrode and ITO (Indium-Tin Oxide) or ZnO or SnO2 or
compounds of these or a conductive high molecular material
or the like can be used. However, in view of the
constitution of the record head according to the present
invention, although the record head functions when the
resistance value of the source electrode 3 is smaller than
the dark resistance of the photoconductor, a material having a resistance as
low as possible is preferable to achieve stable operation.
A conductive material of aluminium, copper, gold or the like can be
used for the opposed electrode 6 of the present invention.
The voltage value of the power source applied between the source
electrode 3 and the opposed electrode 6 preferably ranges from 1kV to 4
kV. The value is varied depending on the conductivity, the viscosity or
the surface tension of the ink filled in the ink chamber 5, the material used
in the photoconductor 2, or the film thickness or the material of the
insulating film 4. In respect of the polarity of the drive power source 8,
although no influence is naturally effected in principle even if positiveness
and negativeness are reversed, most of the ink is liable to be electrified by
a negative pole and therefore, it is preferable to constitute a positive pole
on the side of the opposed electrode 6.
As physical properties of ink according to the present invention,
which particularly influence on jumping of ink, surface tension, viscosity
and conductivity are pointed out. For example, when the conductivity and
the viscosity are assumed to be constant, a maximum interval for ink
to jump to the opposed electrode (hereinafter, referred to as
maximum record interval) is increased in accordance with a
reduction in the surface tension when the surface tension
falls in a range of 20 through 50 dyn/cm. Accordingly, the
smaller the surface tension, the smaller the resistant
force in the process of injecting ink, ink can be injected
even with a weak electric field and therefore, the maximum
record interval can be increased. Generally, the surface
tension is higher in the case of water ink, 72.8 dyn/cm (20
°C) for pure water and the surface tension of an organic
solvent ranges from 20 dyn/cm to 35 dyn/cm and therefore,
ink formed by dissolving dyestuffs to an organic solvent is
preferably used as the ink used in the present invention.
Further, the maximum record interval can be increased by
reducing the surface tension by dissolving a surfactant of
an anionic surfactant, a cationic surfactant, a nonionic
surfactant or the like into the ink.
Although the viscosity of the ink solvent can be
selected in a wide range, a solvent having a low viscosity
is highly volatile and therefore, the preserving
performance of ink is deteriorated and accordingly, a
solvent having a boiling point in a range of 200 °C or
higher is selected to ensure the preserving performance.
In respect of the relationship between the viscosity and
the maximum record interval, when the surface tension and
the conductivity are assumed to be constant, the maximum
record interval is increased with a reduction in the
viscosity. Therefore, similar to the case of the surface
tension, when the viscosity is low, the resistance force in
the process of injecting ink is decreased and the maximum
record interval can be increased.
For injecting ink, it is necessary to inject electric
charge from the photoconductor 2 to ink and move electric
charge to the ink injection portion 11. Therefore, the low
conductivity is preferable, however, when the conductivity
is excessively low, the electric charge is diffused into
the ink before the electric charge injected to the ink
reaches the front end of the meniscus of the ink formed at
the ink injection portion 11 and therefore, the ink is not
injected. Therefore, it is preferable to set the pertinent
range of the conductivity of ink according to the present
invention to 2×10E-9S/cm or lower.
Incidentally, in respect of the above-described set
values of the ink characteristics, the optimum
characteristic ranges of the surface tension, the viscosity,
the conductivity and the like are not necessarily be
limited to the above-described values since whether ink can
be flown is dependent on conditions of light source of the
light irradiating means 7, the voltage value applied
between the source electrode 3 and the opposed electrode 6,
a distance between a portion of injecting electric charge
to the photoconductor 2 and a portion of discharging
electric charge to the ink chamber 5, the film thickness of
the photoconductor 2, the maximum distance between
electrodes, the film thickness of the insulating film 4 and
the like.
Further, by inserting the record medium 9 from paper
feeding means omitted in the drawing to between the opposed
electrode 6 and the ink injection portion 11, the flown ink
is adhered and permeated to the record medium 9 and
therefore, a desired print or picture is provided on the
record medium 9. In this case, the dot size of the picture
pixel transcribed on the record medium is determined by the
distance between the record medium 9 and the record head,
the voltage value applied between the source electrode 3
and the opposed electrode 6 and the amount of the flown ink.
The amount of the flown ink can be controlled by the amount
of energy of the writing light provided from the light
irradiating means 7 to the photoconductor 2. That is,
modulation of dot can be performed. In respect of the
distance between the record medium 9 and the ink injection
portion 11, when the distance is excessively short, the
record medium may be brought into contact with the ink
depending on the method of inserting the record medium 9 or
wrinkle or the like of the record medium and when the
distance is excessively long, the flown ink is fallen by
the gravitational force and the picture pixel is difficult
to form at a desired position. Accordingly, the distance
between the record medium 9 and the ink injection portion
11 according to the example is preferably about 0.2 through
1 mm and about 0.5 mm as a desired distance.
As has been explained, by using the record head
described in the example, print in correspondence with a
picture pixel where modulation of dot can be performed
becomes feasible.
Fig. 2 is an explanatory view showing an example of
the second constitution of a record head according to the
present invention in which numeral 13 designates a wall.
Incidentally, constituent elements in Fig. 2 having
function the same as those in Fig. 1 are attached with the
same numerals and an explanation thereof will be omitted.
The difference of the constitution of Fig. 2 from the
constitution of Fig. 1 resides in that the ink chamber 5 is
formed by the photoconductive film 2, the insulating film 4
and the wall 13 by installing the wall 13 on the
photoconductive film 2. By such a constitution, the state
of ink in the ink chamber 5 of the record head according to
the present invention which has been indicated in Example 1,
is less influenced by the attitude and the position of the
record head.
Also in Fig. 2, similar to Example 1, a state where
high voltage is applied between the source electrode 3 and
the opposed electrode 6 by using the drive power source 8
is produced and the writing light 10 is irradiated from the
side of the source electrode 3 to the photoconductor 2 by
using the light irradiating means 7. At this moment, the
resistance of the irradiated region of the photoconductor 2
is decreased, the source electrode 3 and the ink chamber 5
are brought into a conductive state, electric charge is
injected into the ink chamber 5 and ink is flown from the
ink injection portion 11 toward the side of the opposed
electrode 6 and adhered and fixed to the record medium 9.
In this case, the direction of flying ink is
controlled by using the wall 13, the injection amount and
the speed of ink in respect of the distance between the ink
chamber and the opposed electrode 6 are stabilized and
further, by controlling the curve of the meniscus of ink,
the efficiency of concentrating electric charge at the
vicinity of the ink injection portion 11 can be promoted
and the energy in respect of jumping of ink can be reduced.
Although the width of the ink chamber 5 is preferably
wider with respect to introduction of ink, when the width
is excessively large, the difference of significance in
respect of the structure shown by Fig. 1 is lost. Further,
the width is preferably narrower in order to efficiently
concentrate electric charge of the ink injection portion 11.
The width of the ink chamber 5 is preferably about 100
through 200 µm in the case of this structure although the
width differs depending on ink and structure or material of
the ink chamber.
Further, when the ink flows out from the wall 13, the
ink is flown toward the side of the opposed electrode 6 and
a desired picture pixel is difficult to continue.
Therefore, in respect of the material of the wall 13 or the
condition of the surface facing the opposed electrode 6,
the angle of contact in respect of ink needs to be large
and the insulating performance needs to be high. However,
in respect of the angle of contact, the angle of contact
relates to easiness in introducing ink into the ink chamber
5 and accordingly, a large angle may not simply be
preferable. It is necessary to pertinently select ink for
use (physical properties of viscosity, surface tension and
the like), and the material and the surface condition of
the wall.
As has been explained, by using the structure, the
influence of the attitude and the position on the ink is
reduced and at the same time, the ink flying direction or
condition can be stabilized, and low energy formation and
stabilization of the flying condition can be achieved by
promoting the effect of concentrating electric charge to
the ink injection portion 11. In this way, the structure
shown by Fig. 2 can achieve the above-described effect by
slight addition of structure to the structure of Fig. 1 and
accordingly, it is a structure having high cost merit.
Fig. 3 is an explanatory view showing an example of
the third constitution of a record head according to the
present invention in which numeral 12 designates a ceiling
plate. Further, constituent elements of Fig. 3 having
functions the same as those in Figs. 1 and 2 are attached
with the same numerals and an explanation thereof will be
omitted.
The difference of the constitution of Fig. 3 from the
constitution of Fig. 1 resides in that the ceiling plate 12
having a slit-like opening (hereinafter, referred to as
slit) in correspondence with the ink injection portion 11
is arranged by being supported by the wall 13. By such a
constitution, the state of ink in the ink chamber 5 of the
record head of the present invention which has been
indicated in Examples 1 and 2, is difficult to undergo
influence by the attitude and the position of the record
head and at the same time, the effect of concentrating
electric charge to the ink injection portion 11 can
significantly be promoted.
Also in Fig. 3, similar to the other examples, the
state where high voltage is applied between the source
electrode 3 and the opposed electrode 6 by using the drive
power source 8 is produced and the writing light 10 is
irradiated from the side of the source electrode to the
photoconductor 2 by using the light irradiating means 7.
At this moment, the resistance of the irradiated region of
the photoconductor 2 is decreased, the source electrode 3
and the ink chamber 5 are brought into a conductive state,
electric charge is injected into the ink chamber 5 and the
ink is flown from the ink injection portion 11 toward the
side of the opposed electrode 6 by receiving Coulomb's
force and is adhered and fixed to the record medium 9.
The width of the slit provided at the ceiling plate 12
determines the maximum value of static pressure of ink at
the ink injection portion 11 and the ink receiving the
static pressure forms a semicircular projected face, that
is, the meniscus at the ink injection portion 11 which
determines the amount of supplying ink. Further, the
smaller the slit width, the smaller the radius of curvature
of the meniscus of ink can be constituted and the larger
the Coulomb's force for injecting the ink can be
constituted and therefore, the smaller the slit width, the
more the record characteristic is promoted. Therefore, the
width of the slit provided at the ceiling plate 12 is
preferably about 50 through 100 µm which does not result a
hazard in supplying the ink. Further, when ink flows out
to the ceiling plate 12, the flowed-out ink is flown toward
the side of the opposed electrode 6 and a desired picture
pixel is difficult to continue. Therefore, as a material
of the ceiling plate 12, a material having a large angle of
contact in respect of ink used in the record head of the
present invention and having excellent insulating
performance needs to be used. Accordingly, in respect of
the ceiling plate, the angle of contact is ensured by using
polyimide resin, fluororesin or the like or processing the
surface of the ceiling plate fabricated by an insulating
material of glass, ceramic or the like by using a silane
coupling agent or the like, and the above-described
unstable phenomenon can be excluded when the static
pressure of ink is pertinent. Furthermore, by using the
ceiling plate 12, the direction of flying the ink can be
controlled, the injection amount and the speed of the ink
in respect of the distance between the ink injection
portion 11 and the opposed electrode 6 are stabilized and
further, the curve of the meniscus of ink is controlled by
which the efficiency of concentrating ink can be promoted
and energy required for flying ink can be reduced.
Fig. 4 is an explanatory view showing one example of
the fourth constitution of a record head according to the
present invention. Incidentally, in Fig. 4, constituent
elements having function the same as those in Figs. 1, 2
and 3 are attached with the same numerals and an
explanation thereof will be omitted.
The difference of the constitution of Fig. 4 from the
constitution of Fig. 3 resides in the positional
relationship between the photoconductor 2 and the source
electrode 3 and the size of the photoconductor 2. In
respect of the positional relationship, according to the
constitution of Fig. 3 (similar to Figs. 1 and 2), the
source electrode 3 is formed on the photoconductor 2
whereas according to the constitution of Fig. 4, the
photoconductor 2 is formed on the source electrode 3. The
record head of the present invention can be provided with
such a constitution and the structure can be changed in
accordance with compatibility or the like in the process of
fabricating materials of the photoconductor 2 and the
source electrode 3. That is, the degree of freedom of the
fabrication process is excellent which is effective in
promoting the productivity. Further, in respect of the
size of the photoconductor 2, there is no necessity in view
of function other than the region for achieving the optical
switching function as the record head and therefore, the
size can be saved. This is the structure necessary in
using a material at high cost and is an important structure
in view of restricting the function region and promoting
the accuracy of flying position or the like.
Also in Fig. 4, the function is similar to those in
the other examples and the state where high voltage is
applied between the source electrode 3 and the opposed
electrode 6 by using the drive power source 8 is produced
and the writing light 10 is irradiated from the side of the
source electrode 3 to the photoconductor 2 by using the
light irradiating means 7. At this moment, the resistance
of the irradiated region of the photoconductor 2 is
decreased, the source electrode 3 and the ink chamber 5 are
brought into a conductive state, electric charge is
injected into the ink chamber 5 and the ink is flown from
the ink injection portion 11 toward the side of the opposed
electrode 6 by receiving Coulomb's force and is adhered and
fixed to the record medium 9.
Figs. 5A-5B illustrate explanatory views schematically
showing one example of a photoconductor, a source electrode,
and an insulating film according to the constitution of the
record head of the present invention. Further, in Figs.
5A-5B, numeral 2 designates the photoconductor, numeral 3
designates the source electrode and numeral 4 designates
the insulating film. Further, although in Figs. 5A and 5B,
the photoconductor is formed limitedly only at the source
electrode portion, that is, only the region functioned by
the writing light, the present invention is not limited
thereto.
Fig. 5A shows a state where the source electrode 3,
the photoconductive film 2, the insulating film 4 or the
photoconductive film 2, the source electrode 3 and the
insulating film 4 are formed in this order on the substrate.
According to the structure, since the photoconductive film
2 is formed all through the length, the region of
discharging electric charge is extended through the entire
face of the end portions of the long side and in principle,
the ink can be injected from all the regions. That is, in
view of the constitution of the three members of the
photoconductive film, the source electrode and the
insulating film, the resolution may be considered
infinitive. This is one feature of the record head of the
present invention.
Fig. 5B shows a state where the photoconductive film 2
is divided while the mode is similar to that of Fig. 5A.
By such a structure, the region of discharging electric
charge can be restricted. That is, this is effective in
the case where the resolution is intended to be limited or
the case where the region of discharging electric charge is
intended to restrict in respect of the spot of the writing
light.
In this way, the photoconductor 2 can be fabricated
into various shape as in dividing it when there is no
problem in view of function and it is necessary.
Figs. 6A-6D illustrate explanatory views schematically
showing other example of a photoconductor, a source
electrode and an insulating film according to the
constitution of the record head of the present invention
similar to Figs. 5A-5B.
Fig. 6A shows a total picture of the constitution.
This shows one example of the constitution where a ladder-like
electrode is used for the source electrode and as the
constitution, a source electrode, a photoconductive film,
an insulating film or a photoconductive film, a source
electrode and an insulating film are formed in this order
on a substrate. The explanation of these respective
constituent portions is shown from Figs. 6B through 6D in
which Fig. 6B shows the source electrode, Fig. 6C shows the
photoconductive film and Fig. 6D shows the insulating film.
There are provided window portions where regions of
discharging electric charge which are elements for
restricting the ink flying portions of the record head are
formed at the insulating film, which are formed in
correspondence with the pitch of the ladder-like source
electrode. For example, by such a constitution, an effect
of prescribing the resolution and reducing interference
among dots can be provided. In this way, the shape of the
insulating film can be changed so far as there is no
problem in view of function and it is necessary.
Figs. 7A-7D illustrate explanatory views schematically
showing several examples of source electrodes used in the
constitution of the record head according to the present
invention.
Fig. 7A shows a comb-like electrode, Fig. 7B shows a
meandering electrode, Fig. 7C shows a ladder-like electrode
having float electrodes and Fig. 7D shows a state where the
float electrodes and the ladder-like electrode are formed
at different layers.
According to a source electrode, injection of electric
charge is the most important function and when the function
is satisfied, the basic problem, that is, the function of
the record head is not prevented from being achieved
whatever the shape is. The shape of the source electrode
can be determined in accordance with the problem of the
record head in respect of the shape, the purpose of
promoting the record function (for example, controlling way
of developing electric field or the like) and the like.
Further, although the float electrodes serve to
promote the function of discharging electric charge,
different from the function of the source electrode, the
float electrode has been described since it constitutes one
of application of the constitution.
An explanation will be given of an example of color
printing using the record head of the present invention.
Four of record heads each having a line shape in
correspondence with the print width of a record medium are
constituted to overlap vertically and inks of yellow (Y),
magenta (M), cyan (C) and black (Bk) are supplied to the
individual record heads from above.
As a procedure of recording, a state of applying high
voltage between the individual source electrodes and the
opposed electrode by a power source is produced and a
yellow ink record head is disposed at a printing position.
Next, the writing light is irradiated to a photoconductor
of the yellow record head from the side of the source
electrode by light irradiating means. At this moment, the
resistance of an irradiated region of the photoconductor is
decreased, the source electrode and an ink chamber are
brought into a conductive state, electric charge is
injected into the yellow ink chamber and yellow ink is
flown from an ink injection portion toward the side of the
opposed electrode by receiving Coulomb's force and is
adhered and fixed to the record medium. Thereby, the
yellow ink of desired picture pixels is provided at 1 line
region of the record medium.
Next, the record head is moved and the magenta ink
record head is disposed at the printing position. Further,
the magenta ink of desired picture pixels is provided at 1
line region of the record medium by the above-described
recording procedure.
Next, the record head is moved, the cyan ink record
head is disposed at the printing position and printing
operation similar to the above-described is carried out.
Finally, the record head is moved, a black ink record
head is disposed at the printing position and printing
operation similar to the above-described is carried out.
After carrying out printing of 1 line on the record
medium through the above-described procedure, the record
medium is moved by 1 line by paper feeding means and 4 of
the record heads are moved back to home positions. By
repeating the procedure, desired color picture pixels for
each picture can be provided on the record medium.
Although according to the embodiment, 4 kinds of the
inks are constituted, highly fine output print or picture
of full color having no restriction in the print color is
obtained by increasing the number of records heads and
supplying inks of multiple colors.
Further, although according to the embodiment, an
explanation has been given of a system of driving the
record heads of the present invention at every time of
transcribing the respective colors of YMCBk to the record
medium, it is naturally possible to irradiate record pixel
information of respective colors of YMCBk simultaneously
onto a photoconductor by installing a structure
simultaneously making access to the respective picture
information of YMCBk in the light irradiating means.
Incidentally, although according to the embodiment, an
explanation has been given of the record head in a line
shape, the record head of the present invention can be used
in a serial shape and therefore, the total of device can
also be made compact.
An explanation will be given of an example of the
fifth constitution using the record head of the present
invention. According to the embodiment, multiple inks are
injected by the record head.
For example, in the case of color printing as an
object, according to the record head, a source electrode
divided in 4, a photoconductor and an individually
corresponding insulating film are formed on a substrate and
ink chambers in correspondence with the respective divided
source electrodes are provided. Further, inks of yellow
(Y), magenta (M), cyan (C) and black (Bk) are supplied to
the ink chambers.
As a recording procedure, a state where high voltage
is applied between the individual source electrodes and the
opposed electrode by the power source is produced and
writing light is irradiated from the side of a source
electrode of a yellow ink region to the photoconductor by
light irradiating means. At this moment, the resistance of
an irradiated region of the photoconductor is decreased,
the source electrode and the ink chamber are brought into a
conductive state, electric charge is injected into the
yellow ink chamber and the yellow ink is flown from an ink
injection portion toward the side of the opposed electrode
by receiving Coulomb's force and is adhered and fixed to
the record medium. Thereby, yellow ink of desired picture
pixels is provided at 1 line region of the record medium.
Next, the record head is moved and a magenta ink
record head is disposed at a printing position. Further,
magenta ink of desired picture pixels is provided at 1 line
region of the record medium by the above-described
recording procedure.
Next, the record head is moved and a cyan ink record
head is disposed at the printing position and printing
operation similar to the above-described is carried out.
Finally, the record head is moved and a black ink
record head is disposed at the printing position and
printing operation similar to the above-described is
carried out.
After performing printing of 1 line on the record
medium by the above-described procedure, the record medium
is moved by 1 line by paper feeding means and the record
heads are moved back to home positions. By repeating the
procedure, desired color picture pixels for each picture
can be provided on the record medium.
Although according to the example, 4 kinds of inks are
constituted, highly fine output print or picture of full
color is obtained by increasing a number of divisions of
the record heads and supplying individually multiple colors
of inks. Further, when a type of the record head of the
present invention in use of a ceiling plate having a slit-like
shape is used, 4 of slits are naturally formed at the
ceiling plate.
Incidentally, although an explanation has been given
of the record head in a line shape according to the example,
the record head of the present invention can be used also
in a serial shape and accordingly, the total of the device
can also be made compact.
As has been explained, the examples of the present
invention have been described.
Incidentally, in respect of the opening of the ceiling
plate, even when the opening is formed by a round hole that
is frequently used in the conventional ink jet printer, the
operation of the record head having such a constitution can
naturally be performed in a similar manner. By the example
or by applying the example, various record heads of a 1
slit type, a multiple slit type, a slitless type, a 1
nozzle type, a multiple nozzle type and the like can be
used.
As has been explained, a record head of the present
invention may be provided with the following constitutions.
Thereby, the following effects are achieved.
Expressions hereinabove based on the word "inject" may
be understood to mean "eject" where the context so requires.
Claims (11)
- A record head in which electric charge is applied to eject ink by optically switching a photoconductor (2) associated with a source electrode (3) which acts as an electric charge supply source, characterised in that the source electrode (3) is electrically insulated from direct contact with the ink.
- A record head as claimed in claim 1, wherein the photoconductor (2) is planar and the position or positions at which electric charge is imparted to the ink is or are separated from the source electrode (3) in the plane of the photoconductor (2).
- A record head as claimed in claim 1 or claim 2, wherein the head has an ink ejection port (11) with the port (11) and source electrode (3) being spaced apart from each other in the ink ejection direction.
- A record head as claimed in any preceding claim, further comprising a substrate (1), an electrically insulating film (4) formed on the source electrode (3), an ink supply path for supplying ink to an ink chamber (5) formed on and partly bounded by the photoconductor (2), an opposed electrode (6) arranged remotely from the ink chamber (5) by a predetermined interval, a power source (8) for applying voltage between the source electrode (3) and the opposed electrode (6) and light irradiating means (7) for irradiating light onto the photoconductor in correspondence with a desired picture pixel.
- A record head as claimed in claim 4, wherein the area of the photoconductor (2) irradiated by the light irradiating means (7) is a portion of or all of the area of the photoconductor (2) exposed in the ink chamber (5).
- A record head as claimed in claim 4 or claim 5, wherein the substrate (1) is a transparent substrate and the light irradiated from the light irradiating means (7) is irradiated through the transparent substrate (1).
- A record hear as claimed in any of claims 4 to 6, wherein a boundary of the ink chamber (5) is formed by a wall (13) positioned on the substrate (1) or the photoconductor (2) or the source electrode (3) or the insulating film (4).
- A record head as claimed in any of claims 4 to 7, wherein a boundary of the ink chamber (5) is formed by a ceiling plate (12) which has an aperture constituting the ink ejection port (11).
- A record head as claimed in any preceding claim, wherein the source electrode is formed in a linear shape.
- A record head as claimed in any of claims 1 to 8, wherein the source electrode (3) is formed in one of: a ladder-like shape, a comb-like shape, and a meandering shape.
- A record head as claimed in any preceding claim, wherein the photoconductor (2) is formed dividedly.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP41194/97 | 1997-02-25 | ||
JP4119497A JPH10235868A (en) | 1997-02-25 | 1997-02-25 | Recording head |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0861724A2 true EP0861724A2 (en) | 1998-09-02 |
EP0861724A3 EP0861724A3 (en) | 1999-03-10 |
Family
ID=12601623
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP98301391A Withdrawn EP0861724A3 (en) | 1997-02-25 | 1998-02-25 | Record head |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP0861724A3 (en) |
JP (1) | JPH10235868A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1369239A1 (en) * | 2002-06-07 | 2003-12-10 | Hewlett-Packard Development Company, L.P. | Photosensor activation of an ejection element of a fluid ejection device |
EP1369237A1 (en) * | 2002-06-07 | 2003-12-10 | Hewlett-Packard Development Company, L.P. | Fluid ejection system with photosensor activation of ejection element |
US6705701B2 (en) | 2002-06-07 | 2004-03-16 | Hewlett-Packard Development Company, L.P. | Fluid ejection and scanning system with photosensor activation of ejection elements |
US6747684B2 (en) | 2002-04-10 | 2004-06-08 | Hewlett-Packard Development Company, L.P. | Laser triggered inkjet firing |
US7083250B2 (en) | 2002-06-07 | 2006-08-01 | Hewlett-Packard Development Company, L.P. | Fluid ejection and scanning assembly with photosensor activation of ejection elements |
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JPS58207058A (en) * | 1982-04-30 | 1983-12-02 | Yokogawa Hokushin Electric Corp | Recording device |
JPS62156674A (en) * | 1985-12-27 | 1987-07-11 | Seikosha Co Ltd | Electrophotographic recorder |
JPH0272960A (en) * | 1988-09-07 | 1990-03-13 | Toshiba Corp | Electrostatic acceleration type ink-jet recorder |
JPH02270556A (en) * | 1989-04-13 | 1990-11-05 | Nec Corp | Ink jet printer |
JPH05193135A (en) * | 1992-01-17 | 1993-08-03 | Olympus Optical Co Ltd | Recording device |
US5455998A (en) * | 1991-12-02 | 1995-10-10 | Matsushita Electric Industrial Co., Ltd. | Method for manufacturing an ink jet head in which droplets of conductive ink are expelled |
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EP0774354A2 (en) * | 1995-11-14 | 1997-05-21 | Nec Corporation | Electrostatic ink jet record head and ink jet recorder using the same |
-
1997
- 1997-02-25 JP JP4119497A patent/JPH10235868A/en active Pending
-
1998
- 1998-02-25 EP EP98301391A patent/EP0861724A3/en not_active Withdrawn
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JPS58207058A (en) * | 1982-04-30 | 1983-12-02 | Yokogawa Hokushin Electric Corp | Recording device |
JPS62156674A (en) * | 1985-12-27 | 1987-07-11 | Seikosha Co Ltd | Electrophotographic recorder |
JPH0272960A (en) * | 1988-09-07 | 1990-03-13 | Toshiba Corp | Electrostatic acceleration type ink-jet recorder |
JPH02270556A (en) * | 1989-04-13 | 1990-11-05 | Nec Corp | Ink jet printer |
US5477249A (en) * | 1991-10-17 | 1995-12-19 | Minolta Camera Kabushiki Kaisha | Apparatus and method for forming images by jetting recording liquid onto an image carrier by applying both vibrational energy and electrostatic energy |
US5455998A (en) * | 1991-12-02 | 1995-10-10 | Matsushita Electric Industrial Co., Ltd. | Method for manufacturing an ink jet head in which droplets of conductive ink are expelled |
JPH05193135A (en) * | 1992-01-17 | 1993-08-03 | Olympus Optical Co Ltd | Recording device |
EP0774354A2 (en) * | 1995-11-14 | 1997-05-21 | Nec Corporation | Electrostatic ink jet record head and ink jet recorder using the same |
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Title |
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PATENT ABSTRACTS OF JAPAN vol. 11, no. 391 (P-649), 22 December 1987 & JP 62 156674 A (SEIKOSHA CO LTD), 11 July 1987 * |
PATENT ABSTRACTS OF JAPAN vol. 14, no. 256 (M-980), 4 June 1990 & JP 02 072960 A (TOSHIBA CORP), 13 March 1990 * |
PATENT ABSTRACTS OF JAPAN vol. 15, no. 28 (M-1072), 23 January 1991 & JP 02 270556 A (NEC CORP), 5 November 1990 * |
PATENT ABSTRACTS OF JAPAN vol. 17, no. 623 (M-1511), 17 November 1993 & JP 05 193135 A (OLYMPUS OPTICAL CO LTD), 3 August 1993 * |
PATENT ABSTRACTS OF JAPAN vol. 8, no. 58 (P-261), 16 March 1984 & JP 58 207058 A (YOKOGAWA DENKI SEISAKUSHO KK), 2 December 1983 * |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6747684B2 (en) | 2002-04-10 | 2004-06-08 | Hewlett-Packard Development Company, L.P. | Laser triggered inkjet firing |
DE10315511B4 (en) * | 2002-04-10 | 2017-12-14 | Hewlett-Packard Development Company, L.P. | Printhead and printing system for laser-controlled ink-jet firing |
DE10362053B4 (en) * | 2002-04-10 | 2018-01-18 | Hewlett-Packard Development Company, L.P. | An image forming apparatus and system for laser-controlled ink-jet printing |
EP1369239A1 (en) * | 2002-06-07 | 2003-12-10 | Hewlett-Packard Development Company, L.P. | Photosensor activation of an ejection element of a fluid ejection device |
EP1369237A1 (en) * | 2002-06-07 | 2003-12-10 | Hewlett-Packard Development Company, L.P. | Fluid ejection system with photosensor activation of ejection element |
US6705701B2 (en) | 2002-06-07 | 2004-03-16 | Hewlett-Packard Development Company, L.P. | Fluid ejection and scanning system with photosensor activation of ejection elements |
US6799819B2 (en) | 2002-06-07 | 2004-10-05 | Hewlett-Packard Development Company, L.P. | Photosensor activation of an ejection element of a fluid ejection device |
US6893113B2 (en) | 2002-06-07 | 2005-05-17 | Hewlett-Packard Development Company, L.P. | Fluid ejection and scanning system with photosensor activation of ejection elements |
US7083250B2 (en) | 2002-06-07 | 2006-08-01 | Hewlett-Packard Development Company, L.P. | Fluid ejection and scanning assembly with photosensor activation of ejection elements |
US7104623B2 (en) | 2002-06-07 | 2006-09-12 | Hewlett-Packard Development Company, L.P. | Fluid ejection system with photosensor activation of ejection element |
Also Published As
Publication number | Publication date |
---|---|
EP0861724A3 (en) | 1999-03-10 |
JPH10235868A (en) | 1998-09-08 |
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