EP0850114B1 - Verfahren und vorrichtung zur herstellung von drückgewalzten rohren mit inneren wandverdickungen an den enden - Google Patents
Verfahren und vorrichtung zur herstellung von drückgewalzten rohren mit inneren wandverdickungen an den enden Download PDFInfo
- Publication number
- EP0850114B1 EP0850114B1 EP96931011A EP96931011A EP0850114B1 EP 0850114 B1 EP0850114 B1 EP 0850114B1 EP 96931011 A EP96931011 A EP 96931011A EP 96931011 A EP96931011 A EP 96931011A EP 0850114 B1 EP0850114 B1 EP 0850114B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- press
- pressure rollers
- mandrel
- press mandrel
- tailstock
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/15—Making tubes of special shape; Making tube fittings
- B21C37/20—Making helical or similar guides in or on tubes without removing material, e.g. by drawing same over mandrels, by pushing same through dies ; Making tubes with angled walls, ribbed tubes and tubes with decorated walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
- B21D22/16—Spinning over shaping mandrels or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H7/00—Making articles not provided for in the preceding groups, e.g. agricultural tools, dinner forks, knives, spoons
- B21H7/18—Making articles not provided for in the preceding groups, e.g. agricultural tools, dinner forks, knives, spoons grooved pins; Rolling grooves, e.g. oil grooves, in articles
- B21H7/187—Rolling helical or rectilinear grooves
Definitions
- the invention relates to a method and an apparatus for producing pressure-rolled tubes according to the preamble of claim 1 or 2, (see e.g. FR-A-468 918).
- DE-A-44 46 919 describes a method for Ironing presses of internally toothed parts are described, whereby on a Mandrel a workpiece is arranged, which by applying force from Spinning rollers is plastically deformed.
- the synchronous pressing method is detailed and described the counter-rotation pressing method.
- the pressure rolling technology allows the weight advantages to be exploited to the full due to the smallest wall thicknesses because of the highest solidifications that can be achieved used materials (steel, steel alloys, aluminum and Aluminum alloys, titanium and titanium alloys, copper and copper alloys, Stainless steels etc.) and the extreme uniformity of the manufactured parts.
- the method allows, in particular, inside the Workpieces with excellent surfaces, i.e. the roughness is extreme low. These low surface roughness ensure special Protection against cracks caused by internal notches in e.g. Exceed overloads can.
- the process also allows high repeatability. Scattering within the work pieces is minimal.
- the invention has for its object a method according to the preamble of claim 1 and an associated device according to the preamble of claim 2 further develop with them Cost-effective and tolerance-accurate pressure-rolled pipes with inner Wall thickenings can be made at the ends.
- the outer diameter of the first mandrel corresponds to that Desired inner diameter of the undickened middle area of the finished pipe and the outer diameter of the paragraph corresponds to that desired inside diameter of the wall thickening.
- the mandrel and / or the shoulder is open provide a profile on the outside.
- the profile can only be on be attached to certain sections and advantageously consists of Ribs and grooves. However, any other conceivable profile is possible.
- the mandrel and / or the shoulder is at least partially a polygon in cross-section, e.g. a hexagon.
- a mandrel is here of course the first or the second mandrel or both.
- This method and this device are particularly suitable for the production of structural parts for bicycles / motorcycles.
- Fig. 1 shows schematically the first operation on a pressure rolling machine for the production of a tube 3 with end wall thickenings.
- the pipe 3 is arranged on a first mandrel 1a and is by Force application of the pressure rollers 2 plastically deformed.
- the outer diameter of the first mandrel 1a corresponds to that desired inner diameter of the later thickened central area of the finished pipe 3.
- a tailstock-side shoulder 4 is arranged on the first mandrel 1a, the outside diameter d 1 of which corresponds to the desired inside diameter of the end-side wall thickenings of the finished tube 3.
- the spinning rollers 2 begin on the tailstock-side paragraph 4 their forming work and work in the direction of not shown Machine spindle.
- the feed of the spinning rollers 2 is 8 indicated.
- Fig. 2 shows the semi-finished pipe 3a produced after this operation with the one-sided wall thickening produced on one side 5.
- Reference number 9 is the end of processing by the spinning rollers 2 indicated.
- the semifinished pipe 3a After the semifinished pipe 3a has been removed from the first mandrel 1a, the semifinished pipe 3a is in a second operation (see FIG. 3) on the side with the wall thickening 5 that has already been produced into a lathe chuck 6 (mandrel or the like) mounted in the press-rolling machine. ) clamped.
- a mandrel 1 b attached to the tailstock is pushed into the semi-finished tube 3a.
- the second mandrel 1b has an outer diameter d 2 which corresponds to the inner diameter of the wall thickening.
- the spinning rollers 2 then form the second wall thickening from the tailstock end towards the machine spindle.
- the reference number 12 indicates the end of processing by the pressure rollers 2.
- Fig. 4 shows the finished pipe 3 with the end wall thickening.
- 5 a, b, c show three different tubes 3, each with a different one Inner contour.
- 5a shows a tube 3 with a hexagonal cross section.
- 5b, c show a tube with fins 10 and grooves 11.
- a pressing mandrel 1b with ribs 10 and grooves 11 is shown in FIG. They are one Many variations of these mandrels 1b, as well as paragraphs 4 possible here not all of them can be displayed.
- the devices allow the Production of conical parts, partially conical parts, combined with partial if necessary different wall thicknesses, as well as with ribs or inside Grooves in one step.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Forging (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Extrusion Of Metal (AREA)
Description
- Fig. 1
- schematisch den ersten Arbeitsgang zur Herstellung eines Rohres mit endseitigen Wandverdickungen;
- Fig. 2
- im Schnitt das halbfertige Rohr nach dem ersten Arbeitsgang;
- Fig. 3
- schematisch den zweiten Arbeitsgang;
- Fig. 4
- das fertige Rohr mit endseitigen Wandverdickungen;
- Fig. 5
- verschiedene Rohre mit unterschiedlichen inneren Profilen und
- Fig. 6
- einen zweiten Drückdorn mit einem Profil aus Rippen und Nuten.
Claims (7)
- Verfahren zur Herstellung von drückgewalzten Rohren (3) mit inneren Wandverdickungen an den Enden, unter Verwendung eines Drückdorns (1) und einer oder mehreren Drückrollen (2), wobei das Rohr (3) zwischen dem Drückdorn (1) und den Drückrollen (2) angeordnet ist und durch Kraftbeaufschlagung der Drückrollen (2) plastisch verformt wird, und in einem ersten Arbeitsgang ein erster Drückdorn (1a) mit einem reitstockseitigen Absatz (4) verwendet wird, dadurch gekennzeichnet,daß die Drückrollen (2) am reitstockseitigen Absatz (4) ihre Umformarbeit beginnen und in Richtung Maschinenspindel arbeiten, zum Herstellen der ersten Wandverdickung (5),daß anschließend das halbfertige Rohr (3a) vom ersten Drückdorn (1a) genommen wird,daß in einem zweiten Arbeitsgang das halbfertige Rohr (3a) an der Seite (6) mit der bereits hergestellten Wandverdickung (5) in ein in der Drückwalzmaschine montiertes Drehfutter (6) eingespannt wird und ein reitstockseitig befestigter zweiter Drückdorn (1b) mit einem Außendurchmesser (d2), der dem Innendurchmesser der Wandverdickung entspricht, in das halbfertige Rohr (3a) geschoben wird unddaß anschließend die Drückrollen (2) vom reitstockseitigen Ende in Richtung Maschinenspindelseite die zweite Wandverdickung formen.
- Vorrichtung zur Herstellung von drückgewalzten Rohren (3) mit inneren Wandverdickungen an den Enden, mit einem ersten Drückdorn (1a) für einen ersten Arbeitsgang und einer oder mehreren Drückrollen (2), wobei das Rohr (3) zwischen den Drückrollen (2) und dem ersten Drückdorn (1a) angeordnet ist und der Außendurchmesser des ersten Drückdorns (1a) dem gewünschten Innendurchmesser des unverdickten mittleren Bereiches des Rohres (3) entspricht und der Außendurchmesser (d1) des Absatzes (4) dem gewünschten Innendurchmesser der Wandverdickung entspricht, gekennzeichnet durch einen reitstockseitig befestigten zweiten Drückdorn (1b) für einen zweiten Arbeitsgang mit einem Außendurchmesser (d2), der dem Innendurchmesser der Wandverdickung entspricht.
- Vorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß der Drückdorn (1a, 1b) und/oder der Absatz (4) auf seiner Außenseite mit einem Profil versehen ist.
- Vorrichtung nach Anspruch 2 oder 3, dadurch gekennzeichnet, daß der Drückdorn (1a, 1b) und/oder der Absatz (4) zumindest partiell im Querschnitt ein Vieleck ist.
- Vorrichtung nach einem der Ansprüche 3 bis 4, dadurch gekennzeichnet, daß das Profil aus Rippen (10) und Nuten (11) besteht.
- Verwendung des Verfahrens nach Anspruch 1 zur Herstellung von Konstruktionsteilen für Fahrräder/Motorräder.
- Verwendung der Vorrichtung nach einem der Ansprüche 2 bis 5 zur Herstellung von Konstruktionsteilen für Fahrräder/Motorräder.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19532951 | 1995-09-07 | ||
DE19532951A DE19532951A1 (de) | 1995-09-07 | 1995-09-07 | Verfahren und Vorrichtung zur Herstellung von drückgewalzten Rohren mit inneren Wandverdickungen an den Enden |
PCT/EP1996/003870 WO1997009135A1 (de) | 1995-09-07 | 1996-09-04 | Verfahren und vorrichtung zur herstellung von drückgewalzten rohren mit inneren wandverdickungen an den enden |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0850114A1 EP0850114A1 (de) | 1998-07-01 |
EP0850114B1 true EP0850114B1 (de) | 2000-08-09 |
Family
ID=7771434
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96931011A Expired - Lifetime EP0850114B1 (de) | 1995-09-07 | 1996-09-04 | Verfahren und vorrichtung zur herstellung von drückgewalzten rohren mit inneren wandverdickungen an den enden |
Country Status (10)
Country | Link |
---|---|
US (1) | US6038901A (de) |
EP (1) | EP0850114B1 (de) |
JP (1) | JPH11512028A (de) |
KR (1) | KR19990044435A (de) |
CN (1) | CN1195306A (de) |
AT (1) | ATE195274T1 (de) |
CA (1) | CA2228570A1 (de) |
CZ (1) | CZ48098A3 (de) |
DE (2) | DE19532951A1 (de) |
WO (1) | WO1997009135A1 (de) |
Cited By (1)
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CN109433897A (zh) * | 2018-12-06 | 2019-03-08 | 内蒙古航天红岗机械有限公司 | 一种圆筒收口的强力旋压方法 |
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JPS61155339A (ja) * | 1984-12-28 | 1986-07-15 | Idemitsu Kosan Co Ltd | 置換基含有芳香族化合物の側鎖置換基にスチレン類を導入する方法 |
CA2163845A1 (en) * | 1994-12-29 | 1996-06-30 | James A. Duggan | Method of forming a one-piece steering shaft member |
DE10024647A1 (de) * | 2000-05-17 | 2001-12-06 | Sms Demag Ag | Verfahren zur Vorbereitung eines Rohranfanges für das Ziehen über einen Ziehdorn |
US6508002B1 (en) * | 2000-11-22 | 2003-01-21 | Douglas Chiang | Bicycle crank arm and method of making same |
JP3392401B2 (ja) | 2000-12-14 | 2003-03-31 | 東洋ゴム工業株式会社 | ゴムブッシュの外筒絞り加工を行う設備 |
JP4354133B2 (ja) * | 2001-08-10 | 2009-10-28 | カヤバ工業株式会社 | シリンダの加工方法 |
US6983632B2 (en) * | 2002-11-20 | 2006-01-10 | Hess Engineering, Inc. | Method and apparatus for spinning to a constant length |
US7530252B2 (en) * | 2003-07-17 | 2009-05-12 | Kabushiki Kaisha Hitachi Seisakusho | Method and apparatus for working tube |
US7922065B2 (en) | 2004-08-02 | 2011-04-12 | Ati Properties, Inc. | Corrosion resistant fluid conducting parts, methods of making corrosion resistant fluid conducting parts and equipment and parts replacement methods utilizing corrosion resistant fluid conducting parts |
DE102004039967B4 (de) | 2004-08-18 | 2006-10-12 | Gkn Driveline International Gmbh | Verfahren zum Rückwärtsfließpressen von Innenprofilen |
BRPI0503790B1 (pt) * | 2004-09-08 | 2019-04-30 | Dana Automotive Systems Group, Llc | Método de fabricação de membro estriado |
DE102004056147B3 (de) | 2004-11-20 | 2006-08-03 | Gkn Driveline International Gmbh | Reduzieren von Rohren über einem abgesetzten Dorn zur Herstellung von Hohlwellen mit Hinterschnitt in einer Operation |
US7647802B2 (en) * | 2006-08-30 | 2010-01-19 | Sunspring America, Inc. | One-piece flexible tube connector and method of making the same |
FR2910251B1 (fr) * | 2006-12-22 | 2009-03-06 | Rexam Dispensing Systems Sas | Tube plongeur metallique facette pour un systeme de distrution d'un fluide. |
KR100964882B1 (ko) * | 2008-01-31 | 2010-06-23 | 주식회사 코우 | 조향장치용 어퍼샤프트 가공방법 |
ATE458564T1 (de) * | 2008-05-26 | 2010-03-15 | Repkon Machine And Tool Indust | Verfahren zur fertigung von werkstücken und drückwalzmaschine dazu |
US8910409B1 (en) * | 2010-02-09 | 2014-12-16 | Ati Properties, Inc. | System and method of producing autofrettage in tubular components using a flowforming process |
US8869443B2 (en) | 2011-03-02 | 2014-10-28 | Ati Properties, Inc. | Composite gun barrel with outer sleeve made from shape memory alloy to dampen firing vibrations |
CN102915897B (zh) * | 2012-10-23 | 2015-11-25 | 安徽华东光电技术研究所 | 能保证管壳直线度的行波管管壳的制作方法及其制作工装 |
US20150343506A1 (en) * | 2012-11-02 | 2015-12-03 | Schmittergroup Ag | Method For Producing Different Wall Thicknesses Of A Container Tube |
US10118259B1 (en) | 2012-12-11 | 2018-11-06 | Ati Properties Llc | Corrosion resistant bimetallic tube manufactured by a two-step process |
EP2745951B1 (de) * | 2012-12-20 | 2014-11-19 | C.R.F. Società Consortile per Azioni | Verfahren zur Herstellung einer Nockenwelle in einem Verbrennungsmotor |
DE102014017426A1 (de) | 2014-11-25 | 2016-05-25 | Wieland-Werke Ag | Verfahren zur Herstellung einer innenstruktuierten Gleitlagerbuchse |
CN104874638B (zh) * | 2015-06-19 | 2017-01-18 | 左铁军 | 等壁厚变径铜管的制造工艺 |
CN109604407A (zh) * | 2018-12-10 | 2019-04-12 | 湖北三江航天江北机械工程有限公司 | 小直径多台阶变壁厚圆筒的精密旋压加工方法 |
IT201800021175A1 (it) * | 2018-12-27 | 2020-06-27 | Gilberto Eusebi | Procedimento di fabbricazione flow forming di bombole e bombola con esso ottenuta. |
CN110586825B (zh) * | 2019-08-26 | 2021-03-05 | 中冶陕压重工设备有限公司 | 一种台阶内孔筒类锻件的自由锻造法 |
CN110586730B (zh) * | 2019-09-17 | 2021-06-29 | 上海交通大学 | 带内壁纵向筋筒形件成品及其成形方法 |
CN111256022A (zh) * | 2020-01-15 | 2020-06-09 | 芜湖三联锻造股份有限公司 | 一种复杂形状大型薄壁件及其制造工艺 |
CN111168339A (zh) * | 2020-01-15 | 2020-05-19 | 芜湖三联锻造股份有限公司 | 一种汽车传动轴及其旋压成型工艺 |
DE102020103875A1 (de) | 2020-02-14 | 2021-08-19 | Winkelmann Powertrain Components GmbH & Co. KG. | Rotorhohlwelle |
CN113523198A (zh) * | 2021-06-30 | 2021-10-22 | 浙江凯华模具有限公司 | 一种模具内导热管回路结构 |
CN114789217A (zh) * | 2022-04-27 | 2022-07-26 | 广东轻量科技发展有限责任公司 | 一种汽车桥壳、汽车桥壳模具、及成形方法 |
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FR468918A (fr) * | 1913-05-06 | 1914-07-20 | Emile Coulon | Procédé et appareil permettant de fabriquer au tour des tubes ou tuyaux renforcés à leurs extrémités |
JPS51129328A (en) * | 1975-04-07 | 1976-11-10 | Tomio Yoshimura | Metal baseball bat and method of producing same |
US4454745A (en) * | 1980-07-16 | 1984-06-19 | Standard Tube Canada Limited | Process for cold-forming a tube having a thick-walled end portion |
JPS5921429A (ja) * | 1982-07-28 | 1984-02-03 | Nissan Motor Co Ltd | 内面に複数の段差を有する薄肉円筒の製造方法 |
DE4238815A1 (de) * | 1992-11-17 | 1994-05-19 | Richard Schlotter | Verfahren zum Herstellen einer Spule zum Aufwickeln von Garnen und entsprechend hergestellte Spule |
JP3197647B2 (ja) * | 1993-01-19 | 2001-08-13 | ブリヂストンサイクル株式会社 | 自転車用フレームパイプの製造方法 |
DE4307775A1 (de) * | 1993-03-12 | 1994-09-15 | Dynamit Nobel Ag | Verfahren und Vorrichtung zur Herstellung von hochfesten Rohren |
JPH07164067A (ja) * | 1993-12-13 | 1995-06-27 | Sango Co Ltd | 偏肉厚パイプの製造方法 |
-
1995
- 1995-09-07 DE DE19532951A patent/DE19532951A1/de not_active Withdrawn
-
1996
- 1996-09-04 WO PCT/EP1996/003870 patent/WO1997009135A1/de not_active Application Discontinuation
- 1996-09-04 AT AT96931011T patent/ATE195274T1/de active
- 1996-09-04 KR KR1019980701682A patent/KR19990044435A/ko not_active Application Discontinuation
- 1996-09-04 DE DE59605725T patent/DE59605725D1/de not_active Expired - Fee Related
- 1996-09-04 CA CA002228570A patent/CA2228570A1/en not_active Abandoned
- 1996-09-04 CZ CZ98480A patent/CZ48098A3/cs unknown
- 1996-09-04 JP JP9510859A patent/JPH11512028A/ja active Pending
- 1996-09-04 CN CN96196793A patent/CN1195306A/zh active Pending
- 1996-09-04 US US09/029,222 patent/US6038901A/en not_active Expired - Fee Related
- 1996-09-04 EP EP96931011A patent/EP0850114B1/de not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109433897A (zh) * | 2018-12-06 | 2019-03-08 | 内蒙古航天红岗机械有限公司 | 一种圆筒收口的强力旋压方法 |
Also Published As
Publication number | Publication date |
---|---|
CN1195306A (zh) | 1998-10-07 |
WO1997009135A1 (de) | 1997-03-13 |
EP0850114A1 (de) | 1998-07-01 |
JPH11512028A (ja) | 1999-10-19 |
CA2228570A1 (en) | 1997-03-13 |
US6038901A (en) | 2000-03-21 |
ATE195274T1 (de) | 2000-08-15 |
DE59605725D1 (de) | 2000-09-14 |
CZ48098A3 (cs) | 1999-05-12 |
DE19532951A1 (de) | 1997-03-13 |
KR19990044435A (ko) | 1999-06-25 |
MX9801793A (es) | 1998-08-30 |
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