EP0823500B1 - POY polyester fiber for draw texturing and process for its production - Google Patents
POY polyester fiber for draw texturing and process for its production Download PDFInfo
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- EP0823500B1 EP0823500B1 EP97111236A EP97111236A EP0823500B1 EP 0823500 B1 EP0823500 B1 EP 0823500B1 EP 97111236 A EP97111236 A EP 97111236A EP 97111236 A EP97111236 A EP 97111236A EP 0823500 B1 EP0823500 B1 EP 0823500B1
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- Prior art keywords
- polyester
- acid
- carboxyphosphonic
- poy
- ppm phosphorus
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/78—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
- D01F6/84—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyesters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5317—Phosphonic compounds, e.g. R—P(:O)(OR')2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
Definitions
- the present invention relates to one with winding speeds at least 3000 m / min spun, pre-oriented, non-drawn Polyester fiber (POY fiber) used for further processing Stretch texturing suitable at speeds of over 500 m / min is, and a process for their preparation.
- POY fiber pre-oriented, non-drawn Polyester fiber
- the disadvantage here is on the one hand a texturing speed of, for example, less than 200 m / min when using the polyhydroxy compounds and on the other hand fluctuating fiber quality due to the formation of volatile ethylene glycol esters when using polycarboxylic acids or decomposition by water of reaction when using tetraethyl silicate. In addition, these additions are partial toxic.
- the object of the present invention is a further one with winding speeds at least 3000 m / min, pre-oriented, undrawn polyester fiber used for further processing Stretch texturing suitable at speeds of over 500 m / min is, as well as one of the disadvantages mentioned above as free as possible To provide processes for their manufacture.
- the object of the invention is further achieved by a process for the esterification of terephthalic acid with ethylene glycol, which may to a small extent be replaced by other dicarboxylic acids and / or diols, subsequent precondensation and polycondensation and spinning in the melt of the polyester obtained at winding speeds of at least 3000 m / min dissolved, which is characterized in that the reaction mixture before the precondensation a carboxyphosphonic acid compound of the formula where two of the groups R 1 , R 2 and R 3 are -H and the third group is -H or C 1-10 alkyl, cycloalkyl or aryl and R is C 1-10 alkylene, cycloalkylene or arylene is added in a corresponding amount to 30 to 500 ppm, preferably 60 to 300 ppm phosphorus, based on polyester.
- the carboxylphosphonic acid units according to the invention containing polyester at winding speeds of at least 3000 m / min and usual temperatures in the range of 280 to 310 ° C, depending on the comonomer content Spin POY fibers with high uniformity. These POY fibers have a higher elongation at break than under the same conditions spun fibers of unmodified polyethylene terephthalate, and can be excellently textured by drawing twine or preferably drawing texturing at speeds of at least 500 m / min, preferably at least 600 m / min to DT or DTY yarn with normal Process stretch and good strength.
- the DTY yarns made from it have one Elongation of about 20-25% and a strength of partially over 40 cN / tex.
- the excellent stretchability of the invention POY fibers allow up to about 10% higher spinning throughput, by using POY fibers with a higher titer, which are used in the subsequent stretching process is brought to normal titer by higher stretching become. Even with further processing by weaving or warp knitting was able to reduce the error rate and increase productivity can be achieved.
- Melt spinning can be carried out in any known manner by, for example, the methods of U.S. Patents 4,940,559 or 5 340 517.
- the polyester melt after the polycondensation be spun directly or first granulated and pre-granulate melted again after spinning.
- the draw twist or the Stretch texturing is done using commercially available Devices, preferably with high processing speed.
- the polyester is prepared in a manner known per se continuously or batchwise by direct esterification of terephthalic acid with ethylene glycol, subsequent precondensation and polycondensation, the reaction mixture according to the invention prior to the precondensation, at the beginning or during the esterification, preferably when about 50-80% of the carboxyl groups polyester-forming dicarboxylic acid (s) are esterified, a carboxyphosphonic acid compound is added.
- the saponification number is determined by saponification with potassium hydroxide in n-propanol and potentiometric titration and the acid number by potentiometric titration in dimethylformamide.
- Terephthalic acid and / or ethylene glycol can to a small extent by other dicarboxylic acids and / or diols, such as Isophthalic acid, 1,4-cyclohexanedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, p-hydroxybenzoic acid, 4,4'-biphenyldicarboxylic acid, Adipic acid, diethylene glycol, 1,4-butanediol, 1,4-cyclohexanedimethanol, to be replaced.
- the proportion of these comonomers should be about 10% by mass Do not exceed polyester, otherwise the fiber properties deviate too much from those of polyethylene terephthalate fibers.
- the preferred polyester is polyethylene terephthalate.
- the condensation takes place in the presence of conventional catalysts, such as antimony, titanium and / or Germanium compounds. Pigments such as titanium dioxide, and optionally dyes can be added to the reaction mixture.
- reaction mixture according to the invention polycondenses faster than reaction mixtures without a carboxyphosphonic acid compound, d. H. the desired final polyester viscosity is already after up to 10% shorter precondensation and Polycondensation time reached. It is even more pronounced accelerating effect in the event of a subsequent solid-phase polycondensation.
- Free acid is preferred as the carboxyphosphonic acid compound used, wherein R is a C 1-10 alkylene, cycloalkylene or arylene group, in particular an ethylene group.
- One of the three acid groups can also be present as a C 1-10 alkyl, cycloalkyl or aryl ester group, in particular as an ethyl ester group.
- the esterified group can be both the carboxyl group and one of the acidic groups of the phosphonic acid. In this case, the copolymerization and long chain branching take place both by direct esterification and by transesterification. Since the esterification proceeds more easily than the uncatalyzed transesterification, a certain control of the type of branching is possible.
- the amount of carboxyphosphonic acid compound to be added corresponds 30 to 500 ppm, preferably 60 to 300 ppm phosphorus, based on Polyester. The exact amount depends somewhat on the comonomer portion of the Polyester. For polyesters with at least 98% by mass of ethylene terephthalate units the optimum is 100 to 150 ppm phosphorus. If the amount is too small, the spinnability is sufficient, the stretch However, the POY filaments spun at high speed low for stretch texturing. If the amount is too high At first only the strength of the DTY yarn left something to be desired, while if the amount of polyester is clearly too high, it is no longer good and is evenly spinnable. Because the carboxyphosphonic acid compounds are neither volatile under the conditions of polyester synthesis, nor Form volatile compounds, the dosage can be ignored possible losses occur. Also occur on repatriation of Uncleaned fission glycol no interference from entrained Carboxyphosphonic acid compounds.
- the precondensate was passed through a 15 ⁇ m filter transferred to the polycondensation reactor, the pressure within Reduced to less than 2 mbar (abs.) For 45 min and at up to about 280 ° C increasing temperature up to the desired intrinsic viscosity of about 0.65 dl / g polycondensed. After that, the polyester discharged from the polycondensation reactor within 20 min and granulated.
- the granules were melted in a melt extruder and the Melt at about 295 ° C through a 34-hole nozzle with a nozzle hole diameter of 0.25 mm spun.
- the fibers were in one Blown shaft cooled with cross-flow blowing, then with Preparation (type room K 105) provided, bundled, in one Extraction machine with a 9-fold looped godet duo and ultimately wound up.
- the stretch texturing of the POY fibers obtained was carried out with a Friction texturing machine, model Barmag FK6-S-900 with a 1-7-1 Equipped with ceramic disks (Ceratex C 0.85 and SPK-C 0.85-M) and one Temperature of the first and second radiators of 195 ° C and 160 ° C, respectively and a D / Y ratio of 1: 2.15.
- the intrinsic viscosity (I.V.) was determined at 25 ° C on a solution of 500 mg polyester in 100 ml of a mixture of phenol and 1,2-dichlorobenzene (3: 2 parts by weight) measured.
- the diethylene glycol content (DEG) was determined by gas chromatography in the Transesterification mixture of 1 g polyester obtained in the bomb tube at 200 ° C. determined with 30 ml of methanol and 50 mg / l zinc acetate.
- the strength and elongation at break of the fibers were determined at room temperature on a test length of 200 mm for POY or 500 mm for DTY with a take-off speed of 2000 mm / min at POY or 1500 mm / min at DTY.
- the additive according to the invention performs under the same spinning conditions, in particular the same POY winding speed Amounts corresponding to about 100 - 200 ppm phosphorus in the polyester to higher Elongation values of the POY, while for smaller quantities correspondingly 60 ppm P no clear effect occurs and at significantly higher Amounts, for example 320 ppm P, severely impair the spinnability becomes.
- the higher elongation values of the POY yarn allow stretch texturing with about 1/3 higher texturing speed and an approximately 5% higher stretch ratio for quantities up to about 140 ppm P without impairment of the DTY properties and at higher amounts, for example 160 ppm P, with gradual deterioration the strength of the DTY yarn. Because of the higher Stretching ratio, it is possible to use a given DTY titer to spin higher POY titer and thus the throughput and the Increase economy. Similar conclusions arise with one Comparison of Examples 10 and 11 with Comparative Examples 3 or 4th
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- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
- Polyesters Or Polycarbonates (AREA)
Description
Die vorliegende Erfindung betrifft eine mit Aufspulgeschwindigkeiten von mindestens 3000 m/min ersponnene, vororientierte, nicht-verstreckte Polyesterfaser (POY-Faser), die zur Weiterverarbeitung durch Strecktexturierung bei Geschwindigkeiten von über 500 m/min geeignet ist, sowie ein Verfahren zu deren Herstellung.The present invention relates to one with winding speeds at least 3000 m / min spun, pre-oriented, non-drawn Polyester fiber (POY fiber) used for further processing Stretch texturing suitable at speeds of over 500 m / min is, and a process for their preparation.
Die Entwicklung eines Verfahrens zur Herstellung von POY-Polyesterfasern, die bei Geschwindigkeiten von über 500 m/min strecktexturiert werden können, ist von großem wirtschaftlichen Interesse, da so pro kg POY-Fasern der Investitionsaufwand reduziert und die Produktivität wesentlich erhöht werden kann. Bei nichtmodifiziertem Polyethylenterephthalat stellt sich bei einer Aufspulgeschwindigkeit von etwa 3200 bis 3400 m/min die für die Strecktexturierung mit etwa 500 m/min mindestens erforderliche Bruchdehnung von etwa 110 bis 125 % ein. Erhöht man die Aufspulgeschwindigkeit bei sonst gleichbleibenden Spinnbedingungen, so reduziert sich aufgrund der steigenden Orientierung der Fasern die Dehnung, was zu einer Reduzierung der Strecktexturier-Geschwindigkeit zwingt und letztendlich die Texturierung unmöglich macht, da die Faserkapillaren unter der Drallbelastung brechen.Development of a process for the production of POY polyester fibers, which textures stretch at speeds of over 500 m / min is of great economic interest, since so per kg POY fibers reduce capital expenditure and productivity can be increased significantly. For unmodified polyethylene terephthalate arises at a winding speed of about 3200 up to 3400 m / min for stretch texturing at about 500 m / min at least the required elongation at break of about 110 to 125%. If you increase the winding speed with otherwise constant Spinning conditions so reduced due to increasing Orientation of the fibers elongation, which leads to a reduction in the Stretch texturing speed forces and ultimately that Texturing makes impossible because the fiber capillaries under the swirl load break.
Aus der Patentliteratur sind verschiedene Prinzipien bekannt, die eine Erhöhung der Strecktexturiergeschwindigkeit ermöglichen. So wird der Zusatz von bis zu 10 meq/kg bestimmter kettenverzweigender Substanzen, wie Pentaerythrit, Trimethylolpropan, Mellitsäure oder Trimersäure (GB-Patent 1 553 020), Trimesinsäure oder Trimellitsäure (EP-Patent 0 263 603) oder Tetraethylsilikat (US-Patent 4 966 740), während der Polyesterherstellung beschrieben. Nachteilig hierbei ist einerseits eine Texturiergeschwindigkeit von beispielsweise weniger als 200 m/min bei Einsatz der Polyhydroxyverbindungen und andererseits eine schwankende Faserqualität infolge Bildung flüchtiger Ethylenglykolester bei Einsatz von Polycarbonsäuren oder Zersetzung durch Reaktionswasser bei Einsatz von Tetraethylsilikat. Außerdem sind diese Zusätze teilweise toxisch.Various principles are known from the patent literature, one of them Enable increase in stretch texturing speed. So it will Addition of up to 10 meq / kg of certain chain-branching substances, such as pentaerythritol, trimethylolpropane, mellitic acid or trimer acid (GB patent 1,553,020), trimesic acid or trimellitic acid (EP patent 0 263 603) or tetraethyl silicate (U.S. Patent 4,966,740) during the Polyester production described. The disadvantage here is on the one hand a texturing speed of, for example, less than 200 m / min when using the polyhydroxy compounds and on the other hand fluctuating fiber quality due to the formation of volatile ethylene glycol esters when using polycarboxylic acids or decomposition by water of reaction when using tetraethyl silicate. In addition, these additions are partial toxic.
Es ist des weiteren bekannt, bei der Polyesterherstellung ausschließlich nach dem Umesterungsverfahren, vor der Polykondensation Carboxyphosphonsäure-Verbindungen der Formel zur Komplexierung des Umesterungskatalysators zuzusetzen, wobei R1, R2, R3 gleich Alkyl (US-Patent 4 254 018, EP 0699 700 A, JP 49-125 494 A) bzw. gleich -H oder Alkyl (US-Patent 3 169 944) ist. Keines dieser Schutzrechte erwähnt die Herstellung von POY-Fasern und/oder die Strecktexturierung. Der Zusatz von 500 bis 50000 ppm (in den Beispielen 2000 bis 4500 ppm) Phosphor als Verbindung vorstehender Formel, wobei R1, R2 und R3 gleich Kohlenwasserstoffrest oder -H ist, zu Beginn der Veresterung oder Umesterung, nachfolgende Polykondensation sowie Verspinnen und Verstrecken "in konventioneller Weise" ergibt Polyesterfasern mit verbesserter Flammfestigkeit (US-Patent 4 086 208). Beispiele mit Verbindungen bei denen R1, R2 und/oder R3 gleich -H ist, fehlen. Auch werden weder Strecktexturiergeschwindigkeiten von über 500 m/min noch die Herstellung von zur Strecktexturierung geeigneter POY-Fasern erwähnt.It is furthermore known, in polyester production, exclusively by the transesterification process, before the polycondensation, carboxyphosphonic acid compounds of the formula to complex the transesterification catalyst, where R 1 , R 2 , R 3 are alkyl (US Pat. No. 4,254,018, EP 0699 700 A, JP 49-125 494 A) or -H or alkyl (US Pat. No. 3,169 944). None of these property rights mentions the production of POY fibers and / or the stretch texturing. The addition of 500 to 50,000 ppm (in the examples 2000 to 4500 ppm) of phosphorus as the compound of the above formula, where R 1 , R 2 and R 3 is hydrocarbon radical or -H, at the start of the esterification or transesterification, subsequent polycondensation and spinning and Stretching "in a conventional manner" results in polyester fibers with improved flame resistance (U.S. Patent 4,086,208). Examples with compounds in which R 1 , R 2 and / or R 3 is -H are missing. Neither are stretch texturing speeds of over 500 m / min mentioned nor the production of POY fibers suitable for stretch texturing.
Aufgabe der vorliegenden Erfindung ist es eine weitere, mit Aufspulgeschwindigkeiten von mindestens 3000 m/min ersponnene, vororientierte, nichtverstreckte Polyesterfaser, die zur Weiterverarbeitung durch Strecktexturierung mit Geschwindigkeiten von über 500 m/min geeignet ist, sowie ein von den vorstehend genannten Nachteilen möglichst freies Verfahren zu deren Herstellung zur Verfügung zu stellen.The object of the present invention is a further one with winding speeds at least 3000 m / min, pre-oriented, undrawn polyester fiber used for further processing Stretch texturing suitable at speeds of over 500 m / min is, as well as one of the disadvantages mentioned above as free as possible To provide processes for their manufacture.
Die Lösung dieser Aufgabe erfolgt erfindungsgemäß durch eine vororientierte, nichtverstreckte Polyesterfaser, welche dadurch gekennzeichnet ist, daß der Polyester ein Copolyester mit überwiegend Ethylenterephthalat-Einheiten und bis zu 10 Masse-% von anderen Dicarbonsäuren und/oder Diolen abgeleiteten Einheiten sowie Carboxyphosphonsäure-Einheiten der Formel wobei R = C1-10-Alkylen, -Cycloalkylen oder -Arylen ist, in einer 30 bis 500 ppm, vorzugsweise 60 bis 300 ppm Phosphor, bezogen auf Polyester, entsprechenden Menge ist.This object is achieved according to the invention by a pre-oriented, undrawn polyester fiber, which is characterized in that the polyester is a copolyester with predominantly ethylene terephthalate units and up to 10% by mass of units derived from other dicarboxylic acids and / or diols and carboxyphosphonic acid units of the formula where R = C 1-10 alkylene, cycloalkylene or arylene, in a corresponding amount of 30 to 500 ppm, preferably 60 to 300 ppm phosphorus, based on polyester.
Die erfindungsgemäß gestellte Aufgabe wird desweiteren durch ein Verfahren zur Veresterung von Terephthalsäure mit Ethylenglykol, die zu einem geringen Teil durch andere Dicarbonsäuren und/oder Diole ersetzt sein können, nachfolgende Vorkondensation und Polykondensation sowie Verspinnen in der Schmelze des erhaltenen Polyesters bei Aufspulgeschwindigkeiten von mindestens 3000 m/min gelöst, welches sich dadurch auszeichnet, daß dem Reaktionsgemisch vor der Vorkondensation eine Carboxyphosphonsäure-Verbindung der Formel wobei zwei der Gruppen R1, R2 und R3 gleich -H und die dritte Gruppe gleich -H oder C1-10-Alkyl, -Cycloalkyl oder -Aryl und R gleich C1-10-Alkylen, - Cycloalkylen oder -Arylen ist, in einer 30 bis 500 ppm, vorzugsweise 60 bis 300 ppm Phosphor, bezogen auf Polyester, entsprechenden Menge zugesetzt wird.The object of the invention is further achieved by a process for the esterification of terephthalic acid with ethylene glycol, which may to a small extent be replaced by other dicarboxylic acids and / or diols, subsequent precondensation and polycondensation and spinning in the melt of the polyester obtained at winding speeds of at least 3000 m / min dissolved, which is characterized in that the reaction mixture before the precondensation a carboxyphosphonic acid compound of the formula where two of the groups R 1 , R 2 and R 3 are -H and the third group is -H or C 1-10 alkyl, cycloalkyl or aryl and R is C 1-10 alkylene, cycloalkylene or arylene is added in a corresponding amount to 30 to 500 ppm, preferably 60 to 300 ppm phosphorus, based on polyester.
Überraschend wurde gefunden, daß sich der erfindungsgemäß Carboxylphosphonsäure-Einheiten enthaltende Polyester bei Aufspulgeschwindigkeiten von mindestens 3000 m/min und üblichen Temperaturen im Bereich von 280 bis 310 °C, je nach Comonomer-Anteil, bestens zu POY-Fasern hoher Gleichmäßigkeit verspinnen läßt. Diese POY-Fasern weisen eine höhere Bruchdehnung auf, als unter gleichen Bedingungen ersponnene Fasern aus nichtmodifiziertem Polyethylenterephthalat, und lassen sich hervorragend durch Streckzwirnen oder bevorzugt Strecktexturieren bei Geschwindigkeiten von mindestens 500 m/min, vorzugsweise mindestens 600 m/min zu DT- oder DTY-Garn mit normaler Dehnung und guter Festigkeit verarbeiten. So weisen mit 3200 m/min ersponnene POY-Fasern aus dem erfindungsgemäßen Polyester mit mindestens 98 Masse % Ethylenterephthalat-Einheiten eine Bruchdehnung von mindestens 130 % auf. Die daraus hergestellten DTY-Garne haben eine Dehnung von etwa 20 - 25 % und eine Festigkeit von teilweise über 40 cN/tex. Die ausgezeichnete Verstreckbarkeit der erfindungsgemäßen POY-Fasern ermöglicht einen bis zu etwa 10 % höheren Spinndurchsatz, indem POY-Fasern mit höherem Titer, der im nachfolgenden Streckprozeß durch höhere Verstreckung auf den Normaltiter gebracht wird, ersponnen werden. Sogar bei der Weiterverarbeitung durch Weben oder Kettwirken konnte eine verringerte Fehlerquote und eine erhöhte Produktivität erreicht werden.It was surprisingly found that the carboxylphosphonic acid units according to the invention containing polyester at winding speeds of at least 3000 m / min and usual temperatures in the range of 280 to 310 ° C, depending on the comonomer content Spin POY fibers with high uniformity. These POY fibers have a higher elongation at break than under the same conditions spun fibers of unmodified polyethylene terephthalate, and can be excellently textured by drawing twine or preferably drawing texturing at speeds of at least 500 m / min, preferably at least 600 m / min to DT or DTY yarn with normal Process stretch and good strength. Show at 3200 m / min spun POY fibers from the polyester according to the invention at least 98 mass% ethylene terephthalate units have an elongation at break of at least 130%. The DTY yarns made from it have one Elongation of about 20-25% and a strength of partially over 40 cN / tex. The excellent stretchability of the invention POY fibers allow up to about 10% higher spinning throughput, by using POY fibers with a higher titer, which are used in the subsequent stretching process is brought to normal titer by higher stretching become. Even with further processing by weaving or warp knitting was able to reduce the error rate and increase productivity can be achieved.
Das Schmelzspinnen kann in beliebiger, bekannter Weise vorgenommen werden, beispielsweise nach den Verfahren der US-Patente 4 940 559 oder 5 340 517. Hierbei kann die Polyesterschmelze nach der Polykondensation direkt versponnen werden oder zunächst granuliert und das Granulat vor dem Verspinnen erneut aufgeschmolzen werden. Das Streckzwirnen bzw. die Strecktexturierung erfolgen unter Verwendung handelsüblicher Vorrichtungen, vorzugsweise mit hoher Verarbeitungsgeschwindigkeit.Melt spinning can be carried out in any known manner by, for example, the methods of U.S. Patents 4,940,559 or 5 340 517. Here, the polyester melt after the polycondensation be spun directly or first granulated and pre-granulate melted again after spinning. The draw twist or the Stretch texturing is done using commercially available Devices, preferably with high processing speed.
Die Herstellung des Polyesters erfolgt in an sich bekannter Weise kontinuierlich oder diskontinuierlich durch Direktveresterung von Terephthalsäure mit Ethylenglykol, nachfolgende Vorkondensation und Polykondensation, wobei erfindungsgemäß dem Reaktionsgemisch vor der Vorkondensation, zu Beginn oder während der Veresterung, vorzugsweise wenn etwa 50 - 80 % der Carboxylgruppen der polyesterbildenden Dicarbonsäure(n) verestert sind, eine Carboxyphosphonsäure-Verbindung zugesetzt wird. Der Veresterungsgrad (U) kann hierbei aus der Verseifungszahl (VZ) und der Säurezahl (SZ) des Reaktionsgemisches gemäß U = (VZ-SZ) · 100/VZ berechnet werden. Die Verseifungszahl wird durch Verseifung mit Kaliumhydroxid in n-Propanol und potentiometrische Titration und die Säurezahl durch potentiometrische Titration in Dimethylformamid bestimmt. The polyester is prepared in a manner known per se continuously or batchwise by direct esterification of terephthalic acid with ethylene glycol, subsequent precondensation and polycondensation, the reaction mixture according to the invention prior to the precondensation, at the beginning or during the esterification, preferably when about 50-80% of the carboxyl groups polyester-forming dicarboxylic acid (s) are esterified, a carboxyphosphonic acid compound is added. The degree of esterification (U) can be calculated from the saponification number (V Z ) and the acid number (S Z ) of the reaction mixture according to U = (V Z -S Z ) · 100 / V Z. The saponification number is determined by saponification with potassium hydroxide in n-propanol and potentiometric titration and the acid number by potentiometric titration in dimethylformamide.
Terephthalsäure und/oder Ethylenglykol können zu einem geringen Teil durch andere Dicarbonsäuren und/oder Diole, wie beispielsweise Isophthalsäure, 1,4-Cyclohexandicarbonsäure, 2,6-Naphthalindicarbonsäure, p-Hydroxybenzoesäure, 4,4'-Biphenyldicarbonsäure, Adipinsäure, Diethylenglykol, 1,4-Butandiol, 1,4-Cyclohexandimethanol, ersetzt sein. Der Anteil dieser Comonomere sollte etwa 10 Masse-% im Polyester nicht überschreiten, da andernfalls die Fasereigenschaften von denen von Polyethylenterephthalat-Fasern zu stark abweichen. Bevorzugter Polyester ist Polyethylenterephthalat. Die Kondensation erfolgt in Gegenwart üblicher Katalysatoren, wie Antimon-, Titanund/oder Germanium-Verbindungen. Pigmente, wie Titandioxid, und gegebenenfalls Farbstoffe können dem Reaktionsgemisch zugesetzt werden.Terephthalic acid and / or ethylene glycol can to a small extent by other dicarboxylic acids and / or diols, such as Isophthalic acid, 1,4-cyclohexanedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, p-hydroxybenzoic acid, 4,4'-biphenyldicarboxylic acid, Adipic acid, diethylene glycol, 1,4-butanediol, 1,4-cyclohexanedimethanol, to be replaced. The proportion of these comonomers should be about 10% by mass Do not exceed polyester, otherwise the fiber properties deviate too much from those of polyethylene terephthalate fibers. The preferred polyester is polyethylene terephthalate. The condensation takes place in the presence of conventional catalysts, such as antimony, titanium and / or Germanium compounds. Pigments such as titanium dioxide, and optionally dyes can be added to the reaction mixture.
Überraschenderweise polykondensiert das erfindungsgemäße Reaktionsgemisch schneller als Reaktionsgemische ohne Carboxyphosphonsäure-Verbindung, d. h. die gewünschte Polyester-Endviskosität wird bereits nach einer bis zu 10 % kürzeren Vorkondensations- und Polykondensationsdauer erreicht. Noch stärker ausgeprägt ist die beschleunigende Wirkung bei einer eventuell anschließenden Festphase-Polykondensation.Surprisingly, the reaction mixture according to the invention polycondenses faster than reaction mixtures without a carboxyphosphonic acid compound, d. H. the desired final polyester viscosity is already after up to 10% shorter precondensation and Polycondensation time reached. It is even more pronounced accelerating effect in the event of a subsequent solid-phase polycondensation.
Durch die Zugabe vor der Polykondensation wird ein vollständiger Einbau der Carboxyphosphonsäure-Verbindung in das Polyestermolekül unter Ausbildung von Langkettenverzweigungen gewährleistet. Diese Lankettenverzweigungen führen zu einer veränderten Viskoelastizität des Polyesters, d. h. die Polyesterschmelze wird kompressibel, kann Druckschwankungen aufnehmen und dämpft diese sowie die beim Spinnen auftretenden Fadenschwingungen, mit der Folge gleichmäßigerer POY-Fasern. Außerdem führt der Einbau in das Polymermolekül zu einer permanenten, thermischen und thermooxidativen Stabilisierung des Polyesters. Herkömmliche Stabilisatoren, wie phosphorige Säure, Phosphorsäure oder deren Ester, werden nicht benötigt, können aber in üblicher Weise zusätzlich verwendet werden. The addition before the polycondensation makes a complete installation the carboxyphosphonic acid compound in the polyester molecule below Guaranteed formation of long chain branches. This Lank chain branches lead to a changed viscoelasticity of the Polyester, d. H. the polyester melt becomes compressible, can Absorb pressure fluctuations and dampens them as well as those during spinning occurring thread vibrations, with the consequence of more uniform POY fibers. In addition, incorporation into the polymer molecule leads to a permanent, thermal and thermooxidative stabilization of the Polyester. Conventional stabilizers, such as phosphorous acid, Phosphoric acid or its esters are not required, but can be in can also be used in the usual way.
Als Carboxyphosphonsäure-Verbindung wird bevorzugt die freie Säure eingesetzt, wobei R eine C1-10-Alkylen-, -Cycloalkylen- oder -Arylen-Gruppe, insbesondere eine Ethylengruppe ist. Eine der drei Säuregruppen kann auch als C1-10-Alkyl-, -Cycloalkyl- oder -Aryl-Estergruppe, insbesondere als Ethylestergruppe vorliegen. Hierbei kann die veresterte Gruppe sowohl die Carboxylgruppe als auch eine der sauren Gruppen der Phosphonsäure sein. Die Copolymerisation und Langkettenverzweigung erfolgt in diesem Fall sowohl durch Direktveresterung als auch durch Umesterung. Da die Veresterung leichter abläuft als die nichtkatalysierte Umesterung, ist so eine gewisse Steuerung der Verzweigungsart möglich.Free acid is preferred as the carboxyphosphonic acid compound used, wherein R is a C 1-10 alkylene, cycloalkylene or arylene group, in particular an ethylene group. One of the three acid groups can also be present as a C 1-10 alkyl, cycloalkyl or aryl ester group, in particular as an ethyl ester group. The esterified group can be both the carboxyl group and one of the acidic groups of the phosphonic acid. In this case, the copolymerization and long chain branching take place both by direct esterification and by transesterification. Since the esterification proceeds more easily than the uncatalyzed transesterification, a certain control of the type of branching is possible.
Die Menge an zuzusetzender Carboxyphosphonsäure-Verbindung entspricht 30 bis 500 ppm, vorzugsweise 60 bis 300 ppm Phosphor, bezogen auf Polyester. Die genaue Menge hängt etwas vom Comonomeranteil des Polyesters ab. Für Polyester mit mindestens 98 Masse-% Ethylenterephthalat-Einheiten liegt das Optimum bei 100 bis 150 ppm Phosphor. Bei zu geringer Menge ist die Verspinnbarkeit ausreichend, die Dehnung der mit hoher Geschwindigkeit gesponnenen POY-Filamente jedoch zu gering für die Strecktexturierung. Bei etwas zu hoher Menge läßt zunächst nur die Festigkeit des DTY-Garnes zu wünschen übrig, während bei deutlich zu hoher Menge der Polyester nicht mehr gut und gleichmäßig verspinnbar ist. Da die Carboxyphosphonsäure-Verbindungen unter den Bedingungen der Polyester-Synthese weder flüchtig sind, noch flüchtige Verbindungen bilden, kann die Dosierung ohne Berücksichtigung eventueller Verluste erfolgen. Auch treten bei Rückführung von nichtgereinigtem Spaltglykol keine Störungen durch mitgerissene Carboxyphosphonsäure-Verbindungen auf.The amount of carboxyphosphonic acid compound to be added corresponds 30 to 500 ppm, preferably 60 to 300 ppm phosphorus, based on Polyester. The exact amount depends somewhat on the comonomer portion of the Polyester. For polyesters with at least 98% by mass of ethylene terephthalate units the optimum is 100 to 150 ppm phosphorus. If the amount is too small, the spinnability is sufficient, the stretch However, the POY filaments spun at high speed low for stretch texturing. If the amount is too high At first only the strength of the DTY yarn left something to be desired, while if the amount of polyester is clearly too high, it is no longer good and is evenly spinnable. Because the carboxyphosphonic acid compounds are neither volatile under the conditions of polyester synthesis, nor Form volatile compounds, the dosage can be ignored possible losses occur. Also occur on repatriation of Uncleaned fission glycol no interference from entrained Carboxyphosphonic acid compounds.
Die Erfindung wird nachfolgend anhand von Beispielen näher erörtert. The invention is discussed in more detail below with the aid of examples.
212 kg Terephthalsäure, 88 kg Ethylenglykol, 5,5 kg 2%ige Antimonacetatlösung in Ethylenglykol wurden unter Rühren homogen vermischt, und das Gemisch in einen auf ca. 265 °C vorgeheizten und zu ca. 30 % mit Vorkondensat der vorhergehenden Charge und 3 kg 25%iger Titandioxid-Suspension in Ethylenglykol befüllten Veresterungsreaktor innerhalb von ca. 140 min unter Normaldruck eingespeist und während weiteren 30 min bei 265 °C und Normaldruck unter Abtrennung des Reaktionswassers verestert. Nach Zugabe von 14 g Phosphorsäure erfolgte die Vorkondensation unter allmählichem Absenken des Druckes auf 50 mbar (abs.) und gleichzeitigem Erhöhen der Temperatur auf ca. 275 °C innerhalb von 30 min. Das Vorkondensat wurde durch ein 15 µm-Filter in den Polykondensationsreaktor transferiert, der Druck innerhalb von 45 min auf weniger als 2 mbar (abs.) gesenkt und bei bis auf etwa 280 °C ansteigender Temperatur bis zur gewünschten Intrinsic-Viskosität von etwa 0,65 dl/g polykondensiert. Danach wurde der Polyester innerhalb von 20 min aus dem Polykondensationsreaktor ausgetragen und granuliert.212 kg terephthalic acid, 88 kg ethylene glycol, 5.5 kg 2% antimony acetate solution were mixed homogeneously in ethylene glycol with stirring, and the mixture in a preheated to approx. 265 ° C and approx. 30% with pre-condensate from the previous batch and 3 kg 25% Titanium dioxide suspension in an ethylene glycol filled esterification reactor fed in under normal pressure within approx. 140 min and during another 30 min at 265 ° C and normal pressure with separation of the Water of reaction esterified. After adding 14 g of phosphoric acid the precondensation while gradually lowering the pressure 50 mbar (abs.) And at the same time raising the temperature to approx. 275 ° C within 30 min. The precondensate was passed through a 15 µm filter transferred to the polycondensation reactor, the pressure within Reduced to less than 2 mbar (abs.) For 45 min and at up to about 280 ° C increasing temperature up to the desired intrinsic viscosity of about 0.65 dl / g polycondensed. After that, the polyester discharged from the polycondensation reactor within 20 min and granulated.
Das Granulat wurde in einem Schmelzextruder aufgeschmolzen und die Schmelze mit etwa 295 °C durch eine 34-Lochdüse mit einem Düsenlochdurchmesser von 0,25 mm versponnen. Die Fasern wurden in einem Blasschacht mit Querstromanblasung abgekühlt, anschließend mit Präparation (Typ Zimmer K 105) versehen, gebündelt, in eine Abzugsmaschine mit einem 9fach umschlungenen Galetten-Duo geführt und letztlich aufgewickelt.The granules were melted in a melt extruder and the Melt at about 295 ° C through a 34-hole nozzle with a nozzle hole diameter of 0.25 mm spun. The fibers were in one Blown shaft cooled with cross-flow blowing, then with Preparation (type room K 105) provided, bundled, in one Extraction machine with a 9-fold looped godet duo and ultimately wound up.
Die Strecktexturierung der erhaltenen POY-Fasern erfolgte mit einer Friktionstexturiermaschine, Model Barmag FK6-S-900 mit einer 1-7-1 Bestückung Keramikscheiben (Ceratex C 0,85 und SPK-C 0,85-M) und einer Temperatur des ersten und zweiten Heizkörpers von 195 °C bzw. 160 °C sowie einem D/Y-Verhältnis von 1 : 2,15.The stretch texturing of the POY fibers obtained was carried out with a Friction texturing machine, model Barmag FK6-S-900 with a 1-7-1 Equipped with ceramic disks (Ceratex C 0.85 and SPK-C 0.85-M) and one Temperature of the first and second radiators of 195 ° C and 160 ° C, respectively and a D / Y ratio of 1: 2.15.
Die Faser-Kennwerte sind in Tabelle 1 aufgeführt. The fiber characteristics are listed in Table 1.
Die Ausführung erfolgte in gleicher Weise wie in den Vergleichsbeispielen 1 bis 4, jedoch wurde keine Phosphorsäure zugesetzt und stattdessen 15 min vor Beginn der allmählichen Absenkung des Reaktionsdruckes in den Veresterungsreaktor die in Tabelle 1 angegebenen Mengen Carboxyethylenphosphonsäure (CEPS) als warme Lösung in ca. 3 kg Ethylenglykol eingespeist.The execution took place in the same way as in the Comparative Examples 1 to 4, however, no phosphoric acid added and instead 15 min before the start of the gradual lowering the reaction pressure in the esterification reactor in Table 1 specified amounts of carboxyethylene phosphonic acid (CEPS) as a warm solution fed into about 3 kg of ethylene glycol.
Die Ergebnisse sind in Tabelle 2 zusammengestellt.
Die Intrinsic-Viskosität (I.V.) wurde bei 25 °C an einer Lösung von 500 mg Polyester in 100 ml eines Gemisches aus Phenol und 1,2-Dichlorbenzol (3 : 2 Gew.-Teile) gemessen.The intrinsic viscosity (I.V.) was determined at 25 ° C on a solution of 500 mg polyester in 100 ml of a mixture of phenol and 1,2-dichlorobenzene (3: 2 parts by weight) measured.
Der Diethylenglykolgehalt (DEG) wurde gaschromatographisch im bei 200 °C im Bombenrohr erhaltenen Umesterungsgemisch von 1 g Polyester mit 30 ml Methanol und 50 mg/l Zinkacetat ermittelt.The diethylene glycol content (DEG) was determined by gas chromatography in the Transesterification mixture of 1 g polyester obtained in the bomb tube at 200 ° C. determined with 30 ml of methanol and 50 mg / l zinc acetate.
Die Bestimmung der Festigkeit und der Bruchdehnung der Fasern erfolgte bei Raumtemperatur an einer Prüflänge von 200 mm für POY bzw. 500 mm für DTY mit einer Abzugsgeschwindigkeit von 2000 mm/min bei POY bzw. 1500 mm/min bei DTY.The strength and elongation at break of the fibers were determined at room temperature on a test length of 200 mm for POY or 500 mm for DTY with a take-off speed of 2000 mm / min at POY or 1500 mm / min at DTY.
Wie ein Vergleich der Beispiele 5 - 9 mit den Vergleichsbeispielen 1 - 2 ergibt, führt der erfindungsgemäße Zusatz bei gleichen Spinnbedingungen, insbesondere gleicher POY-Aufspulgeschwindigkeit bei Mengen entsprechend etwa 100 - 200 ppm Phosphor im Polyester zu höheren Dehnungswerten des POY, während bei geringeren Mengen entsprechend etwa 60 ppm P kein eindeutiger Effekt eintritt und bei deutlich höheren Mengen, zum Beispiel 320 ppm P, die Verspinnbarkeit stark beeinträchtigt wird. Die höheren Dehnungswerte des POY-Garnes ermöglichen eine Strecktexturierung mit um etwa 1/3 höherer Texturiergeschwindigkeit und einem um etwa 5 % höheren Streckverhältnis, bei Mengen bis zu etwa 140 ppm P ohne Beeinträchtigung der DTY-Eigenschaften und bei höheren Mengen, zum Beispiel 160 ppm P, unter allmählicher Verschlechterung der Festigkeit des DTY-Garnes. Aufgrund des höheren Streckverhältnisses ist es möglich, bei vorgegebenem DTY-Titer einen höheren POY-Titer zu erspinnen und somit den Durchsatz und die Wirtschaftlichkeit zu erhöhen. Ähnliche Schlüsse ergeben sich bei einem Vergleich der Beispiele 10 bzw. 11 mit den Vergleichsbeispielen 3 bzw. 4.Like a comparison of Examples 5-9 with the Comparative Examples 1-2 results, the additive according to the invention performs under the same spinning conditions, in particular the same POY winding speed Amounts corresponding to about 100 - 200 ppm phosphorus in the polyester to higher Elongation values of the POY, while for smaller quantities correspondingly 60 ppm P no clear effect occurs and at significantly higher Amounts, for example 320 ppm P, severely impair the spinnability becomes. The higher elongation values of the POY yarn allow stretch texturing with about 1/3 higher texturing speed and an approximately 5% higher stretch ratio for quantities up to about 140 ppm P without impairment of the DTY properties and at higher amounts, for example 160 ppm P, with gradual deterioration the strength of the DTY yarn. Because of the higher Stretching ratio, it is possible to use a given DTY titer to spin higher POY titer and thus the throughput and the Increase economy. Similar conclusions arise with one Comparison of Examples 10 and 11 with Comparative Examples 3 or 4th
Claims (9)
- Pre-oriented, undrawn polyester fibre, spun at spooling speeds of at least 3,000 m/min, characterised in that the polyester is a copolyester with predominantly ethylene terephthalate units and up to 10% by weight of other dicarboxylic acids and/or units derived from diols and carboxyphosphonic acid units of the formula wherein R = C1-10 alkylene, cycloalkylene or arylene in a quantity corresponding to 30 to 500 ppm phosphorus, based on polyester.
- Polyester fibre according to claim 1, characterised in that the quantity of carboxyphosphonic acid units corresponds to 60 to 300 ppm phosphorus, based on polyester.
- Polyester fibre according to either of claims 1 or 2, characterised in that R is -CH2CH2-.
- Polyester fibre according to any one of claims 1 to 3, characterised in that it is further processed by stretch texturing at at least 500 m/min.
- Method for producing a pre-oriented, undrawn polyester fibre by esterification of terephthalic acid with ethylene glycol which may be replaced to a small degree by other dicarboxylic acids and/or other diols, subsequent precondensation and polycondensation and spinning in the melt of the polyester obtained at spooling speeds of at least 3,000 m/min, characterised in that a carboxyphosphonic acid compound of the formula is added to the reaction mixture prior to precondensation, wherein two of the groups R1, R2 and R3 are -H and the third group is -H or C1-10 alkyl, cycloalkyl or aryl and R is C1-10 alkylene, cycloalkylene or arylene, in a quantity corresponding to 30 to 500 ppm phosphorus, based on polyester.
- Method according to claim 5, characterised in that the carboxyphosphonic acid compound is added when about 50 to 80% of the carboxyl groups of the at least one dicarboxylic acid of the esterification mixture are esterified.
- Method according to either of claims 5 or 6, characterised in that the quantity of carboxyphosphonic acid compound corresponds to 60 to 300 ppm phosphorus, based on polyester.
- Method according to any one of claims 5 to 7, characterised in that R is -CH2CH2-.
- Method according to any one of claims 5 to 8, characterised in that further processing by stretch texturing at at least 500 m/min follows.
Applications Claiming Priority (2)
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DE19631069 | 1996-08-01 | ||
DE19631069A DE19631069A1 (en) | 1996-08-01 | 1996-08-01 | POY polyester fiber for stretch texturing and process for making it |
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EP0823500A2 EP0823500A2 (en) | 1998-02-11 |
EP0823500A3 EP0823500A3 (en) | 1998-10-14 |
EP0823500B1 true EP0823500B1 (en) | 2003-04-23 |
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EP97111236A Expired - Lifetime EP0823500B1 (en) | 1996-08-01 | 1997-07-04 | POY polyester fiber for draw texturing and process for its production |
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US (2) | US5756033A (en) |
EP (1) | EP0823500B1 (en) |
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DE19915683A1 (en) * | 1998-04-30 | 1999-11-11 | Inventa Ag | Polyester fibers and filaments and process for their manufacture |
DE19841375A1 (en) | 1998-09-10 | 2000-03-16 | Lurgi Zimmer Ag | Co-polyester fiber |
KR100378778B1 (en) * | 2000-05-17 | 2003-04-07 | 에스케이케미칼주식회사 | Method for preparing polyester resin copolymerized with 1,4-cyclohexanedimethanol |
DE10121542A1 (en) * | 2001-05-03 | 2003-02-06 | Zimmer Ag | Composition and process for the production of polyester |
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NL248141A (en) * | 1959-02-18 | |||
NL280017A (en) * | 1961-06-24 | |||
JPS5232670B2 (en) * | 1973-04-03 | 1977-08-23 | ||
GB1522081A (en) * | 1975-01-17 | 1978-08-23 | Toyo Boseki | Flame resistant polyesters |
US4113704A (en) * | 1976-06-24 | 1978-09-12 | Monsanto Company | Polyester filament-forming polymer and its method of production |
US4092299A (en) * | 1976-06-23 | 1978-05-30 | Monsanto Company | High draw ratio polyester feed yarn and its draw texturing |
NL7706791A (en) * | 1976-06-23 | 1977-12-28 | Monsanto Co | IMPROVED FILAMENT-FORMING POLYESTER AND METHOD FOR PREPARING IT. |
NL7710873A (en) * | 1976-10-15 | 1978-04-18 | Rhone Poulenc Textile | FIRE-RESISTANT COPOLYESTERS WITH PHOSPHONE GROUPS. |
DE2708790C2 (en) * | 1977-03-01 | 1982-02-25 | Akzo Gmbh, 5600 Wuppertal | Linear homo- or copolyesters, process for making the polyesters and their uses |
US4966740A (en) * | 1986-09-12 | 1990-10-30 | E. I. Du Pont De Nemours And Company | Texturing polyester yarns |
US5034174A (en) * | 1986-09-12 | 1991-07-23 | E. I. Du Pont De Nemours And Company | Texturing yarns |
CA1295800C (en) * | 1986-09-12 | 1992-02-18 | Cecil Everett Reese | Texturing yarns |
DE3819913A1 (en) * | 1988-06-11 | 1989-12-21 | Davy Mckee Ag | METHOD FOR PRODUCING UNIFORM POY FILAMENTS |
DE4220915A1 (en) * | 1992-06-25 | 1994-01-05 | Zimmer Ag | Cooling filaments in high speed melt spinning - with cooling air supplied by entrainment in perforated first section of cooling chimney |
DE4430634A1 (en) * | 1994-08-29 | 1996-03-07 | Hoechst Ag | Process for the production of thermally stable, color-neutral, antimony-free polyester and the products which can be produced thereafter |
-
1996
- 1996-08-01 DE DE19631069A patent/DE19631069A1/en not_active Withdrawn
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1997
- 1997-02-06 US US08/796,396 patent/US5756033A/en not_active Expired - Fee Related
- 1997-07-04 EP EP97111236A patent/EP0823500B1/en not_active Expired - Lifetime
- 1997-07-04 DE DE59709889T patent/DE59709889D1/en not_active Expired - Fee Related
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US5965259A (en) | 1999-10-12 |
EP0823500A3 (en) | 1998-10-14 |
DE19631069A1 (en) | 1998-02-05 |
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