EP0791471B1 - Recording head and image forming apparatus using the same - Google Patents

Recording head and image forming apparatus using the same Download PDF

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Publication number
EP0791471B1
EP0791471B1 EP97102799A EP97102799A EP0791471B1 EP 0791471 B1 EP0791471 B1 EP 0791471B1 EP 97102799 A EP97102799 A EP 97102799A EP 97102799 A EP97102799 A EP 97102799A EP 0791471 B1 EP0791471 B1 EP 0791471B1
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EP
European Patent Office
Prior art keywords
light emitting
substrate
emitting element
element array
recording head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP97102799A
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German (de)
French (fr)
Other versions
EP0791471A2 (en
EP0791471A3 (en
Inventor
Hiroshi c/o Canon K.K. Tanioka
Toshihiko c/o Canon K.K. Ohtsubo
Mitsuru c/o Canon K.K. Amimoto
Shigeo c/o Canon K.K. Hata
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canon Inc
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Canon Inc
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Publication date
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Publication of EP0791471A2 publication Critical patent/EP0791471A2/en
Publication of EP0791471A3 publication Critical patent/EP0791471A3/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/435Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
    • B41J2/447Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material using arrays of radiation sources
    • B41J2/45Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material using arrays of radiation sources using light-emitting diode [LED] or laser arrays
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/19Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
    • H01L2924/191Disposition
    • H01L2924/19101Disposition of discrete passive components
    • H01L2924/19107Disposition of discrete passive components off-chip wires

Definitions

  • This invention relates to a recording head for use as a printing head in an image forming apparatus such as a printer, a copying apparatus or a facsimile apparatus.
  • a solid light emitting element array typified by LEDs (light emitting diodes) is arranged in a row and individual light emitting elements are controlled in conformity with a recording signal to thereby effect recording.
  • a drive circuit is provided correspondingly to each individual light emitting element of the light emitting element array, and a drive IC in which these drive circuits are integrated is disposed adjacent to the light emitting element array chips and the two chips are connected together by wire bonding.
  • a light emitting element array having the self-scanning function so as to successively select and drive light emitting elements in the array chip is also proposed in U.S. Patent No. 5,451,977.
  • the thickness (height) of the recording head can be made very small and therefore, the use of a photosensitive drum of a smaller diameter becomes possible and thus, it becomes possible to downsize an apparatus such as a printer or a copying apparatus using it.
  • the substrate carrying the light emitting element array chip thereon and the substrate carrying the drive IC thereon the substrate carrying the light emitting element array chip thereon and a flexible cable are connected together, there has been the following problem.
  • the recording head will become correspondingly bulky and therefore, the downsizing of the recording head is limited, and how small the width of the substrate carrying the light emitting element array thereon is to be made has been a task in further downsizing the recording head.
  • the prior art shown in document DE-A-4 308 896 provides a recording head in which a substrate carrying a light emitting element array thereon and a connecting member are connected together by wire bonding to thereby make the width of the substrate smaller and which can thus be made more compact.
  • the present invention provides a recording head according to claim 1. Further claims are directed at preferred embodiments.
  • Fig. 1 is a side view showing a first embodiment of a recording head according to the present invention.
  • reference numeral 101 designates a light emitting element array chip containing therein a self-scanning circuit having a number of light emitting elements therein. In this embodiment, for example, fifty-five such light emitting element array chips 101 are provided and they are carried in a row on a substrate 100.
  • Reference numeral 110 denotes drive ICs for driving the individual light emitting elements of the light emitting element array chips 101
  • reference numeral 111 designates current limiting resistors for limiting the driving current of the light emitting elements, and these resistors are carried on a substrate 103 discrete from the substrate 100.
  • the substrate 100 on which the light emitting element array chips 101 are carried is mounted on a side of an aluminum base material 116 for radiation, and the substrate 103 on which the drive ICs 110 and the current limiting resistors 111 are carried is mounted on the upper surface of the aluminum base material 116. Accordingly, in Fig. 1, the substrate 100 and the substrate 103 are mounted on the two adjacent surfaces of the aluminum base material 116 at an angle of 90°, and a flexible cable 102 is extended at the position of the angle of 90°, and the end portions of the flexible cable 102 and the two substrates 100 and 103 are electrically connected together.
  • a converging type optical fiber array 115 is provided in opposed relationship with the light emitting element array chips 101 on the substrate 100.
  • the lights of the individual pixels (light emitting elements) of the light emitting element array chips 101 are converged by the converging type optical fiber array 115, and are applied as recording dots to a photosensitive drum (not shown).
  • reference numeral 118 denotes wire bonding for connecting the wiring pattern of the substrate 100 and the electrodes of the light emitting element array chips 101 together as will be described later.
  • Fig. 2 is a plan view in which the substrates 100, 103 and the flexible cable 102 are developed in the fashion of a plan view.
  • the substrate 100 is of a rectangular shape narrow in width, and the light emitting element array chips 101 are carried in the lengthwise direction thereof.
  • fifty-five light emitting element array chips 101 each having 128 pixels are arranged straight in a row.
  • five drive ICs 110 and fifty-five current limiting resisters 111 are carried on the substrate 103.
  • the drive ICs 110 each are adapted to drive eleven light emitting element array chips 101, and five drive ICs 110 in total are carried on the substrate 103.
  • each one of the current limiting resistors 111 is necessary for each of the light emitting element array chips 101, and fifty-five current limiting resistors 111 are carried correspondingly to the respective light emitting element array chips 101.
  • the substrates 100 and 103 are electrically connected together by five flexible cables 102, and in the present embodiment, a drive IC 110 drives eleven light emitting element array chips 101 and therefore, signals necessary for the driving of eleven light emitting element array chips 101 by each drive IC 110 are supplied by the use of the five flexible cables 102.
  • each of the flexible cables 102 use is made of a cable having a width of about 25 mm and having 36 signal lines arranged at a pitch of 0.7 mm therein.
  • a signal ⁇ S which is a scanning pulse signal
  • signals ⁇ 1 and ⁇ 2 which are drive timing signals
  • a signal ⁇ I which is a driving signal for turning on and off the pixels are necessary to drive a light emitting element array chip 101.
  • the connection of a power source and GND is also necessary.
  • eleven light emitting element array chips 101 are driven by a drive IC 110, but the scanning pulse signal ⁇ S, the power source and GND are supplied in common and therefore, three signal lines for supplying the drive timing signals ⁇ 1, ⁇ 2 and the driving signal ⁇ I are required per light emitting element array chip and thus, thirty-three signal lines are necessary for eleven light emitting element array chips. Accordingly, when three signal lines for supplying in common are added to them, thirty-six signal lines are necessary and therefore, as previously described, by the use of five flexible cables 102 having thirty-six signal lines, the signal of each drive IC 110 is supplied to the fifty-five light emitting element array chips 101 on the substrate 100.
  • self-scanning emitting devices are used as the light emitting element array chips 101.
  • the recording head of Fig. 1 fifty-five such light emitting element array chips 101 are arranged in a row and are designed so as to be capable of recording at the density of 600 DPI.
  • This recording head can be suitably used, for example, in a copying apparatus of the electrophotographic type, a printer or the like.
  • the self-scanning emitting device is disclosed in detail, for example, in Japanese Laid-Open Patent Application No. 1-238962, Japanese Laid-Open Patent Application No. 2-2080, etc. and therefore need not be described in detail.
  • Fig. 3 is a block diagram showing the electrical circuit construction of the recording head of Fig. 1.
  • reference numerals 101 to 1 to 101 to 55 designate the fifty-five light emitting element array chips arranged in a row on the substrate 100 as previously described.
  • thyristors for light emission which are recording elements are arranged in a row corresponding to 128 pixels as indicated by 1, 2, 3, ..., 128, and as the whole of the recording head, there are arranged 7040 (55 ⁇ 128) bits of pixels per line.
  • Reference numerals 2-1 to 2-55 denote timing signal producing circuits for producing the scanning pulse signal ⁇ S and the drive timing signals ⁇ 1 and ⁇ 2 necessary to drive each light emitting element array chip.
  • timing signal producing circuits are provided correspondingly to the individual light emitting element array chips, and eleven such circuits as one set are integrated in a drive IC 110. Also, the drive timing signals ⁇ 1 and ⁇ 2 of each timing signal producing circuit are supplied to the corresponding light emitting element array chip, and only the scanning pulse signal ⁇ S is supplied in common from a timing signal producing circuit to eleven light emitting element array chips.
  • Reference numerals 4-1 to 4-55 designate shift registers for introducing image signals thereinto, and reference numerals 3-1 to 3-55 denote latches for holding the image signals introduced into the respective shift registers. These shift registers and latches are also provided correspondingly to the individual light emitting element array chips, and eleven shift registers and eleven latches as one set each are integrated in a drive IC.
  • the drive circuit of the light emitting element array chips is constituted by the timing signal producing circuits, the shift registers and the latches, and each eleven such circuits are integrated as a drive IC.
  • Reference numeral 111 designates the current limiting resistors shown in Figs. 1 and 2, and each of them is connected between each latch and each light emitting element array chip.
  • the driving signal ⁇ I for driving the pixels of the individual light emitting element array chips is time-divisionally supplied from each latch to the corresponding light emitting element array chip through the current limiting resistor 111.
  • the image signal is inputted from a signal line 10 to the shift register 4-1, and is transferred from a signal line 11 to the shift registers 4-2 to 4-55 in synchronism with a predetermined clock.
  • the signal of each shift register 4 is held in the corresponding latch 3, and the signal of each latch 3 is time-divisionally supplied to the corresponding light emitting element array chip as in the order of thyristors 1, 2, 3, ..., 128 for light emission.
  • the logical product with an extraneous timing signal (not shown) is taken, and is supplied to the light emitting element array chip as a recording signal ⁇ I for turning on/turning off the individual thyristors for light emission.
  • the timing of the self-scanning of each light emitting element array chip and the timing of the recording signal ⁇ I are synchronized with each other. In this manner, fifty-five light emitting element array chips are scanned at a time, whereby the recording of a line is terminated, and thereafter a similar operation is repeated for each one line, whereby desired recording can be accomplished.
  • Fig. 4 is a circuit diagram showing its equivalent circuit
  • SR1 to SR5 denote thyristors for light emission which are light emitting elements. These correspond to the pixels indicated as 1 to 128 in Fig. 3.
  • SR1' to SR5' designate thyristors for transfer provided correspondingly to the thyristors SR1 to SR5 for light emission
  • D 1 to D 5 denote diodes connected in series
  • R 1 to R 5 designate resistors.
  • the self-scanning circuit of the thyristors for light emission is constituted by the thyristors for transfer, the diodes and the resistors.
  • the thyristors for light emission are shown only for five pixels, but actually thyristors for light emission corresponding to 128 pixels are arranged in a light emitting element array, and the other thyristors for transfer, diodes and resistors are also provided correspondingly thereto.
  • the scanning pulse signal ⁇ S is inputted to the anode terminal of the diode D 1
  • the drive timing signal ⁇ 1 is inputted to the cathode terminal of the odd number thyristors SR1', SR3', SR5', ... for transfer which is connected in common
  • the drive timing signal ⁇ 2 is inputted to the cathode terminal of the even number thyristors SR2', SR4', ... for transfer which is connected in common
  • the driving signal ⁇ I is inputted to the cathode terminal of the thyristors for light emission which is connected in common.
  • the scanning pulse signal ⁇ S changes from a low level to a high level
  • the operation of the light emitting element array chips starts.
  • the drive timing signal ⁇ 1 changes from a high level to a low level as shown in Fig. 5B
  • the top thyristor SR1' for transfer assumes its ON state.
  • the gate voltage thereof becomes the anode potential (about 5V) and therefore, when as shown in Fig.
  • the recording signal ⁇ I changes from a high level to a low level
  • the top thyristor SR1 for light emission is turned on and emits light for a predetermined time for recording.
  • the light of this thyristor SR1 for light emission is applied to a photosensitive drum through the optical fiber array 115 as previously described.
  • the other thyristors for light emission are not emitting light because the gate voltage is not 5V.
  • the recording signal ⁇ I then returns from the low level to the high level, the top thyristor SR1 for light emission is turned off, and when as shown in Fig. 5C, the drive timing signal ⁇ 2 changes from a high level to a low level at the next timing, the next thyristor SR2' for transfer is turned on. That is, the gate voltage (about 5V) of the thyristor SR1' for transfer is connected to the gate of the thyristor SR2' for transfer through the diode D 1 connected to the gate of the thyristor SR1' for transfer and therefore, the gate voltage of the thyristor SR2' for transfer becomes about 3.6V.
  • the timing signal ⁇ 2 assumes a low level
  • the thyristor SR2' for transfer assumes its ON state.
  • the drive timing signal ⁇ 1 changes from the low level to the high level
  • the thyristor SR1' for transfer is turned off, while the thyristor SR2' for transfer holds its ON state
  • the recording signal ⁇ I assumes the low level
  • the next thyristor SR2 for light emission is turned on for a predetermined time. This operation is repeated 64 times, whereby the thyristors for light emission are time-divisionally driven in succession.
  • Fig. 6 shows the wiring pattern of the substrate 100.
  • Fig. 6 there is shown only the wiring pattern for eleven light emitting element array chips, of the wiring pattern of the whole.
  • a two-surface substrate is used as the substrate 100.
  • reference numeral 102 designates the tip end portion of the flexible cable, and this tip end portion is secured to the substrate 100 with a width of W1 by the use of an adhesive agent such as silver paste.
  • W1 is about 3 mm.
  • the flexible cable 102 has thirty-six signal lines, each of which is connected to the wiring pattern on the substrate 100 by wire bonding.
  • thirty-six points A between the light emitting element array chips 101 and the tip end of the flexible cable 102 indicate the connection points by this wire bonding.
  • Fig. 7 shows the connection points by the wire bonding in detail.
  • On the tip end of the flexible cable 102 there are formed thirty-six electrically conductive patterns 40 for connecting the signal lines together.
  • wiring patterns 42 are formed correspondingly to the individual electrically conductive patterns 40, and the electrically conductive patterns 40 on the flexible cable 102 and the wiring patterns 42 on the substrate 100 are connected together by wire bondings 41.
  • a wire of about 1.5 mm is used to effect wire bonding.
  • the flexible cable 102 and the substrate 100 are electrically connected together, and the signal lines from the flexible cable 102 are further connected to wire bonding pads 200 to 204 for being wire-bonded to the individual light emitting element array chips through wiring patterns (indicated by broken line) radially formed on the back of the substrate 100.
  • a width W2 required for these radial wiring patterns to be connected to the wire bonding pads is about 3 mm.
  • the wire bonding pad (hereinafter abbreviated as WP) 200 is a pad for connecting the signal line of the scanning pulse signal ⁇ S to the light emitting element array chips 101, and the WP 201 is a pad for connecting the signal line of the drive timing signal ⁇ 1. Also, the WP 202 is a pad for connecting the signal line of the drive timing signal ⁇ 2, the WP 203 is a pad for connecting the signal line of the driving signal ⁇ I, and the WP 204 is a pad for connecting GND. As regards the WP 200 and the WP 204, eleven chips are connected in common by the wiring pattern, and the other WPs 201 to 203 are independent for each chip.
  • WPs 200 to 204 are provided correspondingly to the individual light emitting element array chips, and the WPs 200 to 204 and the electrodes (not shown) of the individual light emitting element array chips are connected together by wire bonding 118 as shown in Fig. 8.
  • the signal lines of the flexible cable 102 are connected to the light emitting element array chips, and the signals ⁇ S, ⁇ 1, ⁇ 2 and ⁇ I as previously described are supplied to the individual light emitting element array chips.
  • reference numeral 205 designates a power source pattern.
  • the flexible cables 102 and the substrate 100 on which the light emitting element array chips 101 are carried are connected together by wire bonding and therefore, the flux is not scattered as in the connection by soldering heat welding, and the deterioration of the characteristic of the light emitting element array chips can be avoided. Also, since there is not the scatter of the flux, the tip ends of the flexible cables can be connected more in proximity to the light emitting element array chips. Accordingly, the width of the substrate 100 carrying the light emitting element array chips thereon may be the widths W1 and W2 shown in Fig. 6, and the width of the substrate 100 can be made much smaller than when the connection is done by soldering heat welding. Also, correspondingly to the smaller width of the substrate 100, the recording head can be made more compact and therefore, in an apparatus using it, the use of a photosensitive drum having a smaller diameter becomes possible, and this can contribute to the downsizing of the apparatus.
  • eleven light emitting element array chips are driven by a drive IC, but more chips can be driven by a drive IC.
  • the width W2 required for the radial wiring patterns of Fig. 6 becomes greater, but in the present invention, it is possible to offset the increase in the width by bringing the flexible cables close to the light emitting element array chips. That is, in the present invention, the connection by wire bonding is adopted and therefore, the tip ends of the flexible cables can be brought closer and connected to the light emitting element array chips, and with the width of the substrate 100 kept as it is, the number of light emitting element array chips driven by a drive IC can be increased.
  • the substrate 100 carrying the light emitting element array chips thereon is a two-surface substrate, but a multilayer substrate may also be used.
  • a multilayer substrate may also be used.
  • the present invention is not restricted thereto, but can also be applied to a case where use is made of other light emitting elements such as LEDs having similar self-scanning circuits and capable of being time-divisionally driven as usual.
  • the substrate on which the light emitting element array chips are carried and the connecting member are connected by wire bonding, whereby there is not the scatter of the flux and therefore, the connecting member can be brought as close as possible and connected to the light emitting element array chips, and as compared with a case where the connection is done by soldering heat welding, the width of the substrate carrying the light emitting element array chips thereon can be made greatly small. Accordingly, the recording head can be made more compact and therefore, in an apparatus using it, the use of a photosensitive drum having a smaller diameter is made possible, and this also can contribute to the downsizing of the apparatus.
  • Fig. 9 schematically shows the construction of a color copying apparatus using the recording head of the present invention
  • Figs. 10A and 10B are block diagrams showing the construction of a digital image processing section 612
  • Fig. 11 is a block diagram showing the construction of an LED image recording section.
  • the construction of the color copying apparatus of Fig. 9 will hereinafter be described with respect to a color reader section and a printer section, and the recording head of the present invention constitutes a recording head driving section and a recording head section in the printer section which will be described later.
  • reference numeral 401 designates a CCD
  • reference numeral 611 denotes a substrate on which the CCD 401 is actually mounted
  • reference numeral 612 designates an image processing section excluding the section 401 of the image processing section of Figs. 10A and 10B and including the sections 501 and 502 to 505 of Fig.
  • reference numeral 601 denotes original supporting table glass (platen)
  • reference numeral 602 designates an original feeding device (DF) (there is also a construction in which a mirror surface pressure plate, not shown, is mounted instead of this original feeding device 602)
  • reference numerals 603 and 604 denote light sources (halogen lamps or fluorescent lamps) for illuminating an original
  • reference numerals 605 and 606 designate reflectors for condensing the lights of the light sources 603 and 604 onto the original
  • reference numerals 607 to 609 denote mirrors
  • reference numeral 610 designates a lens for condensing the reflected light or projected light from the original onto the CCD 401
  • reference numeral 614 denotes a carriage containing the halogen lamps 603, 604, the reflectors 605, 606 and the mirror 607 therein
  • reference numeral 615 designates a carriage containing the mirrors 608 and 609 therein
  • reference numeral 613 denotes an interface (I/F)
  • reference numeral 600 designates the operating section of a copying apparatus
  • reference numeral 616 denotes driving means for the carriages 614 and 615.
  • Figs. 10A and 10B are block diagrams showing the detailed construction of a digital image processing section 612.
  • the original on the original supporting table glass reflects the lights from the light sources 603 and 604, and those reflected lights are directed to the CCD 401, by which they are converted into an electrical signal (in the case of a color sensor, the CCD 401 may be one in which color filters R, G and B side in line on a one-line CCD in the order of R, G and B, or may be a three-line CCD in which R filter, G filter and B filter are arranged for respective CCDs, or may be one in which filters are made into chips or filters are discrete in construction from CCDs).
  • the electrical signal (analog image signal) is inputted to the image processing section 612, and is sample-held (S/H) by a clamp & amp. & S/H & A/D section 402, and the dark level of the analog image signal is clamped into reference potential, is amplified to a predetermined amount (the above-mentioned order of processing is not always the inscribed order), is A/D-converted, for example, converted into a digital signal of 8 bits for each of R, G and B.
  • the RGB signal is subjected to shading correction and black correction in a shading section 403, whereafter in a concatenation & MTF correction & original detection section 404, when the CCD 401 is a three-line CCD, the concatenation process adjusts the amount of delay for each line in conformity with a reading speed because the reading positions between the lines differ from each other, and corrects the signal timing so that the reading positions for three lines may become the same, and because MTF of reading changes depending on the reading speed and variable power factor, MTF correction corrects that change, and original detection scans the original on the original supporting table glass to thereby recognize the size of the original.
  • the digital signal of which the reading position timing has been corrected corrects the spectral characteristic of the CCD 401 and the spectral characteristics of the light sources 603, 604 and the reflectors 605, 606 by an input masking section 405.
  • the output of the input masking section 405 is inputted to a selector 406 changeable over with the external I/F signal from the external I/F unit 414 of the I/F section 613.
  • the signal outputted from the selector 406 is inputted to a color space compression & grounding elimination & log conversion section 407 and a grounding removing section 415.
  • the signal inputted to the grounding removing section 415 is grounding-removed, whereafter it is inputted to a black letter discriminating section 416 for discriminating whether the signal is a black letter in the original, and produces a black letter signal from the original.
  • the color space compression judges whether the read image signal is within a range which can be reproduced by a printer, and keeps the image signal as it is when the image signal is within the range, and corrects the image signal so as to be within the range which can be reproduced by the printer when the image signal is not within the range.
  • RGB signal is converted into CMY signal.
  • the output signal of the color space compression & grounding elimination & log conversion section 407 has its timing adjusted by a delaying section 408. These two kinds of signals have their moiré eliminated by a moire eliminating section 409, and are variable-power-processed in the main scanning direction by a variable power processing section 410.
  • Reference numeral 411 designates a UCR & masking & black letter reflection section, and as regards the signals processed by the variable power processing section 410, CMYK signal is produced from CMY signal by UCR processing, and is corrected into a signal matching the output of the printer by the masking processing section and the discrimination signal produced by the black letter discriminating section 416 is fed back to the CMYK signal.
  • the signal processed by the UCR & masking and black letter reflection section 411 is density-adjusted by a ⁇ correction section 412, whereafter it is smoothed or edge-processed by a filter section 413.
  • the signal processed as described above is converted from a multivalue signal of 8 bits into a binary signal by a binary conversion unit designated by 501 in Fig. 11. (The converting method may be any of the diza method, an error diffusing method and improved error diffusion.)
  • the printer section is shown in the lower portion of Fig. 9, and reference numeral 617 denotes an M image forming section, reference numeral 618 designates a C image forming section, reference numeral 619 denotes a Y image forming section, and reference numeral 620 designates a K image forming section, and these sections are the same in construction and therefore, herein the M image forming section 617 will be described in detail and the other image forming sections need not be described.
  • the recording head of the present invention constitutes recording head drive sections 506 to 509 and recording head sections 510 to 513, and is shown in Fig. 11.
  • reference numeral 642 designates a photosensitive drum, on the surface of which a latent image is formed by the light from a recording head section 510.
  • Reference numeral 621 denotes a primary charger which charges the surface of the photosensitive drum 642 to predetermined potential and prepares for latent image formation.
  • Reference numeral 622 designates a developing device which develops the latent image on the photosensitive drum 642 to thereby form a toner image.
  • the developing device 622 includes a sleeve 645 for applying a developing bias to thereby develop the latent image.
  • Reference numeral 623 denotes a transfer charger which effects discharge from the back of a transfer belt 633 and transfers the toner image on the photosensitive drum 642 to a recording sheet or the like on the transfer belt 633.
  • transfer efficiency is good and therefore, there is not disposed a cleaner section (of course, there is no problem even if a cleaner section is mounted).
  • Recording sheets or the like contained in cassettes 640 and 641 are supplied one by one onto the transfer belt 633 by paper supply rollers 636 and 637.
  • the thus supplied recording sheet is charged by a suction charger 646.
  • Reference numeral 648 denotes a transfer belt roller which drives the transfer belt 633 and charges the recording sheet or the like in a pair with the suction charger 646, thereby causing the recording sheet or the like to be attracted to the transfer belt 633.
  • Reference numeral 647 designates a paper end sensor which detects the leading end of the recording sheet or the like on the transfer belt 633. The detection signal of the paper end sensor is sent from the printer section to the color reader section and is used as a sub-scanning synchronous signal when a video signal is sent from the color reader section to the printer section.
  • the recording sheet or the like is conveyed by the transfer belt 633, and in the image forming sections 617 to 620, toner images are formed on the surface thereof in the order of M, C, Y and K.
  • the recording sheet or the like passed through the K image forming section 620 has its charges removed by a charge removing charger 649 to facilitate the separation thereof from the transfer belt 633, whereafter the recording sheet or the like is separated from the transfer belt 633.
  • Reference numeral 650 denotes a peeling charger which prevents the disturbance of the image due to peeling discharge when the recording sheet or the like is separated from the transfer belt 633.
  • the separated recording sheet or the like is charged by before-fixation chargers 651 and 652 to supplement the attracting force of the toner and prevent the disturbance of the image, whereafter the toner image is heat-fixated by a fixating device 634, whereafter the recording sheet or the like is discharged onto a paper discharge tray 635.
  • the binary CMYK image signals produced by the image processing unit of Figs. 10A and 10B and the signal produced by the binary conversion unit 501 on the basis of the paper end signal from the paper end sensor 647 adjust the differences between the distances between the paper end sensor and the image forming sections 617 to 620 by delaying sections 502 to 505 to thereby become capable of printing four colors at a predetermined position.
  • the recording head drive sections 506 to 509 produce signals for driving the recording head sections 510 to 513.
  • the light emitting elements (recording head sections) arranged in a row are turned or turned off in conformity with a recording signal (image signal) and effects recording on the photosensitive drum.
  • the recording head of the present invention is compact and therefore, in an image forming apparatus using it, the use of a photosensitive drum having a smaller diameter becomes possible and thus, the downsizing of the image forming apparatus itself also becomes possible.

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Printers Or Recording Devices Using Electromagnetic And Radiation Means (AREA)
  • Led Device Packages (AREA)
  • Led Devices (AREA)
  • Facsimile Heads (AREA)
  • Control Of Indicators Other Than Cathode Ray Tubes (AREA)

Description

BACKGROUND OF THE INVENTION Field of the Invention
This invention relates to a recording head for use as a printing head in an image forming apparatus such as a printer, a copying apparatus or a facsimile apparatus.
Related Background Art
Heretofore, as a recording head of this kind, a solid light emitting element array typified by LEDs (light emitting diodes) is arranged in a row and individual light emitting elements are controlled in conformity with a recording signal to thereby effect recording. Also, in such a recording head, a drive circuit is provided correspondingly to each individual light emitting element of the light emitting element array, and a drive IC in which these drive circuits are integrated is disposed adjacent to the light emitting element array chips and the two chips are connected together by wire bonding. On the other hand, recently, a light emitting element array having the self-scanning function so as to successively select and drive light emitting elements in the array chip is also proposed in U.S. Patent No. 5,451,977. The use of such a light emitting element array having the self-scanning function can remarkably curtail the number of wirings connecting the light emitting element array and a drive IC together and therefore, when the light emitting element array chip and the drive IC are carried on discrete substrates, it becomes possible to connect the two substrates together by the use of a flexible cable. This arrangement is known from DE 4 308 896.
Now, if there is adopted such structure that the light emitting element array chip and drive IC of a recording head are carried on discrete substrates and the substrate carrying the light emitting element array chip thereon is opposed to a photosensitive drum, the thickness (height) of the recording head can be made very small and therefore, the use of a photosensitive drum of a smaller diameter becomes possible and thus, it becomes possible to downsize an apparatus such as a printer or a copying apparatus using it. However, when of the substrate carrying the light emitting element array chip thereon and the substrate carrying the drive IC thereon, the substrate carrying the light emitting element array chip thereon and a flexible cable are connected together, there has been the following problem.
When such a substrate and a cable are to be connected together, use is usually made of a connecting method using soldering heat welding, but during the connection, a flux or the like is scattered and adheres to the surface of the light emitting element array chip to thereby cause the deterioration of characteristic such as the creation of the irregularity of the quantity of emitted light. Therefore, when the substrate and the flexible cable are to be connected together, it is necessary to connect the two together with the tip end of the cable spaced apart relative to the light emitting element array chip on the substrate to a certain degree, and to secure a distance corresponding to the spacing apart, the width of the substrate must be increased in conformity therewith. However, if the width of the substrate for the light emitting element array chip is increased, the recording head will become correspondingly bulky and therefore, the downsizing of the recording head is limited, and how small the width of the substrate carrying the light emitting element array thereon is to be made has been a task in further downsizing the recording head.
So, in view of the above-noted problem the prior art shown in document DE-A-4 308 896 provides a recording head in which a substrate carrying a light emitting element array thereon and a connecting member are connected together by wire bonding to thereby make the width of the substrate smaller and which can thus be made more compact.
The present invention provides a recording head according to claim 1. Further claims are directed at preferred embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
  • Fig. 1 is a side view showing the appearances of a first embodiment of a recording head according to the present invention.
  • Fig. 2 shows the substrates 100 and 103 of the recording head of Fig. 1 and a flexible cable 102 as they are developed in the fashion of a plan view.
  • Fig. 3 is a block diagram showing an example of the electrical construction of the recording head of Fig. 1.
  • Fig. 4 is a circuit diagram showing the equivalent circuit of a light emitting element array chip used in the recording head of Fig. 1.
  • Figs. 5A, 5B, 5C and 5D are time charts for illustrating the operation of the light emitting element array chip of Fig. 4.
  • Fig. 6 shows the wiring pattern of a substrate on which the light emitting element array chip of the recording head of Fig. 1 is carried.
  • Fig. 7 shows in detail a connecting portion for electrically connecting the substrate on which the light emitting element array chip of the recording head of Fig. 1 is carried and the flexible cable together.
  • Fig. 8 is a side view in which the substrate on which the light emitting element array chip of the recording head of Fig. 1 is carried is seen from a side thereof.
  • Fig. 9 schematically shows the construction of a color copying apparatus using the recording head of the present invention.
  • Fig. 10 is comprised of Figs. 10A and 10B are block diagrams showing the detailed construction of a digital image processing portion 612.
  • Fig. 11 is a block diagram showing the construction of an image recording portion.
  • DESCRIPTION OF THE PREFERRED EMBODIMENTS
    Some embodiments of the present invention will hereinafter be described in detail with reference to the drawings. Fig. 1 is a side view showing a first embodiment of a recording head according to the present invention. In Fig. 1, reference numeral 101 designates a light emitting element array chip containing therein a self-scanning circuit having a number of light emitting elements therein. In this embodiment, for example, fifty-five such light emitting element array chips 101 are provided and they are carried in a row on a substrate 100. Reference numeral 110 denotes drive ICs for driving the individual light emitting elements of the light emitting element array chips 101, and reference numeral 111 designates current limiting resistors for limiting the driving current of the light emitting elements, and these resistors are carried on a substrate 103 discrete from the substrate 100.
    The substrate 100 on which the light emitting element array chips 101 are carried is mounted on a side of an aluminum base material 116 for radiation, and the substrate 103 on which the drive ICs 110 and the current limiting resistors 111 are carried is mounted on the upper surface of the aluminum base material 116. Accordingly, in Fig. 1, the substrate 100 and the substrate 103 are mounted on the two adjacent surfaces of the aluminum base material 116 at an angle of 90°, and a flexible cable 102 is extended at the position of the angle of 90°, and the end portions of the flexible cable 102 and the two substrates 100 and 103 are electrically connected together.
    When the substrate 103 and the flexible cable 102 are to be connected together, there is adopted a method of connecting a wiring pattern formed on the back of the substrate 103 and the electrically conductive pattern of the flexible cable 102 together by soldering heat welding, as shown in Fig. 1. Also, when the substrate 100 and the flexible cable 102 are to be connected together, there is adopted a method of connecting a wiring pattern formed on the substrate 100 and the electrically conductive pattern of the flexible cable 102 together by wire bonding. This connecting structure will be described later in detail.
    In this manner, the substrate 100 and the substrate 103 are electrically connected together, and a timing signal and a driving signal from the drive ICs 110 necessary to drive the light emitting element array chips 101 are supplied to the substrate 100. Further, in Fig. 1, a converging type optical fiber array 115 is provided in opposed relationship with the light emitting element array chips 101 on the substrate 100. The lights of the individual pixels (light emitting elements) of the light emitting element array chips 101 are converged by the converging type optical fiber array 115, and are applied as recording dots to a photosensitive drum (not shown). In Fig. 1, reference numeral 118 denotes wire bonding for connecting the wiring pattern of the substrate 100 and the electrodes of the light emitting element array chips 101 together as will be described later.
    Fig. 2 is a plan view in which the substrates 100, 103 and the flexible cable 102 are developed in the fashion of a plan view. In Fig. 2, the substrate 100 is of a rectangular shape narrow in width, and the light emitting element array chips 101 are carried in the lengthwise direction thereof. In the present embodiment, fifty-five light emitting element array chips 101 each having 128 pixels are arranged straight in a row. Also, five drive ICs 110 and fifty-five current limiting resisters 111 are carried on the substrate 103. The drive ICs 110 each are adapted to drive eleven light emitting element array chips 101, and five drive ICs 110 in total are carried on the substrate 103.
    Also, each one of the current limiting resistors 111 is necessary for each of the light emitting element array chips 101, and fifty-five current limiting resistors 111 are carried correspondingly to the respective light emitting element array chips 101. The substrates 100 and 103 are electrically connected together by five flexible cables 102, and in the present embodiment, a drive IC 110 drives eleven light emitting element array chips 101 and therefore, signals necessary for the driving of eleven light emitting element array chips 101 by each drive IC 110 are supplied by the use of the five flexible cables 102.
    As each of the flexible cables 102, use is made of a cable having a width of about 25 mm and having 36 signal lines arranged at a pitch of 0.7 mm therein. In this case, as will be described later in detail, a signal S which is a scanning pulse signal, signals 1 and 2 which are drive timing signals and a signal I which is a driving signal for turning on and off the pixels are necessary to drive a light emitting element array chip 101. In addition to this, the connection of a power source and GND is also necessary.
    In the present embodiment, as previously described, eleven light emitting element array chips 101 are driven by a drive IC 110, but the scanning pulse signal S, the power source and GND are supplied in common and therefore, three signal lines for supplying the drive timing signals 1, 2 and the driving signal I are required per light emitting element array chip and thus, thirty-three signal lines are necessary for eleven light emitting element array chips. Accordingly, when three signal lines for supplying in common are added to them, thirty-six signal lines are necessary and therefore, as previously described, by the use of five flexible cables 102 having thirty-six signal lines, the signal of each drive IC 110 is supplied to the fifty-five light emitting element array chips 101 on the substrate 100.
    Also, in the present embodiment, self-scanning emitting devices are used as the light emitting element array chips 101. In the recording head of Fig. 1, fifty-five such light emitting element array chips 101 are arranged in a row and are designed so as to be capable of recording at the density of 600 DPI. This recording head can be suitably used, for example, in a copying apparatus of the electrophotographic type, a printer or the like. The self-scanning emitting device is disclosed in detail, for example, in Japanese Laid-Open Patent Application No. 1-238962, Japanese Laid-Open Patent Application No. 2-2080, etc. and therefore need not be described in detail.
    Fig. 3 is a block diagram showing the electrical circuit construction of the recording head of Fig. 1. In Fig. 3, reference numerals 101 to 1 to 101 to 55 designate the fifty-five light emitting element array chips arranged in a row on the substrate 100 as previously described. In each light emitting element array chip 101, thyristors for light emission which are recording elements are arranged in a row corresponding to 128 pixels as indicated by 1, 2, 3, ..., 128, and as the whole of the recording head, there are arranged 7040 (55 × 128) bits of pixels per line. Reference numerals 2-1 to 2-55 denote timing signal producing circuits for producing the scanning pulse signal S and the drive timing signals 1 and 2 necessary to drive each light emitting element array chip. These timing signal producing circuits are provided correspondingly to the individual light emitting element array chips, and eleven such circuits as one set are integrated in a drive IC 110. Also, the drive timing signals 1 and 2 of each timing signal producing circuit are supplied to the corresponding light emitting element array chip, and only the scanning pulse signal S is supplied in common from a timing signal producing circuit to eleven light emitting element array chips.
    Reference numerals 4-1 to 4-55 designate shift registers for introducing image signals thereinto, and reference numerals 3-1 to 3-55 denote latches for holding the image signals introduced into the respective shift registers. These shift registers and latches are also provided correspondingly to the individual light emitting element array chips, and eleven shift registers and eleven latches as one set each are integrated in a drive IC. In this manner, the drive circuit of the light emitting element array chips is constituted by the timing signal producing circuits, the shift registers and the latches, and each eleven such circuits are integrated as a drive IC. Reference numeral 111 designates the current limiting resistors shown in Figs. 1 and 2, and each of them is connected between each latch and each light emitting element array chip. The driving signal I for driving the pixels of the individual light emitting element array chips is time-divisionally supplied from each latch to the corresponding light emitting element array chip through the current limiting resistor 111.
    Here, the image signal is inputted from a signal line 10 to the shift register 4-1, and is transferred from a signal line 11 to the shift registers 4-2 to 4-55 in synchronism with a predetermined clock. When image signals corresponding to a line are transferred, the signal of each shift register 4 is held in the corresponding latch 3, and the signal of each latch 3 is time-divisionally supplied to the corresponding light emitting element array chip as in the order of thyristors 1, 2, 3, ..., 128 for light emission. In this case, as regards the signal of the latch 3, the logical product with an extraneous timing signal (not shown) is taken, and is supplied to the light emitting element array chip as a recording signal I for turning on/turning off the individual thyristors for light emission. Of course, the timing of the self-scanning of each light emitting element array chip and the timing of the recording signal I are synchronized with each other. In this manner, fifty-five light emitting element array chips are scanned at a time, whereby the recording of a line is terminated, and thereafter a similar operation is repeated for each one line, whereby desired recording can be accomplished.
    The construction and operation of the self-scanning emitting device chip will now be described. Fig. 4 is a circuit diagram showing its equivalent circuit, and SR1 to SR5 denote thyristors for light emission which are light emitting elements. These correspond to the pixels indicated as 1 to 128 in Fig. 3. Also, SR1' to SR5' designate thyristors for transfer provided correspondingly to the thyristors SR1 to SR5 for light emission, D1 to D5 denote diodes connected in series, and R1 to R5 designate resistors. The self-scanning circuit of the thyristors for light emission is constituted by the thyristors for transfer, the diodes and the resistors. In Fig. 4, the thyristors for light emission are shown only for five pixels, but actually thyristors for light emission corresponding to 128 pixels are arranged in a light emitting element array, and the other thyristors for transfer, diodes and resistors are also provided correspondingly thereto.
    The scanning pulse signal S is inputted to the anode terminal of the diode D1, the drive timing signal 1 is inputted to the cathode terminal of the odd number thyristors SR1', SR3', SR5', ... for transfer which is connected in common, and the drive timing signal 2 is inputted to the cathode terminal of the even number thyristors SR2', SR4', ... for transfer which is connected in common. Also, the driving signal I is inputted to the cathode terminal of the thyristors for light emission which is connected in common. These signals are shown in Figs. 5A to 5D.
    First, when as shown in Fig. 5A, the scanning pulse signal S changes from a low level to a high level, the operation of the light emitting element array chips starts. Next, when in the state in which the scanning pulse signal S is at a high level, the drive timing signal 1 changes from a high level to a low level as shown in Fig. 5B, the top thyristor SR1' for transfer assumes its ON state. When the thyristor SR1' for transfer becomes ON, the gate voltage thereof becomes the anode potential (about 5V) and therefore, when as shown in Fig. 5D, the recording signal I changes from a high level to a low level, the top thyristor SR1 for light emission is turned on and emits light for a predetermined time for recording. The light of this thyristor SR1 for light emission is applied to a photosensitive drum through the optical fiber array 115 as previously described. The other thyristors for light emission are not emitting light because the gate voltage is not 5V.
    When as shown in Fig. 5D, the recording signal I then returns from the low level to the high level, the top thyristor SR1 for light emission is turned off, and when as shown in Fig. 5C, the drive timing signal 2 changes from a high level to a low level at the next timing, the next thyristor SR2' for transfer is turned on. That is, the gate voltage (about 5V) of the thyristor SR1' for transfer is connected to the gate of the thyristor SR2' for transfer through the diode D1 connected to the gate of the thyristor SR1' for transfer and therefore, the gate voltage of the thyristor SR2' for transfer becomes about 3.6V. Accordingly, when in this state, the timing signal 2 assumes a low level, the thyristor SR2' for transfer assumes its ON state. When subsequently, as shown in Fig. 5B, the drive timing signal 1 changes from the low level to the high level, the thyristor SR1' for transfer is turned off, while the thyristor SR2' for transfer holds its ON state, and when in this state, as shown in Fig. 5D, the recording signal I assumes the low level, the next thyristor SR2 for light emission is turned on for a predetermined time. This operation is repeated 64 times, whereby the thyristors for light emission are time-divisionally driven in succession.
    Description will now be made of the connecting structure for connecting the substrate 100 carrying the light emitting element array chips 101 thereon and the flexible cable 102 together. First, Fig. 6 shows the wiring pattern of the substrate 100. In Fig. 6, there is shown only the wiring pattern for eleven light emitting element array chips, of the wiring pattern of the whole. Also, in the present embodiment, a two-surface substrate is used as the substrate 100. In Fig. 6, reference numeral 102 designates the tip end portion of the flexible cable, and this tip end portion is secured to the substrate 100 with a width of W1 by the use of an adhesive agent such as silver paste. In the present embodiment, W1 is about 3 mm. Also, in proximity to this tip end portion of the flexible cable 102, eleven light emitting element array chips 101 are disposed in a row. The flexible cable 102, as previously described, has thirty-six signal lines, each of which is connected to the wiring pattern on the substrate 100 by wire bonding. In Fig. 6, thirty-six points A between the light emitting element array chips 101 and the tip end of the flexible cable 102 indicate the connection points by this wire bonding.
    Fig. 7 shows the connection points by the wire bonding in detail. On the tip end of the flexible cable 102, there are formed thirty-six electrically conductive patterns 40 for connecting the signal lines together. Also, on the substrate 100, wiring patterns 42 are formed correspondingly to the individual electrically conductive patterns 40, and the electrically conductive patterns 40 on the flexible cable 102 and the wiring patterns 42 on the substrate 100 are connected together by wire bondings 41. In the present embodiment, a wire of about 1.5 mm is used to effect wire bonding. In this manner, the flexible cable 102 and the substrate 100 are electrically connected together, and the signal lines from the flexible cable 102 are further connected to wire bonding pads 200 to 204 for being wire-bonded to the individual light emitting element array chips through wiring patterns (indicated by broken line) radially formed on the back of the substrate 100. In the present embodiment, a width W2 required for these radial wiring patterns to be connected to the wire bonding pads is about 3 mm.
    The wire bonding pad (hereinafter abbreviated as WP) 200 is a pad for connecting the signal line of the scanning pulse signal S to the light emitting element array chips 101, and the WP 201 is a pad for connecting the signal line of the drive timing signal 1. Also, the WP 202 is a pad for connecting the signal line of the drive timing signal 2, the WP 203 is a pad for connecting the signal line of the driving signal I, and the WP 204 is a pad for connecting GND. As regards the WP 200 and the WP 204, eleven chips are connected in common by the wiring pattern, and the other WPs 201 to 203 are independent for each chip.
    These WPs 200 to 204 are provided correspondingly to the individual light emitting element array chips, and the WPs 200 to 204 and the electrodes (not shown) of the individual light emitting element array chips are connected together by wire bonding 118 as shown in Fig. 8. In this manner, the signal lines of the flexible cable 102 are connected to the light emitting element array chips, and the signals S, 1, 2 and I as previously described are supplied to the individual light emitting element array chips. While in Fig. 6, the connection of a flexible cable 102 has been described, the remaining four flexible cables are also connected by entirely the same method. In Fig. 6, reference numeral 205 designates a power source pattern.
    In the present embodiment, the flexible cables 102 and the substrate 100 on which the light emitting element array chips 101 are carried are connected together by wire bonding and therefore, the flux is not scattered as in the connection by soldering heat welding, and the deterioration of the characteristic of the light emitting element array chips can be avoided. Also, since there is not the scatter of the flux, the tip ends of the flexible cables can be connected more in proximity to the light emitting element array chips. Accordingly, the width of the substrate 100 carrying the light emitting element array chips thereon may be the widths W1 and W2 shown in Fig. 6, and the width of the substrate 100 can be made much smaller than when the connection is done by soldering heat welding. Also, correspondingly to the smaller width of the substrate 100, the recording head can be made more compact and therefore, in an apparatus using it, the use of a photosensitive drum having a smaller diameter becomes possible, and this can contribute to the downsizing of the apparatus.
    In the above-described embodiment, eleven light emitting element array chips are driven by a drive IC, but more chips can be driven by a drive IC. In this case, when the number of light emitting element array chips to be driven by a drive IC increases, the width W2 required for the radial wiring patterns of Fig. 6 becomes greater, but in the present invention, it is possible to offset the increase in the width by bringing the flexible cables close to the light emitting element array chips. That is, in the present invention, the connection by wire bonding is adopted and therefore, the tip ends of the flexible cables can be brought closer and connected to the light emitting element array chips, and with the width of the substrate 100 kept as it is, the number of light emitting element array chips driven by a drive IC can be increased.
    Also, in the above-described embodiment, the substrate 100 carrying the light emitting element array chips thereon is a two-surface substrate, but a multilayer substrate may also be used. Further, there has been shown an example in which self-scanning emitting device chips are used as the light emitting element array chips, whereas the present invention is not restricted thereto, but can also be applied to a case where use is made of other light emitting elements such as LEDs having similar self-scanning circuits and capable of being time-divisionally driven as usual.
    As described above, according to the present invention, the substrate on which the light emitting element array chips are carried and the connecting member are connected by wire bonding, whereby there is not the scatter of the flux and therefore, the connecting member can be brought as close as possible and connected to the light emitting element array chips, and as compared with a case where the connection is done by soldering heat welding, the width of the substrate carrying the light emitting element array chips thereon can be made greatly small. Accordingly, the recording head can be made more compact and therefore, in an apparatus using it, the use of a photosensitive drum having a smaller diameter is made possible, and this also can contribute to the downsizing of the apparatus.
    Description will hereinafter be made of a specific embodiment of an image forming apparatus using the recording head according to the above-described embodiment of the present invention. Fig. 9 schematically shows the construction of a color copying apparatus using the recording head of the present invention, Figs. 10A and 10B are block diagrams showing the construction of a digital image processing section 612, and Fig. 11 is a block diagram showing the construction of an LED image recording section.
    The construction of the color copying apparatus of Fig. 9 will hereinafter be described with respect to a color reader section and a printer section, and the recording head of the present invention constitutes a recording head driving section and a recording head section in the printer section which will be described later.
    (Color Reader Section)
    The color reader section is shown in the upper portion of Fig. 9, and in Fig. 9, reference numeral 401 designates a CCD, reference numeral 611 denotes a substrate on which the CCD 401 is actually mounted, reference numeral 612 designates an image processing section excluding the section 401 of the image processing section of Figs. 10A and 10B and including the sections 501 and 502 to 505 of Fig. 11, reference numeral 601 denotes original supporting table glass (platen), reference numeral 602 designates an original feeding device (DF) (there is also a construction in which a mirror surface pressure plate, not shown, is mounted instead of this original feeding device 602), reference numerals 603 and 604 denote light sources (halogen lamps or fluorescent lamps) for illuminating an original, reference numerals 605 and 606 designate reflectors for condensing the lights of the light sources 603 and 604 onto the original, reference numerals 607 to 609 denote mirrors, reference numeral 610 designates a lens for condensing the reflected light or projected light from the original onto the CCD 401, reference numeral 614 denotes a carriage containing the halogen lamps 603, 604, the reflectors 605, 606 and the mirror 607 therein, reference numeral 615 designates a carriage containing the mirrors 608 and 609 therein, and reference numeral 613 denotes an interface (I/F) unit with other IPU or the like. The carriage 614 and the carriage 615 are mechanically moved at velocity V and velocity V/2, respectively, perpendicularly to the electrical scanning (main scanning) direction of the CCD 401 to thereby scan (sub-scan) the whole surface of the original. Also, reference numeral 600 designates the operating section of a copying apparatus, and reference numeral 616 denotes driving means for the carriages 614 and 615.
    Figs. 10A and 10B are block diagrams showing the detailed construction of a digital image processing section 612. The original on the original supporting table glass reflects the lights from the light sources 603 and 604, and those reflected lights are directed to the CCD 401, by which they are converted into an electrical signal (in the case of a color sensor, the CCD 401 may be one in which color filters R, G and B side in line on a one-line CCD in the order of R, G and B, or may be a three-line CCD in which R filter, G filter and B filter are arranged for respective CCDs, or may be one in which filters are made into chips or filters are discrete in construction from CCDs). The electrical signal (analog image signal) is inputted to the image processing section 612, and is sample-held (S/H) by a clamp & amp. & S/H & A/D section 402, and the dark level of the analog image signal is clamped into reference potential, is amplified to a predetermined amount (the above-mentioned order of processing is not always the inscribed order), is A/D-converted, for example, converted into a digital signal of 8 bits for each of R, G and B. The RGB signal is subjected to shading correction and black correction in a shading section 403, whereafter in a concatenation & MTF correction & original detection section 404, when the CCD 401 is a three-line CCD, the concatenation process adjusts the amount of delay for each line in conformity with a reading speed because the reading positions between the lines differ from each other, and corrects the signal timing so that the reading positions for three lines may become the same, and because MTF of reading changes depending on the reading speed and variable power factor, MTF correction corrects that change, and original detection scans the original on the original supporting table glass to thereby recognize the size of the original. The digital signal of which the reading position timing has been corrected corrects the spectral characteristic of the CCD 401 and the spectral characteristics of the light sources 603, 604 and the reflectors 605, 606 by an input masking section 405. The output of the input masking section 405 is inputted to a selector 406 changeable over with the external I/F signal from the external I/F unit 414 of the I/F section 613. The signal outputted from the selector 406 is inputted to a color space compression & grounding elimination & log conversion section 407 and a grounding removing section 415. The signal inputted to the grounding removing section 415 is grounding-removed, whereafter it is inputted to a black letter discriminating section 416 for discriminating whether the signal is a black letter in the original, and produces a black letter signal from the original. Also, in the color space compression & grounding elimination & log conversion section 407 to which another output of the selector 406 has been inputted, the color space compression judges whether the read image signal is within a range which can be reproduced by a printer, and keeps the image signal as it is when the image signal is within the range, and corrects the image signal so as to be within the range which can be reproduced by the printer when the image signal is not within the range. Then, the grounding eliminating process is carried out, and in the log conversion, RGB signal is converted into CMY signal. In order to correct the signal produced in the black letter discriminating section 416 and the timing, the output signal of the color space compression & grounding elimination & log conversion section 407 has its timing adjusted by a delaying section 408. These two kinds of signals have their moiré eliminated by a moire eliminating section 409, and are variable-power-processed in the main scanning direction by a variable power processing section 410. Reference numeral 411 designates a UCR & masking & black letter reflection section, and as regards the signals processed by the variable power processing section 410, CMYK signal is produced from CMY signal by UCR processing, and is corrected into a signal matching the output of the printer by the masking processing section and the discrimination signal produced by the black letter discriminating section 416 is fed back to the CMYK signal. The signal processed by the UCR & masking and black letter reflection section 411 is density-adjusted by a γ correction section 412, whereafter it is smoothed or edge-processed by a filter section 413. The signal processed as described above is converted from a multivalue signal of 8 bits into a binary signal by a binary conversion unit designated by 501 in Fig. 11. (The converting method may be any of the diza method, an error diffusing method and improved error diffusion.)
    (Printer Section)
    The printer section is shown in the lower portion of Fig. 9, and reference numeral 617 denotes an M image forming section, reference numeral 618 designates a C image forming section, reference numeral 619 denotes a Y image forming section, and reference numeral 620 designates a K image forming section, and these sections are the same in construction and therefore, herein the M image forming section 617 will be described in detail and the other image forming sections need not be described. The recording head of the present invention constitutes recording head drive sections 506 to 509 and recording head sections 510 to 513, and is shown in Fig. 11.
    As shown in Fig. 9, in the M image forming section 617, reference numeral 642 designates a photosensitive drum, on the surface of which a latent image is formed by the light from a recording head section 510. Reference numeral 621 denotes a primary charger which charges the surface of the photosensitive drum 642 to predetermined potential and prepares for latent image formation. Reference numeral 622 designates a developing device which develops the latent image on the photosensitive drum 642 to thereby form a toner image. The developing device 622 includes a sleeve 645 for applying a developing bias to thereby develop the latent image. Reference numeral 623 denotes a transfer charger which effects discharge from the back of a transfer belt 633 and transfers the toner image on the photosensitive drum 642 to a recording sheet or the like on the transfer belt 633. In the present embodiment, transfer efficiency is good and therefore, there is not disposed a cleaner section (of course, there is no problem even if a cleaner section is mounted).
    Description will now be made of the procedure of forming an image on the recording sheet or the like. Recording sheets or the like contained in cassettes 640 and 641 are supplied one by one onto the transfer belt 633 by paper supply rollers 636 and 637. The thus supplied recording sheet is charged by a suction charger 646. Reference numeral 648 denotes a transfer belt roller which drives the transfer belt 633 and charges the recording sheet or the like in a pair with the suction charger 646, thereby causing the recording sheet or the like to be attracted to the transfer belt 633. Reference numeral 647 designates a paper end sensor which detects the leading end of the recording sheet or the like on the transfer belt 633. The detection signal of the paper end sensor is sent from the printer section to the color reader section and is used as a sub-scanning synchronous signal when a video signal is sent from the color reader section to the printer section.
    Thereafter, the recording sheet or the like is conveyed by the transfer belt 633, and in the image forming sections 617 to 620, toner images are formed on the surface thereof in the order of M, C, Y and K. The recording sheet or the like passed through the K image forming section 620 has its charges removed by a charge removing charger 649 to facilitate the separation thereof from the transfer belt 633, whereafter the recording sheet or the like is separated from the transfer belt 633. Reference numeral 650 denotes a peeling charger which prevents the disturbance of the image due to peeling discharge when the recording sheet or the like is separated from the transfer belt 633. The separated recording sheet or the like is charged by before-fixation chargers 651 and 652 to supplement the attracting force of the toner and prevent the disturbance of the image, whereafter the toner image is heat-fixated by a fixating device 634, whereafter the recording sheet or the like is discharged onto a paper discharge tray 635.
    The image recording by the recording head will now be described. As shown in Fig. 11, the binary CMYK image signals produced by the image processing unit of Figs. 10A and 10B and the signal produced by the binary conversion unit 501 on the basis of the paper end signal from the paper end sensor 647 adjust the differences between the distances between the paper end sensor and the image forming sections 617 to 620 by delaying sections 502 to 505 to thereby become capable of printing four colors at a predetermined position. The recording head drive sections 506 to 509 produce signals for driving the recording head sections 510 to 513. The light emitting elements (recording head sections) arranged in a row are turned or turned off in conformity with a recording signal (image signal) and effects recording on the photosensitive drum.
    As described above, the recording head of the present invention is compact and therefore, in an image forming apparatus using it, the use of a photosensitive drum having a smaller diameter becomes possible and thus, the downsizing of the image forming apparatus itself also becomes possible.

    Claims (6)

    1. A recording head comprising:
      a first substrate (100);
      a light emitting element array (101) carried on said first substrate (100) having a plurality of light emitting elements;
      a second substrate (103) located in a plane intersecting with the plane in which said first substrate (100) is located;
      a drive element (110, 111) carried on said second substrate (103) for driving said light emitting element array (101);
      and
      a connecting member (102) for connecting said first (100) and said second (103) substrates,
      wherein said first substrate (100) has a wiring pattern used for wire bonding with said connecting member (102),
      said second substrate (103) has a wiring pattern used for connecting with said connecting member (102) by soldering heat welding and
      said wiring pattern of said second substrate (103) is formed on a surface opposed to a surface on which said driving element (110, 111) is carried.
    2. A recording head according to claim 1, wherein said light emitting element array (110) contains a self-scanning circuit therein.
    3. A recording head according to claim 1 or claim 2,
      wherein said connecting member is a flexible cable.
    4. A recording head according to any one of claims 1 to 3,
      wherein said recording head is used for an image forming apparatus having a photosensitive medium and records an image on said photosensitive medium.
    5. A recording head according to any one of claims 1 to 4,
      wherein said first substrate (100) is substantival orthogonal to said second substrate (103).
    6. A recording head according to any one of claims 1 to 5,
      further comprising a heat radiative base (116) on which said first and second substrates (100, 103) are mounted.
    EP97102799A 1996-02-20 1997-02-20 Recording head and image forming apparatus using the same Expired - Lifetime EP0791471B1 (en)

    Applications Claiming Priority (3)

    Application Number Priority Date Filing Date Title
    JP3173396 1996-02-20
    JP3173396A JPH09220826A (en) 1996-02-20 1996-02-20 Recording head
    JP31733/96 1996-02-20

    Publications (3)

    Publication Number Publication Date
    EP0791471A2 EP0791471A2 (en) 1997-08-27
    EP0791471A3 EP0791471A3 (en) 1998-09-16
    EP0791471B1 true EP0791471B1 (en) 2005-03-09

    Family

    ID=12339251

    Family Applications (1)

    Application Number Title Priority Date Filing Date
    EP97102799A Expired - Lifetime EP0791471B1 (en) 1996-02-20 1997-02-20 Recording head and image forming apparatus using the same

    Country Status (3)

    Country Link
    EP (1) EP0791471B1 (en)
    JP (1) JPH09220826A (en)
    DE (1) DE69732674T2 (en)

    Citations (1)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    EP0404766B1 (en) * 1988-03-15 1992-04-08 Siemens Nixdorf Informationssysteme Aktiengesellschaft Arrangement for detachable fastening modules to a module support

    Family Cites Families (4)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    EP0917213A1 (en) * 1988-03-18 1999-05-19 Nippon Sheet Glass Co., Ltd. Self-scanning light-emitting element array
    JPH0737152B2 (en) * 1989-12-06 1995-04-26 株式会社テック Electrophotographic device
    US5475417A (en) * 1991-10-25 1995-12-12 Rohm Co., Ltd. LED array printhead and method of adjusting light luminance of same
    DE4308896C2 (en) * 1993-03-19 1994-12-22 Siemens Nixdorf Inf Syst Print head for an electrographic printing device

    Patent Citations (1)

    * Cited by examiner, † Cited by third party
    Publication number Priority date Publication date Assignee Title
    EP0404766B1 (en) * 1988-03-15 1992-04-08 Siemens Nixdorf Informationssysteme Aktiengesellschaft Arrangement for detachable fastening modules to a module support

    Also Published As

    Publication number Publication date
    DE69732674D1 (en) 2005-04-14
    JPH09220826A (en) 1997-08-26
    DE69732674T2 (en) 2006-04-13
    EP0791471A2 (en) 1997-08-27
    EP0791471A3 (en) 1998-09-16

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