EP0774530B1 - Process for producing a heat resistant part from an iron-nickel superalloy - Google Patents
Process for producing a heat resistant part from an iron-nickel superalloy Download PDFInfo
- Publication number
- EP0774530B1 EP0774530B1 EP96810753A EP96810753A EP0774530B1 EP 0774530 B1 EP0774530 B1 EP 0774530B1 EP 96810753 A EP96810753 A EP 96810753A EP 96810753 A EP96810753 A EP 96810753A EP 0774530 B1 EP0774530 B1 EP 0774530B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stage
- precipitation hardening
- process according
- temperature
- solution
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
Definitions
- the invention is based on a method for Production of a high temperature resistant material body by solution annealing and subsequent precipitation hardening a heat-strengthened starting body provided in an oven Made of an IN 706 iron-nickel superalloy.
- a material body is characterized at temperatures 700 ° C is characterized by high strength and is therefore used in thermal Machines, such as gas turbines in particular, are advantageous used.
- the invention relates to a prior art, as described by J.H. Moll et al. "Heat Treatment of 706 Alloy for Optimum 1200 ° F Stress-Rupture Properties "Met. Trans. 1971, vol.2, pp.2153-2160.
- the invention as defined in claim 1 the task is based on a process of the beginning Specify the type mentioned, with a simple way Material body made of the alloy of type IN 706 can be, which despite a high heat resistance a has great ductility.
- the method according to the invention is particularly noteworthy in that it's easy to do and education eliminates embrittling excretions.
- One after the Material body produced according to the method of the invention exhibits tensile strengths of approx. 700 ° C at approx. 600 [MPa] and elongation at break values of approx. 30% is therefore an excellent starting material for the Manufacturing a thermally and mechanically highly stressed Rotors of a large gas turbine.
- the starting bodies each had the same structure and the same chemical composition.
- the following elements were determined in weight percent as constituents: 0.01 carbon 0.04 Silicon 0.12 manganese ⁇ 0.001 sulfur 0.005 phosphorus 16.03 chrome 41.90 nickel 0.19 aluminum 0.01 cobalt 1.67 titanium ⁇ 0.01 copper 2.95 niobium rest iron
- composition of the starting bodies can fluctuate within the limit ranges specified below: Max. 0.02 carbon Max. 0.10 Silicon Max. 0.20 manganese Max. 0.002 sulfur Max. 0.015 phosphorus 15 to 18 chrome 40 to 43 nickel 0.1 to 0.3 aluminum Max. 0.30 cobalt 1.5 to 1.8 titanium Max. 0.30 copper 2.8 to 3.2 niobium rest iron
- the above properties are achieved with the alloy IN 706 reached when the solution-annealed starting body with a cooling rate of between 0.5 and 20 ° C / min of the annealing temperature provided for solution annealing to the the precipitation hardening provided temperature is performed. If the cooling rate is selected to be higher than 20 ° C / min the elongation at break and thus the ductility is strong reduced. However, if the cooling rate is less than 0.5 ° C / min chosen, the process is not economical more feasible. A number between 1 and 5 is preferred ° C / min cooling rate.
- the solution annealing should depend on the size of the starting body for a maximum of 15 hours at temperatures between 900 and 1000 ° C.
- Precipitation hardening should preferably take place in several stages Period of at least 10h and at most 70h executed become.
- the solution-annealed should be used for precipitation hardening
- Initial bodies in a first stage at temperatures between 700 and 760 ° C and in a second stage Temperatures between 600 and 650 ° C can be heated and in the first stage over a period of at least 10h and at most 50h and in the second stage over a period of time of at least 5h and at most 20h at these temperatures being held.
- the first stage of precipitation hardening can be another Heat treatment stage upstream, in which the solution annealed starting body at a temperature between 800 ° C and 850 ° C is maintained (material body B ').
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Description
Bei der Erfindung wird ausgegangen von einem Verfahren zur Herstellung eines hochtemperaturbeständigen Werkstoffkörpers durch Lösungsglühen und nachfolgendes Ausscheidungshärten eines in einem Ofen vorgesehenen warmverfestigten Ausgangskörpers aus einer Eisen-Nickel-Superlegierung vom Typ IN 706. Ein solcher Werkstoffkörper zeichnet sich bei Temperaturen um 700°C durch hohe Festigkeit aus und wird daher in thermischen Maschinen, wie insbesondere Gasturbinen, mit Vorteil eingesetzt.The invention is based on a method for Production of a high temperature resistant material body by solution annealing and subsequent precipitation hardening a heat-strengthened starting body provided in an oven Made of an IN 706 iron-nickel superalloy. Such a material body is characterized at temperatures 700 ° C is characterized by high strength and is therefore used in thermal Machines, such as gas turbines in particular, are advantageous used.
Die Erfindung nimmt dabei Bezug auf einen Stand der Technik, wie er etwa von J.H.Moll et al. "Heat Treatment of 706 Alloy for Optimum 1200°F Stress-Rupture Properties" Met. Trans. 1971, vol.2, pp.2153-2160, beschrieben ist.The invention relates to a prior art, as described by J.H. Moll et al. "Heat Treatment of 706 Alloy for Optimum 1200 ° F Stress-Rupture Properties "Met. Trans. 1971, vol.2, pp.2153-2160.
Aus diesem Stand der Technik ist es bekannt, dass die für die
Anwendung als Werkstoff für temperaturbelastete Bauteile
kritischen Eigenschaften der Legierung IN 706, wie
insbesondere die Warmfestigkeit und die Duktilität, durch
geeignet ausgeführte Wärmebehandlungsverfahren bestimmt
werden. Typische Wärmebehandlungsverfahren umfassen je nach
Gefügestruktur des aus der Legierung IN 706 geschmiedeten
Ausgangskörpers folgende Verfahrensschritte:
Ein weiteres Verfahren der vorgenannten Art ist auch in PATENT ABSTRACTS OF JAPAN vol.018, no. 632 (C-1280), 2.Dezember 1994 und JP 6 240 427 A beschrieben. Bei diesem Verfahren wird ein Ausgangskörpers aus einer Eisen-Nickel-Superlegierung vom Typ IN 706 nach dem Ausscheidungshärten mit einer Abkühlgeschwindigkeit, die gleich oder kleiner als die Abkühlgeschwindigkeit in Luft ist, auf eine Zwischentemperatur von ca. 800°C bis 850°C gebracht und danach mit einer Abkühlgeschwindigkeit, die grösser als diejenige in Luft ist, beispielsweise durch Abkühlen in Wasser, weiter abgekühlt. Nach diesem Verfahren hergestellte Werkstoffkörper zeichnen sich dadurch aus, dass sie trotz grosser geometrischer Abmessungen eine gleichmässig über den Werkstoff der Körper verteilte, ausreichend hohe mechanische Festigkeit aufweisen.Another method of the aforementioned type is also in PATENT ABSTRACTS OF JAPAN vol.018, no.632 (C-1280), December 2, 1994 and JP 6 240 427 A. With this The process becomes a starting body made of an iron-nickel superalloy of type IN 706 after precipitation hardening at a cooling rate that is equal to or less than the cooling rate in air is to a Intermediate temperature brought from about 800 ° C to 850 ° C and then at a cooling rate greater than that is in air, for example by cooling in Water, further cooled. Made by this process Material bodies are characterized in that they despite large geometric dimensions evenly over the Material of the body distributed, sufficiently high mechanical Have strength.
Der Erfindung, wie sie in Patentanspruch 1 definiert ist, liegt die Aufgabe zugrunde, ein Verfahren der eingangs genannten Art anzugeben, mit dem in einfacher Weise ein Werkstoffkörper aus der Legierung vom Typ IN 706 geschaffen werden kann, welcher trotz einer hohen Warmfestigkeit eine grosse Duktilität aufweist.The invention as defined in claim 1 the task is based on a process of the beginning Specify the type mentioned, with a simple way Material body made of the alloy of type IN 706 can be, which despite a high heat resistance a has great ductility.
Das erfindungsgemässe Verfahren zeichnet sich vor allem dadurch aus, dass es einfach auszuführen ist und die Bildung versprödend wirkender Ausscheidungen vermeidet. Ein nach dem erfindungsgemässen Verfahren hergestellter Werkstoffkörper weist bei Temperaturen um ca. 700°C Zugfestigkeiten von ca. 600 [MPa] und Bruchdehnungswerte von ca. 30% auf und eignet sich daher ganz hervorragend als Ausgangsmaterial bei der Fertigung eines thermisch und mechanisch hoch belasteten Rotors einer grossen Gasturbine.The method according to the invention is particularly noteworthy in that it's easy to do and education eliminates embrittling excretions. One after the Material body produced according to the method of the invention exhibits tensile strengths of approx. 700 ° C at approx. 600 [MPa] and elongation at break values of approx. 30% is therefore an excellent starting material for the Manufacturing a thermally and mechanically highly stressed Rotors of a large gas turbine.
Bevorzugte Ausführungsbeispiele der Erfindung und die damit erzielbaren weiteren Vorteile werden nachfolgend näher erläutert.Preferred embodiments of the invention and the so achievable further advantages are described in more detail below explained.
Vier kommerziell erhältliche geschmiedete Ausgangskörper A,
B, C, D aus der Legierung IN 706 wurden je für sich in einen
Ofen eingebracht und unterschiedlichen Wärmebehandlungsverfahren
unterzogen. Die Ausgangskörper wiesen jeweils die
gleiche Gefügestruktur und die gleiche chemische Zusammensetzung
auf. Als Bestandteile wurden folgende Elemente in
Gewichtsprozent ermittelt:
Die Zusammensetzung der Ausgangskörper kann innerhalb der
nachfolgend angegebenen Grenzbereiche schwanken:
Die Wärmebehandlungsverfahren der vier Ausgangskörper sind
nachfolgend tabellarisch dargestellt.
Aus den hieraus resultierenden Werkstoffkörpern A', B', C'
und D' wurden rotationssymmetrische Probekörper für Zugversuche
gedreht. Diese Versuchskörper waren an ihren beiden
Enden jeweils mit einem in eine Prüfmaschine einsetzbaren
Gewinde versehen und wiesen jeweils einen zwischen zwei
Messmarken verlaufenden rundstabförmigen Abschnitt von 5 mm
Durchmesser und ca. 24,48 mm Länge auf. Bei einer Temperatur
von ca 705°C wurden die Probekörper mit einer Geschwindigkeit
von ca. 0,01 mm/min bis zum Bruch gedehnt. Die hierbei
ermittelten Werte von Zugfestigkeit und Bruchdehnung sind
nachfolgend tabellarisch zusammengestellt.
Aus diesen Werten ist ersichtlich, dass bei den nach dem erfindungsgemässen Verfahren hergestellten Werkstoffkörpern B', C' und D' die Bruchdehnung bei 705°C ca. 10- bis 12-mal grösser bzw. die Zugfestigkeit lediglich um ca. 20% kleiner ist als die Zugfestigkeit bzw. die Bruchdehnung bei dem nach dem Verfahren gemäss dem Stand der Technik hergestellten Werkstoffkörper A'. Nach dem erfindungsgemässen Verfahren hergestellte Werkstoffkörper können mit grossem Vorteil als Rotoren grosser Gasturbinen verwendet werden, da sie über eine ausreichend hohe Warmfestigkeit verfügen, und da wegen der hohen Duktilität des Materials nicht zu vermeidende lokale Temperaturgradienten lokal nur geringe Spannnungen aufbauen können.From these values it can be seen that in the after Material bodies produced according to the method of the invention B ', C' and D 'the elongation at break at 705 ° C approx. 10 to 12 times greater or the tensile strength is only about 20% smaller is as the tensile strength or the elongation at break after the method according to the prior art Material body A '. According to the method according to the invention Manufactured material bodies can with great advantage as Large gas turbine rotors are used because they are over have a sufficiently high heat resistance, and because of that due to the high ductility of the material local temperature gradients local only low voltages can build.
Die vorgenannten Eigenschaften werden mit der Legierung IN 706 erreicht, wenn der lösungsgeglühte Ausgangskörper mit einer zwischen 0,5 und 20 °C/min liegenden Abkühlrate von der beim Lösungsglühen vorgesehenen Glühtemperatur auf die der Ausscheidungshärtung vorgesehene Temperatur geführt wird. Wird die Abkühlrate grösser 20 °C/min gewählt, so werden die Bruchdehnung und damit auch die Duktilität stark reduziert. Wird hingegen die Abkühlrate kleiner 0,5 °C/min gewählt, so ist das Verfahren in wirtschaftlicher Weise nicht mehr durchführbar. Zu bevorzugen ist eine zwischen 1 und 5 °C/min liegende Abkühlrate.The above properties are achieved with the alloy IN 706 reached when the solution-annealed starting body with a cooling rate of between 0.5 and 20 ° C / min of the annealing temperature provided for solution annealing to the the precipitation hardening provided temperature is performed. If the cooling rate is selected to be higher than 20 ° C / min the elongation at break and thus the ductility is strong reduced. However, if the cooling rate is less than 0.5 ° C / min chosen, the process is not economical more feasible. A number between 1 and 5 is preferred ° C / min cooling rate.
Das Lösungsglühen sollte je nach Grösse des Ausgangskörpers über einen Zeitraum von höchstens 15h bei Temperaturen zwischen 900 und 1000°C ausgeführt werden.The solution annealing should depend on the size of the starting body for a maximum of 15 hours at temperatures between 900 and 1000 ° C.
Das durch Halten bei bestimmten Temperaturen bewirkte Ausscheidungshärten sollte bevorzugt mehrstufig über einen Zeitraum von mindestens 10h und höchstens 70h ausgeführt werden. Beim Ausscheidungshärten sollte der lösungsgeglühte Ausgangskörper in einer ersten Stufe auf Temperaturen zwischen 700 und 760°C und in einer zweiten Stufe auf Temperaturen zwischen 600 und 650°C erwärmt werden und in der erste Stufe über einen Zeitraum von mindestens 10h und höchstens 50h und in der zweiten Stufe über einen Zeitraum von mindestens 5h und höchstens 20h auf diesen Temperaturen gehalten werden.This was caused by holding at certain temperatures Precipitation hardening should preferably take place in several stages Period of at least 10h and at most 70h executed become. The solution-annealed should be used for precipitation hardening Initial bodies in a first stage at temperatures between 700 and 760 ° C and in a second stage Temperatures between 600 and 650 ° C can be heated and in the first stage over a period of at least 10h and at most 50h and in the second stage over a period of time of at least 5h and at most 20h at these temperatures being held.
Der ersten Stufe des Ausscheidungshärtens kann eine weitere Wärmebehandlungsstufe vorgeschaltet werden, bei der der lösungsgeglühte Ausgangskörper auf einer Temperatur zwischen 800°C und 850°C gehalten wird (Werkstoffkörper B').The first stage of precipitation hardening can be another Heat treatment stage upstream, in which the solution annealed starting body at a temperature between 800 ° C and 850 ° C is maintained (material body B ').
Claims (9)
- Process for producing a temperature-stable body of material by solution annealing and subsequent precipitation hardening of a hot-work hardened starting body which is provided in a furnace and is made from an iron-nickel superalloy of type IN 706, characterized in that the solution-annealed starting body is brought from the annealing temperature provided for solution annealing to a temperature of between 700 and 760°C, which is provided for the precipitation hardening in a first stage, at a cooling rate of between 0.5 and 20°C/min.
- Process according to Claim 1, characterized in that the cooling rate is between 1 and 5°C/min.
- Process according to one of Claims 1 or 2, characterized in that the solution annealing is carried out over a period of at most 15 h at temperatures of between 900°C and 1000°C.
- Process according to one of Claims 1 to 3, characterized in that the precipitation hardening is carried out in a plurality of stages over a period of at least 10 h and at most 70 h.
- Process according to Claim 4, characterized in that during the precipitation hardening the solution-annealed starting body, in a second stage, is heat-treated at temperatures of between 600°C and 650°C.
- Process according to Claim 5, characterized in that the first stage of the precipitation hardening is carried out over a period of at least 10 h and at most 50 h.
- Process according to one of Claims 5 or 6, characterized in that the second stage of the precipitation hardening is carried out over a period of at least 5 h and at most 20 h.
- Process according to one of Claims 4 to 7, characterized in that the transition from the first stage to the second stage is carried out by cooling in the furnace.
- Process according to one of Claims 1 to 8, characterized in that the first stage of the precipitation hardening is preceded by a further heat-treatment stage, during which the solution-annealed starting body is held at a temperature of between 800°C and 850°C.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19542919A DE19542919A1 (en) | 1995-11-17 | 1995-11-17 | Process for the production of a high temperature resistant material body made of an iron-nickel superalloy of type IN 706 |
DE19542919 | 1995-11-17 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0774530A1 EP0774530A1 (en) | 1997-05-21 |
EP0774530B1 true EP0774530B1 (en) | 2001-02-21 |
Family
ID=7777736
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP96810753A Expired - Lifetime EP0774530B1 (en) | 1995-11-17 | 1996-11-07 | Process for producing a heat resistant part from an iron-nickel superalloy |
Country Status (8)
Country | Link |
---|---|
US (1) | US5846353A (en) |
EP (1) | EP0774530B1 (en) |
JP (1) | JPH09170016A (en) |
KR (1) | KR970027350A (en) |
CN (1) | CN1094994C (en) |
CA (1) | CA2184850C (en) |
DE (2) | DE19542919A1 (en) |
RU (1) | RU2191215C2 (en) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19645186A1 (en) * | 1996-11-02 | 1998-05-07 | Asea Brown Boveri | Heat treatment process for material bodies made of a highly heat-resistant iron-nickel superalloy as well as heat-treated material bodies |
KR100250810B1 (en) * | 1997-09-05 | 2000-04-01 | 이종훈 | Annealing process of ni-base alloy for corrosion resistance improvement |
KR100757258B1 (en) * | 2006-10-31 | 2007-09-10 | 한국전력공사 | Method of one-step for hot isotatic pressing and heat treating of ni-based superalloy componnents for gas turbine in a hot isotatic press |
US8663404B2 (en) * | 2007-01-08 | 2014-03-04 | General Electric Company | Heat treatment method and components treated according to the method |
US8668790B2 (en) * | 2007-01-08 | 2014-03-11 | General Electric Company | Heat treatment method and components treated according to the method |
KR101007582B1 (en) * | 2008-06-16 | 2011-01-12 | 한국기계연구원 | Method of heat treatment of Ni based superalloy for wave type grain-boundary and Ni based superalloy the same |
US8313593B2 (en) * | 2009-09-15 | 2012-11-20 | General Electric Company | Method of heat treating a Ni-based superalloy article and article made thereby |
US20180057920A1 (en) * | 2016-08-31 | 2018-03-01 | General Electric Company | Grain refinement in in706 using laves phase precipitation |
JP7009928B2 (en) * | 2017-11-01 | 2022-02-10 | 大同特殊鋼株式会社 | Fe—Ni based alloy |
CN111876649B (en) * | 2019-08-28 | 2022-05-24 | 北京钢研高纳科技股份有限公司 | Smelting process of high-niobium high-temperature alloy large-size ingot and high-niobium high-temperature alloy large-size ingot |
CN111876651B (en) * | 2019-08-28 | 2022-05-24 | 北京钢研高纳科技股份有限公司 | Large-size high-niobium high-temperature 706 alloy ingot and smelting process thereof |
EP4023779A4 (en) | 2019-08-28 | 2023-09-20 | Gaona Aero Material Co., Ltd. | Smelting process for high-niobium high-temperature alloy large-size cast ingot, and high-niobium high-temperature alloy large-size cast ingot |
CN114574793B (en) * | 2022-01-25 | 2023-03-14 | 东北大学 | Heat treatment process for improving performance of GH4706 alloy |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4445943A (en) * | 1981-09-17 | 1984-05-01 | Huntington Alloys, Inc. | Heat treatments of low expansion alloys |
US4481043A (en) * | 1982-12-07 | 1984-11-06 | The United States Of America As Represented By The United States Department Of Energy | Heat treatment of NiCrFe alloy to optimize resistance to intergrannular stress corrosion |
US5047093A (en) * | 1989-06-09 | 1991-09-10 | The Babcock & Wilcox Company | Heat treatment of Alloy 718 for improved stress corrosion cracking resistance |
JPH04210457A (en) * | 1990-12-11 | 1992-07-31 | Japan Steel Works Ltd:The | Manufacture of fe-ni base precipitation hardened superalloy |
JPH05295497A (en) * | 1992-04-17 | 1993-11-09 | Japan Steel Works Ltd:The | Manufacture of precipitation hardening super heat-resistant alloy |
JPH06240427A (en) * | 1993-02-16 | 1994-08-30 | Japan Steel Works Ltd:The | Production of precipitation hardening superalloy |
JPH06330161A (en) * | 1993-05-26 | 1994-11-29 | Japan Steel Works Ltd:The | Manufacture of precipitation hardening type fe-ni group heat resisting alloy |
US5415712A (en) * | 1993-12-03 | 1995-05-16 | General Electric Company | Method of forging in 706 components |
-
1995
- 1995-11-17 DE DE19542919A patent/DE19542919A1/en not_active Withdrawn
-
1996
- 1996-09-05 US US08/707,603 patent/US5846353A/en not_active Expired - Lifetime
- 1996-09-05 CA CA002184850A patent/CA2184850C/en not_active Expired - Lifetime
- 1996-10-17 KR KR1019960046581A patent/KR970027350A/en not_active Application Discontinuation
- 1996-11-07 DE DE59606461T patent/DE59606461D1/en not_active Expired - Lifetime
- 1996-11-07 EP EP96810753A patent/EP0774530B1/en not_active Expired - Lifetime
- 1996-11-14 RU RU96121929/02A patent/RU2191215C2/en not_active IP Right Cessation
- 1996-11-14 CN CN96123394A patent/CN1094994C/en not_active Expired - Fee Related
- 1996-11-15 JP JP8305156A patent/JPH09170016A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
JPH09170016A (en) | 1997-06-30 |
CN1094994C (en) | 2002-11-27 |
CN1165205A (en) | 1997-11-19 |
DE59606461D1 (en) | 2001-03-29 |
DE19542919A1 (en) | 1997-05-22 |
RU2191215C2 (en) | 2002-10-20 |
CA2184850C (en) | 2008-04-29 |
KR970027350A (en) | 1997-06-24 |
CA2184850A1 (en) | 1997-05-18 |
EP0774530A1 (en) | 1997-05-21 |
US5846353A (en) | 1998-12-08 |
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