EP0765975A1

EP0765975A1 - Valve mount assembly

Info

Publication number: EP0765975A1
Application number: EP96306709A
Authority: EP
Inventors: Alfred Minassian; Donald J. Segien, Jr.; Paul Wilson
Original assignee: Newfrey LLC
Current assignee: Newfrey LLC
Priority date: 1995-09-28
Filing date: 1996-09-16
Publication date: 1997-04-02
Also published as: TW311667U; CA2181649C; MX9601491A; US5671776A; CA2181649A1; KR970015952A

Abstract

An end body 34 is formed with a chamber 45 having a bevelled surface,62 and a cylindrical wall 60 in a portion thereof. A sleeve 46 is formed with an outward flange 48 at one end thereof and an annular bead 50 near another end 54 thereof. The sleeve 46 is formed with a press fit section 56 between the end 54 and the bead 50 thereof. The sleeve 46 is inserted axially into the chamber 45 of the end body 34 and the section 56 thereof is press fit into the cylindrical wall 60 of the end body with the bead 50 locating on the bevelled surface 62 of the end body. A valve 44 is threadedly attached to an end 58 of the end body 34 whereby a seal 64 of the valve engages the flange 48 of the sleeve 46. Water enters the end body 34 at the bottom thereof and flows into an axial passage 49 of the sleeve 46. If valve 44 is closed, the water will not flow any further. If the valve 44 is open, water will flow through the sleeve 46, the valve, the chamber 45 and out of the end body 34 to other facilities. The height of the end bodies 34 of different style assemblies could be different from each other. Rather than altering the length of the valve 44 to accommodate the different lengths of end bodies 34, the sleeve 46 is made in different lengths to accommodate the different lengths of end bodies.

Description

This invention relates to a valve mount assembly and, in particular, to a mount which includes a spacer for locating a valve supported on the mount.
In some faucet assemblies which are in use today, a plumbing structure referred to as an underbody is used to conduct water from inlet lines to a spout of an associated faucet. The underbody includes a pair of end bodies which are generally cylindrical and are spaced from each other. Each end body is formed with an axial passage which is open at opposite ends and with a lateral opening in a wall of the body. The underbody also includes a centre body which is located centrally between the pair of end bodies. The centre body is also formed with an axial passage which is open at one end and closed at the other end. A pair of lateral openings are formed in opposed sections of a wall of the centre body adjacent the closed end and in communication with the axial passage. A pair of copper tubes are connected between the single lateral opening of each of the end bodies and a respective one of the pair of lateral openings of the centre body.
An incoming cold water line is connected to one of the open ends of a respective one of the end bodies and an incoming hot water line is connected one of the open ends of the other of the end bodies. A first valve is connected to the remaining open end of a respective end body and a second valve is connected to the remaining open end of the remaining end body. The valves are located within the passages of the respective end bodies so that water is precluded from flowing from the inlet lines to the spout if the valves are closed. Typically, valve closure elements of the valve are located in the passage slightly inboard of the end thereof which is connected to the inlet line. Therefore, while a portion of the valve extends outward from the respective open end of the end body to facilitate operational control thereof, the remainder of the valve extends into the passage nearly to the opposite end thereof to locate the valve closure elements adjacent the opposite end of the end body. When the valve is opened, water is allowed to flow from the inlet line, through the open valve and into the passage of the end body. The water continues to flow into and through the copper tube, the passage of the centre body and into and out of the spout.
Usually, several different types of faucet assemblies are offered to customers to fulfil their decorative and practical needs. In some instances, the axial length of the end bodies of one faucet assembly is different from the axial lengths of the end bodies of each of several other faucet assemblies. Where different lengths of the end bodies are used with different types of faucet assemblies, valves of different lengths are required. Thus, several valves have to be manufactured to accommodate the different lengths of end bodies. This requires multiple manufacturing facilities, personnel and supplies to make valves which are of the same functional design except that their lengths are different. Once the valves of different lengths are made, they must be segregated at the manufacturing site for storage, distribution and assembly with an associated faucet assemblies. Also, where such valves of different lengths are offered for sale by wholesalers and retailers, segregated storage and shelf space is required.
Thus, there is a need for faucet assembly designs which provide an economical and practical solution to the above-described problems and the attendant disadvantages due to the requirement of providing valves of different lengths.
It is an object of the present invention to provide a valve mount assembly which is economical to manufacture and practical to store and handle.
It is a further object of the present invention to provide a valve mount assembly which can utilise valves of a common axial length even though the lengths of valve mounts of different valve mount assemblies are different.
The invention provides a valve mount assembly which comprises a valve mount having a passage formed therein; structure formed on the valve mount at an end of the passage thereof for supporting a valve; an element located within the passage of the mount and having spaced first and second ends; the first end of the element being positioned within the passage and supported by the mount at a location spaced from the structure formed at the end of the mount; and the second end of the element being positioned adjacent the structure for engagement with at least a portion of the valve when the valve is supported by the structure.
A preferred embodiment of a valve mount assembly according to the invention will now be described with reference to the accompanying drawings, in which:

Figure 1 is a partial sectional, partially exploded view showing an underbody of a plumbing assembly according to the invention;
Figure 2 is a sectional view showing an end body with a spacer sleeve and valve in assembly therewith according to the invention;
Figure 3 is a side view of a preferred embodiment of the spacer sleeve of Figures 1 and 2;
Figure 4 is a perspective view showing the spacer sleeve of Figure 3;
Figure 5 is a side view of a second embodiment of a spacer sleeve according to the invention; and
Figure 6 is a side view of a third embodiment of a spacer sleeve according to the invention.

As shown in Figure 1, a valve assembly 30 includes an underbody 31 formed by a pair of spaced end bodies 32 and 34, a centre body 36 and a pair of conduits 38 and 40 which link the end bodies to the centre body. In use of the valve assembly 30, water flows from supplies (not shown) into the bottom of the end bodies 32 and 34. By selective manual adjustment of a pair of valves 42 and 44 the water flows through the valves and through a chamber 45 formed axially through each of the end bodies 32 and 34. The water then flows through the conduits 38 and 40, respectively, through the centre body 36 and through a spout (not shown) connected to the top of the centre body.
The end bodies 32 and 34 for each type, of several different types, of valve assemblies 30 are of the same axial length. However, the axial length of the end bodies 32 and 34 of each type of valve assembly 30 is different from the axial lengths of the end bodies of the other types of valve assemblies. In the past, valves 42 and 44 of different lengths had to be provided to accommodate the different axial lengths of the end bodies 32 and 34.
In the valve assembly 30 disclosed herein, a cylindrical spacer sleeve 46 is placed axially within the chamber 45 of each of the end bodies 32 and 34. The sleeve 46 is formed with a radially outward flange 48 at the upper end thereof. As illustrated in Figure 2, the sleeve 46 is formed with an axial passage 49 which extends through the sleeve. The underbody 31 and the spacer sleeves 46 form a valve mount assembly.
In the preferred embodiment as shown in Figures 2, 3 and 4, an annular rib or bead 50 is formed on an outer surface 52 of the sleeve 46 near a bottom end 54 thereof to define a press fit section 56 between the bottom end and the annular bead. When assembling the sleeve 46 within the end bodies 32 and 34, as viewed in Figure 2, the bottom end 54 of the sleeve is inserted into an upper end 58 of the chamber 45 of each of the end bodies 32 and 34. The sleeve 46 is moved fully and freely into each of the chambers 45 until the press fit section 56 begins to enter a space defined by a generally cylindrical wall 60 at the bottom of the chamber. The diameter of the wall 60 is slightly less than the diameter of the press fit section 56. Thus, some force is required to urge the press fit section 56 fully into the space defined by wall 60 whereby a press fit assembly is effected between the press fit section and the wall. The bead 50 engages a bevelled ramp 62 which is contiguous with the wall 60 to preclude further downward movement of the sleeve 46 within chamber 45. In this manner, a secure, water tight fit is obtained.
The valve 44 is inserted into and threadedly mounted in the upper end 58 of the chamber 45 of each of the end bodies 32 and 34 where a seal 64 at the bottom of the valve engages in sealing fashion the flange 48 of the sleeve 46 as shown in Figure 2.
When water is supplied to the end bodies 32 and 34, the valves 42 and 44 can be selectively and manually operated to allow water to flow through the passage 49 of the sleeve 46, through the open valve 42 or 44 and into chamber 45 of the respective end body and around the exterior of the sleeve. The water continues to flow through the respective conduits 38 and 40, through the centre body 36 and through the spout.
If a valve assembly 30 having end bodies 32 and 34 of equal axial length but different from the axial length of the just described valve assembly, spacer sleeves 46 of a different axial length are assembled with the end bodies in the same manner as described above. The valves 42 and 44 are then assembled as described above to complete the valve assembly 30.
In the two valve assemblies 30 above described, the axial lengths of the end bodies 32 and 34 of the two assemblies are different. However, by using the sleeves 46 of different lengths in the two different valve assemblies 30, the same model of valve, for example valve 42, can be used with the different assemblies thereby eliminating the need to make and stock valves of different axial lengths.
Two other embodiments of spacer sleeves 46a and 46b are illustrated in Figures 5 and 6 respectively. In Figure 5, an annular groove 66 is formed in the outer surface 52 of the sleeve 46a for receipt of an O-ring 68 (Figure 1). In Figure 6, a bead 70 is formed in the outer surface 52 of the sleeve 46b near the bottom end 54 of the sleeve to provide a location for mounting an O-ring 72 against the underside of the bead as illustrated in Figure 1. In the embodiments where the O- rings 68 and 72 are used, the cylindrical wall 60 is sufficiently large to receive the O-rings within the lower end of chamber 45 of the end bodies 32 and 34 to provide a secure and water-tight assembly in the same manner described above with respect to the sleeve 46 and the press fit section 56.

Claims

A valve mount assembly (30), which comprises:
a valve mount (32,34) having a passage formed therein;

structure formed on the valve mount at an end of the passage thereof for supporting a valve (42,44);

an element (46) located within the passage of the mount and having spaced first and second ends (54,48);

the first end (54) of the element (46) being positioned within the passage and supported by the mount (32,34) at a location spaced from the structure formed at the end of the mount; and

the second end (48) of the element (46) being positioned adjacent the structure for engagement with at least a portion of the valve (42,44) when the valve (42,44) is supported by the structure.
A valve mount assembly according to claim 1 characterised in that the valve mount (32,34) is generally cylindrical and the passage is an opening which extends axially through the mount.
A valve mount assembly according to claim 1 characterised in that the end of the passage is open and the structure is a threaded section formed within the passage at least adjacent the end thereof.
A valve mount assembly according to claim 1 characterised in that the element (46) is a sleeve.
A valve mount assembly according to claim 4 characterised in that the sleeve (46) is formed with an outward flared flange (48) at the second end thereof.
A valve mount assembly according to claim 4 characterised in that the sleeve (46) is formed with an outward extending continuous bead (50) about an intermediate portion thereof located closer to the first end (54) than to the second end (48) thereof.
A valve mount assembly (30) according to claim 6 characterised in that the valve mount (32, 34) is formed with a bevelled surface (62) in the passage thereof at a location spaced from the end of the passage;
a section of the sleeve (46) between the first end (54) and the bead (50) thereof is assembled within a section of the passage adjacent the bevelled surface (62); and

the bead (50) of the sleeve (46) is in engagement with the bevelled surface (62) of the valve mount (32,34).
A valve mount assembly (30) according to claim 4, characterised in that the sleeve (46) is formed with an outward extending continuous bead (50) about an intermediate portion thereof located closer to the first end (54) than to the second thereof;
a compliant member is mounted on the section of the sleeve (46) between the first end and the bead thereof; and

the compliant member is located in the passage of the valve mount (32,34) at a position spaced from the end thereof and between a wall of the passage and the section of the sleeve on which the compliant member is mounted.
A valve mount assembly (30) according to claim 4, characterised in that:
the sleeve (46) is formed with a groove (66) on an outer surface thereof in an intermediate portion of the sleeve (46) closer to the first end (54) than to the second end thereof;

a compliant member (68) is mounted in the groove (66) with portions of the compliant member (68) extending outward from the groove (66); and

the compliant member is located in the passage of the valve mount (32,34) at a position spaced from the end thereof and between a wall of the passage and the groove of the sleeve (46).
A valve mount assembly (30) according to claim 7, characterised in that the section (56) of the sleeve (46) is press fit into engagement with the section of the passage.
A valve mount assembly according to claim 1, characterised in that the valve mount (32,34) is an end body which forms a portion of a underbody (31) of a plumbing assembly.
A valve mount assembly according to claim 11, wherein the end body (32,34) is a first end body (32) characterised in that the assembly further comprises:
a second end body (34) spaced from the first end body (32) and having a passage formed therethrough;

structure formed on the second end body (32) at an end of the passage thereof for supporting a second valve (44);

a second element (46) located within the passage of the second end body (34) and having a first end and a second end;

the first end of the second element (46) being positioned within the passage of the second end body (34) and supported by the second end body at a location spaced from the structure formed at the end of the second end body; and

the second end of the second element (46) being positioned adjacent the structure of the second end body (34) for engagement with at least a portion of the second valve (44) when the second valve (44) is supported by the structure of the second end body (34).
A valve mount assembly according to claim 12, characterised in that the first and second end bodies (32,34) are linked through a centre body (36) and a pair of conduits (36,40) which extend between the centre body (36) and a respective one of the first and second end bodies (32,34).
A valve mount assembly according to claim 12, wherein the second element (46) is a sleeve.
A valve mount assembly according to claim 14, wherein the sleeve (46) is formed with an outward flared flange (48) at the second end thereof.
A valve mount assembly according to claim 14, characterised in that the sleeve (46) is formed with an outward extending continuous bead (50) about an intermediate portion thereof located closer to the first end (54) than the second end (48) thereof.
A valve mount assembly according to claim 16, characterised in that:
the second end body (34) is formed with a bevelled surface (62) in the passage thereof at a location spaced from the end of the passage;

a section of the second sleeve (46) between the first end (54) and the bead (50) thereof is assembled within a section of the passage adjacent the bevelled surface (62); and

the bead of the sleeve (50) is in engagement with the bevelled surface (62) of the second end body (34).
A valve mount assembly (30) according to claim 17, characterised in that the section (56) of the sleeve (46) is press fit into the section of the passage.
A valve mount assembly (30) according to claim 14, characterised in that a compliant member (68) is positioned on the sleeve (46) adjacent the first end thereof.
A valve mount assembly according to claim 19 , characterised in that the compliant member (68) is located in the passage of the second end body (34) at a position spaced from the end thereof and between a wall of the passage of the second end body (32) and a portion of an outer surface of the sleeve (46).