EP0704575B1 - Method and apparatus for dynamically compacting of soil - Google Patents
Method and apparatus for dynamically compacting of soil Download PDFInfo
- Publication number
- EP0704575B1 EP0704575B1 EP95110476A EP95110476A EP0704575B1 EP 0704575 B1 EP0704575 B1 EP 0704575B1 EP 95110476 A EP95110476 A EP 95110476A EP 95110476 A EP95110476 A EP 95110476A EP 0704575 B1 EP0704575 B1 EP 0704575B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- exciting
- shafts
- phase position
- adjusted
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002689 soil Substances 0.000 title claims description 11
- 238000000034 method Methods 0.000 title claims description 9
- 230000001133 acceleration Effects 0.000 claims abstract description 9
- 230000010355 oscillation Effects 0.000 claims abstract 8
- 230000003534 oscillatory effect Effects 0.000 claims 5
- 238000007906 compression Methods 0.000 abstract description 11
- 230000006835 compression Effects 0.000 abstract description 10
- 238000006073 displacement reaction Methods 0.000 abstract description 2
- 230000005284 excitation Effects 0.000 description 29
- 238000005056 compaction Methods 0.000 description 9
- 230000009191 jumping Effects 0.000 description 8
- 230000007246 mechanism Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- JHJNPOSPVGRIAN-SFHVURJKSA-N n-[3-[(1s)-1-[[6-(3,4-dimethoxyphenyl)pyrazin-2-yl]amino]ethyl]phenyl]-5-methylpyridine-3-carboxamide Chemical compound C1=C(OC)C(OC)=CC=C1C1=CN=CC(N[C@@H](C)C=2C=C(NC(=O)C=3C=C(C)C=NC=3)C=CC=2)=N1 JHJNPOSPVGRIAN-SFHVURJKSA-N 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/288—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows adapted for monitoring characteristics of the material being compacted, e.g. indicating resonant frequency, measuring degree of compaction, by measuring values, detectable on the roller; using detected values to control operation of the roller, e.g. automatic adjustment of vibration responsive to such measurements
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/286—Vibration or impact-imparting means; Arrangement, mounting or adjustment thereof; Construction or mounting of the rolling elements, transmission or drive thereto, e.g. to vibrator mounted inside the roll
Definitions
- the invention relates to a method and a device for dynamic compaction of soil with at least a movable roller that vibrates performs by an adjustable in its direction Vibrating force acts on the roller, so that either horizontal thrust and / or vertical Pressure forces are exerted on the ground.
- the present application is based on the task to further improve this compression system and in particular over-compaction of the soil with local Grain crushing and deformation of the road surface to exclude.
- This task is regarding the procedural features solved in that the vibratory movement of the roller or a part connected to it is detected and that in the event of a disturbance of the basic roller vibration vertical part of the vibration force up to the approximate Fixing the fault is reduced.
- the invention is based on the knowledge that with increasing compaction of the soil and accordingly increasing soil hardness the compaction roller to Jumping tends to not only cause the compaction roller the compression quality is also subject to high mechanical stress decreases. The driver can do this Jumping is usually inadequate physically or visually perceive and then cancel the compaction process, which is mostly too late.
- the present invention for jumping and the Overdensification responsible part of the vibration movement reduce in time and compression instead increased horizontal thrust switch, where jumping is impossible is.
- the invention can be used as an anti-jump lock, on the other hand, as an over-compression barrier be considered . It therefore also allows work with higher vibration amplitudes than before, because damage to the roller from hard floors are no longer possible.
- the disturbances caused by jumping the basic vibration of the roll are available to the expert various possibilities. It can be the amplitude the vibration movement or a derivative thereof, in particular the acceleration. So takes, for example, the vertical portion of the acceleration if the roller loses contact with the ground.
- the period of the Vibration movement can be detected because here when jumping almost doubling occurs.
- Compaction process is done by a compactor with at least two parallel or aligned to the roller axis arranged, rotating in opposite directions synchronously Excitation waves, their position and / or phase position is so variable that its resulting Centrifugal force optionally horizontal thrust and / or exerts vertical pressure on the ground.
- the invention Process is then implemented in such a way that the roller or a part connected to it with a motion sensor to record the vibration movement is in operative connection and that the motion sensor is connected to a control loop that the position in the event of a disturbance of the basic roller vibration and / or phase position of the excitation waves in the sense adjusted to reduce the vertical pressure forces.
- the excitation waves are arranged approximately horizontally next to each other are and the adjustment between horizontal and vertical centrifugal forces by changing the phase position of the excitation waves is effected like this in itself is known.
- the excitation shafts are usually above gear wheels in operative connection with each other so that for adjustment the phase position of an excitation wave is fixable Rotary bearing between it and the one assigned to it Gear can be used.
- This pivot bearing suitably consists of one connected to the gear Adjustable helix, axially screwable is an adjustment axis that is axially displaceable, however is rotatably connected to the excitation shaft.
- the phase position should be over 150 °, especially to almost Can be adjusted 360 °.
- excitation waves to store in a rack that is one to them parallel axis swiveling and in the desired Swivel position can be determined.
- FIG. 2 schematically shows the two excitation waves 5 and 6, each arranged inside the roller 1 and 3 are.
- both excitation waves lie horizontally next to each other and they keep this position regardless of the roll rotation and regardless of whether vertical pressure forces, horizontal shear forces or a combination thereof should be generated. They turn in opposite directions, can but relative to the phase position of their unbalances be twisted towards each other.
- the roller 1 is in a manner known per se at one Front side on ball bearings 7 and rubber elements 8 a support 9, on the other side via rubber elements 10 and the drive motor 11 suspended from a support 12.
- the supports 9 and 12 each run upwards to the frame, i.e. to the structure 2a.
- excitation shafts are 5 and 6 with the adjustment mechanism 18 in a housing 19 stored, which in turn can be rotated in the drum 1 stored and over the rubber elements 8 with the support 9th connected is.
- the control loop for the jump limitation is in FIG. 7 shown. It consists of an accelerometer 20, for example the vertical acceleration the roller 1 detects, where it is expedient a non-rotating part of the roller or roller suspension assigned.
- the measured actual values are fed to an arithmetic unit 21 which determines the periodicity, in the present case, the duration of the vertical vibration component of the roller determined and a predetermined setpoint of reverse polarity overlaid. If the specified setpoint is exceeded, an actuator 22 receives a signal and actuates in turn, the adjusting mechanism via an actuating cylinder 23 18, such that the phase difference between exciter shafts 5 and 6 is adjusted that the vertical pressure force in favor of the horizontal Thrust decreases.
- FIG. 8 shows the change in the vibration behavior, if the roller increases due to increasing ground rigidity jump starts.
- the vertical acceleration component over time or plotted over the angle of rotation of the excitation waves in the right picture the vertical and horizontal Acceleration components in polar coordinates.
- the curve shape shown an almost exact sine curve or an arc in polar coordinates under normal compression conditions.
- With increasing ground rigidity leave both curves their ideal shape and finally the in Figure 8b configurations shown.
- the upper limit value for the vertical acceleration component is about 40 m / s 2 to be entered in the control loop, so that the behavior shown in FIG. 8 b can never occur.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Machines (AREA)
- Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- Soil Working Implements (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
- Crushing And Grinding (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren und eine Vorrichtung zum dynamischen Verdichten von Boden mit mindestens einer verfahrbaren Walze, die Schwingungsbewegungen durchführt, indem eine in ihrer Richtung verstellbare Schwingungskraft auf die Walze einwirkt, so daß wahlweise horizontale Schubkräfte und/oder vertikale Druckkräfte auf den Boden ausgeübt werden.The invention relates to a method and a device for dynamic compaction of soil with at least a movable roller that vibrates performs by an adjustable in its direction Vibrating force acts on the roller, so that either horizontal thrust and / or vertical Pressure forces are exerted on the ground.
Ein derartiges Verdichtungssystem ist durch die EP-A 530 546 der gleichen Anmelderin bekannt. Es hat den Vorteil, daß je nach der Bodenbeschaffenheit, der zu verdichtenden Schichttiefe und anderen Parametern wahlweise überwiegend mit Schubkräften oder mit vertikalen Druckkräften verdichtet werden kann.Such a compression system is described in EP-A 530 546 by the same applicant. It has that Advantage that depending on the nature of the soil compacting layer depth and other parameters optionally predominantly with thrust or with vertical Compressive forces can be compressed.
Der vorliegenden Anmeldung liegt die Aufgabe zugrunde, dieses Verdichtungssystem weiter zu verbessern und insbesondere eine Überverdichtung des Bodens mit lokaler Kornzertrümmerung und Verformung der Fahrbahn-Oberfläche auszuschließen.The present application is based on the task to further improve this compression system and in particular over-compaction of the soil with local Grain crushing and deformation of the road surface to exclude.
Diese Aufgabe wird hinsichtlich der Verfahrensmerkmale dadurch gelöst, daß die Schwingungsbewegung der Walze oder eines mit ihr verbundenen Teiles erfaßt wird und daß bei einer Störung der Wälzengrundschwingung der vertikale Anteil der Schwingungskraft bis zum annähernden Ausregeln der Störung verringert wird.This task is regarding the procedural features solved in that the vibratory movement of the roller or a part connected to it is detected and that in the event of a disturbance of the basic roller vibration vertical part of the vibration force up to the approximate Fixing the fault is reduced.
Die Erfindung geht dabei von der Erkenntnis aus, daß mit zunehmender Verdichtung des Bodens und dementsprechend zunehmender Bodenhärte die Verdichtungswalze zum Springen neigt, wodurch nicht nur die Verdichtungswalze mechanisch hoch beansprucht wird sondern auch die Verdichtungsqualität abnimmt. Der Fahrer kann dieses Springen meist nur unzureichend körperlich oder visuell wahrnehmen und den Verdichtungsvorgang dann abbrechen, was meistens zu spät ist. Demgegenüber gestattet die vorliegende Erfindung, den für das Springen und die Überverdichtung verantwortlichen Anteil der Schwingungsbewegung rechtzeitig zu reduzieren und die Verdichtung statt dessen verstärkt auf horizontale Schubkräfte umzustellen, bei denen ein Springen ausgeschlossen ist. Die Erfindung kann also einerseits als Antisprung-Riegelung, andererseits als Überverdichtungssperre angesehen werden . Sie gestattet es daher auch, mit höheren Schwingungsamplituden als bisher zu arbeiten, weil Beschädigungen der Walze durch harte Böden nicht mehr möglich sind.The invention is based on the knowledge that with increasing compaction of the soil and accordingly increasing soil hardness the compaction roller to Jumping tends to not only cause the compaction roller the compression quality is also subject to high mechanical stress decreases. The driver can do this Jumping is usually inadequate physically or visually perceive and then cancel the compaction process, which is mostly too late. In contrast, the present invention, for jumping and the Overdensification responsible part of the vibration movement reduce in time and compression instead increased horizontal thrust switch, where jumping is impossible is. On the one hand, the invention can be used as an anti-jump lock, on the other hand, as an over-compression barrier be considered . It therefore also allows work with higher vibration amplitudes than before, because damage to the roller from hard floors are no longer possible.
Zur Erfassung der durch das Springen ausgelösten Störungen der Walzengrundschwingung bieten sich dem Fachmann verschiedene Möglichkeiten. Es kann die Amplitude der Schwingungsbewegung oder eine Ableitung hiervon, insbesondere die Beschleunigung, erfaßt werden. So nimmt beispielsweise der vertikale Anteil der Beschleunigung bei nachlassendem Bodenkontakt der Walze zu.To record the disturbances caused by jumping the basic vibration of the roll are available to the expert various possibilities. It can be the amplitude the vibration movement or a derivative thereof, in particular the acceleration. So takes, for example, the vertical portion of the acceleration if the roller loses contact with the ground.
Es kann aber gleichermaßen auch die Periodendauer der Schwingungsbewegung erfaßt werden, da hier beim Springen nahezu eine Verdopplung eintritt.However, the period of the Vibration movement can be detected because here when jumping almost doubling occurs.
Schließlich ist es auch möglich, Störungen der Walzengrundschwingung durch eine Frequenzanalyse des abgestrahlten Luftschalles zu erfassen.Finally, it is also possible to disturb the basic vibration of the roller by a frequency analysis of the radiated To detect airborne noise.
Als Vorrichtung zur Durchführung des erfindungsgemäßen Verdichtungsverfahrens wird von einem Verdichtungsgerät mit wenigstens zwei parallel oder fluchtend zur Walzenachse angeordneten, gegensinnig synchron rotierenden Erregerwellen ausgegangen, deren Position und/oder Phasenlage derart versellbar ist, daß ihre resultierende Fliehkraft wahlweise horizontale Schubkräfte und/oder vertikale Druckkräfte auf den Boden ausübt. Das erfindungsgemäße Verfahren wird dann in der Weise realisiert, daß die Walze oder ein mit ihr verbundenes Teil mit einem Bewegungsfühler zur Erfassung der Schwingungsbewegung in Wirkverbindung steht und daß der Bewegungsfühler an einem Regelkreis angeschlossen ist, der bei einer Störung der Walzengrundschwingung die Position und/oder Phasenlage der Erregerwellen im Sinne einer Verringerung der vertikalen Druckkräfte verstellt.As a device for performing the invention Compaction process is done by a compactor with at least two parallel or aligned to the roller axis arranged, rotating in opposite directions synchronously Excitation waves, their position and / or phase position is so variable that its resulting Centrifugal force optionally horizontal thrust and / or exerts vertical pressure on the ground. The invention Process is then implemented in such a way that the roller or a part connected to it with a motion sensor to record the vibration movement is in operative connection and that the motion sensor is connected to a control loop that the position in the event of a disturbance of the basic roller vibration and / or phase position of the excitation waves in the sense adjusted to reduce the vertical pressure forces.
Aus konstruktiven Gründen empfiehlt es sich dabei, daß die Erregerwellen etwa horizontal nebeneinander angeordnet sind und die Verstellung zwischen horizontalen und vertikalen Fliehkräften durch Änderung der Phasenlage der Erregerwellen bewirkt wird, wie dies an sich bekannt ist. Meist stehen die Erregerwellen über Zahnräder miteinander in Wirkverbindung, so daß zur Verstellung der Phasenlage der einen Erregerwelle eine fixierbare Drehlagerung zwischen ihr und dem ihr zugeordneten Zahnrad eingesetzt werden kann. Diese Drehlagerung besteht zweckmäßig aus einer mit dem Zahnrad verbundenen Verstellwendel, in der axial verschraubbar eine Verstellachse steckt, die axial verschiebbar, aber drehfest mit der Erregerwelle verbunden ist. Die Phasenlage sollte dabei um über 150°, insbesondere bis nahezu 360° verstellbar sein.For design reasons, it is recommended that the excitation waves are arranged approximately horizontally next to each other are and the adjustment between horizontal and vertical centrifugal forces by changing the phase position of the excitation waves is effected like this in itself is known. The excitation shafts are usually above gear wheels in operative connection with each other so that for adjustment the phase position of an excitation wave is fixable Rotary bearing between it and the one assigned to it Gear can be used. This pivot bearing suitably consists of one connected to the gear Adjustable helix, axially screwable is an adjustment axis that is axially displaceable, however is rotatably connected to the excitation shaft. The phase position should be over 150 °, especially to almost Can be adjusted 360 °.
Eine andere Möglichkeit besteht darin, die Erregerwellen in einem Gestell zu lagern, das um eine zu ihnen parallele Achse verschwenkbar und in der gewünschten Schwenkposition feststellbar ist. Dadurch lassen sich gemäß der EP-A 530 546 ebenfalls wahlweise vertikale Druckkräfte und/oder horizontale Schubkräfte erzeugen. Ausgehend von einer Bezugsposition des Gestelles mit vertikal übereinander angeordneten Erregerwellen sollte das Gestell dabei beidseits, insbesondere bis etwa 90° verstellbar sein.Another possibility is the excitation waves to store in a rack that is one to them parallel axis swiveling and in the desired Swivel position can be determined. This allows according to EP-A 530 546 also optionally vertical Generate pressure forces and / or horizontal thrust forces. Starting from a reference position of the frame with excitation waves arranged vertically one above the other the frame on both sides, in particular up to about 90 ° be adjustable.
In beiden Fällen ist es besonders zweckmäßig, die Einstellung der Phasenlage oder die Einstellung der Position der Erregerwellen in Abhängigkeit von der Fahrtrichtung vorzunehmen. Dadurch unterstützt ein Anteil der in der Walze erzeugten Schwingungskraft den Fahrantrieb der Walze statt ihm entgegenzuwirken.In both cases, it is particularly useful to adjust the setting the phase position or the setting of the position of excitation waves depending on the direction of travel to make. This supports a portion the vibration force generated in the roller drives the drive the roller instead of counteracting it.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung anhand von Ausführungsbeispielen; dabei zeigt:
Figur 1- eine Seitenansicht des Verdichtungsgerätes in seiner Gesamtheit;
- Figur 2
- eine schematische Darstellung zweier Erregerwellen zur Erzeugung vertikaler Druckkräfte;
Figur 3- eine Darstellung entsprechend Figur 2 bei veränderter Phasenlage zur Erzeugung horizontaler Schubkräfte;
Figur 4- eine ähnliche schematische Darstellung für kombinierte Verdichtung bei Vorwärtsfahrt;
Figur 5- eine entsprechende Darstellung bei der Rückwärtsfahrt
- Figur 6
- einen Axialschnitt durch eine Walze
Figur 7- den Regelkreis für die Sprungbegrenzung und
Figur 8- die Änderung der Walzenschwingung beim Springen.
- Figure 1
- a side view of the compactor in its entirety;
- Figure 2
- a schematic representation of two excitation waves for generating vertical pressure forces;
- Figure 3
- a representation corresponding to Figure 2 with changed phase position to generate horizontal thrust;
- Figure 4
- a similar schematic representation for combined compression when driving forward;
- Figure 5
- a corresponding representation when reversing
- Figure 6
- an axial section through a roller
- Figure 7
- the control loop for the jump limitation and
- Figure 8
- the change in roller vibration when jumping.
In Figur 1 erkennt man ein Verdichtungsgerät mit zwei
Rüttelwalzen, das äußerlich den herkömmlichen Aufbau
aufweist, also aus einer vorderen Walze 1 mit Aufbau 2a
und Führerstand und aus einer hinteren Walze 3 mit Aufbau
2b besteht, wobei die beiden Aufbauten 2a und 2b
zur Lenkbarkeit des Fahrzeuges über ein vertikales
Schwenklager 4 miteinander verbunden sind.In Figure 1 you can see a compactor with two
Vibrating rollers, the outside of the conventional structure
has, so from a
Figur 2 zeigt schematisch die beiden Erregerwellen 5
und 6, die jeweils im Inneren der Walze 1 und 3 angeordnet
sind. Bei der hier beschriebenen Alternative
liegen beide Erregerwellen horizontal nebeneinander und
sie behalten diese Position unabhängig von der Walzendrehung
und unabhängig davon, ob vertikale Druckkräfte,
horizontale Scherkräfte oder eine Kombination hiervon
erzeugt werden soll. Sie drehen gegensinnig, können
aber hinsichtlich der Phasenlage ihrer Unwuchten relativ
zueinander verdreht werden.FIG. 2 schematically shows the two
Bei der in Figur 2 dargestellten Phasenlage erzeugen die Erregerwellen eine resultierende Schwingungskraft, die ausschließlich in Vertikalrichtung wirkt, und zwar periodisch nach oben und nach unten. Dies läßt sich leicht durch die rechts abgebildeten, verkleinerten Schemazeichnungen erkennen, wo die Erregerwellen jeweils um 90° weitergedreht sind. Man sieht sofort, daß die Horizontalkomponenten der von den Erregerwellen erzeugten Fliehkräfte sich jeweils aufheben, wogegen sich die Vertikalkomponenten addieren. Infolge dessen wird eine sinusförmige Schwingungskraft erzeugt, entsprechend dem in der Mitte gezeigten Kurvenverlauf.Generate at the phase position shown in Figure 2 the excitation waves a resulting vibration force, that works exclusively in the vertical direction, namely periodically up and down. This can be done slightly reduced by the ones shown on the right Schematic drawings recognize where the excitation waves each are rotated through 90 °. You can see immediately that the horizontal components of those generated by the excitation waves Centrifugal forces cancel each other, against each other add the vertical components. As a result generates a sinusoidal vibration force, accordingly the curve shown in the middle.
Wird demgegenüber die Phasenlage der beiden Erregerwellen relativ zueinander um 180° verändert, so erhält man die in Figur 3 dargestellte Situation. Geht man wiederum die vier verkleinerten Schemazeichnungen auf der rechten Seite durch, so wird deutlich, daß sich jetzt die Vertikalkomponenten der Fliehkräfte jeweils aufheben, wogegen sich die Horizontalkomponenten addieren. Man erzeugt somit abwechselnd vorwärts und rückwärts gerichtete Horizontalkräfte entsprechend dem sinusförmigen Verlauf in der mittleren Abbildung von Figur 3.In contrast, the phase position of the two excitation waves changed relative to each other by 180 °, you get the situation shown in Figure 3. If you go again the four reduced schematic drawings on the right side, it becomes clear that now cancel the vertical components of the centrifugal forces, against which the horizontal components add up. So you alternate forwards and backwards directed horizontal forces corresponding to the sinusoidal Course in the middle figure of Figure 3.
Der Vollständigkeit halber sei erwähnt, daß die Erregerwellen bei der in Figur 3 dargestellten Phasenrelation zusätzlich auch ein Drehmoment um die Walzenachse erzeugen, das abwechselnd in Vorwärts- und Rückwärtsrichtung wirkt. Dieses Drehmoment wird über elastische Lager aufgefangen.For the sake of completeness it should be mentioned that the excitation waves in the phase relation shown in FIG. 3 additionally a torque around the roller axis generate that alternately in the forward and reverse directions works. This torque is about elastic Camp caught.
Während die beiden vorgenannten Figuren jeweils Extremstellungen
der Phasenlage zeigen, bei denen entweder
reine vertikale Druckkräfte oder reine horizontale
Schubkräfte auf die Walze einwirken, betreffen die Figuren
4 und 5 Zwischenstellungen, bei denen gleichzeitig
Druckkräfte wie auch Schubkräfte erzeugt werden.
Dies hat sich im praktischen Einsatz als besonders
zweckmäßig erwiesen. Ausgehend von Figur 2 ist hier die
Erregerwelle 6 nur um etwa 45° vorgedreht worden (Figur
4) oder um 45° zurückgedreht worden (Figur 5). Man erhält
dann eine relativ große Vertikalkraftkomponente V
bei kleiner Horizontalkraftkomponente H entsprechend
dem jeweils rechts daneben dargestellten sinusförmigen
Verlauf. Der Unterschied zwischen beiden Fig. 4 und
Fig. 5 besteht darin, daß der resultierende Horizontalkraft-Anteil
an die gewünschte Fahrtrichtung angepaßt
ist.While the two aforementioned figures each have extreme positions
show the phasing where either
pure vertical pressure forces or pure horizontal
The figures affect shear forces on the
Um die Verstellung der Phasenlage beider Erregerwellen
relativ zueinander zu verdeutlichen, wird nunmehr auf
Figur 6 eingegangen. Sie zeigt einen Vertikalschnitt
durch die Walze 1, wobei jedoch die beiden Erregerwellen
mit samt ihrer Lagerung um 90° in die Zeichnungsebene
hineingeklappt worden sind.To adjust the phase position of both excitation waves
to clarify relative to each other is now on
Figure 6 received. It shows a vertical section
through the
Die Walze 1 ist in an sich bekannter Weise an der einen
Stirnseite über Kugellager 7 und Gummielemente 8 an
einer Stütze 9, an der anderen Seite über Gummielemente
10 und den Antriebsmotor 11 an einer Stütze 12 aufgehängt.
Die Stützen 9 und 12 laufen jeweils nach oben
zum Rahmen, also zu dem Aufbau 2a.The
Im Inneren der Walze und ihr gegenüber verdrehbar sind
die beiden Erregerwellen 5 und 6 angeordnet. Ihr Antrieb
erfolgt über einen Vibrationsmotor 13, der die
Erregerwelle 5 direkt und die andere Erregerwelle über
ein Zahnradpaar 14, 15 in Rotation versetzt. Wesentlich
ist nun, daß die Erregerwelle 6 relativ zum Zahnrad 15
verdreht werden kann, und zwar mittels einer mit dem
Zahnrad verbundenen Verstellwendel 16. Diese Verstellwendel
weist einen oder mehrere Schraubengänge 16a auf
und wird in ihrem Inneren von einer Verstellachse 17
durchquert. Diese Verstellachse 17 trägt ihrerseits
einen oder mehrere radial vorstehende Bolzen 17a, die
den Schraubengang 16a durchqueren und eine formschlüssige
Verbindung zwischen Zahnrad 15 und Verstellachse
17 gestatten. Die Verstellachse 17 ist ihrerseits durch
einen Verstellmechanismus 18 axial verschiebbar, jedoch
gegenüber diesem Verstellmechanismus frei drehbar.
Andererseits ist sie axial verschiebbar, aber drehfest
mit der Erregerwelle 6 verbunden.Inside the roller and are rotatable relative to it
the two
Auf diese Weise ist es durch axiale Verschiebung der
verstellachse 17 möglich, daß sie sich entlang dem
Schraubengang 16a in die mit dem Zahnrad verbundene
Verstellwendel 16 hineinschraubt oder aus ihr herausschraubt,
wobei die drehfest mit der Verstellachse 17
verbundene Erregerwelle 6 in der einen oder in der
anderen Richtung relativ zum Zahnrad 15 verdreht wird.
Damit wird ihre Phasenlage relativ zur Phasenlage der
Erregerwelle 5 verstellt und es lassen sich die in den
Figuren 2 bis 5 dargestellten Zuordnungen und beliebige
Zwischenwerte einstellen. Der gesamte Verdrehwinkel der
Erregerwelle 6 relativ zur Erregerwelle 5 beträgt nahezu
360°.In this way it is due to axial displacement of the
adjustment axis 17 possible that they along the
Aus Stabilitätsgründen sind die Erregerwellen 5 und 6
mit samt dem Verstellmechanismus 18 in einem Gehäuse 19
gelagert, das seinerseits verdrehbar in der Trommel 1
gelagert und über die Gummielemente 8 mit der Stütze 9
verbunden ist.For reasons of stability, excitation shafts are 5 and 6
with the
Der Regelkreis für die Sprungbegrenzung ist in Figur 7
dargestellt. Er besteht aus einem Beschleunigungsaufnehmer
20, der beispielsweise die Vertikalbeschleunigung
der Walze 1 erfaßt, wobei er zweckmäßigerweise
einem nicht drehenden Teil der Walze oder der Walzenaufhängung
zugeordnet ist. Die gemessenen Istwerte
werden einem Rechenwerk 21 zugeführt, das die Periodizität,
im vorliegenden Fall also die Zeitdauer der
vertikalen Schwingungskomponente der Walze ermittelt
und einem vorgegebenen Sollwert umgekehrter Polarität
überlagert. Wird der vorgegebene Sollwert überschritten,
so erhält ein Stellglied 22 ein Signal und betätigt
seinerseits über einen Stellzylinder 23 den Verstellmechanismus
18, derart, daß die Phasendifferenz
zwischen den Erregerwellen 5 und 6 so verstellt wird,
daß die vertikale Druckkraft zugunsten der horizontalen
Schubkraft abnimmt.The control loop for the jump limitation is in FIG. 7
shown. It consists of an
Figur 8 zeigt die Veränderung im Schwingungsverhalten, wenn die Walze durch zunehmende Bodensteifigkeit zu springen beginnt. Dabei ist im linken Bild von Figur 8a die vertikale Beschleunigungkomponente über der Zeit bzw. über dem Verdrehwinkel der Erregerwellen aufgetragen, im rechten Bild die vertikalen und horizontalen Beschleunigungskomponenten in Polarkoordinaten. Der dargestellte Kurvenverlauf - eine nahezu genaue Sinuskurve bzw. ein Kreisbogen in Polarkoordinaten - stellt sich unter normalen Verdichtungsbedingungen ein. Mit zunehmender Bodensteifigkeit verlassen beide Kurvenzüge ihre Idealform und es stellen sich schließlich die in Figur 8b gezeigten Konfigurationen ein. Insbesondere nimmt die Beschleunigung in Vertikalrichtung deutlich zu und anhand der Polarkoordinaten erkennt man, daß aus dem Kreis zwei Ellipsen werden, die Periodendauer sich also verdoppelt. Ursächlich hierfür ist das Springen der Walze, weil jeweils einer Umdrehung der Walze in der Luft eine Umdrehung mit Bodenkontakt folgt.FIG. 8 shows the change in the vibration behavior, if the roller increases due to increasing ground rigidity jump starts. Here is in the left picture of Figure 8a the vertical acceleration component over time or plotted over the angle of rotation of the excitation waves, in the right picture the vertical and horizontal Acceleration components in polar coordinates. Of the curve shape shown - an almost exact sine curve or an arc in polar coordinates under normal compression conditions. With increasing ground rigidity leave both curves their ideal shape and finally the in Figure 8b configurations shown. Especially takes the acceleration in the vertical direction clearly to and from the polar coordinates you can see that from the circle becomes two ellipses, the period itself so doubled. The reason for this is jumping the roller because one turn of the roller at a time the air follows a turn with contact with the ground.
Im gezeigten Beispiel wird man als oberen Grenzwert für die vertikale Beschleunigungskomponente etwa 40m/s2 in den Regelkreis eingeben, damit es keinesfalls zu dem in Figur 8b gezeigten Verhalten kommen kann.In the example shown, the upper limit value for the vertical acceleration component is about 40 m / s 2 to be entered in the control loop, so that the behavior shown in FIG. 8 b can never occur.
Auf diese Weise wird ein Springen der Verdichtungswalze automatisch eliminiert und das Verdichtungsergebnis ist nicht mehr von der Aufmerksamkeit und Zuverlässigkeit des Fahrers abhängig.This will cause the compaction roller to crack automatically eliminated and the compaction result is no more of attention and reliability dependent on the driver.
Wenn sich die Bodenbeschaffenheit nicht stark ändert, liegt es auch im Rahmen der Erfindung, auf den beschriebenen Regelvorgang zu verzichten und statt dessen nur einige feste Zwischenpositionen für die Phasendifferenz zwischen den beiden Erregerwellen vorzugeben. In diesem Fall würde die Erfassung von Störungen der Walzengrundschwingung (Sprungbetrieb) durch die Bedienungsperson erfolgen oder unter Verwendung von bekannten Verdichtungsmeßgeräten und bei Störungen würde dann manuell oder automatisch die Phasendifferenz auf den nächsten Zwischenwert eingestellt werden, bei dem geringere vertikale Druckkräfte erzeugt werden.If the soil does not change much, it is also within the scope of the invention on the described To do without the control process and instead just a few fixed intermediate positions for the phase difference between the two excitation waves. In in this case, the detection of disturbances of the basic roll vibration (Jump operation) by the operator take place or using known Compression meters and malfunctions would then manually or automatically the phase difference on the next intermediate value can be set at the lower one vertical pressure forces are generated.
Claims (11)
- Method for dynamically compacting soil with at least one mobile roller (1, 3) which executes oscillatory movements as a result of an oscillation force which can be adjusted in its direction acting on the roller, so that horizontal shear forces and/or vertical compressive forces are selectively exerted on the soil, characterised in that the oscillatory movement of the roller (1, 3) or of a part connected to the latter is detected, and that, in the case of a disturbance of the fundamental mode of roller oscillation, the vertical component of the oscillation force is reduced until the disturbance is corrected.
- Method according to claim 1, characterised in that the amplitude, the acceleration or the period of the oscillatory movement of the roller is detected.
- Apparatus for dynamically compacting soil with at least one mobile roller (1, 3) which, in order to produce an oscillatory movement, comprises at least two exciting shafts (5, 6) which are disposed parallel to or in alignment with the roller axis, which rotate in synchronism in opposite directions and the position and/or phase position of which can be adjusted such that their resulting centrifugal force selectively exerts horizontal shear forces and/or vertical compressive forces on the soil, in particular for carrying out the method according to ciaim 1 or 2, characterised in that the roller (1, 3j or a part connected to the latter is operatively connected to a movement sensor for detecting the oscillatory movement, and that the movement sensor is connected to a control circuit which, in the case of a disturbance of the fundamental mode of roller oscillation, adjusts the position and/or phase position of the exciting shafts (5, 6) in the sense of a reduction of the vertical compressive forces.
- Apparatus according to claim 3, characterised in that the exciting shafts (5, 6) are disposed approximately horizontally side by side and can be adjusted in terms of their phase position relative to one another.
- Apparatus according to claim 4, wherein the exciting shafts are operatively connected via gearwheels,
characterised in that at least one of the exciting shafts (6) is connected to its gearwheel (15) via a rotary mounting (16, 17), which can be fixed, to adjust its phase position. - Apparatus according to claim 5, characterised in that the rotary mounting consists of an adjusting helix (16) which is connected to the gearwheel (15) and in which an adjusting pin (17) is inserted such that it can be axially screwed , which pin is connected to the exciting shaft (6) in an axially displaceable, yet non-rotatable manner.
- Apparatus according to one of claims 3 to 6,
characterised in that the phase position can be adjusted by more than 150°, in particular up to approximately 360°. - Apparatus according to claim 3, characterised in that the exciting shafts are mounted in a frame which can be pivoted about an axis parallel to the exciting shafts.
- Apparatus according to claim 8, characterised in that, starting from a reference position with exciting shafts disposed vertically one above the other, the frame can be adjusted on both sides, in particular up to approximately 90°.
- Apparatus according to one of claims 3 to 9,
characterised in that the phase position or the position of the exciting shafts (5, 6) is set in accordance with the direction of travel of the roller. - Apparatus according to one of claims 3 to 10,
characterised in that the movement sensor is associated with a non-rotatable part of the roller (1, 3) or its mounting.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4434779 | 1994-09-29 | ||
DE4434779A DE4434779A1 (en) | 1994-09-29 | 1994-09-29 | Method and device for dynamically compacting soil |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0704575A2 EP0704575A2 (en) | 1996-04-03 |
EP0704575A3 EP0704575A3 (en) | 1996-08-21 |
EP0704575B1 true EP0704575B1 (en) | 1998-07-22 |
Family
ID=6529490
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP95110476A Expired - Lifetime EP0704575B1 (en) | 1994-09-29 | 1995-07-05 | Method and apparatus for dynamically compacting of soil |
Country Status (8)
Country | Link |
---|---|
US (1) | US5797699A (en) |
EP (1) | EP0704575B1 (en) |
JP (1) | JP3193988B2 (en) |
AT (1) | ATE168731T1 (en) |
CA (1) | CA2157428C (en) |
DE (2) | DE4434779A1 (en) |
DK (1) | DK0704575T3 (en) |
ES (1) | ES2122404T3 (en) |
Cited By (1)
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DE102013020690A1 (en) | 2013-12-03 | 2015-06-03 | Bomag Gmbh | Vibration generator for a vibratory compactor and construction machine with such a vibration exciter |
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DE19529115A1 (en) * | 1995-08-08 | 1997-03-06 | Wacker Werke Kg | Vibration mechanism, particularly for use in soil compaction |
FR2748500B1 (en) * | 1996-05-09 | 1998-08-07 | Vaillant Christian | DEVICE AUTHORIZING THE CONTROL, AND THE VARIATION IN THE AMPLITUDE OF THE VIBRATIONS APPLIED TO THE ROTATING COMPACTOR ROLLERS |
JP3126986B2 (en) * | 1996-06-12 | 2001-01-22 | 株式会社小松製作所 | Crawler type vibration compaction machine |
JPH10176305A (en) * | 1996-12-17 | 1998-06-30 | Hitachi Constr Mach Co Ltd | Tire roller |
SE513571C2 (en) * | 1999-03-18 | 2000-10-02 | Ulf Bertil Andersson | Apparatus for generating mechanical vibrations |
US6558072B2 (en) | 2001-05-15 | 2003-05-06 | Caterpillar Paving Products Inc. | Speed control system for a work machine |
US6750621B2 (en) * | 2001-09-10 | 2004-06-15 | Sauer-Danfoss Inc. | Method and system for non-contact sensing of motion of a roller drum |
US6637280B2 (en) | 2001-10-31 | 2003-10-28 | Caterpillar Paving Products Inc | Variable vibratory mechanism |
US7089823B2 (en) | 2002-05-29 | 2006-08-15 | Caterpillar Paving Products Inc. | Vibratory mechanism controller |
CN100393942C (en) * | 2003-10-11 | 2008-06-11 | 陈启方 | Vibration excitor for intelligent vibrating road roller |
CN100393941C (en) * | 2003-10-15 | 2008-06-11 | 陈启方 | Vibration exciter for vertical-vibrating road roller |
EP1568420B1 (en) * | 2004-02-29 | 2018-08-15 | BOMAG GmbH | Device and method for controlling a vibrating machine |
CZ299778B6 (en) * | 2007-07-04 | 2008-11-19 | Ammann Czech Republic A. S. | Tandem-type vibratory roller |
DE102009055950A1 (en) * | 2009-11-27 | 2011-06-01 | Hamm Ag | Compactor for compacting grounds, has movable drum rotatable around drum axle, where drum part of drum comprises vibration generator that is supported at distance from drum axle in drum |
US20110158745A1 (en) * | 2009-12-31 | 2011-06-30 | Caterpillar Paving Products Inc. | Vibratory system for a compactor |
DE102011088567A1 (en) * | 2011-12-14 | 2013-06-20 | Hamm Ag | Device for detecting the movement of a compactor roller of a soil compactor |
US8608403B2 (en) | 2012-03-28 | 2013-12-17 | Caterpillar Paving Products Inc. | Magnetic vibratory compactor |
DE102012024104A1 (en) * | 2012-12-10 | 2014-06-12 | Bomag Gmbh | compaction |
CN103498464B (en) * | 2013-10-19 | 2015-05-06 | 浦江县科创进出口有限公司 | Rolling system |
JP6214428B2 (en) * | 2014-02-26 | 2017-10-18 | 大成ロテック株式会社 | Compaction device and compaction ground construction method |
DE102014205503A1 (en) * | 2014-03-25 | 2015-10-01 | Hamm Ag | Method for correcting a measured value profile by eliminating periodically occurring measuring artifacts, in particular in the case of a soil compactor |
US9534995B2 (en) * | 2014-06-11 | 2017-01-03 | Caterpillar Paving Products Inc. | System and method for determining a modulus of resilience |
CN104749054B (en) * | 2015-03-13 | 2017-05-03 | 同济大学 | Three-dimensional controllable dynamic compaction simulated centrifuge testing mechanical arm device |
US9587361B2 (en) * | 2015-04-08 | 2017-03-07 | Caterpillar Paving Products Inc. | Temperature dependent auto adaptive compaction |
DE102015120874A1 (en) * | 2015-12-02 | 2017-06-08 | Hamm Ag | Method for determining the compaction state of a subsoil |
DE102016109888A1 (en) * | 2016-05-30 | 2017-11-30 | Hamm Ag | Soil compactor and method for operating a soil compactor |
DE102017122370A1 (en) * | 2017-09-27 | 2019-03-28 | Hamm Ag | oscillation module |
SE543161C2 (en) * | 2018-09-28 | 2020-10-13 | Dynapac Compaction Equipment Ab | Method of controlling operation of a vibratory roller |
CN109632217B (en) * | 2018-10-25 | 2020-10-13 | 重庆交通大学 | Continuous detection method for bearing capacity of pavement structure |
AT523034A3 (en) * | 2019-09-18 | 2024-02-15 | Plasser & Theurer Export Von Bahnbaumaschinen Gmbh | Machine and method for stabilizing a track |
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DE4129182A1 (en) * | 1991-09-03 | 1993-03-04 | Bomag Gmbh | COMPRESSOR |
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-
1994
- 1994-09-29 DE DE4434779A patent/DE4434779A1/en not_active Withdrawn
-
1995
- 1995-07-05 DK DK95110476T patent/DK0704575T3/en active
- 1995-07-05 DE DE59502876T patent/DE59502876D1/en not_active Expired - Lifetime
- 1995-07-05 AT AT95110476T patent/ATE168731T1/en active
- 1995-07-05 EP EP95110476A patent/EP0704575B1/en not_active Expired - Lifetime
- 1995-07-05 ES ES95110476T patent/ES2122404T3/en not_active Expired - Lifetime
- 1995-09-01 CA CA002157428A patent/CA2157428C/en not_active Expired - Fee Related
- 1995-09-28 JP JP24999995A patent/JP3193988B2/en not_active Expired - Fee Related
-
1997
- 1997-04-29 US US08/841,026 patent/US5797699A/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013020690A1 (en) | 2013-12-03 | 2015-06-03 | Bomag Gmbh | Vibration generator for a vibratory compactor and construction machine with such a vibration exciter |
EP2881516A1 (en) | 2013-12-03 | 2015-06-10 | BOMAG GmbH & Co. OHG | Road roller |
US9334613B2 (en) | 2013-12-03 | 2016-05-10 | Bomag Gmbh | Vibration exciter for a vibration compactor and construction machine having such a vibration exciter |
EP2881516B1 (en) | 2013-12-03 | 2016-08-31 | BOMAG GmbH & Co. OHG | Road roller |
Also Published As
Publication number | Publication date |
---|---|
DE59502876D1 (en) | 1998-08-27 |
CA2157428C (en) | 2004-01-13 |
DK0704575T3 (en) | 1998-11-09 |
ES2122404T3 (en) | 1998-12-16 |
JP3193988B2 (en) | 2001-07-30 |
CA2157428A1 (en) | 1996-03-30 |
US5797699A (en) | 1998-08-25 |
EP0704575A2 (en) | 1996-04-03 |
EP0704575A3 (en) | 1996-08-21 |
DE4434779A1 (en) | 1996-04-04 |
ATE168731T1 (en) | 1998-08-15 |
JPH08105011A (en) | 1996-04-23 |
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