EP0297035A1 - Aluminium alloy for superplastic deformation - Google Patents
Aluminium alloy for superplastic deformation Download PDFInfo
- Publication number
- EP0297035A1 EP0297035A1 EP88810378A EP88810378A EP0297035A1 EP 0297035 A1 EP0297035 A1 EP 0297035A1 EP 88810378 A EP88810378 A EP 88810378A EP 88810378 A EP88810378 A EP 88810378A EP 0297035 A1 EP0297035 A1 EP 0297035A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- max
- aluminum alloy
- alloy according
- iron
- manganese
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S420/00—Alloys or metallic compositions
- Y10S420/902—Superplastic
Definitions
- the invention relates to an aluminum alloy as a material for superplastic forming.
- Superplastically formable materials have been known for a long time. The most important requirement here is the fine-grained nature of the material to be formed. For example, a sheet size of less than 10 ⁇ m is required for sheets that are to be superplastically formed. The grains are also said to be almost globulitic. In addition, no significant coarsening of the grains may occur during the superplastic forming, which is carried out at about 500 ° C. In the case of the known alloys suitable for superplastic forming, these requirements generally require complex thermomechanical pretreatment.
- the inventor has set the goal of providing an aluminum alloy suitable as a material for superplastic forming, which can be processed into superplastic formable sheets without special thermomechanical pretreatment.
- the solution to the problem is that the alloy 0.8 - 2.5% iron, 3.5 - 6.0% magnesium, 0.1 - 0.6% manganese, 0.05 - 0.5% zircon, Max. 6.0% zinc, Max. 3.0% copper, Max. 0.3% silicon, Max. 0.05% titanium, Max. 0.05% chromium, as well as the rest contains aluminum of commercial purity.
- the maximum permissible iron content of 2.5% is provided when the alloy is processed using casting rolls or when using other casting processes with abrupt solidification. If the alloy is cast using conventional or electromagnetic continuous casting molds, the maximum permissible iron content is 1.6%. If these upper limits for iron are adhered to, undesired solidification can be prevented. In general, however, it should be noted that the addition of manganese should be kept low if the iron content is high.
- the addition of zinc and / or copper serves to generally increase the strength of the alloy.
- the zinc addition is preferably between 3.0 and 4.0%.
- An alloy that is particularly suitable as a material for superplastic forming has the following composition: 1.1 - 1.3% iron, 4.3 - 4.7% magnesium, 0.1 - 0.3% manganese, 0.1 - 0.2% zircon, Max. 0.15% silicon, Max. 0.05% titanium, Max. 0.05% chromium, The rest of aluminum is commercially available.
- alloy composition refers to percentages by weight.
- the alloy according to the invention is preferably cast into rolled bars by means of conventional or electromagnetic continuous casting molds and can be processed into superplastic formable sheets without special thermomechanical pretreatment.
- the degree of deformation during cold rolling should be at least 60%, preferably at least 70%. If intermediate annealing is switched on, the minimum degree of deformation refers to cold rolling to the final thickness after intermediate annealing.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemically Coating (AREA)
- Powder Metallurgy (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Forging (AREA)
Abstract
Description
Die Erfindung betrifft eine Aluminiumlegierung als Werkstoff für superplastische Umformung.The invention relates to an aluminum alloy as a material for superplastic forming.
Superplastisch umformbare Werkstoffe sind seit langem bekannt. Wesentlichste Voraussetzung ist hierbei die Feinkörnigkeit des umzuformenden Werkstoffs. So benötigt man etwa bei Blechen, welche superplastisch umgeformt werden sollen, eine Korngrösse von bevorzugt weniger als 10 µm. Die Körner sollen zudem nahezu globulitisch vorliegen. Ueberdies darf sich während der superplastischen Umformung, welche bei etwa 500°C durchgeführt wird, auch keine wesentliche Vergröberung der Körner einstellen. Diese Anforderungen machen bei den bekannten, für die superplastische Umformung geeigneten Legierungen im allgemeinen eine aufwendige thermomechanische Vorbehandlung erforderlich.Superplastically formable materials have been known for a long time. The most important requirement here is the fine-grained nature of the material to be formed. For example, a sheet size of less than 10 µm is required for sheets that are to be superplastically formed. The grains are also said to be almost globulitic. In addition, no significant coarsening of the grains may occur during the superplastic forming, which is carried out at about 500 ° C. In the case of the known alloys suitable for superplastic forming, these requirements generally require complex thermomechanical pretreatment.
Angesichts dieser Gegebenheiten hat sich der Erfinder das Ziel gesetzt, eine als Werkstoff für superplastische Umformung geeignete Aluminiumlegierung bereitzustellen, die ohne besondere thermomechanische Vorbehandlung zu superplastisch umformbaren Blechen verarbeitet werden kann.In view of these circumstances, the inventor has set the goal of providing an aluminum alloy suitable as a material for superplastic forming, which can be processed into superplastic formable sheets without special thermomechanical pretreatment.
Zur Lösung der gestellten Aufgabe führt, dass die Legierung
0,8 - 2,5 % Eisen,
3,5 - 6,0 % Magnesium,
0,1 - 0,6 % Mangan,
0,05 - 0,5 % Zirkon,
max. 6,0 % Zink,
max. 3,0 % Kupfer,
max. 0,3 % Silicium,
max. 0,05 % Titan,
max. 0,05 % Chrom,
sowie als Rest Aluminium handelsüblicher Reinheit enthält.The solution to the problem is that the alloy
0.8 - 2.5% iron,
3.5 - 6.0% magnesium,
0.1 - 0.6% manganese,
0.05 - 0.5% zircon,
Max. 6.0% zinc,
Max. 3.0% copper,
Max. 0.3% silicon,
Max. 0.05% titanium,
Max. 0.05% chromium,
as well as the rest contains aluminum of commercial purity.
Der maximal zulässige Eisengehalt von 2,5 % ist bei Verarbeitung der Legierung über Giesswalzen oder bei Anwendung anderer Giessverfahren mit schroffer Erstarrung vorgesehen. Wird die Legierung mittels konventioneller oder elektromagnetischer Stranggiesskokillen vergossen, so liegt der maximal zulässige Eisengehalt bei 1,6 %. Bei Einhaltung dieser oberen Gehaltsgrenzen für Eisen können unerwünschte Vorerstarrungen verhindert werden. Generell ist jedoch zu beachten, dass bei hohem Eisengehalt der Zusatz an Mangan eher gering gehalten werden sollte.The maximum permissible iron content of 2.5% is provided when the alloy is processed using casting rolls or when using other casting processes with abrupt solidification. If the alloy is cast using conventional or electromagnetic continuous casting molds, the maximum permissible iron content is 1.6%. If these upper limits for iron are adhered to, undesired solidification can be prevented. In general, however, it should be noted that the addition of manganese should be kept low if the iron content is high.
Für die einzelnen Elemente haben sich die nachfolgenden Gehaltsbereiche als bevorzugt herausgestellt:
1,0 - 1,4 % Eisen,
4,0 - 5,0 % Magnesium,
0,1 - 0,3 % Mangan,
0,1 - 0,2 % Zirkon,
max. 0,15 % Silicium.The following salary ranges have been found to be preferred for the individual elements:
1.0 - 1.4% iron,
4.0 - 5.0% magnesium,
0.1 - 0.3% manganese,
0.1 - 0.2% zircon,
Max. 0.15% silicon.
Ein Zusatz von Zink und/oder Kupfer dient zur generellen Festigkeitssteigerung der Legierung. Hierbei liegt der Zinkzusatz bevorzugt zwischen 3,0 und 4,0 %.The addition of zinc and / or copper serves to generally increase the strength of the alloy. The zinc addition is preferably between 3.0 and 4.0%.
Eine als Werkstoff für superplastische Umformung besonders geeignete Legierung weist die folgende Zusammensetzung auf:
1,1 - 1,3 % Eisen,
4,3 - 4,7 % Magnesium,
0,1 - 0,3 % Mangan,
0,1 - 0,2 % Zirkon,
max. 0,15 % Silicium,
max. 0,05 % Titan,
max. 0,05 % Chrom,
Rest Aluminium handelsüblicher Reinheit.An alloy that is particularly suitable as a material for superplastic forming has the following composition:
1.1 - 1.3% iron,
4.3 - 4.7% magnesium,
0.1 - 0.3% manganese,
0.1 - 0.2% zircon,
Max. 0.15% silicon,
Max. 0.05% titanium,
Max. 0.05% chromium,
The rest of aluminum is commercially available.
Alle Gehaltsangaben betreffend die Legierungszusammensetzung beziehen sich auf Gewichts-Prozente.All content information regarding the alloy composition refer to percentages by weight.
Die erfindungsgemässe Legierung wird bevorzugt mittels konventioneller oder elektromagnetischer Stranggiesskokillen zu Walzbarren vergossen und lässt sich ohne besondere thermomechanische Vorbehandlung zu superplastisch umformbaren Blechen verarbeiten. Damit die geforderte Feinkörnigkeit erreicht wird, soll der Verformungsgrad beim Kaltwalzen mindestens 60 %, vorzugsweise mindestens 70 %, betragen. Wird eine Zwischenglühung eingeschaltet, so bezieht sich der Mindestverformungsgrad auf das Kaltwalzen auf Enddicke nach erfolgter Zwischenglühung.The alloy according to the invention is preferably cast into rolled bars by means of conventional or electromagnetic continuous casting molds and can be processed into superplastic formable sheets without special thermomechanical pretreatment. In order to achieve the required fine grain size, the degree of deformation during cold rolling should be at least 60%, preferably at least 70%. If intermediate annealing is switched on, the minimum degree of deformation refers to cold rolling to the final thickness after intermediate annealing.
Die Vorteilhaftigkeit der erfindungsgemässen Legierung wird nachstehend anhand eines Ausführungsbeispieles gezeigt.The advantageousness of the alloy according to the invention is shown below using an exemplary embodiment.
Eine Legierung mit 1,2 % Eisen, 4,54 % Magnesium, 0,24 % Mangan, 0,15 % Zirkon, 0,10 % Silicium, sowie 0,03 % Titan wurde mittels einer Stranggiesskokille zu einem Walzbarren von 70 mm Dicke vergossen und während 24 Stunden bei einer Temperatur von 450°C homogenisiert. Der Barren wurde anschliessend auf 500°C angewärmt und zu einer Dicke von 12 mm warmgewalzt. Nach dem Abkühlen wurden die Warmwalzplatten wie folgt kaltgewalzt:
Variante A: Ohne Zwischenglühung kaltgewalzt auf 3 mm;
Variante B: Kaltgewalzt auf 6 mm, 12 Std. bei 400°C zwischengeglüht, kaltgewalzt auf 1,2 mm.
Zur Prüfung des superplastischen Umformverhaltens wurden aus den kaltgewalzten Blechen Zugproben mit einer Schaftbreite von 10 mm und einer Messlänge von 20 mm gefertigt und auf einer Zugmaschine bei einer Temperatur von 490°C mit einer wahren Dehngeschwindigkeit von 5 x 10⁻⁴ s⁻¹ bis zum Bruch verformt. Die erreichten Dehnungswerte betrugen für die Variante A 550 %, für die Variante B 585 %.An alloy with 1.2% iron, 4.54% magnesium, 0.24% manganese, 0.15% zircon, 0.10% silicon, and 0.03% titanium was made into a roll ingot 70 mm thick using a continuous casting mold poured and homogenized for 24 hours at a temperature of 450 ° C. The ingot was then heated to 500 ° C and hot rolled to a thickness of 12 mm. After cooling, the hot rolled plates were cold rolled as follows:
Variant A: Cold rolled to 3 mm without intermediate annealing;
Variant B: Cold rolled to 6 mm, annealed for 12 hours at 400 ° C, cold rolled to 1.2 mm.
To test the superplastic forming behavior, tensile specimens with a shank width of 10 mm and a measuring length of 20 mm were produced from the cold-rolled sheets and on a tractor at a temperature of 490 ° C with a true expansion speed of 5 x 10⁻⁴ s⁻¹ up to Fracture deformed. The elongation values achieved were 550% for variant A and 585% for variant B.
Claims (9)
0,8 - 2,5 % Eisen,
3,5 - 6,0 % Magnesium,
0,1 - 0,6 % Mangan,
0,05 - 0,5 % Zirkon,
max. 6,0 % Zink,
max. 3,0 % Kupfer,
max. 0,3 % Silicium,
max. 0,05 % Titan,
max. 0,05 % Chrom,
sowie als Rest Aluminium handelsüblicher Reinheit enthält.1. Aluminum alloy as a material for superplastic forming, characterized in that the alloy
0.8 - 2.5% iron,
3.5 - 6.0% magnesium,
0.1 - 0.6% manganese,
0.05 - 0.5% zircon,
Max. 6.0% zinc,
Max. 3.0% copper,
Max. 0.3% silicon,
Max. 0.05% titanium,
Max. 0.05% chromium,
as well as the rest contains aluminum of commercial purity.
1,1 - 1,3 % Eisen,
4,3 - 4,7 % Magnesium,
0,1 - 0,3 % Mangan,
0,1 - 0,2 % Zirkon,
max. 0,15 % Silicium,
max. 0,05 % Titan,
max. 0,05 % Chrom,
sowie als Rest Aluminium handelsüblicher Reinheit enthält.8. Aluminum alloy according to claim 1, characterized in that it
1.1 - 1.3% iron,
4.3 - 4.7% magnesium,
0.1 - 0.3% manganese,
0.1 - 0.2% zircon,
Max. 0.15% silicon,
Max. 0.05% titanium,
Max. 0.05% chromium,
as well as the rest contains aluminum of commercial purity.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT88810378T ATE70566T1 (en) | 1987-06-23 | 1988-06-09 | ALUMINUM ALLOY FOR SUPER PLASTIC FORMING. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH2359/87 | 1987-06-23 | ||
CH235987 | 1987-06-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0297035A1 true EP0297035A1 (en) | 1988-12-28 |
EP0297035B1 EP0297035B1 (en) | 1991-12-18 |
Family
ID=4231956
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88810378A Expired - Lifetime EP0297035B1 (en) | 1987-06-23 | 1988-06-09 | Aluminium alloy for superplastic deformation |
Country Status (5)
Country | Link |
---|---|
US (1) | US4874578A (en) |
EP (1) | EP0297035B1 (en) |
AT (1) | ATE70566T1 (en) |
DE (1) | DE3866969D1 (en) |
NO (1) | NO171171C (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0462056A1 (en) * | 1990-06-11 | 1991-12-18 | Alusuisse-Lonza Services Ag | Aluminium alloy superplastic strip |
EP0486426A1 (en) * | 1990-11-12 | 1992-05-20 | Alusuisse-Lonza Services AG | Superplastic fabrication of work pieces |
DE102014102254A1 (en) * | 2014-02-21 | 2015-08-27 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Method of manufacturing a fuel tank and fuel tank |
US11421305B2 (en) | 2016-04-19 | 2022-08-23 | Rheinfelden Alloys Gmbh & Co. Kg | Cast alloy |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0699789B2 (en) * | 1989-02-23 | 1994-12-07 | 住友軽金属工業株式会社 | Method for manufacturing high-strength aluminum alloy hard plate with excellent corrosion resistance |
FR2645546B1 (en) * | 1989-04-05 | 1994-03-25 | Pechiney Recherche | HIGH MODULATED AL MECHANICAL ALLOY WITH HIGH MECHANICAL RESISTANCE AND METHOD FOR OBTAINING SAME |
WO1994006162A1 (en) * | 1992-09-04 | 1994-03-17 | N.F.A. - Energy And Ecology Industries Ltd. | A method of manufacture of a chemical current source |
US6322646B1 (en) | 1997-08-28 | 2001-11-27 | Alcoa Inc. | Method for making a superplastically-formable AL-Mg product |
US6253588B1 (en) | 2000-04-07 | 2001-07-03 | General Motors Corporation | Quick plastic forming of aluminum alloy sheet metal |
DE102017113216A1 (en) | 2017-06-15 | 2018-12-20 | Zollern Bhw Gleitlager Gmbh & Co. Kg | Monotectic aluminum plain bearing alloy and process for its production and thus manufactured sliding bearing |
CN111850351A (en) * | 2020-07-01 | 2020-10-30 | 吉林大学 | Method for preparing high-elongation cast-rolling Al-Mn series aluminum alloy plate blank |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2242235A1 (en) * | 1971-08-28 | 1973-03-08 | Showa Denko Kk | SUPERPLASTIC ALLOY |
FR2214755A1 (en) * | 1973-01-19 | 1974-08-19 | British Aluminium Co Ltd | |
US4021271A (en) * | 1975-07-07 | 1977-05-03 | Kaiser Aluminum & Chemical Corporation | Ultrafine grain Al-Mg alloy product |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4033794A (en) * | 1973-01-19 | 1977-07-05 | The British Aluminum Company, Limited | Aluminium base alloys |
-
1988
- 1988-06-09 AT AT88810378T patent/ATE70566T1/en not_active IP Right Cessation
- 1988-06-09 DE DE8888810378T patent/DE3866969D1/en not_active Expired - Fee Related
- 1988-06-09 EP EP88810378A patent/EP0297035B1/en not_active Expired - Lifetime
- 1988-06-20 US US07/209,081 patent/US4874578A/en not_active Expired - Fee Related
- 1988-06-21 NO NO882735A patent/NO171171C/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2242235A1 (en) * | 1971-08-28 | 1973-03-08 | Showa Denko Kk | SUPERPLASTIC ALLOY |
FR2214755A1 (en) * | 1973-01-19 | 1974-08-19 | British Aluminium Co Ltd | |
US4021271A (en) * | 1975-07-07 | 1977-05-03 | Kaiser Aluminum & Chemical Corporation | Ultrafine grain Al-Mg alloy product |
Non-Patent Citations (1)
Title |
---|
JOURNAL OF MATERIALS SCIENCE, Band 22, Nr. 1, 1987, Seiten 137-143, Chapman and Hall Ltd; A. JUHASZ et al.: "Superplasticity of aluminium alloys grain-refined by zirconium" * |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0462056A1 (en) * | 1990-06-11 | 1991-12-18 | Alusuisse-Lonza Services Ag | Aluminium alloy superplastic strip |
US5122196A (en) * | 1990-06-11 | 1992-06-16 | Alusuisse-Lonza Services Ltd. | Superplastic sheet metal made from an aluminum alloy |
CH682326A5 (en) * | 1990-06-11 | 1993-08-31 | Alusuisse Lonza Services Ag | |
EP0486426A1 (en) * | 1990-11-12 | 1992-05-20 | Alusuisse-Lonza Services AG | Superplastic fabrication of work pieces |
CH682081A5 (en) * | 1990-11-12 | 1993-07-15 | Alusuisse Lonza Services Ag | |
DE102014102254A1 (en) * | 2014-02-21 | 2015-08-27 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Method of manufacturing a fuel tank and fuel tank |
US11421305B2 (en) | 2016-04-19 | 2022-08-23 | Rheinfelden Alloys Gmbh & Co. Kg | Cast alloy |
Also Published As
Publication number | Publication date |
---|---|
EP0297035B1 (en) | 1991-12-18 |
NO882735L (en) | 1988-12-27 |
NO171171B (en) | 1992-10-26 |
NO171171C (en) | 1993-02-03 |
DE3866969D1 (en) | 1992-01-30 |
NO882735D0 (en) | 1988-06-21 |
ATE70566T1 (en) | 1992-01-15 |
US4874578A (en) | 1989-10-17 |
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