EP0273198A2 - Method and installation for the two-stage crushing of brittle material - Google Patents
Method and installation for the two-stage crushing of brittle material Download PDFInfo
- Publication number
- EP0273198A2 EP0273198A2 EP87117375A EP87117375A EP0273198A2 EP 0273198 A2 EP0273198 A2 EP 0273198A2 EP 87117375 A EP87117375 A EP 87117375A EP 87117375 A EP87117375 A EP 87117375A EP 0273198 A2 EP0273198 A2 EP 0273198A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- mill
- semolina
- roller mill
- amount
- screening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
Definitions
- the invention relates to a method (according to the preamble of claim 1) and a system (according to the preamble of claim 5) for the two-stage comminution of brittle regrind.
- the invention has for its object to provide a method according to the preamble of claim 1 and a system according to the preamble of claim 5 so that in the overall system results in the highest possible energy savings and the lowest possible work requirements for the crushing of the ground material.
- the system shown for the two-stage comminution of brittle ground material for example cement clinker, contains a roller mill 1 and a second mill 2 connected downstream of the roller mill 1, which is preferably designed as a ball mill.
- the system also contains a classifier 3 for classifying the material discharged from the second mill 2.
- a measuring device 4 is provided for determining the amount of semolina produced during the screening.
- a control flap 6 provided with a motor 5, which serves to divide the amount of semolina produced during the screening into a partial flow fed to the roller mill 1 and a partial flow fed to the second mill 2.
- the ground material to be comminuted is located in storage containers 7, 8, 9 (which, for example, are assigned to individual components). It is fed to the roller mill 1 via metering belt scales 10, 11, 12.
- the roller mill 1 contains two rollers 13, 14, of which the roller 13 is designed as a fixed roller and the roller 14 as a loose roller.
- the two rollers pressed against each other at high pressure are driven by electric motors 15, 16 via gears 17, 18.
- Measuring devices 19 and 20 determine the electric drive power consumed by the electric motors 15 and 16, respectively. Furthermore, a device 21 is provided which is connected to the measuring devices 19, 20 and selects the higher of the two measured power values. In terms of control technology, the device 21 is connected to the motor 5 of the control flap 6.
- the measuring device 4 which determines the total amount of semolina produced during the sifting, is connected to a controller 22 which receives a signal from a summing element 23 which corresponds to the amount of fresh material just supplied (sum of the amount of regrind withdrawn from the storage containers 7, 8 and 9) .
- the controller 22 is connected to the drives of the dosing belt scales 10, 11 and 12 via a switching element 24.
- the system also contains a device 25, which is likewise connected to the switching element 24, for monitoring the fill level of the second mill 2.
- the regrind fed to the roller mill 1 is comminuted in the nip of the roller mill and, if the grain size is appropriate, is also comminuted individually.
- the agglomerates resulting from the comminution of the material bed are dissolved in the second mill 2. If necessary, the ground material in the second mill 2 undergoes further comminution.
- the material discharged from the mill 2 is sighted in the sifter 3.
- a partial flow of the roller mill 1 and a further partial flow of the mill 2 are fed from the resulting amount of semolina via the control flap 6.
- a first control loop which contains the measuring device 4 and the controller 22
- the quantity of fresh material fed to the roller mill 1 via the metering belt scales 10, 11, 12 is regulated in dependence on the quantity of semolina resulting from the screening so that the sum of the quantity of fresh material and the quantity of semolina for Mill 2 remains constant (27 is a setpoint).
- a second control loop which contains the measuring devices 19, 20 and the control flap 6, the amount of semolina obtained during the screening is divided between the partial flows fed to the roller mill 1 and the second mill 2 in such a way that the drive power consumed by the roller mill 1 remains constant.
- the device 21 selects each the higher of the two power values determined by the measuring devices 19, 20 and uses it to control the motor 5 of the control flap 6 (26 is a target value).
- the device 25 sends a signal to the switching element 24 and interrupts the above-described regulation of the amount of fresh material depending on the quantity of semolina until the fill level of the mill 2 has normalized again.
- the roller mill 1 runs in normal operation with constant power and is operated at constant speed.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
- Disintegrating Or Milling (AREA)
Abstract
Die Erfindung betrifft ein Verfahren sowie eine Anlage zur zweistufigen Zerkleinerung von sprödem Mahlgut unter Verwendung einer Walzenmühle (1) und einer ihr nachgeschalteten zweiten Mühle (2), wobei ein Teilstrom der bei der Sichtung anfallenden Grieße zur Walzenmühle (1) und ein weiterer Teilstrom zur zweiten Mühle (2) zurückgeführt wird. Hierbei hält ein erster Regelkreis die Summe von Frischgutmenge und Grießmenge konstant, während ein zweiter Regelkreis die Aufteilung der Grießmenge auf die beiden Teilströme so vornimmt, daß die Antriebsleistung der Walzenmühle konstant bleibt. The invention relates to a method and a plant for the two-stage comminution of brittle regrind using a roller mill (1) and a second mill (2) connected downstream of it, a partial stream of the grains resulting from the screening to the roller mill (1) and a further partial stream second mill (2) is returned. Here, a first control loop keeps the sum of the quantity of fresh material and the amount of semolina constant, while a second control loop distributes the amount of the semolina over the two partial flows so that the drive power of the roller mill remains constant.
Description
Die Erfindung betrifft ein Verfahren (entsprechend dem Oberbegriff des Anspruches 1) sowie eine Anlage (gemäß dem Gattungsbegriff des Anspruches 5) zur zweistufigen Zerkleinerung von sprödem Mahlgut.The invention relates to a method (according to the preamble of claim 1) and a system (according to the preamble of claim 5) for the two-stage comminution of brittle regrind.
Ein Verfahren sowie eine Anlage dieser Art sind Gegenstand der deutschen Patentanmeldung P 35 20 069.3. Bei dieser älteren Lösung wird der der Walzenmühle zugeführte Teilstrom der Grießmenge so bemessen, daß im Aufgabeschacht der Walzenmühle auch bei wechselnder Frischgutmenge ein nahezu konstanter Füllstand aufrechterhalten wird.A method and an installation of this type are the subject of German patent application P 35 20 069.3. In this older solution, the partial flow of the semolina quantity fed to the roller mill is dimensioned in such a way that an almost constant fill level is maintained in the feed shaft of the roller mill even when the quantity of fresh material changes.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren entsprechend dem Oberbegriff des Anspruches 1 sowie eine Anlage gemäß dem Gattungsbegriff des Anspruches 5 so auszubilden, daß sich im Gesamtsystem eine möglichst hohe Energieeinsparung bzw. ein möglichst geringer spezifischer Arbeitsbedarf für die Zerkleinerung des Mahlgutes ergibt.The invention has for its object to provide a method according to the preamble of claim 1 and a system according to the preamble of
Diese Aufgabe wird erfindungsgemäß durch die kennzeichnenden Merkmale des Anspruches 1 bzw. Anspruches 5 gelöst.This object is achieved by the characterizing features of claim 1 and claim 5.
Zweckmäßige Ausgestaltungen der Erfindung sind Ge genstand der Unteransprüche.Appropriate embodiments of the invention are Ge subject of the subclaims.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung schematisch veranschaulicht.An embodiment of the invention is illustrated schematically in the drawing.
Die dargestellte Anlage zur zweistufigen Zerkleinerung von sprödem Mahlgut, beispielsweise von Zementklinker, enthält eine Walzenmühle 1 und eine der Walzenmühle 1 nachgeschaltete zweite Mühle 2, die vorzugsweise als Kugelmühle ausgebildet ist.The system shown for the two-stage comminution of brittle ground material, for example cement clinker, contains a roller mill 1 and a
Die Anlage enthält ferner einen Sichter 3 zur Sichtung des aus der zweiten Mühle 2 ausgetragenen Gutes.The system also contains a classifier 3 for classifying the material discharged from the
Weiterhin ist eine Meßeinrichtung 4 zur Ermittlung der bei der Sichtung anfallenden Grießmenge vorgesehen. An diese Meßeinrichtung 4 schließt sich eine mit einem Motor 5 versehene Stellklappe 6 an, die dazu dient, die bei der Sichtung angefallene Grießmenge in einen der Walzenmühle 1 zugeführten Teilstrom und einen der zweiten Mühle 2 zugeführten Teilstrom zu unterteilen.Furthermore, a measuring device 4 is provided for determining the amount of semolina produced during the screening. Connected to this measuring device 4 is a
Das zu zerkleinernde Mahlgut befindet sich in Vorratsbehältern 7, 8, 9 (die beispielsweise einzelnen Komponenten zugeordnet sind). Es wird über Dosierbandwaagen 10, 11, 12 der Walzenmühle 1 zugeführt.The ground material to be comminuted is located in
Die Walzenmühle 1 enthält zwei Walzen 13, 14, von denen die Walze 13 als Festwalze und die Walze 14 als Loswalze ausgebildet ist. Die beiden mit hohem Druck gegeneinandergepreßten Walzen werden durch Elektromotoren 15, 16 über Getriebe 17, 18 angetrieben.The roller mill 1 contains two
Meßeinrichtungen 19 bzw. 20 ermitteln die von den Elektromotoren 15 bzw. 16 aufgenommene elektrische Antriebsleistung. Weiterhin ist eine Einrichtung 21 vorgesehen, die mit den Meßeinrichtungen 19, 20 verbunden ist und jeweils den höheren der beiden gemessenen Leistungswerte auswählt. Die Einrichtung 21 ist steuerungstechnisch mit dem Motor 5 der Stellklappe 6 verbunden.Measuring
Die Meßeinrichtung 4, die die bei der Sichtung anfallende gesamte Grießmenge ermittelt, ist mit einem Regler 22 verbunden, der von einem Summierglied 23 ein Signal erhält, das der gerade zugeführten Frischgutmenge (Summe der aus den Vorratsbehältern 7, 8 und 9 abgezogenen Mahlgutmenge) entspricht. Der Regler 22 ist über ein Umschaltglied 24 mit den Antrieben der Dosierbandwaagen 10, 11 und 12 verbunden.The measuring device 4, which determines the total amount of semolina produced during the sifting, is connected to a
Schließlich enthält die Anlage noch eine gleichfalls mit dem Umschaltglied 24 verbundene Einrichtung 25 zur Überwachung des Füllstandes der zweiten Mühle 2.Finally, the system also contains a
Die Funktion der Anlage ist wie folgt:The function of the system is as follows:
Das der Walzenmühle 1 zugeführte Mahlgut erfährt im Spalt der Walzenmühle eine Gutbettzerkleinerung und bei entsprechender Korngröße zugleich eine Einzelkornzerkleinerung. Die bei der Gutbettzerkleinerung anfallenden Agglomerate werden in der zweiten Mühle 2 aufgelöst. Gegebenenfalls erfährt das Mahlgut in der zweiten Mühle 2 eine weitere Zerkleinerung.The regrind fed to the roller mill 1 is comminuted in the nip of the roller mill and, if the grain size is appropriate, is also comminuted individually. The agglomerates resulting from the comminution of the material bed are dissolved in the
Das aus der Mühle 2 ausgetragene Gut wird im Sichter 3 gesichtet. Von der hierbei anfallenden Grießmenge wird über die Stellklappe 6 ein Teilstrom der Walzenmühle 1 und ein weiterer Teilstrom der Mühle 2 zugeführt.The material discharged from the
Über einen ersten Regelkreis, der die Meßeinrichtung 4 und den Regler 22 enthält, wird die der Walzenmühle 1 über die Dosierbandwaagen 10, 11, 12 zugeführte Frischgutmenge in Abhängigkeit von der bei der Sichtung anfallenden Grießmenge so geregelt, daß die Summe von Frischgutmenge und Grießmenge für Mühle 2 konstant bleibt (27 ist ein Sollwert).
Über einen zweiten Regelkreis, der die Meßeinrichtungen 19, 20 und die Stellklappe 6 enthält, wird die bei der Sichtung anfallende Grießmenge auf die der Walzenmühle 1 und der zweiten Mühle 2 zugeführten Teilströme derart aufgeteilt, daß die aufgenommene Antriebsleistung der Walzenmühle 1 konstant bleibt.Via a first control loop, which contains the measuring device 4 and the
Via a second control loop, which contains the
Zu diesem Zweck wählt die Einrichtung 21 jeweils den höheren der beiden von den Meßeinrichtungen 19, 20 ermittelten Leistungswerte aus und verwendet ihn zur Steuerung des Motors 5 der Stellklappe 6 (26 ist ein Sollwert).For this purpose, the
Überschreitet der Füllstand der Mühle 2 einen Höchstwert, so gibt die Einrichtung 25 ein Signal an das Umschaltglied 24 und unterbricht die oben erläuterte, in Abhängigkeit der Grießmenge erfolgende Regelung der Frischgutmenge so lange, bis sich der Füllstand der Mühle 2 wieder normalisiert hat.If the fill level of the
Bei dem beschriebenen Verfahren läuft die Walzenmühle 1 im Normalbetrieb mit konstanter Leistung und wird hierbei mit konstanter Drehzahl betrieben.In the method described, the roller mill 1 runs in normal operation with constant power and is operated at constant speed.
Claims (9)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19863644341 DE3644341A1 (en) | 1986-12-23 | 1986-12-23 | METHOD AND SYSTEM FOR THE TWO-STAGE CRUSHING OF SPROEDEM GROUND MATERIAL |
DE3644341 | 1986-12-23 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0273198A2 true EP0273198A2 (en) | 1988-07-06 |
EP0273198A3 EP0273198A3 (en) | 1989-08-16 |
EP0273198B1 EP0273198B1 (en) | 1991-02-06 |
Family
ID=6317129
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87117375A Expired - Lifetime EP0273198B1 (en) | 1986-12-23 | 1987-11-25 | Method and installation for the two-stage crushing of brittle material |
Country Status (8)
Country | Link |
---|---|
US (1) | US4783011A (en) |
EP (1) | EP0273198B1 (en) |
JP (1) | JPS63166442A (en) |
KR (1) | KR880007128A (en) |
BR (1) | BR8707014A (en) |
CA (1) | CA1284976C (en) |
DE (2) | DE3644341A1 (en) |
ES (1) | ES2020252B3 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9067213B2 (en) | 2008-07-02 | 2015-06-30 | Buhler Ag | Method for producing flour and/or semolina |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3813661A1 (en) * | 1988-04-22 | 1989-11-02 | Krupp Polysius Ag | MILLING PLANT |
DE3822729A1 (en) * | 1988-07-05 | 1990-01-11 | Krupp Polysius Ag | PLANT FOR SHREDDING SPROEDEM GROUND |
DE3843338A1 (en) * | 1988-12-22 | 1990-06-28 | Krupp Polysius Ag | SAFE |
DE4005323A1 (en) * | 1990-02-20 | 1991-08-22 | Krupp Polysius Ag | Crushing plant for cement material - involves first stage accepting pre-crushed material, and feeding to second stage with constant output regulation |
JPH089016B2 (en) * | 1991-05-14 | 1996-01-31 | 川崎重工業株式会社 | Grinding device and grinding method by vertical roller mill |
ES2064245B1 (en) * | 1991-12-06 | 1997-10-16 | Standart 90 | MULTI-PURPOSE METHOD AND APPARATUS FOR GRINDING SOLID MATERIAL. |
DE4140549A1 (en) * | 1991-12-09 | 1993-06-17 | Krupp Polysius Ag | Roller mill for crushing hard brittle material - has main motor drive combined with hydraulic drive to give a wide speed range. |
DE4303987A1 (en) * | 1993-02-11 | 1994-08-18 | Kloeckner Humboldt Deutz Ag | Grinding process and associated grinding plant |
DE4307230A1 (en) * | 1993-03-08 | 1994-09-15 | Krupp Polysius Ag | Process and plant for comminuting the bed of brittle regrind |
DE4337215A1 (en) * | 1993-10-30 | 1995-05-04 | Kloeckner Humboldt Deutz Ag | Circulating grinding plant |
DE4443479A1 (en) * | 1994-12-07 | 1996-06-13 | Kloeckner Humboldt Deutz Ag | Circular grinding plant |
DE19512509B4 (en) * | 1995-04-04 | 2009-07-30 | Polysius Ag | Process for comminuting ore material |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DD220510A1 (en) * | 1984-01-09 | 1985-04-03 | Dessau Zementanlagenbau Veb | METHOD AND APPARATUS FOR FINE REDUCING SOLID, MINERAL RAW MATERIALS |
DE3407535A1 (en) * | 1984-03-01 | 1985-09-05 | Klöckner-Humboldt-Deutz AG, 5000 Köln | Device for automatically controlling the throughput during the two-stage comminution of brittle materials |
EP0084383B1 (en) * | 1983-01-24 | 1986-06-18 | Klöckner-Humboldt-Deutz Aktiengesellschaft | Method for the continuous breaking up by compression of friable material |
DE3520069A1 (en) * | 1985-06-04 | 1986-12-04 | Krupp Polysius Ag, 4720 Beckum | METHOD AND PLANT FOR TWO-STAGE CRUSHING |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2160540C3 (en) * | 1971-12-07 | 1980-03-20 | Ruhrkohle Ag, 4300 Essen | Process and device for dedusting hard coal in the wind sifter |
SE410561B (en) * | 1973-04-13 | 1979-10-22 | Boliden Ab | INSTALLATION FOR AUTOGEN OR SEMIAUTOGEN GRINDING OF PIECE MATERIAL, SPECIAL ORE |
DE3506486A1 (en) * | 1985-02-23 | 1986-08-28 | Klöckner-Humboldt-Deutz AG, 5000 Köln | DEVICE FOR CRUSHING AND GRINDING SPROEDEN GROUND MATERIALS, FOR EXAMPLE Cement clinker, ore, coal or the like |
-
1986
- 1986-12-23 DE DE19863644341 patent/DE3644341A1/en not_active Withdrawn
-
1987
- 1987-11-25 EP EP87117375A patent/EP0273198B1/en not_active Expired - Lifetime
- 1987-11-25 DE DE8787117375T patent/DE3767990D1/en not_active Expired - Fee Related
- 1987-11-25 ES ES87117375T patent/ES2020252B3/en not_active Expired - Lifetime
- 1987-12-01 CA CA000553271A patent/CA1284976C/en not_active Expired - Fee Related
- 1987-12-10 US US07/131,035 patent/US4783011A/en not_active Expired - Fee Related
- 1987-12-15 JP JP62317264A patent/JPS63166442A/en active Granted
- 1987-12-23 KR KR870014778A patent/KR880007128A/en not_active Application Discontinuation
- 1987-12-23 BR BR8707014A patent/BR8707014A/en not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0084383B1 (en) * | 1983-01-24 | 1986-06-18 | Klöckner-Humboldt-Deutz Aktiengesellschaft | Method for the continuous breaking up by compression of friable material |
DD220510A1 (en) * | 1984-01-09 | 1985-04-03 | Dessau Zementanlagenbau Veb | METHOD AND APPARATUS FOR FINE REDUCING SOLID, MINERAL RAW MATERIALS |
DE3407535A1 (en) * | 1984-03-01 | 1985-09-05 | Klöckner-Humboldt-Deutz AG, 5000 Köln | Device for automatically controlling the throughput during the two-stage comminution of brittle materials |
DE3520069A1 (en) * | 1985-06-04 | 1986-12-04 | Krupp Polysius Ag, 4720 Beckum | METHOD AND PLANT FOR TWO-STAGE CRUSHING |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9067213B2 (en) | 2008-07-02 | 2015-06-30 | Buhler Ag | Method for producing flour and/or semolina |
US10981177B2 (en) | 2008-07-02 | 2021-04-20 | Bühler AG | Apparatus and method for producing flour and/or semolina |
Also Published As
Publication number | Publication date |
---|---|
JPH0353020B2 (en) | 1991-08-13 |
ES2020252B3 (en) | 1991-08-01 |
EP0273198A3 (en) | 1989-08-16 |
DE3767990D1 (en) | 1991-03-14 |
CA1284976C (en) | 1991-06-18 |
US4783011A (en) | 1988-11-08 |
EP0273198B1 (en) | 1991-02-06 |
DE3644341A1 (en) | 1988-07-07 |
KR880007128A (en) | 1988-08-26 |
BR8707014A (en) | 1988-08-09 |
JPS63166442A (en) | 1988-07-09 |
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