EP0237668A1 - Process and apparatus for applying chilled electrostatically charged particles to the surface of a large metal article - Google Patents
Process and apparatus for applying chilled electrostatically charged particles to the surface of a large metal article Download PDFInfo
- Publication number
- EP0237668A1 EP0237668A1 EP86304595A EP86304595A EP0237668A1 EP 0237668 A1 EP0237668 A1 EP 0237668A1 EP 86304595 A EP86304595 A EP 86304595A EP 86304595 A EP86304595 A EP 86304595A EP 0237668 A1 EP0237668 A1 EP 0237668A1
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- EP
- European Patent Office
- Prior art keywords
- particles
- pores
- chilled
- crevices
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
- B05D5/083—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface involving the use of fluoropolymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/001—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means incorporating means for heating or cooling, e.g. the material to be sprayed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/03—Discharge apparatus, e.g. electrostatic spray guns characterised by the use of gas, e.g. electrostatically assisted pneumatic spraying
- B05B5/032—Discharge apparatus, e.g. electrostatic spray guns characterised by the use of gas, e.g. electrostatically assisted pneumatic spraying for spraying particulate materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/082—Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/002—Processes for applying liquids or other fluent materials the substrate being rotated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
- B05D1/04—Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field
- B05D1/06—Applying particulate materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0218—Pretreatment, e.g. heating the substrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
- B05D5/083—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface involving the use of fluoropolymers
- B05D5/086—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface involving the use of fluoropolymers having an anchoring layer
Definitions
- This invention relates to a process and apparatus for applying chilled finely divided particles to the surface of a large metal object having crevices or pores therein. More specifically, it relates to a method for chilling and applying electrostatically charged particles to such an object. Still more specifically it relates to a method of rotating and maintaining the large object at the desired raised temperature during the application of the chilled particles. Still more specifically it relates to apparatus for effecting this process.
- U. S. Patent No. 3,279,936, issued to Clarence W. Forestek on October 18, 1966, is directed to the treating of metal surfaces having crevices or pores therein with perfluorocarbon polymer particles so as to deposit such particles into the pores.
- the metal By having the metal at a raised temperature to enlarge the pores and the particles chilled to contract them, the particles are interlocked in the pores when the particles and the metal come to an equilibrium temperature whereby the particles are expanded and the pores contracted.
- the object particularly large objects, can be rotated on an axis so as to expose the deposited particles to repeated compaction upon repeated revolutions so as to effect additional free space for additional deposition of chilled particles.
- the application of finely divided chilled particles of perfluorocarbon polymer or graphite, molybdenum sulfate, boron nitride or other suitable electrostatically charged particles to the surface of a metal object, particularly large objects, having crevices or pores in said surface can be facilitated and more adequately effected by rotating the object on its linear axis and maintaining the object at a raised temperature while applying chilled finely divided electrostatically charged particles of perfluorocarbon, etc., onto the surface thereof.
- the object is substantially enclosed in a hood or shield which protects heat loss from the object.
- inert gas such as helium, nitrogen, argon, etc.
- the electrostatic charge applied to the particles is advantageously in the range of 50-150 kilovolts, preferably about 100 kv.
- the particles are given a positive charge and the object is given a minus potential.
- the reverse system of charging may be used. Any appropriate means may be used for applying this charge, but a particularly advantageous device is described in another application being filed by this inventor on the same date herewith.
- This device comprises a spray gun, such as used for electrostatically spraying paint which has an interior channel through which is passed the spraying medium, in this case the suspension of particles dispersed in dry air or inert gas, is mixed with a chilled gas.
- a cooling medium such as liquid nitrogen or solid carbon dioxide is maintained in an adjacent vessel so that a chilling effect can be imparted to the gaseous suspension medium by introducing a chilled gas, preferably the same as used in the original suspension, into the suspension of electrostatically charged particles during its passage through a passageway of the chilling apparatus.
- a chilled gas preferably the same as used in the original suspension
- electrostatically charged particles during its passage through a passageway of the chilling apparatus.
- electrostatic charges Prior to the chilling of the gaseous suspending medium, electrostatic charges are applied to the particles by passing the suspension of particles through an electrical field effected by electrodes positioned in the chamber of the spray gun. Appropriate electrical charge for the electrodes is maintained by a high voltage transformer and condensers.
- the chilled gas introduced into the suspension is desirably maintained at -20°C (-4°F) to - 130°C (-202°F), preferably -50°C (-58°F) to 120°C (-184°F).
- the method of chilling the suspending gas and the suspended particles may comprise any suitable means for effecting this chilling condition, a particularly effective means is the chilling apparatus shown hereinafter for attachment to the front of a spray gun. This preferred chilling apparatus is considered patentable per se and is claimed in a companion application filed concurrently herewith.
- the spray gun may be any one of a number of commercial spray guns suitable for spraying electrostatically charged particles.
- a particularly suitable spray gun is the one marketed under the trademark "GEMA" which has a four electrode and high voltage generating system including a high voltage transformer and a high voltage set of condensers.
- the cooling attachment is fitted onto the front or spraying end of the spray gun so that as the spray of suspended electrostatically charged particles emanate from the spray gun they pass through a passageway in the chilling apparatus and out over impact spreading cone.
- the polymer suspension stream is advantageously ejected from the spray gun at a pressure of 15-150 psi (1-10 atmosphere).
- a suspension of particles in the suspension medium is advantageously kept in a storage tank in which the particles are stirred up by feeding in nitrogen or other gas.
- the appropriate valve is opened to allow the gas to escape with particles suspended therein and carried to the electrostatically charging chamber of the spray gun prior to mixing with the chilling gas medium.
- Various other means may be used to feed polymer particles into the gas stream such as Venturi, screw feed, blower, pump, etc.
- large objects of various shapes may be treated by the process of this invention, it is particularly suitable for cylindrical objects, including large rolls 1800 millimeters (70.86 inches) or more in diameter and 2500 millimeters (98.4 inches) or more in length. If the object does not have end walls or support at the two ends of the cylinder or other shape, these may be affixed for the purpose of making the cylinder or other object rotatable on its linear axis.
- a supporting axle may be affixed concentric with the linear axis and this axle driven by a motor at a controlled rate of rotation, advantageously at about 0.1 to 10 revolutions per minute, with the axle desirably resting on roller bearings.
- a hood or other partial cover may be used to shield the object against loss of heat, and also during the spraying operation an exhausting suction may be applied under this hood to remove the gas carrying the particles as well as the remaining particles still suspended therein. The particles which fall below the object may be collected and reapplied if desired.
- the desired temperature of the object to be treated may be attained by applying a stream of hot air under the hood and against the object as it is rotated. Infrared or other appropriate means of heating may be used if desired.
- the hood has a slot or open area running the length of the object and parallel to the axis of the object through which the electrostatic spraying is to be effected. If desired there may be a sliding or hinged door to cover this open area when spraying is not being effected. While the object may be maintained at a temperature as low as 38°C (100.4°F), it is advantageously maintained at a temperature of about 150-180°C(302-356°F).
- the hot air or other means of applying heat is shut off during the spraying operation after which the hood is removed and the object is allowed to cool.
- the chilled particles have a temperature at least 55°C (130.5°F) preferably at least 165°C (329°F) below the temperature of the object.
- a roller or cylinder one inch in thickness, 1800 millimeters (70.86 inches) in outer diameter and 2500 millimeters (98.4 inches) long, it generally takes about 12 hours for the temperature to drop from 150°C to 60°C.
- a roll may be satisfactorily sprayed in about 1/2 hour with three operators applying the spray manually with hand-held spray guns.
- a plurality of spray guns may be held on a rack which is moved, either manually or mechanically, in a path parallel to the axis of the object, the rate of such parallel movement being adjusted in accordance with the rate of rotation of the object to give complete coverage of the object's surface by the sprayed particles.
- a stain appearance on the object's surface indicates insufficient impregnation of the crevices and pores with the particles. Spraying is continued until the stain appearance disappears. In some cases satisfactory results may be obtained with 5 complete revolutions. Preferably 20 or more revolutions produce the desired results and generally there is no additional advantage in exceeding 120 revolutions.
- a felt strip or brush with soft rollers extending down from the hood, at a point beyond the spraying area, to the surface of the object and extending along the length of the object effects a wiping operation to brush particles into crevices and pores and also to wipe away particles on the surface of the object between the crevices and pores.
- This wiping may be effected continuously after the spraying operation or may be done periodically. It is generally satisfactory to perform this wiping operation at least 4 or 5 or more times.
- the spray gun or guns are advantageously held about 300-500 mm (12-20 inches) from the object being sprayed. It is generally sufficient to effect the spraying during 20-100 revolutions of the object. As indicated above, the spraying is continued or repeated until the stained appearance no longer appears after wiping.
- the speed of the particles toward the object determined by the pressure of the suspending gas and the voltage of the electrostatic field. While it is preferred to feed the particles into the gas prior to or during passage of the gas through the spray gun, it is also contemplated that the particles may be fed into the gas stream after the gas emanates from the gun in which ase the particles will pick up the electrostatic charge on the way to the object's surface. However it is preferred to apply the electrostatic charge to the particles before chilling the particles and to effect the chilling of the particles by mixing a chilled gas with the suspension of charged particles.
- the particles For particles of 4.7 ⁇ 10 gm or 5 microns in size and a voltage of about 80-100 kilovolts applied between the gun and the object it is estimated that the particles have an initial velocity of about 11 meters per second and about 0.09-0.10 meters per second in the vicinity of the workpiece. Smaller sized particles , e.g.,of less than 1 micron are more favorable since the ultimate speed due to the electrical feed will be higher than for larger particles
- the electrostatic charge it may be advantageous to have a series of electrodes spaced in pairs alone the path of the suspended particles with a voltage of approximately 20 killivolts applied between each pair of electrodes and applied transversely to the direction of flow of the gas.
- roll 1 is supported by axle 2 which in turn rests on bearings 3 which rotate on supporting pins 4 fastened to supporting standard 5 which has legs 7 ⁇ , crossbars 6 and base plates 7.
- Axle 2 is rotated by a belt or chain 8 which is driven by a motor means (not shown) to give the desired rate of rotation to roll 1.
- Hood 9 is positioned above roll 1 and has exhaust outlet 10. If desired the hood may extend down further to embrace a larger portion of roll 1.
- Fig. 2 is an elevational end view of the apparatus of Fig. 1.
- Heating means 11 is shown positioned on one side (or in back) of roll 1 with supporting means 11 ⁇ .
- the spray gun (not shown in this view) is positioned on the opposite side (or in front) of roll 1.
- Felt or soft bristles 13 are positioned next to the roll 1 above the spray area and are held by support means 14.
- Fig. 3 is a side elevational view of spray attachment 19 designed to effect cooling of a gas stream after applying electrostatic charges to particles suspended in the gas stream.
- the cooling nozzle 19 is preferably made of polytetrafluoroethylene (PTFE).
- Metal ring or band 16 slides over the exterior of a portion of the spray gun attachment 19 to hold gas entrance duct 20 in position.
- Cold gas such as nitrogen is fed into the spray gun from cooling tank 21 which preferably consists of a rigid, expanded polyurethane foam in which a heat exchange coil 22 is positioned in cooling chamber 23.
- the coil is advantageously made of copper tubing having a diameter of about 10 mm.
- Cover 24 closes the chamber to reduce the admission of heat.
- the coolant contained in the cooling chamber is advantageously either dry ice (solid carbon dioxide) or liquid nitrogen.
- gaseous nitrogen, or other preferred gas flows through cooling coil 22 and the cooled gas (preferably at -70 - -140°C) flows through hose connector 26 to gas entrance duct 20 attached to and communicating with the recessed portion 20 ⁇ running around the circumference of attachment 19 and feeding cold gas through channels 27 into the interior of the chamber 15 of cooling attachment 19.
- Fig. 4 is a top view of the cooling attachment 19 and spray gun 18 shown in Fig. 2.
- Conical impact plate 29 is positioned at the outlet end 30 of mixing channel 15 and can adjust the cloud of powder to the desired size by appropriate positioning of the impact plate 29 by longitudinal movement of rod 31.
- High voltage preferably in the range of 70-120 kv is developed in generator 32 and transmitted through lines 33 into the interior of the spray gun through switch 34 to high voltage condenser cascade 35 and then through high voltage transformer 36 to electrodes 37.
- particles of the desired size and type are stored in reservoir 38 maintained in suspended state by gas admitted by line 39 at the bottom of the reservoir from which the gas stream conveys the suspended particles through hose 40 into the spray gun where they are electrostatically charged as they pass between electrodes 37 into mixing channel 28 where the particles are chilled to the desired low temperature by mixture with the cold gas being admitted through duct 20.
- Fig. 6 is an end view of the roll arrangement as shown in Fig. 2 except that the hood extends further around the roll by the addition of hood extension 9 ⁇ .
- the heater 11 and heater support 11 ⁇ are made portable by means of wheels 41 fastened to the heater support 11 ⁇ by supports 42.
- the heat source is not shown by may be electrical, e.g., hotwire, or heat lamps, or hot air fed by flexible ducts leading into heater 11.
- the portable spray gun (not shown) is moved into the position vacated by the heater and soft brush 13 is moved in a position above the spray gun. With the rotatable spray gun positioned on the opposite side of the roll it may be desirable to rotate the roll in the opposite direction from that shown in Fig. 2.
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- Application Of Or Painting With Fluid Materials (AREA)
- Electrostatic Spraying Apparatus (AREA)
Abstract
Description
- This invention relates to a process and apparatus for applying chilled finely divided particles to the surface of a large metal object having crevices or pores therein. More specifically, it relates to a method for chilling and applying electrostatically charged particles to such an object. Still more specifically it relates to a method of rotating and maintaining the large object at the desired raised temperature during the application of the chilled particles. Still more specifically it relates to apparatus for effecting this process.
- U. S. Patent No. 3,279,936, issued to Clarence W. Forestek on October 18, 1966, is directed to the treating of metal surfaces having crevices or pores therein with perfluorocarbon polymer particles so as to deposit such particles into the pores. By having the metal at a raised temperature to enlarge the pores and the particles chilled to contract them, the particles are interlocked in the pores when the particles and the metal come to an equilibrium temperature whereby the particles are expanded and the pores contracted.
- U. S. Patent No. 4,051,275 issued on September 27, 1977 was also granted to Clarence W. Forestek and is directed to applying such chilled particles in a fluid stream carrying finely divided particles applied at a pressure of 30-120 psi to compact previously deposited particles and thereafter depositing additional particles in the space freed by the compaction, said additional particles being a temperature at least 100°F below the temperature of the metal surface so that these additional particles will also be locked into the fissures upon reaching equilibrium temperature.
- It is an objective of this invention to aid in the deposition of such finely divided particles into crevices and pores in the surface of metal objects, particularly large objects, by placing an electrostatic charge on these particles.
- It is also an objective of the invention to place an opposite charge on the object to be impregnated with the particles.
- It is also an objective of this invention to apply the electrostatically charged particles in a blast of fluid medium in which the electrostatically charged particles are directed against the metal surface and into its crevices and pores.
- It is also an objective of this invention whereby the blasting of the electrostatically charged particles effects a compaction of the particles already in the crevices and pores so as to increase the free space therein thereby increasing space for additional particles to be deposited therein.
- It is also an objective of this invention that the object, particularly large objects, can be rotated on an axis so as to expose the deposited particles to repeated compaction upon repeated revolutions so as to effect additional free space for additional deposition of chilled particles.
- It is also an objective of this invention to design an apparatus for the rotation of large objects while said electrostatically charged chilled particles are blasted thereon.
- In accordance with the present invention it has been found that the application of finely divided chilled particles of perfluorocarbon polymer or graphite, molybdenum sulfate, boron nitride or other suitable electrostatically charged particles to the surface of a metal object, particularly large objects, having crevices or pores in said surface can be facilitated and more adequately effected by rotating the object on its linear axis and maintaining the object at a raised temperature while applying chilled finely divided electrostatically charged particles of perfluorocarbon, etc., onto the surface thereof. Advantageously the object is substantially enclosed in a hood or shield which protects heat loss from the object. While the object is maintained at the desired temperature, a stream of the chilled electrostatically charged, finely divided particles suspended in dry air or in inert gas such as helium, nitrogen, argon, etc., is directed against the metal surface so as to deposit and impinge such particles into the crevices or pores and to compact particles which had been previously deposited in the crevices or pores.
- The electrostatic charge applied to the particles is advantageously in the range of 50-150 kilovolts, preferably about 100 kv. Preferably, the particles are given a positive charge and the object is given a minus potential. However, while this system is preferred, the reverse system of charging may be used. Any appropriate means may be used for applying this charge, but a particularly advantageous device is described in another application being filed by this inventor on the same date herewith. This device comprises a spray gun, such as used for electrostatically spraying paint which has an interior channel through which is passed the spraying medium, in this case the suspension of particles dispersed in dry air or inert gas, is mixed with a chilled gas. A cooling medium such as liquid nitrogen or solid carbon dioxide is maintained in an adjacent vessel so that a chilling effect can be imparted to the gaseous suspension medium by introducing a chilled gas, preferably the same as used in the original suspension, into the suspension of electrostatically charged particles during its passage through a passageway of the chilling apparatus. Prior to the chilling of the gaseous suspending medium, electrostatic charges are applied to the particles by passing the suspension of particles through an electrical field effected by electrodes positioned in the chamber of the spray gun. Appropriate electrical charge for the electrodes is maintained by a high voltage transformer and condensers.
- The chilled gas introduced into the suspension is desirably maintained at -20°C (-4°F) to - 130°C (-202°F), preferably -50°C (-58°F) to 120°C (-184°F). While the method of chilling the suspending gas and the suspended particles may comprise any suitable means for effecting this chilling condition, a particularly effective means is the chilling apparatus shown hereinafter for attachment to the front of a spray gun. This preferred chilling apparatus is considered patentable per se and is claimed in a companion application filed concurrently herewith.
- The spray gun may be any one of a number of commercial spray guns suitable for spraying electrostatically charged particles. A particularly suitable spray gun is the one marketed under the trademark "GEMA" which has a four electrode and high voltage generating system including a high voltage transformer and a high voltage set of condensers. The cooling attachment is fitted onto the front or spraying end of the spray gun so that as the spray of suspended electrostatically charged particles emanate from the spray gun they pass through a passageway in the chilling apparatus and out over impact spreading cone.
- The polymer suspension stream is advantageously ejected from the spray gun at a pressure of 15-150 psi (1-10 atmosphere). A suspension of particles in the suspension medium is advantageously kept in a storage tank in which the particles are stirred up by feeding in nitrogen or other gas. When the stream is to be applied, the appropriate valve is opened to allow the gas to escape with particles suspended therein and carried to the electrostatically charging chamber of the spray gun prior to mixing with the chilling gas medium. Various other means may be used to feed polymer particles into the gas stream such as Venturi, screw feed, blower, pump, etc.
- Although large objects of various shapes may be treated by the process of this invention, it is particularly suitable for cylindrical objects, including large rolls 1800 millimeters (70.86 inches) or more in diameter and 2500 millimeters (98.4 inches) or more in length. If the object does not have end walls or support at the two ends of the cylinder or other shape, these may be affixed for the purpose of making the cylinder or other object rotatable on its linear axis. A supporting axle may be affixed concentric with the linear axis and this axle driven by a motor at a controlled rate of rotation, advantageously at about 0.1 to 10 revolutions per minute, with the axle desirably resting on roller bearings.
- As previously indicated a hood or other partial cover may be used to shield the object against loss of heat, and also during the spraying operation an exhausting suction may be applied under this hood to remove the gas carrying the particles as well as the remaining particles still suspended therein. The particles which fall below the object may be collected and reapplied if desired.
- The desired temperature of the object to be treated may be attained by applying a stream of hot air under the hood and against the object as it is rotated. Infrared or other appropriate means of heating may be used if desired. The hood has a slot or open area running the length of the object and parallel to the axis of the object through which the electrostatic spraying is to be effected. If desired there may be a sliding or hinged door to cover this open area when spraying is not being effected. While the object may be maintained at a temperature as low as 38°C (100.4°F), it is advantageously maintained at a temperature of about 150-180°C(302-356°F). The hot air or other means of applying heat is shut off during the spraying operation after which the hood is removed and the object is allowed to cool. During the spraying operation the chilled particles have a temperature at least 55°C (130.5°F) preferably at least 165°C (329°F) below the temperature of the object.
- For a roller or cylinder one inch in thickness, 1800 millimeters (70.86 inches) in outer diameter and 2500 millimeters (98.4 inches) long, it generally takes about 12 hours for the temperature to drop from 150°C to 60°C. For the spraying operation, such a roll may be satisfactorily sprayed in about 1/2 hour with three operators applying the spray manually with hand-held spray guns. If desired, a plurality of spray guns may be held on a rack which is moved, either manually or mechanically, in a path parallel to the axis of the object, the rate of such parallel movement being adjusted in accordance with the rate of rotation of the object to give complete coverage of the object's surface by the sprayed particles.
- A stain appearance on the object's surface indicates insufficient impregnation of the crevices and pores with the particles. Spraying is continued until the stain appearance disappears. In some cases satisfactory results may be obtained with 5 complete revolutions. Preferably 20 or more revolutions produce the desired results and generally there is no additional advantage in exceeding 120 revolutions.
- A felt strip or brush with soft rollers extending down from the hood, at a point beyond the spraying area, to the surface of the object and extending along the length of the object effects a wiping operation to brush particles into crevices and pores and also to wipe away particles on the surface of the object between the crevices and pores. This wiping may be effected continuously after the spraying operation or may be done periodically. It is generally satisfactory to perform this wiping operation at least 4 or 5 or more times.
- During the spraying operation the spray gun or guns are advantageously held about 300-500 mm (12-20 inches) from the object being sprayed. It is generally sufficient to effect the spraying during 20-100 revolutions of the object. As indicated above, the spraying is continued or repeated until the stained appearance no longer appears after wiping.
- The speed of the particles toward the object determined by the pressure of the suspending gas and the voltage of the electrostatic field. While it is preferred to feed the particles into the gas prior to or during passage of the gas through the spray gun, it is also contemplated that the particles may be fed into the gas stream after the gas emanates from the gun in which ase the particles will pick up the electrostatic charge on the way to the object's surface. However it is preferred to apply the electrostatic charge to the particles before chilling the particles and to effect the chilling of the particles by mixing a chilled gas with the suspension of charged particles.
- For particles of 4.7⁻¹⁰ gm or 5 microns in size and a voltage of about 80-100 kilovolts applied between the gun and the object it is estimated that the particles have an initial velocity of about 11 meters per second and about 0.09-0.10 meters per second in the vicinity of the workpiece. Smaller sized particles , e.g.,of less than 1 micron are more favorable since the ultimate speed due to the electrical feed will be higher than for larger particles
- In applying the electrostatic charge it may be advantageous to have a series of electrodes spaced in pairs alone the path of the suspended particles with a voltage of approximately 20 killivolts applied between each pair of electrodes and applied transversely to the direction of flow of the gas.
- The description of the process and apparatus of this invention are facilitated by reference to the drawings.
- Fig. 1 is an elevational front view of a roll mounted in a hood for spraying.
- Fig. 2 is an elevational end view of the roll and hood of Fig. 1.
- Fig. 3 is a side elevational view of a spray gun adapted to effect cooling of a gas stream with suspended particles and to supply electrostatic charge to the particles.
- Fig. 4 is a top view of the front portion of spray gun shown in Fig. 2.
- Fig. 5 is a side cross-sectional view of the front portion of the spray gun shown in Figs. 2 and 3 taken at line 5-5 of Fig. 3.
- Fig. 6 is an end elevational view of a roll mounted in a hood extending a greater distance around the roll with an opening on one side for exposure to a portable heater and a portable spray unit.
- In Fig. 1 roll 1 is supported by
axle 2 which in turn rests onbearings 3 which rotate on supportingpins 4 fastened to supporting standard 5 which has legs 7ʹ,crossbars 6 andbase plates 7.Axle 2 is rotated by a belt or chain 8 which is driven by a motor means (not shown) to give the desired rate of rotation to roll 1. Hood 9 is positioned above roll 1 and hasexhaust outlet 10. If desired the hood may extend down further to embrace a larger portion of roll 1. - Fig. 2 is an elevational end view of the apparatus of Fig. 1. Heating means 11 is shown positioned on one side (or in back) of roll 1 with supporting means 11ʹ. The spray gun (not shown in this view) is positioned on the opposite side (or in front) of roll 1. Felt or
soft bristles 13 are positioned next to the roll 1 above the spray area and are held by support means 14. - Fig. 3 is a side elevational view of
spray attachment 19 designed to effect cooling of a gas stream after applying electrostatic charges to particles suspended in the gas stream. The coolingnozzle 19 is preferably made of polytetrafluoroethylene (PTFE). Metal ring orband 16 slides over the exterior of a portion of thespray gun attachment 19 to holdgas entrance duct 20 in position. Cold gas such as nitrogen is fed into the spray gun from coolingtank 21 which preferably consists of a rigid, expanded polyurethane foam in which aheat exchange coil 22 is positioned in coolingchamber 23. The coil is advantageously made of copper tubing having a diameter of about 10 mm.Cover 24 closes the chamber to reduce the admission of heat. The coolant contained in the cooling chamber is advantageously either dry ice (solid carbon dioxide) or liquid nitrogen. When thegas inlet line 25 is opened, gaseous nitrogen, or other preferred gas, flows through coolingcoil 22 and the cooled gas (preferably at -70 - -140°C) flows throughhose connector 26 togas entrance duct 20 attached to and communicating with the recessed portion 20ʹ running around the circumference ofattachment 19 and feeding cold gas throughchannels 27 into the interior of thechamber 15 of coolingattachment 19. - Fig. 4 is a top view of the
cooling attachment 19 andspray gun 18 shown in Fig. 2. - Fig. 5 shows the interior structure of the cooling attachment and spray gun taken at line 5-5 of Fig. 4.
Nozzle 19 has agas duct 20 which is fixed in position and is sealed by means of ametal ring 16. Hose 26 (shown in Fig. 3) feeds chilled gas intogas duct 20. Fromduct 20 the chilled gas is passed throughchannels 27 into mixingchannel 15 where the electrostatically charged particles are cooled down to the desired low temperature, preferably approximately -120°C (-184°F) and then sprayed onto the roll or other large object being rotated in front of the spray gun, which object is grounded so as to attract and hold the electrostatically charged particles.Conical impact plate 29 is positioned at the outlet end 30 of mixingchannel 15 and can adjust the cloud of powder to the desired size by appropriate positioning of theimpact plate 29 by longitudinal movement ofrod 31. High voltage preferably in the range of 70-120 kv is developed ingenerator 32 and transmitted throughlines 33 into the interior of the spray gun throughswitch 34 to highvoltage condenser cascade 35 and then throughhigh voltage transformer 36 toelectrodes 37. Meanwhile particles of the desired size and type are stored inreservoir 38 maintained in suspended state by gas admitted byline 39 at the bottom of the reservoir from which the gas stream conveys the suspended particles throughhose 40 into the spray gun where they are electrostatically charged as they pass betweenelectrodes 37 into mixing channel 28 where the particles are chilled to the desired low temperature by mixture with the cold gas being admitted throughduct 20. - Fig. 6 is an end view of the roll arrangement as shown in Fig. 2 except that the hood extends further around the roll by the addition of hood extension 9ʹ. In place of the heater arrangement shown in Fig. 2, the
heater 11 and heater support 11ʹ are made portable by means ofwheels 41 fastened to the heater support 11ʹ by supports 42. The heat source is not shown by may be electrical, e.g., hotwire, or heat lamps, or hot air fed by flexible ducts leading intoheater 11. When the roll is properly located, the portable spray gun (not shown) is moved into the position vacated by the heater andsoft brush 13 is moved in a position above the spray gun. With the rotatable spray gun positioned on the opposite side of the roll it may be desirable to rotate the roll in the opposite direction from that shown in Fig. 2. - While certain features of this invention have been described in detail with respect to various embodiments thereof, it will of course be apparent that other modifications can be made within the spirit and scope of this invention, and it is not intended to limit the invention to the exact details shown above except insofar as they are defined in the following claims.
Claims (12)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US82180286A | 1986-01-23 | 1986-01-23 | |
US821802 | 1986-01-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0237668A1 true EP0237668A1 (en) | 1987-09-23 |
EP0237668B1 EP0237668B1 (en) | 1990-06-13 |
Family
ID=25234348
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP86304595A Expired - Lifetime EP0237668B1 (en) | 1986-01-23 | 1986-06-16 | Process and apparatus for applying chilled electrostatically charged particles to the surface of a large metal article |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0237668B1 (en) |
JP (1) | JPH0685896B2 (en) |
CA (1) | CA1268672C (en) |
DE (1) | DE3671847D1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0235426B1 (en) * | 1986-01-23 | 1991-11-13 | Interlock Corporation | Process and device for chilling stream of gas-suspended particles |
DE10101369A1 (en) * | 2001-01-13 | 2002-07-18 | Itw Oberflaechentechnik Gmbh | Spraying method and spraying device for coating liquid |
US6857581B2 (en) | 2001-01-13 | 2005-02-22 | Itw Oberflachentechnik Gmbh & Co. Kg | Spraying method and a spray system for coating liquids |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002235958A (en) * | 2001-02-09 | 2002-08-23 | Mitsubishi Heavy Ind Ltd | Air conditioner and its control method |
US8502157B2 (en) * | 2011-09-09 | 2013-08-06 | General Electric Company | Boron containing coating for neutron detection |
ITFI20120205A1 (en) * | 2012-10-10 | 2014-04-11 | Eurosider Sas Di Milli Ottavio & C | METHOD AND APPARATUS FOR ELECTROSTATIC PAINTING |
US20140255614A1 (en) * | 2013-03-11 | 2014-09-11 | Finishing Brands Holdings Inc. | System and Method of Producing a Coating with an Electrostatic Spray |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3279936A (en) * | 1964-11-27 | 1966-10-18 | Forestek Plating & Mfg Co | Treating surfaces with perfluorocarbon polymers |
US4051275A (en) * | 1974-06-21 | 1977-09-27 | Forestek Clarence W | Embedding and compacting particles in porous surfaces |
-
1986
- 1986-05-26 CA CA510001A patent/CA1268672C/en not_active Expired
- 1986-06-16 EP EP86304595A patent/EP0237668B1/en not_active Expired - Lifetime
- 1986-06-16 DE DE8686304595T patent/DE3671847D1/en not_active Expired - Fee Related
- 1986-09-09 JP JP61210832A patent/JPH0685896B2/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3279936A (en) * | 1964-11-27 | 1966-10-18 | Forestek Plating & Mfg Co | Treating surfaces with perfluorocarbon polymers |
US4051275A (en) * | 1974-06-21 | 1977-09-27 | Forestek Clarence W | Embedding and compacting particles in porous surfaces |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0235426B1 (en) * | 1986-01-23 | 1991-11-13 | Interlock Corporation | Process and device for chilling stream of gas-suspended particles |
DE10101369A1 (en) * | 2001-01-13 | 2002-07-18 | Itw Oberflaechentechnik Gmbh | Spraying method and spraying device for coating liquid |
EP1222966A3 (en) * | 2001-01-13 | 2003-11-12 | ITW Oberflächentechnik GmbH & Co.KG | Method and apparatus for spraying a coating liquid |
US6857581B2 (en) | 2001-01-13 | 2005-02-22 | Itw Oberflachentechnik Gmbh & Co. Kg | Spraying method and a spray system for coating liquids |
US6915963B2 (en) | 2001-01-13 | 2005-07-12 | Itw Oberflachentechnik Gmbh & Co. Kg | Spraying method and a spray system for coating liquids |
Also Published As
Publication number | Publication date |
---|---|
JPS62171762A (en) | 1987-07-28 |
CA1268672A (en) | 1990-05-08 |
DE3671847D1 (en) | 1990-07-19 |
JPH0685896B2 (en) | 1994-11-02 |
EP0237668B1 (en) | 1990-06-13 |
CA1268672C (en) | 1990-05-08 |
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