EP0232453A2 - Apparatus for crushing and washing ballast and the like - Google Patents
Apparatus for crushing and washing ballast and the like Download PDFInfo
- Publication number
- EP0232453A2 EP0232453A2 EP86109980A EP86109980A EP0232453A2 EP 0232453 A2 EP0232453 A2 EP 0232453A2 EP 86109980 A EP86109980 A EP 86109980A EP 86109980 A EP86109980 A EP 86109980A EP 0232453 A2 EP0232453 A2 EP 0232453A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- crush
- bodies
- screen barrel
- main shaft
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2/00—Crushing or disintegrating by gyratory or cone crushers
- B02C2/10—Crushing or disintegrating by gyratory or cone crushers concentrically moved; Bell crushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/0056—Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B5/00—Washing granular, powdered or lumpy materials; Wet separating
Definitions
- This invention relates to apparatus for crushing and washing ballast and the like for processing collected ballast into high quality concrete aggregate for use in construction.
- the conventional apparatus for crushing and washing ballast comprises a base, a cylindrical body mounted on the base, a rotatable main shaft disposed on the central longitudinal axis of the cylindrical body, a sleeve attached to the rotary main shaft, a crush blade spirally mounted on the outer periphery of the sleeve, and a rotatable jack shaft mounted on the base coaxial with the main shaft and carrying a crush bowl disposed in opposed relationship to a discharge port in the cylindrical body.
- apparatus for crushing and washing ballast and the like is characterised by a base, a first cylindrical body slidably mounted on the base, a second cylindrical body mounted on the base in axial alignment with and spaced from the first cylindrical body, a screen barrel interposed between adjacent ends of the first and second bodies, a rotatable main shaft mounted on the base and extending lengthwise of the bodies, a first crush bowl mounted on the main shaft for co-operating with the end of the first body adjacent to the screen barrel, crush blade means mounted on the main shaft within the bodies, a rotatable jack shaft slidably mounted on the base and extending on a coaxis with the main shaft, and a second crush bowl mounted on the jack shaft for co-operating with the end of the second body remote from the screen barrel.
- the main advantage of the present invention is that collected ballast is subjected to two successive crushing and washing operations in the cylindrical bodies with mud and fine sand produced in the first operation being removed by passage through the screen barrel connecting the bodies. In this way high quality washed ballast is obtained in a simple and effective manner using one apparatus only.
- the screen barrel is rotatable with the main shaft thereby improving the removal of mud and fine sand.
- the first body and the rotary jack shaft are conveniently each mounted on a respective table slidably supported on the base for engaging and disengaging the ends of the bodies with the associated crush bowls.
- Each table is preferably engageable with a stop to limit the degree of engagement between the ends of the bodies and the associated crush bowls.
- each stop is adjustable to vary the degree of engagement.
- respective spring means acts between each table and the base to bias the end of the first body towards the first crush bowl and the to bias the second crush bowl towards the end of the second body.
- the biassing force exerted by each spring means is adjustable.
- reference numeral 1 denotes a movable table.
- the movable table 1 is slidably supported by rollers 3 provided on a base 2 supported by legs so as to be inclined downwardly from left to right as viewed in Figure 1.
- a first cylindrical body 4 Disposed on the upper surface of the movable table 1 is a first cylindrical body 4 inclined downwardly from its rear end to its front end and provided at the rear end with a hopper 5 on the upper surface.
- a second cylindrical body 6 Disposed on the upper surface of the base 2 in axial alignment with and spaced apart from the first cylindrical body 4 is a second cylindrical body 6 inclined downwardly from its rear end to its front end.
- a rotatable main shaft 7 Disposed on the central longitudinal axis of the first and second cylindrical bodies 4,6 is a rotatable main shaft 7.
- the main shaft 7 extends from near to the front end of the second cylindrical body 6 outwardly from the rear end of the first cylindrical body 4 and is supported on the base 2 in cantilever fashion by spaced apart bearings 8.
- a drive motor 9 is connected to the main shaft 7 through a belt.
- the main shaft 7 is provided with sleeves 11.
- One of the sleeves 11 placed at the front end of the first cylindrical body 4 mounts a crush bowl 12 for cooperating with the front end.
- Another sleeve 11 placed intermediate the first and second cylindrical bodies 4,6 mounts a screen barrel 13 supported by radial spokes 14.
- One end of the screen barrel 13 engages the outer surface at the front end of the first cylindrical body 4 and the other end of the screen barrel 13 engages the inner surface at the rear end of the second cylindrical body 6.
- the remaining sleeves 11 disposed within the first and second cylindrical bodies 4,6 mount crush blades 15.
- a second movable table 1 ⁇ Disposed on the upper surface of the base 2 at the front end of the second cylindrical body 6 is a second movable table 1 ⁇ slidably supported by rollers 3 ⁇ .
- the movable table 1 ⁇ mounts a rotatable jack shaft 17 supported on a coaxis with the main shaft 7 by spaced apart bearings 8 ⁇ .
- the jack shaft 17 is connected to a drive motor 9 ⁇ through a belt.
- the front end of the jack shaft 17 mounts a crush bowl 18 for co-operating with the front end of the second cylindrical body 6.
- each movable table 1,1 ⁇ Disposed on the base 2 under each movable table 1,1 ⁇ is a respective threaded rod 21,21 ⁇ carried on a respective bearing and connected at one end to a respective operating handle 27,27 ⁇ through an associated bevel gear 26,26 ⁇ .
- Each threaded rod 21,21 ⁇ is threadedly engaged with a respective threaded sleeve 24,24 ⁇ integrally provided with a respective spring bearing 20,20 ⁇ .
- Each spring bearing 20,20 ⁇ is fixedly attached with one end of a respective spring 19,19 ⁇ .
- the other end of each spring 19,19 ⁇ is carried on a respective bearing sleeve 25,25 ⁇ fixedly attached to the undersurface of the associated table 1,1 ⁇ at one end thereof for biassing the front end of the first cylindrical body 4, supported on the table 1, towards the crush bowl 12 and the crush bowl 18, supported on the table 1 ⁇ , towards the front end of the second cylindrical body 6.
- the tables 1,1 ⁇ are slidable to engage the front end of each cylindrical body 4,6 with the associated crush bowl 12,18 by operation of the handles 27,27 ⁇ to displace the threaded sleeves 24,24 ⁇ and pressurize the spring 19,19 ⁇ .
- each table 1,1 ⁇ mounted on the upper surface of the base 2 to limit movement of each table 1,1 ⁇ for controlling the degree of engagement between the front end of each cylindrical body 4,6 and the associated crush bowl 12,18 is a respective stop consisting of a threaded shaft 22,22 ⁇ supported on a bearing.
- Each stop is engageable with the associated table 1,1 ⁇ to limit movement thereof and is adjustable to vary the degree of engagement as required.
- the biassing force exerted by the associated spring 19,19 ⁇ may be adjusted as desired by operation of the associated handle 27,27 ⁇ .
- the tables 1,1 ⁇ are engaged with the associated stop shaft 22,22 ⁇ after which the operating handles 27,27 ⁇ are manipulated to adjust the biassing force of the springs 19,19 ⁇ to the required level. Thereafter, the main shaft 7 and the rotary jack shaft 17 are rotated by the associated motor 9,9 ⁇ thereby rotating the crush bowls 12,18 and water is fed through the feed water pipes 23 while feeding ballast through the hopper 5 at the rear end of the first cylindrical body 4.
- the ballast is transferred towards the front end of the body 4 while being agitated by the crush blades 15 where it is strongly rubbed against the crush bowl 12 due to the push pressure of the succeeding ballast.
- the front end of the body 4 is pushed back against the biassing of the spring 19 and the ballast is discharged between the front end and the crush bowl 12 into the rotating screen barrel 13.
- the ballast passes from the screen barrel 13 to the rear end of the second cylindrical body 6 and is transferred towards the front end while being continuously agitated by the crush blades 15. At the front end, the ballast is strongly rubbed against the rotating crush bowl 18 due to the push pressure of the succeeding ballast and is discharged between the front end and the crush bowl 18 which is pushed back against the biassing of spring 19 ⁇ .
- a high quality washed ballast as desired can be obtained by setting the stop shaft 22,22 ⁇ to provide the required degree of engagement between the crush bowls 12, 18 and the cylindrical bodies 4,6 and by adjusting the biassing force of the springs 19,19 ⁇ to the required level.
- the apparatus according to the present invention is used for crushing and washing ballast it may be effectively used for crushing and washing other materials, for example a concrete structure or a glass product. More specifically, the apparatus can be used for crushing blocks obtained, for example from an old structure, into powder-like cement and the like which may be re-used for making a ground bed for buried pipe or into ballast and the like for a concrete aggregate. Likewise, the apparatus can be used for crushing glass products such as old bottles into re-usable powder-like glass material in large quantity with ease.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Crushing And Grinding (AREA)
- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
- Crushing And Pulverization Processes (AREA)
- Processing Of Solid Wastes (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
- This invention relates to apparatus for crushing and washing ballast and the like for processing collected ballast into high quality concrete aggregate for use in construction.
- The conventional apparatus for crushing and washing ballast comprises a base, a cylindrical body mounted on the base, a rotatable main shaft disposed on the central longitudinal axis of the cylindrical body, a sleeve attached to the rotary main shaft, a crush blade spirally mounted on the outer periphery of the sleeve, and a rotatable jack shaft mounted on the base coaxial with the main shaft and carrying a crush bowl disposed in opposed relationship to a discharge port in the cylindrical body.
- This type of conventional apparatus, however, has presented such shortcomings that, in the case of ballast mixed with a lot of soft stones (dead stones), lumps of tough loam, and lumps of clay, then as the ballast is transferred towards the discharge port while being agitated by the rotating crush blade within the cylindrical body, the mixed quantity of mud produced as a result of the crushing of the soft stones, etc. and fine sand produced as a result of the removal of the angular portions of the crushed stones is increased too much.
- Due to the foregoing, the crushing effect of the crush blade or crush bowl and the rubbing effect among ballast and soft stones are decreased. Accordingly, one washing is not sufficient to obtain high quality ballast and two washings are required necessitating either re-cycling of the crushed ballast which is time consuming or the use of two apparatuses which increases plant costs.
- It is an object of the present invention to provide apparatus for crushing and washing ballast and the like which remedies the shortcomings of the known apparatus above-described.
- According to the present invention apparatus for crushing and washing ballast and the like is characterised by a base, a first cylindrical body slidably mounted on the base, a second cylindrical body mounted on the base in axial alignment with and spaced from the first cylindrical body, a screen barrel interposed between adjacent ends of the first and second bodies, a rotatable main shaft mounted on the base and extending lengthwise of the bodies, a first crush bowl mounted on the main shaft for co-operating with the end of the first body adjacent to the screen barrel, crush blade means mounted on the main shaft within the bodies, a rotatable jack shaft slidably mounted on the base and extending on a coaxis with the main shaft, and a second crush bowl mounted on the jack shaft for co-operating with the end of the second body remote from the screen barrel.
- The main advantage of the present invention is that collected ballast is subjected to two successive crushing and washing operations in the cylindrical bodies with mud and fine sand produced in the first operation being removed by passage through the screen barrel connecting the bodies. In this way high quality washed ballast is obtained in a simple and effective manner using one apparatus only.
- Advantageously the screen barrel is rotatable with the main shaft thereby improving the removal of mud and fine sand.
- The first body and the rotary jack shaft are conveniently each mounted on a respective table slidably supported on the base for engaging and disengaging the ends of the bodies with the associated crush bowls.
- Each table is preferably engageable with a stop to limit the degree of engagement between the ends of the bodies and the associated crush bowls. Advantageously each stop is adjustable to vary the degree of engagement.
- Preferably respective spring means acts between each table and the base to bias the end of the first body towards the first crush bowl and the to bias the second crush bowl towards the end of the second body. Conveniently the biassing force exerted by each spring means is adjustable.
- One exemplary embodiment of the present invention will now be described in more detail with reference to the accompanying drawings, wherein:
- Fig. 1 is a part sectional side view of apparatus for crushing and washing ballast according to the present invention; and
- Fig. 2 is a plan view of the apparatus shown in Fig. 1.
- In the drawings, reference numeral 1 denotes a movable table. The movable table 1 is slidably supported by
rollers 3 provided on abase 2 supported by legs so as to be inclined downwardly from left to right as viewed in Figure 1. - Disposed on the upper surface of the movable table 1 is a first cylindrical body 4 inclined downwardly from its rear end to its front end and provided at the rear end with a hopper 5 on the upper surface.
- Disposed on the upper surface of the
base 2 in axial alignment with and spaced apart from the first cylindrical body 4 is a secondcylindrical body 6 inclined downwardly from its rear end to its front end. - Disposed on the central longitudinal axis of the first and second
cylindrical bodies 4,6 is a rotatable main shaft 7. The main shaft 7 extends from near to the front end of the secondcylindrical body 6 outwardly from the rear end of the first cylindrical body 4 and is supported on thebase 2 in cantilever fashion by spaced apartbearings 8. Adrive motor 9 is connected to the main shaft 7 through a belt. - The main shaft 7 is provided with sleeves 11. One of the sleeves 11 placed at the front end of the first cylindrical body 4 mounts a crush bowl 12 for cooperating with the front end. Another sleeve 11 placed intermediate the first and second
cylindrical bodies 4,6 mounts ascreen barrel 13 supported by radial spokes 14. One end of thescreen barrel 13 engages the outer surface at the front end of the first cylindrical body 4 and the other end of thescreen barrel 13 engages the inner surface at the rear end of the secondcylindrical body 6. The remaining sleeves 11 disposed within the first and secondcylindrical bodies 4,6mount crush blades 15. - Disposed on the upper surface of the
base 2 at the front end of the secondcylindrical body 6 is a second movable table 1ʹ slidably supported by rollers 3ʹ. The movable table 1ʹ mounts arotatable jack shaft 17 supported on a coaxis with the main shaft 7 by spaced apart bearings 8ʹ. Thejack shaft 17 is connected to a drive motor 9ʹ through a belt. The front end of thejack shaft 17 mounts acrush bowl 18 for co-operating with the front end of the secondcylindrical body 6. - Disposed on the
base 2 under each movable table 1,1ʹ is a respective threadedrod 21,21ʹ carried on a respective bearing and connected at one end to arespective operating handle 27,27ʹ through an associatedbevel gear 26,26ʹ. Each threadedrod 21,21ʹ is threadedly engaged with a respective threadedsleeve 24,24ʹ integrally provided with a respective spring bearing 20,20ʹ. - Each spring bearing 20,20ʹ is fixedly attached with one end of a
respective spring 19,19ʹ. The other end of eachspring 19,19ʹ is carried on a respective bearing sleeve 25,25ʹ fixedly attached to the undersurface of the associated table 1,1ʹ at one end thereof for biassing the front end of the first cylindrical body 4, supported on the table 1, towards the crush bowl 12 and thecrush bowl 18, supported on the table 1ʹ, towards the front end of the secondcylindrical body 6. By this arrangement, the tables 1,1ʹ are slidable to engage the front end of eachcylindrical body 4,6 with the associatedcrush bowl 12,18 by operation of thehandles 27,27ʹ to displace the threadedsleeves 24,24ʹ and pressurize thespring 19,19ʹ. - Mounted on the upper surface of the
base 2 to limit movement of each table 1,1ʹ for controlling the degree of engagement between the front end of eachcylindrical body 4,6 and the associatedcrush bowl 12,18 is a respective stop consisting of a threadedshaft 22,22ʹ supported on a bearing. - Each stop is engageable with the associated table 1,1ʹ to limit movement thereof and is adjustable to vary the degree of engagement as required. In the limit position of each table 1,1ʹ the biassing force exerted by the associated
spring 19,19ʹ may be adjusted as desired by operation of theassociated handle 27,27ʹ. - Connected to the first and second
cylindrical bodies 4,6 are a number offeed water pipes 23 for washing ballast in operation of the apparatus as will now be described. - First, the tables 1,1ʹ are engaged with the associated
stop shaft 22,22ʹ after which the operating handles 27,27ʹ are manipulated to adjust the biassing force of thesprings 19,19ʹ to the required level. Thereafter, the main shaft 7 and therotary jack shaft 17 are rotated by the associatedmotor 9,9ʹ thereby rotating thecrush bowls 12,18 and water is fed through thefeed water pipes 23 while feeding ballast through the hopper 5 at the rear end of the first cylindrical body 4. - The ballast is transferred towards the front end of the body 4 while being agitated by the
crush blades 15 where it is strongly rubbed against the crush bowl 12 due to the push pressure of the succeeding ballast. The front end of the body 4 is pushed back against the biassing of thespring 19 and the ballast is discharged between the front end and the crush bowl 12 into the rotatingscreen barrel 13. - The ballast passes from the
screen barrel 13 to the rear end of the secondcylindrical body 6 and is transferred towards the front end while being continuously agitated by thecrush blades 15. At the front end, the ballast is strongly rubbed against the rotatingcrush bowl 18 due to the push pressure of the succeeding ballast and is discharged between the front end and thecrush bowl 18 which is pushed back against the biassing of spring 19ʹ. - As described in the above, mud produced as a result of the crushing of the soft stones, etc. and fine sand produced as a result of the removal of angular portions of the crushed stones due to the crushing effect between the rotating
crush blades 15 and the crush bowl 12 and the rubbing effect among the ballast and the like within the first cylindrical body 4 are washed and carried away by the feed water while passing through the inside of the rotatingscreen barrel 13. The soft stones etc. which still remain uncrushed are succeedingly completely crushed due to the crushing effect between thecrush blades 15 and thecrush bowl 18 and the rubbing effect among the ballast and the like within the secondcylindrical body 6, and at the same time the angular portions of the crushed stones and dirt attached to the ballast are completely removed, and only thereafter the ballast is discharged. Accordingly, a mass production of high quality washed ballast can be obtained in an efficient manner. - Furthermore, depending on the quality of the collected ballast, a high quality washed ballast as desired can be obtained by setting the
stop shaft 22,22ʹ to provide the required degree of engagement between thecrush bowls 12, 18 and thecylindrical bodies 4,6 and by adjusting the biassing force of thesprings 19,19ʹ to the required level. - Although in the above embodiment the apparatus according to the present invention is used for crushing and washing ballast it may be effectively used for crushing and washing other materials, for example a concrete structure or a glass product. More specifically, the apparatus can be used for crushing blocks obtained, for example from an old structure, into powder-like cement and the like which may be re-used for making a ground bed for buried pipe or into ballast and the like for a concrete aggregate. Likewise, the apparatus can be used for crushing glass products such as old bottles into re-usable powder-like glass material in large quantity with ease.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT86109980T ATE52201T1 (en) | 1986-02-07 | 1986-07-21 | APPARATUS FOR SHREDDING AND WASHING BEDDING MATERIAL AND THE LIKE. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26147/86 | 1986-02-07 | ||
JP61026147A JPS62183858A (en) | 1986-02-07 | 1986-02-07 | Crushing rewashing treater for gravel |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0232453A2 true EP0232453A2 (en) | 1987-08-19 |
EP0232453A3 EP0232453A3 (en) | 1988-06-15 |
EP0232453B1 EP0232453B1 (en) | 1990-04-25 |
Family
ID=12185430
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP86109980A Expired - Lifetime EP0232453B1 (en) | 1986-02-07 | 1986-07-21 | Apparatus for crushing and washing ballast and the like |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0232453B1 (en) |
JP (1) | JPS62183858A (en) |
AT (1) | ATE52201T1 (en) |
DE (1) | DE3670580D1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB477776A (en) * | 1936-07-03 | 1938-01-03 | Carolus Maria Joseph Antonius | Improved process and apparatus for breaking up mineral-containing clay, loam or the like masses by washing |
GB1145605A (en) * | 1966-04-04 | 1969-03-19 | Viktor Seidl | Machine for cleaning railbed ballast |
SU810300A2 (en) * | 1979-04-06 | 1981-03-07 | Сибирский Государственный Проектныйи Научно-Исследовательскийинститут Цветной Металлургии | Apparatus for wet screening and cleaning of gravel and crushed stone |
JPH0634750A (en) * | 1992-07-22 | 1994-02-10 | Mitsubishi Heavy Ind Ltd | Ground relief state analyzing device |
-
1986
- 1986-02-07 JP JP61026147A patent/JPS62183858A/en active Granted
- 1986-07-21 DE DE8686109980T patent/DE3670580D1/en not_active Expired - Fee Related
- 1986-07-21 AT AT86109980T patent/ATE52201T1/en not_active IP Right Cessation
- 1986-07-21 EP EP86109980A patent/EP0232453B1/en not_active Expired - Lifetime
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB477776A (en) * | 1936-07-03 | 1938-01-03 | Carolus Maria Joseph Antonius | Improved process and apparatus for breaking up mineral-containing clay, loam or the like masses by washing |
GB1145605A (en) * | 1966-04-04 | 1969-03-19 | Viktor Seidl | Machine for cleaning railbed ballast |
SU810300A2 (en) * | 1979-04-06 | 1981-03-07 | Сибирский Государственный Проектныйи Научно-Исследовательскийинститут Цветной Металлургии | Apparatus for wet screening and cleaning of gravel and crushed stone |
JPH0634750A (en) * | 1992-07-22 | 1994-02-10 | Mitsubishi Heavy Ind Ltd | Ground relief state analyzing device |
Non-Patent Citations (1)
Title |
---|
SOVIET INVENTIONS ILLUSTRATED, week D49, 20th Janurary 1982, class P41,P43, Derwent Publications Ltd, London, GB; & SU-A-810 300 (FERR METAL RES.) 09-04-1981 * |
Also Published As
Publication number | Publication date |
---|---|
JPS62183858A (en) | 1987-08-12 |
EP0232453A3 (en) | 1988-06-15 |
DE3670580D1 (en) | 1990-05-31 |
ATE52201T1 (en) | 1990-05-15 |
JPH0261299B2 (en) | 1990-12-19 |
EP0232453B1 (en) | 1990-04-25 |
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