EP0213401A2 - Process for the polymerization of isobutylene - Google Patents

Process for the polymerization of isobutylene Download PDF

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Publication number
EP0213401A2
EP0213401A2 EP86110542A EP86110542A EP0213401A2 EP 0213401 A2 EP0213401 A2 EP 0213401A2 EP 86110542 A EP86110542 A EP 86110542A EP 86110542 A EP86110542 A EP 86110542A EP 0213401 A2 EP0213401 A2 EP 0213401A2
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Prior art keywords
isobutylene
weight
butene
polymerization
molecular weight
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French (fr)
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EP0213401B1 (en
EP0213401A3 (en
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Hans Dr. Schick
Erich Dr. Kolk
Karl-Heinz Fauth
Heinrich Dr. Mohr
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BASF SE
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BASF SE
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F10/04Monomers containing three or four carbon atoms
    • C08F10/08Butenes
    • C08F10/10Isobutene

Definitions

  • the invention relates to a process for increasing sales in the production of polyisobutylene by polymerizing isobutylene in a polymerization zone in which a temperature between 0 and -13O ° C prevails, in the presence, in each case based on the isobutylene used, of O, O1 to 1, 0% by weight of boron trifluoride catalyst which contains less than 0.3% by volume of foreign constituents, 0.010 to 1.0% by weight of a molecular weight regulator, 30 to 90% by weight of a low-boiling solvent which is inert under the reaction conditions and - If necessary, polymerization accelerator in customary amounts, the solvent evaporated during the polymerization being continuously drawn off, liquefied and added to the polymerization zone again in the liquid state.
  • isobutylene contains many impurities in the range of C2 to C7 hydrocarbons. Especially in the field of C4 hydrocarbons there are a large number of polymerization-active components that have to be separated by careful pressure distillation.
  • the isobutylene obtained from isobutanol and contaminated with normal butenes, isobutyraldehyde and isobutyrether (purity approx. 88 - 99.8% by volume) is subjected to careful distillation here.
  • a budimatisobutylene (purity 99.98 - 99 vol .-%) is formed, which is almost free of the aforementioned interfering components . While the concentration of the components which interfere with the isobutylene polymerization in the gap isobutylene can be between 0.2 and 12 vol.%, In budimatisobutylene this concentration is limited to ⁇ 2OOO vol. Ppm.
  • the invention has for its object to find a method in which the above-mentioned disadvantages do not occur and an increase in sales can be achieved.
  • the polymerization of isobutylene is carried out according to a known method at reaction temperatures between 0 and -16O ° C, preferably at temperatures between -5O ° C and -11O ° C.
  • the process works without pressure.
  • the Friedel-Crafts catalyst primarily boron trifluoride is used as the Friedel-Crafts catalyst in customary amounts of from 0.01 to 1.0 percent by weight, based on the isobutylene used.
  • the so-called molecular weight regulators are used in customary amounts of from 1 to 50,000 ppm by weight, based on the isobutylene used.
  • Such molecular weight regulators are, for example, the compounds diisobutylene, mercaptans, sulfides or polysulfides.
  • the molecular weight regulators bring about a considerable increase in the reaction time and often also require an increase in the catalyst requirement.
  • the polymerization of the isobutylene is carried out in the presence of 10 to 5,000 ppm by weight, based on the isobutylene used, of a polymerization accelerator. These substances accelerate the course of the reaction and reduce the amount of catalyst required. As a result of these additives, high-molecular polyisobutylenes are also formed, since chain-breaking influences are less effective.
  • These are preferably primary or secondary alcohols with 1 to 10 carbon atoms, for example methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, amyl alcohols, Cyclohexanol and benzyl alcohol. Phenols, carboxylic acids or mineral acids are also suitable.
  • the polymerization of the isobutylene is carried out in the presence of 30 to 90% by weight, based on the isobutylene used, of a low-boiling solvent which is inert under the reaction conditions.
  • Suitable solvents because of the favorable location of their boiling points are preferably methane, ethane, propane and especially ethylene, since the heat of polymerization of isobutylene can be removed in a simple manner by evaporating them under reaction conditions.
  • the isobutylene is polymerized at the boiling point of the inert solvent. In the case of ethylene, the polymerization temperature is -1O4 ° C.
  • the solvent evaporated during the polymerization is continuously drawn off, liquefied and returned to the polymerization zone in the liquid state.
  • a content of 1.9 to 2.1, preferably 2.0,% by weight of butene-1 is kept constant in the monomeric isobutylene which is being polymerized.
  • Butene-1 is available on the market in high purity (99.3% by weight of butene-1, 0.2% by weight of isobutene, 0.4% by weight of butane) and is used in this form.
  • the butene-1 should contain a total of less than 50 ppm by weight of cis-butene-2 and trans-butene-2. The cis and trans isomers of butene-2 must be carefully separated by pressure distillation and dried with chlorine calcium.
  • Butene-1 can be volumetrically added to the isobutylene. If certain butene-1 concentrations should already be present due to the production conditions, the content of butene-1 to 1.9 to 2.1 is preferably 2.0% by weight, either by adding butene-1 or by adding pure isobutene. adjust.
  • the advantages achieved with the invention are to be seen in particular in that keeping approximately 2% by weight of the pure substance butene-1 in the isobutylene improves the polymerization behavior of the isobutylene, such as an increase in turnover, a smooth polymerization process, a reduced catalyst and regulator concentration.
  • the working temperature was about 31O ° C.
  • the catalyst solution is added to the polymerization solution.
  • the reaction proceeds with the boiling and evaporation of the ethene and is complete after the reaction times given in the table.
  • the isobutylene from experiment 4 is added to the butene-1 concentrations given in the table and investigated as described above.
  • the butene-1 has the following purity: 99.7% by weight of butene-1, 0.2% by weight of butane (n- and isobutane), sum of cis- and trans-butene-2 50% by weight-ppm, Balance isobutylene.
  • the mixture 98% by weight pure isobutylene (99.99% by weight isobutylene, ⁇ 100% by weight butane, ⁇ 50% by weight cis and trans-butene-2) and 2% by weight n- Butene-1 is the most optimal condition.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The conversion is increased in the preparation of polyisobutylene by polymerization of isobutylene in a polymerization zone at from 0 DEG to -130 DEG C. in the presence of from 0.01 to 1.0% by weight of a boron trifluoride catalyst, from 0.001 to 1.0% by weight of a molecular weight regulator and from 30 to 90% by weight of a low-boiling solvent which is inert under the reaction conditions, by a process in which the content of but-1-ene in the monomeric isobutylene is kept constant at from 1.9 to 2.1, in particular 2.0, % by weight.

Description

Die Erfindung betrifft ein Verfahren zur Umsatzsteigerung bei der Herstel­lung von Polyisobutylen durch Polymerisation von Isobutylen in einer Polymerisationszone, in der eine Temperatur zwischen O und -13O°C herrscht, in Gegenwart, jeweils bezogen auf das eingesetzte Isobutylen, von O,O1 bis 1,O Gew.-% Bortrifluoridkatalysator, der weniger als O,3 Vol.-% an Fremdbestandteilen enthält, O,OO1 bis 1,O Gew.-% eines Molekulargewichtsreglers, 3O bis 9O Gew.-% eines unter Reaktionsbedingun­gen inerten, niedrigsiedenden Lösungsmittels und - gegebenenfalls-­Polymerisationsbeschleuniger in üblichen Mengen, wobei das bei der Poly­merisation verdampfte Lösungsmittel kontinuierlich abgezogen, verflüssigt und im flüssigen Zustand erneut der Polymerisationszone zugefügt wird.The invention relates to a process for increasing sales in the production of polyisobutylene by polymerizing isobutylene in a polymerization zone in which a temperature between 0 and -13O ° C prevails, in the presence, in each case based on the isobutylene used, of O, O1 to 1, 0% by weight of boron trifluoride catalyst which contains less than 0.3% by volume of foreign constituents, 0.010 to 1.0% by weight of a molecular weight regulator, 30 to 90% by weight of a low-boiling solvent which is inert under the reaction conditions and - If necessary, polymerization accelerator in customary amounts, the solvent evaporated during the polymerization being continuously drawn off, liquefied and added to the polymerization zone again in the liquid state.

Bei derartigen Polymerisationsverfahren ist es erforderlich, in Gegenwart von Katalysatoren und Molekulargewichtsreglern sowie ggf. in Gegenwart von Polymerisationsbeschleunigern zu arbeiten, wobei letztere außer einer Erhöhung des Molekulargewichts des entstehenden Polymerisats eine Be­schleunigung des Reaktionsablaufs und eine Verringerung der Katalysator­menge bewirken soll. Es ist ferner von technischem Interesse, die Polyme­risation des Isobutylens bei festgelegten niedrigen Temperaturen durchzu­führen, wo Vernetzungs- und Nebenreaktionen nicht vorhanden sind und gleichzeitig die Polymerisationswärme des Isobutylens abzuführen.In the case of such polymerization processes, it is necessary to work in the presence of catalysts and molecular weight regulators and, if appropriate, in the presence of polymerization accelerators, the latter being intended, in addition to increasing the molecular weight of the polymer formed, to accelerate the course of the reaction and to reduce the amount of catalyst. It is also of technical interest to carry out the polymerization of the isobutylene at specified low temperatures, where crosslinking and side reactions are not present, and at the same time to remove the heat of polymerization of the isobutylene.

Es ist bekannt, die Polymerisation des Isobutylens bzw. Isobutens zwi­schen O und -13O°C mit Friedel-Crafts-Verbindungen in Gegenwart von Mole­kulargewichtsreglern zu katalysieren und zur Beschleunigung der Reaktion in Anwesenheit von 1O bzw. 5OOO Gew.-ppm, bezogen auf das Isobutylen, ei­nes Polymerisationsbeschleunigers zu arbeiten und zur Abführung der Re­aktionswärme in Gegenwart eines niedrigsiedenden inerten Lösungsmit­tels, das unter Reaktionsbedingungen verdampft, zu polymerisieren (vgl. US-Patente 3 129 2O5, 2 9O6 798, 4 391 959, EP-A1-154164, DE-Patent 1O 99 171 und EP-B1-2553O). Bei den bekannten Verfahren wird das verdampfte Lösungsmittel in einem Kompressor verdichtet und in den Polymerisationsprozeß zurückgeführt.It is known to catalyze the polymerization of isobutylene or isobutene between 0 and -13O ° C with Friedel-Crafts compounds in the presence of molecular weight regulators and to accelerate the reaction in the presence of 1O or 5OOO ppm by weight, based on the Isobutylene, a polymerization accelerator and to polymerize to remove the heat of reaction in the presence of a low-boiling inert solvent which evaporates under reaction conditions (cf. U.S. Patents 3,129,2O5, 2,9O6,798, 4,391,959, EP-A1-154164, DE Patent 1O 99 171 and EP-B1-2553O). In the known methods, the evaporated solvent is compressed in a compressor and returned to the polymerization process.

Es hat sich nun gezeigt, daß Verunreinigungen im Isobutylen den Polymeri­sationsablauf empfindlich stören können. Aufgrund der physikalischen Daten (Kp 76O mm - 6,9°C, Fp: -14O°C) und der Herstellungsbedingungen enthält Isobutylen viele Verunreinigungen im Bereich von C₂- bis C₇-Kohlenwasserstoffen. Besonders im Bereich der C₄-Kohlenwasserstoffe gibt es eine größere Anzahl polymerisationsaktiver Komponente, die über eine sorgfältige Druckdestillation abgetrennt werden müssen.It has now been shown that impurities in the isobutylene can significantly interfere with the polymerization process. Due to the physical data (bp 76O mm - 6.9 ° C, mp: -14O ° C) and the manufacturing conditions, isobutylene contains many impurities in the range of C₂ to C₇ hydrocarbons. Especially in the field of C₄ hydrocarbons there are a large number of polymerization-active components that have to be separated by careful pressure distillation.

Während man für die Herstellung von niedermolekularen Polyisobutylenen C₄-Kohlenwasserstoff-Fraktionen verwenden kann, die neben Isobutylen noch n-Butan, Isobutan und n-Butene enthalten, werden an das Isobutylen für die Herstellung hochmolekularer und festen Polyisobutylene höhere Anforderungen gestellt. Das aus Isobutanol gewonnene und mit Normal­butenen, Isobutyraldehyd und Isobutyräther verunreinigte Spaltisobutylen (Reinheit ca. 88 - 99,8 Vol.-%) wirdhier zu einer sorgfältigen Destilla­tion unterworfen. Nach der fraktionierten Destillation steht zwar ein hochwertiges Isobutylen zur Verfügung, das aber noch eine Reihe schwer abtrennbarer Störkomponenten enthält (Butadien-1.3, Propen, Isobutan, Buten-1). Die Konzentration der einzelnen Störkomponenten ist vom Spalt­ergebnis abhängig und kann deshalb nicht von vornherein spezifiziert oder definiert werden.While one can use C₄ hydrocarbon fractions for the production of low molecular weight polyisobutylenes, which contain n-butane, isobutane and n-butenes in addition to isobutylene, higher demands are placed on isobutylene for the production of high molecular weight and solid polyisobutylenes. The isobutylene obtained from isobutanol and contaminated with normal butenes, isobutyraldehyde and isobutyrether (purity approx. 88 - 99.8% by volume) is subjected to careful distillation here. After the fractional distillation, a high-quality isobutylene is available, but it still contains a number of difficult-to-separate interfering components (1,3-butadiene, propene, isobutane, butene-1). The concentration of the individual interference components depends on the cleavage result and therefore cannot be specified or defined from the outset.

Bei der Isolierung von Isobutylen aus C₄-Kohlenwasserstoffschnitten über Veretherung mit Methanol (MTBE) oder Isobutanol (IBTBE) und nachfolgender Spaltstufe des betreffenden Ethers entsteht ein Budimatisobutylen (Rein­heit 99,98 - 99 Vol.-%), das fast frei von vorgenannten Störkomponenten ist. Während die Konzentration der für die Isobutylenpolymerisation störenden Komponenten im Spaltisobutylen zwischen O,2 - 12 Vol.-% liegen kann, ist bei Budimatisobutylen diese Konzentration auf < 2OOO Vol.-ppm begrenzt.When isolating isobutylene from C₄ hydrocarbon cuts via etherification with methanol (MTBE) or isobutanol (IBTBE) and the subsequent cleavage stage of the ether in question, a budimatisobutylene (purity 99.98 - 99 vol .-%) is formed, which is almost free of the aforementioned interfering components . While the concentration of the components which interfere with the isobutylene polymerization in the gap isobutylene can be between 0.2 and 12 vol.%, In budimatisobutylene this concentration is limited to <2OOO vol. Ppm.

Es hat sich nun gezeigt, daß das im Kreis geführte Lösungsmittel sowohl bei Verwendung von Spaltisobutylen als auch beim Einsatz von Budimatisobu­tylen nach kurzer Zeit eine so hohe Konzentration an Fremdstoffen, welche die Reglerwirkung stören und eine Erhöhung der Polymerisationszeit und des Katalysatorverbrauchs verursachen, mit sich führt, daß die Kreisgas­leitungen sich mit nieder- bis mittelmolekularen Polyisobutylenen belegen und damit eine kontinuierliche Fahrweise verhindern.It has now been shown that the circulated solvent, both with the use of split isobutylene and with the use of budimatisobutylene, leads to such a high concentration of foreign substances after a short time, which disrupt the regulator action and cause an increase in the polymerization time and the catalyst consumption that the circulating gas lines are occupied with low to medium molecular weight polyisobutylenes and thus prevent a continuous driving style.

Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren aufzufinden, bei dem obenerwähnte Nachteile nicht auftreten und eine Umsatzsteigerung er­reicht werden kann.The invention has for its object to find a method in which the above-mentioned disadvantages do not occur and an increase in sales can be achieved.

Diese Aufgabe wird erfindungsgemäß durch Verfahren gemäß Patentan­sprüche 1 bis 3 gelöst.This object is achieved according to the invention by methods according to claims 1 to 3.

Verfahren zur Herstellung von Polyisobutylen durch Polymerisation von Isobutylen in einer Polymerisationszone sind seit geraumer Zeit bekannt und werden in der Monographie von H. Güterbock "Chemische Technologie der Kunststoffe in Einzeldarstellungen, Polyisobutylen", 1959, Seiten 77 bis 1O5, Springer-Verlag, Berlin/Göttingen/Heidelberg ausführlich beschrie­ben. Die erhaltenen Polyisobutylene sind bei Raumtemperatur, je nach Molekulargewicht, viskos-ölig bis gummielastisch, haben eine Dichte von O,83 bis O,93 g/cm³ und weisen die Formel:

Figure imgb0001
auf, wobei n = 2 bis 8O.OOO.Processes for producing polyisobutylene by polymerizing isobutylene in a polymerization zone have been known for some time and are described in the monograph by H. Güterbock "Chemical technology of plastics in individual representations, polyisobutylene", 1959, pages 77 to 1O5, Springer-Verlag, Berlin / Göttingen / Heidelberg described in detail. The polyisobutylenes obtained are, depending on the molecular weight, viscous-oily to rubber-elastic at room temperature, have a density of 0.83 to 0.93 g / cm³ and have the formula:
Figure imgb0001
, where n = 2 to 80,000.

Die Polymerisation des Isobutylens erfolgt nach bekanntem Verfahren bei Reaktionstemperaturen zwischen O und -16O°C, vorzugsweise arbeitet man bei Temperaturen zwischen -5O°C und -11O°C. Das Verfahren arbeitet druck­los.The polymerization of isobutylene is carried out according to a known method at reaction temperatures between 0 and -16O ° C, preferably at temperatures between -5O ° C and -11O ° C. The process works without pressure.

Für das bekannte Verfahren verwendet man in erster Linie Bortrifluorid als Friedel-Crafts-Katalysator in üblichen Mengen von O,O1 bis 1,O Gewichtsprozent, bezogen auf das eingesetzte Isobutylen. Um bei einer gegebenen Temperatur das Molekulargewicht des Polyisobutylens gezielt einstellen zu können, bedient man sich gegebenenfalls der soge­nannten Molekulargewichtsregler in üblichen Mengen von von 1 bis 5OOO Gew.-ppm, bezogen auf das eingesetzte Isobutylen. Derartige Moleku­largewichtsregler sind beispielsweise die Verbindungen Diisobutylen, Mercaptane, Sulfide oder Polysulfide. Neben einer Erniedrigung des Mole­kulargewichts der entstehenden Isobutylenpolymerisate bewirken die Mole­kulargewichtsregler eine beträchtliche Erhöhung der Reaktionszeit und erfordern häufig auch eine Erhöhung des Katalysatorbedarfs.For the known process, primarily boron trifluoride is used as the Friedel-Crafts catalyst in customary amounts of from 0.01 to 1.0 percent by weight, based on the isobutylene used. In order to be able to adjust the molecular weight of the polyisobutylene at a given temperature, the so-called molecular weight regulators are used in customary amounts of from 1 to 50,000 ppm by weight, based on the isobutylene used. Such molecular weight regulators are, for example, the compounds diisobutylene, mercaptans, sulfides or polysulfides. In addition to lowering the molecular weight of the isobutylene polymers formed, the molecular weight regulators bring about a considerable increase in the reaction time and often also require an increase in the catalyst requirement.

Die Polymerisation des Isobutylens wird in Gegenwart von 1O bis 5OOO Gew.-ppm, bezogen auf das eingesetzte Isobutylen, eines Polymerisa­tionsbeschleunigers durchgeführt. Diese Substanzen bewirken eine Beschleu­nigung des Reaktionsablaufs und eine Verringerung der erforderlichen Katalysatormenge. Als Folge dieser Zusätze entstehen außerdem hochmoleku­lare Polyisobutylene, da kettenabbrechende Einflüsse weniger wirksam werden. Es handelt sich hierbei vorzugsweise um primäre oder sekundäre Alkohole mit 1 bis 1O Kohlenstoffatomen, beispielsweise um Methanol, Äthanol, n-Propanol, iso-Propanol, n-Butanol, iso-Butanol, Amylalkohole, Cyclohexanol und Benzylalkohol. In Betracht kommen außerdem Phenole, Carbonsäuren oder Mineralsäuren.The polymerization of the isobutylene is carried out in the presence of 10 to 5,000 ppm by weight, based on the isobutylene used, of a polymerization accelerator. These substances accelerate the course of the reaction and reduce the amount of catalyst required. As a result of these additives, high-molecular polyisobutylenes are also formed, since chain-breaking influences are less effective. These are preferably primary or secondary alcohols with 1 to 10 carbon atoms, for example methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, amyl alcohols, Cyclohexanol and benzyl alcohol. Phenols, carboxylic acids or mineral acids are also suitable.

Die Polymerisation des Isobutylens wird in Gegenwart von 3O bis 9O Gew.-%, bezogen auf das eingesetzte Isobutylen, eines unter Reaktions­bedingungen inerten, niedrigsiedenden Lösungsmittels vorgenommen. Wegen der günstigen Lage ihrer Siedepunkte geeignete Lösungsmittel sind bevor­zugt Methan, Äthan, Propan und besonders Ethylen, da durch Verdampfen derselben unter Reaktionsbedingungen die Polymerisationswärme des Isobu­tylens auf einfache Weise abgeführt werden kann. Bei Verwendung der obengenannten Lösungsmittel, die gleichzeitig Kühlmittel sind, z.B. beim Einsatz von Ethylen, wird das Isobutylen bei Siedetemperatur des inerten Lösungsmitels polymerisiert. Im Falle des Ethylens beträgt die Polymeri­sationstemperatur -1O4°C.The polymerization of the isobutylene is carried out in the presence of 30 to 90% by weight, based on the isobutylene used, of a low-boiling solvent which is inert under the reaction conditions. Suitable solvents because of the favorable location of their boiling points are preferably methane, ethane, propane and especially ethylene, since the heat of polymerization of isobutylene can be removed in a simple manner by evaporating them under reaction conditions. When using the above solvents, which are also coolants, e.g. when using ethylene, the isobutylene is polymerized at the boiling point of the inert solvent. In the case of ethylene, the polymerization temperature is -1O4 ° C.

Nach bekannten Verfahren wird das bei der Polymerisation verdampfte Lösungsmittel kontinuierlich abgezogen, verflüssigt und in flüssigem Zustand erneut der Polymerisationszone zugeführt.According to known processes, the solvent evaporated during the polymerization is continuously drawn off, liquefied and returned to the polymerization zone in the liquid state.

Nach erfindungsgemäßem Verfahren wird in dem zu Polymerisation gelangen­den monomeren Isobutylen ein Gehalt von 1,9 bis 2,1, bevorzugt 2,O Gew.-%, von Buten-1 konstant gehalten. Das Buten-1 ist in hoher Reinheit (99,3 Gew.-% Buten-1, O,2 Gew.-% Isobuten, O,4 Gew.-% Butan) auf dem Markt erhältlich und wird in dieser Form verwendet. Nach bevorzugter Verfahrensweise soll das Buten-1 in der Summe weniger als 5O Gew.-ppm cis-Buten-2 und trans-Buten-2 enthalten. Die cis- und trans-Isomere des Butens-2 müssen durch eine Druckdestillation sorgfältig abgetrennt und eine Trocknung mit Chlorcalcium durchgeführt werden. Das Buten-1 kann dem Isobutylen volumetrisch zugefügt werden. Wenn aufgrund der Herstellungs­bedingungen schon gewisse Buten-1-Konzentrationen vorhanden sein sollten, ist entweder durch Zugabe von Buten-1 oder durch Zugabe von Reinstiso­buten der Gehalt von Buten-1 auf 1,9 bis 2,1 bevorzugt 2,O Gew.%, einzu­stellen.According to the process of the invention, a content of 1.9 to 2.1, preferably 2.0,% by weight of butene-1 is kept constant in the monomeric isobutylene which is being polymerized. Butene-1 is available on the market in high purity (99.3% by weight of butene-1, 0.2% by weight of isobutene, 0.4% by weight of butane) and is used in this form. According to a preferred procedure, the butene-1 should contain a total of less than 50 ppm by weight of cis-butene-2 and trans-butene-2. The cis and trans isomers of butene-2 must be carefully separated by pressure distillation and dried with chlorine calcium. Butene-1 can be volumetrically added to the isobutylene. If certain butene-1 concentrations should already be present due to the production conditions, the content of butene-1 to 1.9 to 2.1 is preferably 2.0% by weight, either by adding butene-1 or by adding pure isobutene. adjust.

Die mit der Erfindung erzielten Vorteile sind insbesondere darin zu sehen, daß das Konstanthalten von ca. 2 Gew.-% der Reinsubstanz Buten-1 im Isobutylen das Polymerisationsverhalten des Isobutylen, wie Umsatz­steigerung, ruhiger Polymerisationsverlauf, reduzierte Katalysator- und Reglerkonzentration, verbessert.The advantages achieved with the invention are to be seen in particular in that keeping approximately 2% by weight of the pure substance butene-1 in the isobutylene improves the polymerization behavior of the isobutylene, such as an increase in turnover, a smooth polymerization process, a reduced catalyst and regulator concentration.

Das erfindungsgemäße Verfahren wird anhand der folgenden Beispiele näher erläutert. Die in den Beispielen angegebenen Molekulargewichte wurden nach Staudinger aus Viskositätsmessungen an verdünnten Polymerlösungen ermittelt. Um den Stand der Technik zu zeigen, wurde ein Spaltisobutylen mit variablem Buten-1-Gehalt und ein Budimatisobutylen mit O,O5 Gew.-% Buten-1 benutzt.The process according to the invention is explained in more detail with reference to the following examples. The molecular weights given in the examples were according to Staudinger from viscosity measurements on dilute polymer solutions. To show the state of the art, a split isobutylene with variable butene-1 content and a budimatisobutylene with 0.05% by weight of butene-1 were used.

Für die Herstellung des Isobutylens wurden die nachfolgend beschriebenen Versuche durchgeführt:The experiments described below were carried out for the production of isobutylene:

Es ist bekannt, aus primären, sekundären und tertiären Alkoholen durch Überleiten der Alkoholdämpfe über Katalysatoren bei Temperaturen von 3OO° bis 45O°C Wasser abzuspalten und auf diese Weise Olefine herzustellen. Als Katalysatoren verwendet man γ-Aluminiumoxide (vgl. Houben-Weyl, Methoden der organischen Chemie, Bd. IV, Teile 2 [1955], Seite 21O). Die Dehydratisierungsprodukte sind in nachfolgender Tabelle zusammengefaßt und zeigen je nach Ausgangsstoff und Katalysator unterschiedliche Buten-1-Gehalte.

Figure imgb0002
It is known to split off water from primary, secondary and tertiary alcohols by passing the alcohol vapors over catalysts at temperatures of 30 ° to 45 ° C. and to produce olefins in this way. Γ-aluminum oxides are used as catalysts (cf. Houben-Weyl, Methods of Organic Chemistry, Vol. IV, Part 2 [1955], page 21O). The dehydration products are summarized in the table below and show different butene-1 contents depending on the starting material and catalyst.
Figure imgb0002

Die Arbeitstemperatur betrug jeweils etwa 31O°C.The working temperature was about 31O ° C.

Die in Versuch 1, 2, 3 und 4 erhaltenen Isobutylene wurden wie folgt untersucht:The isobutylenes obtained in experiments 1, 2, 3 and 4 were examined as follows:

A) PolymerisationslösungA) Polymerization solution

Unter Ausschluß von Feuchtigkeit mischt man bei einer Temperatur von -7°C 12 g reines, getrocknetes, flüssiges Isobutylen gemäß Versuch 1 (bzw. 2, 3 + 4) mit 1OOO Gew.-ppm Isobutanol, bezogen auf das einge­setzte Isobutylen und 23 g reines, getrocknetes, flüssiges Ethen von -1O4°C.In the absence of moisture, 12 g of pure, dried, liquid isobutylene according to experiment 1 (or 2, 3 + 4) are mixed with 100% by weight ppm isobutanol, based on the isobutylene used, and 23 g at a temperature of -7 ° C. pure, dried, liquid ethene at -1O4 ° C.

B) KatalysatorlösungB) catalyst solution

1OO mg Bortrifluorid (Reinheit größer als 99,7 Vol.-%) werden in 23 g reinem, getrocknetem, flüssigen Ethen von -1O4°C gelöst.100 mg of boron trifluoride (purity greater than 99.7% by volume) are dissolved in 23 g of pure, dried, liquid ethene at -1O4 ° C.

Die Katalysatorlösung wird der Polymerisationslösung zuaddiert. Die Reaktion verläuft unter Aufsieden und Verdampfen des Ethens und ist nach den in der Tabelle angegebenen Reaktionszeiten beendet.

Figure imgb0003
The catalyst solution is added to the polymerization solution. The reaction proceeds with the boiling and evaporation of the ethene and is complete after the reaction times given in the table.
Figure imgb0003

Beispiel und VergleichsbeispieleExample and comparative examples

Dem Isobutylen aus Versuch 4 werden die in der Tabelle angegebenen Buten-1-Konzentrationen addiert und wie oben beschrieben unter­sucht. Das Buten-1 hat folgende Reinheit: 99,7 Gew.-% Buten-1, O,2 Gew.-% Butan (n- und Isobutan), Summe von cis- und trans-Buten-2 5O Gew.-ppm, Rest Isobutylen.

Figure imgb0004
The isobutylene from experiment 4 is added to the butene-1 concentrations given in the table and investigated as described above. The butene-1 has the following purity: 99.7% by weight of butene-1, 0.2% by weight of butane (n- and isobutane), sum of cis- and trans-butene-2 50% by weight-ppm, Balance isobutylene.
Figure imgb0004

Die Mischung: 98 Gew.-% Reinstisobutylen (99,99 Gew.-% Isobutylen, < 1OO Gew.-ppm Butan, < 5O Gew.-ppm cis- und trans-Buten-2) und 2 Gew.-% n-Buten-1 stellt die optimalste Bedingung dar.The mixture: 98% by weight pure isobutylene (99.99% by weight isobutylene, <100% by weight butane, <50% by weight cis and trans-butene-2) and 2% by weight n- Butene-1 is the most optimal condition.

Während bei der Dehydratisierung von Isobutanol ein Isobutylen - je nach Verfahrensbedingungen - mit variablem Buten-1-Gehalt anfällt, entsteht bei der Dehadratisierung von Tertiärbutylalkohol ein Reinstisobutylen (99,99 Gew.-% Reinheit) mit geringstem Buten-1 Gehalt. Eine Destillation kann das Buten-1 von Isobutylen nicht abtrennen, da die Siedepunkte zu nahe beieinander liegen (Kp von Isobutylen -6,9°C; Kp von Buten-1 -6, 26°C). Für eine störungsfreie Isobutylenpolymerisation zur Erzielung hochmolekularer Polyisobutylene ist aber ein Isobutylen mit konstantem Buten-1-Gehalt von 1,9 bis 2,1, insbesondere 2,O Gew.% erforderlich.While the dehydration of isobutanol produces an isobutylene - depending on the process conditions - with a variable butene-1 content, the dehadration of tertiary butyl alcohol produces a pure isobutylene (99.99% by weight purity) with the lowest butene-1 content. Distillation cannot separate butene-1 from isobutylene because the boiling points are too close to each other (bp of isobutylene -6.9 ° C; bp of butene-1 -6, 26 ° C). For trouble-free isobutylene polymerization to achieve high molecular weight polyisobutylenes, however, an isobutylene with a constant butene-1 content of 1.9 to 2.1, in particular 2.0% by weight, is required.

Claims (3)

1. Verfahren zur Umsatzsteigerung bei der Herstellung von Polyisobutylen durch Polymerisation von Isobutylen in einer Polymerisationszone, in der eine Temperatur zwischen O und -13O°C herrscht, in Gegenwart, jeweils bezogen auf das eingesetzte Isobutylen, von O,O1 bis 1,O Gew.-% Bortrifluoridkatalysator, der weniger als O,3 Vol.-% an Fremdbestandteilen enthält, O,OO1 bis 1,O Gew.-% eines Molekularge­wichtsreglers, 3O bis 9O Gew.-% eines unter Reaktionsbedingungen inerten, niedrigsiedenden Lösungsmittels und ggf. Polymerisationsbe­schleuniger in üblichen Mengen, wobei das bei der Polymerisation verdampfte Lösungsmittel kontinuierlich abgezogen, verflüssigt und im flüssigen Zustand erneut der Polymerisationszone zugefügt wird, dadurch gekennzeichnet, daß im monomeren Isobutylen ein Buten-1-Ge­halt von 1,9 bis 2,1 Gew.-%, bezogen auf das Isobutylen, konstant gehalten wird.1. Process for increasing sales in the production of polyisobutylene by polymerizing isobutylene in a polymerization zone in which a temperature between 0 and -13O ° C prevails, in the presence, based in each case on the isobutylene used, of O, O1 to 1, O Gew % Boron trifluoride catalyst which contains less than 0.3% by volume of foreign constituents, 0.010 to 1.0% by weight of a molecular weight regulator, 30 to 90% by weight of a low-boiling solvent which is inert under the reaction conditions and optionally Polymerization accelerator in conventional amounts, the solvent evaporated during the polymerization being continuously drawn off, liquefied and added to the polymerization zone again in the liquid state, characterized in that the butene-1 content in the monomeric isobutylene is from 1.9 to 2.1% by weight. %, based on the isobutylene, is kept constant. 2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß ein Buten-1-Ge­halt von 2,O Gew.% aufrechterhalten wird.2. The method according to claim 1, characterized in that a butene-1 content of 2.0% by weight is maintained. 3. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß das Buten-1 in der Summe weniger als 5O Gew.-ppm cis-Buten-2 und trans-Buten-2 enthält.3. The method according to claim 1, characterized in that the butene-1 contains less than 50 ppm by weight of cis-butene-2 and trans-butene-2 in total.
EP86110542A 1985-08-01 1986-07-30 Process for the polymerization of isobutylene Expired - Lifetime EP0213401B1 (en)

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