EP0028653A1 - Tubular cast piece inner surface working apparatus - Google Patents
Tubular cast piece inner surface working apparatus Download PDFInfo
- Publication number
- EP0028653A1 EP0028653A1 EP80900071A EP80900071A EP0028653A1 EP 0028653 A1 EP0028653 A1 EP 0028653A1 EP 80900071 A EP80900071 A EP 80900071A EP 80900071 A EP80900071 A EP 80900071A EP 0028653 A1 EP0028653 A1 EP 0028653A1
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- EP
- European Patent Office
- Prior art keywords
- cast piece
- tubular cast
- pressing
- tubular
- surface working
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
- B22D31/002—Cleaning, working on castings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/02—Centrifugal casting; Casting by using centrifugal force of elongated solid or hollow bodies, e.g. pipes, in moulds rotating around their longitudinal axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/09—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure
- B22D27/11—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure making use of mechanical pressing devices
Definitions
- This invention relates to a tubular cast piece inner surface working method and apparatus thereof, for pressure-compacting the tubular cast piece inner surface in a predetermined temperature range.
- Tubular cast pieces are manufactured generally by centrifugal casting method or by casting method employing core means. With such method, it is known that there appear shrinkage cavities or pores on the tubular inner surface as the tubular cast piece cools down. Consequently, it is clear that such shrinkage cavities or pores lower the strength and gastightness of the tubular cast pieces.
- this invention has as its object to provide a tubular cast piece inner surface working method and an apparatus thereof, satisfying the two requirements in contradiction to each other.
- the tubular cast piece inner surface working method is characterized by: positioning a pressing head of pressing means in inner hollow space of a tubular cast piece formed by casting; and pressure-compacting the said tubular cast piece inner surface, within a temperature range starting from that immediately after completion of the said tubular cast piece solidification to the transition temperature, by means of the said pressing head while bringing the said pressing head and the said tubular cast piece in relative rotation.
- the invention took notice of the mechanical properties of metals in general, especially that the "elongation" as will facilitate the working gets suddenly better above the transition temperature, and have confirmed through experiments that by pressure-compacting the metal surface while bringing the metal and the pressing element in relative rotation, even immediately after the metal solidification, hardness of the worked surface is enhanced.
- the transition temperature as is referred to in this invention means the temperature where the mechanical properties (tensile strength and elongation) show abrupt changes.
- This invention thus intends to attain at a single stroke both pressure-sealing of the shrinkage cavities or pores and surface-hardening treatment of the tubular cast piece inner surface, as have conventionally been considered different working processes.
- Another object of this invention is to provide a tubular cast piece inner surface working apparatus for practicing the method mentioned above.
- the tubular cast piece inner surface working apparatus of this invention is characterized in that it comprises: pressing means having a pressing head constructed to be capable of pressing the tubular cast piece inner surface during the time from that immediately after completion of the solidification to the transition temperature; and driving means for bringing the said tubular cast piece and Dressing head stage in relative rotation.
- Fig. 1 shows a vertical section of an essential portion of a centrifugal casting machine with rough overall side elevation of a tubular cast piece inner surface working apparatus.
- one casts and forms the tubular cast piece by centrifugal casting method and apparatus thereof, but one may as well form same by any other casting method.
- Shown at (1) is a metal mold for centrifugal casting, and at (2) is a tubular cast piece as is cast in the said metal mold (1).
- the tubular cast piece (2) is equipped at an end portion, as is illustrated, with a.flange (2a).
- driving rollers which support the said metal mold (1) and also drive same into rotation. These driving rollers (3) are connected to an electric motor (4) via suitable means, both of these members together with the said metal mold (1) constituting driving means (5).
- driving rollers (3) are connected to an electric motor (4) via suitable means, both of these members together with the said metal mold (1) constituting driving means (5).
- one may as well adopt substitute driving construction for driving rollers (3) in case that one obtains the tubular cast piece by any other casting method than centrifugal casting method.
- pressing means At (6) is pressing means, and it is constructed with: a pressing head (6a) to be inserted and positioned in inner hollow space of the said tubular cast piece (2); a pressing effort generating unit (6b) to generate the pressing effort of the pressing head (6a); and a travel-causing apparatus (6c) to move the pressing effort generating unit (6b) and the pressing head (6a) along the axial direction of the said tubular cast piece (2).
- the said travel-causing apparatus (6c) is constructed with an oil hydraulic cylinder (19) fixed in a stationary position and a well-known oil hydraulic pump system (not illustrated) to supply oil pressure thereto, and a piston rod (20) of the said oil hydraulic cylinder (19) is connected to the said pressing effort generating unit (6b) proper.
- the pressing effort generating unit (6b) is constructed with a holder (10) to sustain the said pressing head (6a), an oil hydraulic cylinder (9), a piston rod (11) thereof (see Fig. 3) and an oil hydraulic pump system (not illustrated) to drive the oil hydraulic cylinder (9).
- the pressing effort generating unit (6b) is constructed to be movable in running travel on rail means (7), and it is thereby made possible to smoothly move the said pressing head (6a) along the axial direction of the said tubular cast piece (2) by actuation of the said travel-causing apparatus (6c).
- the said holder (10) is provided to extend out from the said pressing effort generating unit (6b) machine frame, for sustaining the said pressing head (6a).
- the said piston rod (11) is provided to pass through the inside of the said holder (10) for free advancing towards the said pressing head (6a) and retiring, and on the tip end thereof there is formed a taper portion (lla).
- At (12) are three pressing rollers, and they are disposed at equal intervals in the circumferential direction of the said pressing head (6a), with each of them having the rotary axis in parallel with the axis of the said piston rod (11).
- the pressure-compacting object may anyhow be attained if there is at least one pressing roller.
- At (18) is a guide member, with one end thereof fixed on to the tip end of the said pressing head (6a) by means of a nut and with the other end thereof inserted into a hole bored in the said taper portion (lla), and it functions as a guide when the taper portion (lla) is operated to advance or retire.
- the said pressing rollers (12) are mounted to be idly rotatable on supporting shafts (14) fixed on the respective supporter members (13).
- Each of the supporter members (13) is held to be slidable in the radial direction of the said piston rod (11) or the said tubular cast piece (2) relative to the said pressing head (6a) proper, and has a cam surface (13a) formed on the side of the axis thereof.
- cam means (15) is constructed with the taper portion (lla) of the piston rod (11) and the cam surface (13a) of the said supporter member (13).
- the said pressing roller (12) is constructed in a shape having a plain surface (12a) of narrow width in the central portion thereof and, on both sides thereof, slant surfaces (12b).
- the shape of the pressing rollers one may otherwise as well suitably use beer-barrel shape of smooth gradual bulging, those having various shapes of bulging, or else cylindrical body and the like, and one may further adopt such construction as to forcibly drive the pressing rollers into rotation.
- At (16) are compression springs which are interposed between the said pressing head (6a) proper and the said supporter members (13) and function to compress the said supporter members (13) when the same are moved as urged and pressed by the action of said cam means (15) and to cause the said supporter members (13) to restore to the original positions, namely to the non-compaction-acting position, when the cam action has been released.
- Fig. 3 shows such state that the cam action by said cam means (15) has been released, thus with the compression springs (16) extended and with the supporter members (13) in the non-compaction-acting position.
- Fig. 3 is drawn in such state that this cutting tool (17) has been removed.
- Each of the pressing rollers (12) functions thereby for pressure-compacting the tubular cast piece (2) inner surface.
- the said metal mold (1) is continuously rotated and the said pressing rollers (12) are made to effect the pressure compacting while idly rotating.
- tubular cast pieces of the qualities as are suited for the various uses, by supplementing a stage of applying certain special surface hardening treatment or the like after the final scraping-off stage is over.
- FIG. 4 A photographic picture taken of the section of the thusly obtained tubular cast piece, after applying dyeing color penetration flaw detection thereon, is Fig. 4.
- Central portion of the tubular cast piece of Fig. 4 is the portion the pressure-compacting mentioned above has been applied on, while both lateral sides thereof are left in the state just as formed by the conventional centrifugal casting method.
- Table 2 Shown in Table 2 are temperatures during the pressure-compacting when one cast the tubular cast pieces using aluminium alloy substantially the same as in the said Field Example 1 with the pressure-compacting with urging pressure force of the pressing rollers set at 4 0 0 kg/cm 2 , with showing of the relation with the hardness, at room temperature, of the inner surface and the unworked outer surface of the tubular cast piece as pressure- compacted at such temperature, as well as of the relation with the elongation and the tensile strength of the said aluminium alloy at such temperature of effecting the pressure-compacting:
- transition temperatures of other metals is, by way of example, 500°C with respect to steel and cast iron, 600°C with respect to 18-8 stainless steel and 450°C with respect to a copper alloy (70% copper, 30% zinc).
- a copper alloy 70% copper, 30% zinc.
- pressing means (6) in this invention using oil hydraulic pressure, but such may as well be any construction only if the construction can press the tubular cast piece (2) inner surface.
- Such methods for the relative rotation may be all the same also in case that one casts the tubular cast piece by using other casting method and performs the pressure-compacting while sustaining the cast piece by any other chuck means or the like, and on the other hand it is also possible to use any suitable construction as driving means (5) to cause pressing means (6) and the tubular cast piece in the relative rotation.
- tubular cast piece inner surface working method and apparatus thereof may be utilized for the various uses since strength and gastightness of the tubular cast piece as well as abrasion resistance and corrosion resistance of the inner surface thereof can thereby be enhanced, thus to the tremendous advantage in the industrial application thereof.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Forging (AREA)
- Continuous Casting (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
- ① This invention relates to a tubular cast piece inner surface working method and apparatus thereof, for pressure-compacting the tubular cast piece inner surface in a predetermined temperature range.
- Tubular cast pieces are manufactured generally by centrifugal casting method or by casting method employing core means. With such method, it is known that there appear shrinkage cavities or pores on the tubular inner surface as the tubular cast piece cools down. Consequently, it is clear that such shrinkage cavities or pores lower the strength and gastightness of the tubular cast pieces.
- In order to eliminate the drawbacks mentioned above, there has conventionally been proposed the method, in manufacturing the tubular cast pieces by centrifugal casting method, of pouring melt into the metal mold for centrifugal casting and pressing the tubular inner surface employing rollers or the like prior to completion of solidification of the melt, to thereby pressure-sealing the shrinkage cavities or pores.
- ④ In case of using the tubular cast pieces as fluid pipe-line and the like, it has on the other hand been renuired to manufacture the products such that the strength and gastightness of the pipes themselves are excellent in the matter of course and that the products have the pipe inner surface excellent in abrasion resistance and corrosion resistance and at the same time low in fluid resistance as is realized by enhancing the hardness of the pipe inner face.
- ⑤ However, with the conventional methods for pressure-demolishing and sealing the shrinkage cavities or pores it may all right have been possible to crush down the shrinkage cavities or pores but it has not been possible to harden the tubular inner surface, since thereby one gives pressure on the tubular inner surface in its soft state prior to completion of the melt solidification.
- On the other hand, practiced generally and widely with the intention of hardening the cast piece surface is a method of pressure-working the surface at normal temperature, namely of applying the so-called cold working. However, an apparatus is required to generate tremendous heavy pressure when to crush down at the same time the shrinkage cavities or pores with such a method, and there is a drawback such as causing distortion in the tubular body by applying such heavy pressure, and so such a method has not actually been practiced.
- ⑦ In view of the limitation of the prior art as mentioned above, this invention has as its object to provide a tubular cast piece inner surface working method and an apparatus thereof, satisfying the two requirements in contradiction to each other.
- ⑧ For attaining the object, the tubular cast piece inner surface working method according to this invention is characterized by: positioning a pressing head of pressing means in inner hollow space of a tubular cast piece formed by casting; and pressure-compacting the said tubular cast piece inner surface, within a temperature range starting from that immediately after completion of the said tubular cast piece solidification to the transition temperature, by means of the said pressing head while bringing the said pressing head and the said tubular cast piece in relative rotation.
- ⑨ The invention took notice of the mechanical properties of metals in general, especially that the "elongation" as will facilitate the working gets suddenly better above the transition temperature, and have confirmed through experiments that by pressure-compacting the metal surface while bringing the metal and the pressing element in relative rotation, even immediately after the metal solidification, hardness of the worked surface is enhanced. The transition temperature as is referred to in this invention means the temperature where the mechanical properties (tensile strength and elongation) show abrupt changes.
- This invention thus intends to attain at a single stroke both pressure-sealing of the shrinkage cavities or pores and surface-hardening treatment of the tubular cast piece inner surface, as have conventionally been considered different working processes.
- ⑪ Namely, by crushing down the shrinkage cavities or pores on a tubular cast piece inner surface with mild pressure at temperature within a range for facilitating the pressure-compacting, and simultaneously by pressure-compacting the inner surface while bringing the tubular cast piece and the pressing head in relative rotation, it has been made possible to attain at a single stroke also inner surface headening of the tubular cast piece subjected to the pressure-compacting, without substantially causing distortion on to the tubular cast piece.
- ⑫ It has thereby been made possible to heighten and equalize metal structure density near the tubular cast piece inner surface, thus expecting enhancement of the strength and gastightness of the overall tubular cast piece, and simultaneously to harden the inner surface, thus to obtain the tubular cast piece excellent in abrasion resistance and corrosion resistance and at the sane time low in resistance in fluid transfer.
- It can therefore be rightly said that quite remarkable industrial value accrues therefrom in manufacturing the various tubular cast pieces, for instance as hydraulic cylinder parts, internal combustion engine cylinder parts, various kinds of cast iron pipes, vacuum vessel parts and various rolls, atomic power station piping and the like or else high-strength aluminium alloy castings, cast steel pipes and the like, with which quality enhancement comes more and more in need hence- forward.
- Another object of this invention is to provide a tubular cast piece inner surface working apparatus for practicing the method mentioned above.
- For attaining such an object, the tubular cast piece inner surface working apparatus of this invention is characterized in that it comprises: pressing means having a pressing head constructed to be capable of pressing the tubular cast piece inner surface during the time from that immediately after completion of the solidification to the transition temperature; and driving means for bringing the said tubular cast piece and Dressing head stage in relative rotation.
- Namely, since one works, during the tine from immediately after completion of the tubular cast piece solidification to the transition temperature and while giving pressure on the tubular cast piece inner surface with the pressing head, the inner surface by bringing the Dressing head and the tubular cast piece in relative rotation with driving means,it has been made possible to crush down the shrinkage cavities or pores as may have been caused in the tubular cast piece thus for heightening metal structure density of the tubular cast piece in its wall thickness direction and at the same time to harden the inner surface.
- It has hereby made possible to provide a tubular cast piece excellent in strength of the overall tubular cast piece and abrasion resistance as well as corrosion resistance of the inner surface thereof.
- Moreover, since one crushes down the shrinkage cavities or pores on the tubular cast piece inner surface and heightens metal structure density in its wall thickness direction, it has been made possible to eliminate gas-communicating holes to the outside as might be formed by successive continuation of the inner surface pores or shrinkage cavities, which results in advantage of this cast piece, when used as a member with which gastightness is required as is the case of vacuum vessel parts and the like, of giving full play of its quite excellent gastightness.
- Further objects and advantages of this invention will become clear from the explanation now to follow.
- Drawings show, by way of example, the best embodiment of the tubular cast piece inner surface working method and apparatus thereof according to this invention, wherein:
- Fig. 1 is a vertical section of an essential portion of a centrifugal casting machine with rough overall side elevation of a tubular cast piece inner surface working apparatus,
- Fig. 2 is an enlarged end view of pressings means as viewed according to arrows II-II in Fig. 1,
- Fig. 3 is an enlarged side elevation, partly in section, of an essential portion of pressing means,
- Fig. 4 is a photographic picture of an aluminium alloy tubular cast piece section showing the status worked by the method of this invention and the unworked status,
- Fig. 5 is a vertical sectional view showing a tubular cast piece to apply the method of this invention on, having its section in round shape,
- Fig. 6 is an end view of the tubular cast piece shown in Fig. 5, and
- Fig. 7 is a vertical sectional view showing a tubular cast piece to apply the method of this invention on, having its section of uneven diameter.
- This invention is now explained in more detail hereunder with reference to the accompanying drawings.
- Fig. 1 shows a vertical section of an essential portion of a centrifugal casting machine with rough overall side elevation of a tubular cast piece inner surface working apparatus. In this embodiment, one casts and forms the tubular cast piece by centrifugal casting method and apparatus thereof, but one may as well form same by any other casting method.
- Shown at (1) is a metal mold for centrifugal casting, and at (2) is a tubular cast piece as is cast in the said metal mold (1). The tubular cast piece (2) is equipped at an end portion, as is illustrated, with a.flange (2a). At (3) are driving rollers which support the said metal mold (1) and also drive same into rotation. These driving rollers (3) are connected to an electric motor (4) via suitable means, both of these members together with the said metal mold (1) constituting driving means (5). However, one may as well adopt substitute driving construction for driving rollers (3), in case that one obtains the tubular cast piece by any other casting method than centrifugal casting method.
- At (6) is pressing means, and it is constructed with: a pressing head (6a) to be inserted and positioned in inner hollow space of the said tubular cast piece (2); a pressing effort generating unit (6b) to generate the pressing effort of the pressing head (6a); and a travel-causing apparatus (6c) to move the pressing effort generating unit (6b) and the pressing head (6a) along the axial direction of the said tubular cast piece (2).
- The said travel-causing apparatus (6c) is constructed with an oil hydraulic cylinder (19) fixed in a stationary position and a well-known oil hydraulic pump system (not illustrated) to supply oil pressure thereto, and a piston rod (20) of the said oil hydraulic cylinder (19) is connected to the said pressing effort generating unit (6b) proper. The pressing effort generating unit (6b) is constructed with a holder (10) to sustain the said pressing head (6a), an oil hydraulic cylinder (9), a piston rod (11) thereof (see Fig. 3) and an oil hydraulic pump system (not illustrated) to drive the oil hydraulic cylinder (9). Here, the pressing effort generating unit (6b) is constructed to be movable in running travel on rail means (7), and it is thereby made possible to smoothly move the said pressing head (6a) along the axial direction of the said tubular cast piece (2) by actuation of the said travel-causing apparatus (6c).
- The said holder (10) is provided to extend out from the said pressing effort generating unit (6b) machine frame, for sustaining the said pressing head (6a). The said piston rod (11) is provided to pass through the inside of the said holder (10) for free advancing towards the said pressing head (6a) and retiring, and on the tip end thereof there is formed a taper portion (lla). At (12) are three pressing rollers, and they are disposed at equal intervals in the circumferential direction of the said pressing head (6a), with each of them having the rotary axis in parallel with the axis of the said piston rod (11). However, the pressure-compacting object may anyhow be attained if there is at least one pressing roller.
- In Fig. 3, spacing interval between the two pressing rollers is shortened for easier drawing construction and for clearer view.
- At (18) is a guide member, with one end thereof fixed on to the tip end of the said pressing head (6a) by means of a nut and with the other end thereof inserted into a hole bored in the said taper portion (lla), and it functions as a guide when the taper portion (lla) is operated to advance or retire.
- The said pressing rollers (12) are mounted to be idly rotatable on supporting shafts (14) fixed on the respective supporter members (13). Each of the supporter members (13) is held to be slidable in the radial direction of the said piston rod (11) or the said tubular cast piece (2) relative to the said pressing head (6a) proper, and has a cam surface (13a) formed on the side of the axis thereof.
- It is so made that by the movement of the said piston rod (11) the taper portion (lla) thereof comes to abut against the said cam surfaces (13a), thus to urge and push the said supporter members (13) and to cause the pressing rollers (12) provided thereon to urge and push against the inner surface of the said tubular cast piece (2). Thus, cam means (15) is constructed with the taper portion (lla) of the piston rod (11) and the cam surface (13a) of the said supporter member (13). The said pressing roller (12) is constructed in a shape having a plain surface (12a) of narrow width in the central portion thereof and, on both sides thereof, slant surfaces (12b). By the use of the said flat surface (12a) of narrow width, there are advantages accruing hereto in that one can heighten the urging pressure force against the inner surface of the said tubular cast piece (2) and further that one can work out the inner surface smooth.
- However, as the shape of the pressing rollers, one may otherwise as well suitably use beer-barrel shape of smooth gradual bulging, those having various shapes of bulging, or else cylindrical body and the like, and one may further adopt such construction as to forcibly drive the pressing rollers into rotation.
- At (16) are compression springs which are interposed between the said pressing head (6a) proper and the said supporter members (13) and function to compress the said supporter members (13) when the same are moved as urged and pressed by the action of said cam means (15) and to cause the said supporter members (13) to restore to the original positions, namely to the non-compaction-acting position, when the cam action has been released. Fig. 3 shows such state that the cam action by said cam means (15) has been released, thus with the compression springs (16) extended and with the supporter members (13) in the non-compaction-acting position.
- At (1?), as shown in Figs. 1 and 2, is a cutting tool for scraping off the inner surface of the said tubular cast piece (2) and is mounted at the tip end of the said pressing bead (6a).
- Fig. 3 is drawn in such state that this cutting tool (17) has been removed.
- Now, the method of this invention is explained hereunder using the metal mold (1) for centrifugal casting as well as driving means (6) as mentioned above. First, one pours aluminium alloy melt for casting into the metal mold (1) and forms the tubular cast piece (2) by centrifugal casting method. Subsequently, one inserts the pressing head (6a) of pressing means (6) in inner hollow space of the tubular cast piece (2) and positions same therein.
- Immediately after completion of the said tubular cast piece (2) solidification, the oil hydraulic cylinder (9) of the pressing effort generating unit (6b) is actuated, thus the piston rod (11) thereof is drawn and the taper portion (lla) at the tip end thereof causes the supporter members (13) of the pressing rollers (12) to move towards the inner surface of the said tubular cast piece (2).
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- Here, by the said pressing effort generating unit (6b) being moved on rail means (7) by the travel- causing apparatus (6c), one causes the said pressing head (6a) to move along the axial direction of the tubular cast piece (2) and thus effects the pressure compacting all over the tubular inner surface.
- By the way, explanation of the stage of the tubular cast piece (2) inner surface scraping off by the cutting tool (17) has been omitted, but if one effects the scraping-off stage prior to the said pressure-compacting stage, one can then unify the inner diameter of the tubular cast piece (2), thus enabling to make subsequent urging pressure force by the pressing rollers (12) all over the tubular cast piece (2) inner surface approximately uniform and making it possible to obtain the tubular cast piece of more excellent quality.
- On the other hand, if one effects the scraping- off stage after the said pressure-compacting stage, one can then produce the inner diameter of the tubular cast piece (2) at the value as is desired.
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- One took Al - 4.5%Mg alloy, cast same by metal mold centrifugal casting to a wall thickness of 35 mm, kept the tubular cast piece at 300°C after completion of the solidification, retaining same as integral with the casting mold, and put the inner surface thereof to a pressure by the pressing rollers at the urging pressure force of 200 kg/cm2, and caused same to make two reciprocations over the full length on the inner surface, thus to cause reduction of C.5 mm in the cast wall thickness.
- A photographic picture taken of the section of the thusly obtained tubular cast piece, after applying dyeing color penetration flaw detection thereon, is Fig. 4. Central portion of the tubular cast piece of Fig. 4 is the portion the pressure-compacting mentioned above has been applied on, while both lateral sides thereof are left in the state just as formed by the conventional centrifugal casting method.
- As is clear from Fig. 4, it can be recognized that the portion on which the inner surface working has been applied in accordance with the method of this invention appears to be white, namely that it has been changed to have dense structure, while both lateral sides thereof appear to be black (-actually, they are dyed in red color -) on account of shrinkage cavities or pores as generated.
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- Shown in Table 2 are temperatures during the pressure-compacting when one cast the tubular cast pieces using aluminium alloy substantially the same as in the said Field Example 1 with the pressure-compacting with urging pressure force of the pressing rollers set at 400 kg/cm2, with showing of the relation with the hardness, at room temperature, of the inner surface and the unworked outer surface of the tubular cast piece as pressure- compacted at such temperature, as well as of the relation with the elongation and the tensile strength of the said aluminium alloy at such temperature of effecting the pressure-compacting:
- As is clear from Table 2 above, it is seen that the inner surface hardness of the tubular cast piece on which one effected the inner surface pressure working at 500°C is greater than the unworked tubular cast piece outer surface hardness. It is further seen that the inner surface hardness gets increased as the pressure-compacting work temperature. lowers, to approximately reach the limit at about 150°C - 100°C.
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- From this, it is understood that by practicing the method of this invention in the range from the temperature immediately after completion of the casting object metal solidification to the transition temperature of that metal it is then possible to crush down with mild pressure force the shrinkage cavities or pores at the state of mild steel property of that metal, thus enabling to obtain the metal structure dense in the wall thickness direction of the tubular cast piece and uniform approximately, and at the same time to enhance the worked surface hardness.
- Since it is further noted from the said Table 2 that the tensile strength shows remarkable lowering as the temperature goes UD higher with a clear border line of about 200°C, it is seen that when one practices the pressure-compacting work further preferably in the range from 450°C to about 200°C it is then possible to perform the inner surface compacting work to provide comparatively high value of hardness with milder pressure force.
- By the way, showing in regard to the transition temperatures of other metals is, by way of example, 500°C with respect to steel and cast iron, 600°C with respect to 18-8 stainless steel and 450°C with respect to a copper alloy (70% copper, 30% zinc). As described above in detail, it is made possible according to this invention to work the tubular cast piece inner surface and to enhance the quality thereof, and it is further noted that by enlarging partially the pressure force at the earlier stage of the pressure-compacting work, namely at high temperature state, it is possible even to work out the pressure compacting for causing the stepped profile in the tubular inner surface, as shown in Fig. 5.
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- Furthermore, with respect to the method of bringing the tubular cast piece (2) and the pressing head (6a) of pressing means (6) in relative rotation, it is as well possible, even in the same case of using the metal mold for centrifugal casting machine, as mentioned above, to cause the side of the pressing head (6a) to rotate or to cause same and the metal mold (1) supporting the tubular cast piece (2) to rotate in directions opposite to each other.
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- Such methods for the relative rotation may be all the same also in case that one casts the tubular cast piece by using other casting method and performs the pressure-compacting while sustaining the cast piece by any other chuck means or the like, and on the other hand it is also possible to use any suitable construction as driving means (5) to cause pressing means (6) and the tubular cast piece in the relative rotation.
- As is clear from the above description, the tubular cast piece inner surface working method and apparatus thereof according to this invention may be utilized for the various uses since strength and gastightness of the tubular cast piece as well as abrasion resistance and corrosion resistance of the inner surface thereof can thereby be enhanced, thus to the tremendous advantage in the industrial application thereof.
Claims (26)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15892778A JPS5584265A (en) | 1978-12-19 | 1978-12-19 | Pressure molding method for bore surface of cylindrical casting |
JP158927/78 | 1978-12-19 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0028653A4 EP0028653A4 (en) | 1981-05-15 |
EP0028653A1 true EP0028653A1 (en) | 1981-05-20 |
EP0028653B1 EP0028653B1 (en) | 1984-07-04 |
Family
ID=15682371
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80900071A Expired EP0028653B1 (en) | 1978-12-19 | 1980-07-01 | Tubular cast piece inner surface working apparatus |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP0028653B1 (en) |
JP (1) | JPS5584265A (en) |
BR (1) | BR7908953A (en) |
DE (1) | DE2953434C2 (en) |
GB (1) | GB2048743B (en) |
NL (1) | NL178945C (en) |
SU (1) | SU1269735A3 (en) |
WO (1) | WO1980001257A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7594310B2 (en) * | 2004-09-03 | 2009-09-29 | Gianfranco Passoni | Method and device for producing a mechanical part, in particular a bearing ring and a part produced by said methods |
CN107876723A (en) * | 2017-10-30 | 2018-04-06 | 象山信基机械厂 | Centrifugal casting equipment |
CN117399587A (en) * | 2023-11-23 | 2024-01-16 | 烟台大学 | High-temperature alloy part forming method and device |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0553759U (en) * | 1991-12-27 | 1993-07-20 | エヌ・オー・ケー・メグラスティック株式会社 | Casting equipment |
DE19823728A1 (en) * | 1998-05-27 | 1999-12-09 | Fuerstlich Hohenzollernsche We | Method for producing a metallic composite body and composite body |
CN109590444B (en) * | 2019-01-07 | 2020-12-01 | 肇庆华信高精密机械有限公司 | Centrifugal casting equipment for hydraulic cylinder body |
CN112775406A (en) * | 2020-12-25 | 2021-05-11 | 青岛联合智造科技有限公司 | Automatic casting machine for pipeline |
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FR578656A (en) * | 1924-03-14 | 1924-10-02 | Method and apparatus for making solid products or objects using one or more liquid or plastic materials | |
US1717720A (en) * | 1926-09-27 | 1929-06-18 | William M Martin | Reconditioning metal mold |
US2178163A (en) * | 1936-10-31 | 1939-10-31 | Arthur C Davidson | Method of and apparatus for centrifugally casting metals |
DE750924C (en) * | 1942-03-03 | 1945-01-31 | Process for the production of metal centrifugal cast hollow bodies |
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DE202271C (en) * | ||||
DE190089C (en) * | ||||
US3259975A (en) * | 1963-12-19 | 1966-07-12 | Combustion Eng | Tube manufacture |
JPS5211658B2 (en) * | 1973-09-03 | 1977-04-01 |
-
1978
- 1978-12-19 JP JP15892778A patent/JPS5584265A/en active Pending
-
1979
- 1979-12-19 GB GB8026507A patent/GB2048743B/en not_active Expired
- 1979-12-19 WO PCT/JP1979/000319 patent/WO1980001257A1/en active IP Right Grant
- 1979-12-19 BR BR7908953A patent/BR7908953A/en unknown
- 1979-12-19 DE DE19792953434 patent/DE2953434C2/en not_active Expired
- 1979-12-19 NL NL7920183A patent/NL178945C/en not_active IP Right Cessation
-
1980
- 1980-07-01 EP EP80900071A patent/EP0028653B1/en not_active Expired
- 1980-08-18 SU SU802977951A patent/SU1269735A3/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR578656A (en) * | 1924-03-14 | 1924-10-02 | Method and apparatus for making solid products or objects using one or more liquid or plastic materials | |
US1717720A (en) * | 1926-09-27 | 1929-06-18 | William M Martin | Reconditioning metal mold |
US2178163A (en) * | 1936-10-31 | 1939-10-31 | Arthur C Davidson | Method of and apparatus for centrifugally casting metals |
DE750924C (en) * | 1942-03-03 | 1945-01-31 | Process for the production of metal centrifugal cast hollow bodies |
Non-Patent Citations (1)
Title |
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See also references of WO8001257A1 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7594310B2 (en) * | 2004-09-03 | 2009-09-29 | Gianfranco Passoni | Method and device for producing a mechanical part, in particular a bearing ring and a part produced by said methods |
CN107876723A (en) * | 2017-10-30 | 2018-04-06 | 象山信基机械厂 | Centrifugal casting equipment |
CN117399587A (en) * | 2023-11-23 | 2024-01-16 | 烟台大学 | High-temperature alloy part forming method and device |
CN117399587B (en) * | 2023-11-23 | 2024-02-27 | 烟台大学 | High-temperature alloy part forming method and device |
Also Published As
Publication number | Publication date |
---|---|
GB2048743A (en) | 1980-12-17 |
DE2953434A1 (en) | 1980-06-26 |
BR7908953A (en) | 1981-08-04 |
SU1269735A3 (en) | 1986-11-07 |
NL178945B (en) | 1986-01-16 |
EP0028653A4 (en) | 1981-05-15 |
GB2048743B (en) | 1983-03-09 |
NL7920183A (en) | 1980-10-31 |
EP0028653B1 (en) | 1984-07-04 |
WO1980001257A1 (en) | 1980-06-26 |
DE2953434C2 (en) | 1982-02-04 |
NL178945C (en) | 1986-06-16 |
JPS5584265A (en) | 1980-06-25 |
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