EP0011340A1 - Detergent composition having textile softening properties - Google Patents

Detergent composition having textile softening properties Download PDF

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Publication number
EP0011340A1
EP0011340A1 EP79200656A EP79200656A EP0011340A1 EP 0011340 A1 EP0011340 A1 EP 0011340A1 EP 79200656 A EP79200656 A EP 79200656A EP 79200656 A EP79200656 A EP 79200656A EP 0011340 A1 EP0011340 A1 EP 0011340A1
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Prior art keywords
detergent composition
composition according
weight
alkyl
clay
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EP79200656A
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German (de)
French (fr)
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EP0011340B1 (en
Inventor
Peter Norman Crisp
Allan Campbell Mcritchie
John George Bell
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Procter and Gamble Ltd
Procter and Gamble Co
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Procter and Gamble Ltd
Procter and Gamble Co
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Priority to AT79200656T priority Critical patent/ATE1863T1/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/0005Other compounding ingredients characterised by their effect
    • C11D3/001Softening compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/38Cationic compounds
    • C11D1/40Monoamines or polyamines; Salts thereof
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/12Water-insoluble compounds
    • C11D3/124Silicon containing, e.g. silica, silex, quartz or glass beads
    • C11D3/1246Silicates, e.g. diatomaceous earth
    • C11D3/1253Layer silicates, e.g. talcum, kaolin, clay, bentonite, smectite, montmorillonite, hectorite or attapulgite
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/26Organic compounds containing nitrogen
    • C11D3/30Amines; Substituted amines ; Quaternized amines

Definitions

  • the present invention relates to detergent compositions which clem well and at the same time act as textile softeners.
  • a textile softening detergent composition comprising by weight
  • the weight ratio of tertiary amine to clay be in the range from 10:1 to 1:10 pref- erably from 2:1 to 1:2.
  • the pH of a 0.58 solution of the composition is in the range from 9.5 to 10.5.
  • Anionic .surfactant are much preferred for optimum combined cleaning and textile softening performance, but other classes of organic surfactants and mixtures thereof may be used, including surfactants such as the ethoxylated fatty alcohols and alkyl phenols well known in the art, amphoteric and zwitterionic surfactants and mixtures thereof as disclosed in US Patent No. 3, 929, 678, the disclosures of which are hereby incorporated by reference.
  • anionic surfactants it is preferred that nonionic and other classes of surfactant be absent but, if mixtures containing anionics are used, it is preferred that the anionic forms the major part of the mixture.
  • Suitable anionic non-soap surfactants are water soluble salts of alkyl benzene sulfonates, alkyl sulfates, alkyl polyethoxy ether sulfates, paraffin sulfonates, alphaolefin sulfonates ; alpha-sulfocarboxylates and their esters, alkyl glyceryl ether sulfonates, fatty acid monoglyceride sulfates and sulfonates, alkyl phenol polyethoxy ether sulfates, 2-acyloxy-alkane-l-sulfonates, and beta-alkyloxy alkane sulfonates. Soaps are also suitable anionic surfactants.
  • alkyl benzene sulfonates have about 9 to about 15 carbon atoms in a linear or branched alkyl chain, more especially about 11 to about 13 carbon atoms.
  • Suitable alkyl sulfates have about 10 to about 22 carbon atoms in the alkyl chain, more especially from about 12 to about 18 carbon atoms.
  • Suitable alkyl polyothoxy ether sulfates have about 10 to about 18 carbon atoms in the alkyl chain and have an average of about 1 to about 12 -CH 2 CH 2 O- groups per molecule, especially about 10 to about 16 carbon atoms in the alkyl drein and an average of abont 1 to abont 6 -Cn 2 CH 2 O- groups per molecule
  • Suitable alpha-olefin sulfonates have about 10 to about 24 carbon atoms, more especially about 14 to about 16 carbon atoms
  • alpha-olefin n sulfonates can be made by reaction with surfur trioxide follewed by neutralization conditions such sultones present under conditions such that any sultones present are hydrolyzed to the corresponding hydyoxy alkone sulforates
  • Suitable alpha-sulfocarboxylates contain from about 6 to about 20 carbon atoms; included herein are not only the salts of alpha-sulfonated fatty acids but also their esters made from alcohols containing about 1 to about 14 carbon atoms:
  • Suitable alkyl glyceryl ether sulfates are ethers of alcohols having about 10 to about 18 carbon atoms, more especially those derived from coconut oil and tallow.
  • Suitable alkyl phenol polyethoxy ether sulfates have about 8 to about 12 carbon atoms in the alkyl chain and an average of about 1 to about 6-CH 2 CH 2 O-groups per molecule.
  • Suitable 2-acyloxy-alkane-1-sulfonates contain from about 2 to about 9 carbon atoms in the acyl group and about 9 to about 23 carbon atoms in the alkane moiety.
  • Suitable beta-alkyloxy alkane sulfonates contain about 1 to about 3 carbon atoms in the alkyl group and about 8 to about 20 carbon atoms in the alkane moiety.
  • alkyl chains of the foregoing non-soap anionic surfachants can be derived from natural sources such as coconut oil or tallow, or can be mede synthetically as for example using the Ziegler or Oxo processes. Water solubility can be achieved by using alkali metal, ammonium, or alknnolammonium cations; sodium is preferred.
  • Mixtures of anionic surfactants are contempleted by this invention sats mextuco contains alkyl benene sulfanate having to is carbon atoms in the alkyl group and alkyl sulfate having 12 to 18 carbon at has in the alkyl group.
  • Suitable soaps contain about 8 to about 24 carbon abouts, more especiallt about 12 to about 18 carbon atoms. Soaps can be made by direct saponificationof natural fats and oils such as coconut oil, tallow and fish oil, or by the neutralivation of free fatty acids obtained from either natural or synthetic sources.
  • the soap cation can be alkali metal, ammonium or alkanolammonium, sodium is preferred.
  • compositionsconteain from 3 to 30% of organic determent, preferably from 5 to 20% of anionic detergent.
  • Suitable amines are highly water insoluble amines of the structural formula wherein R 1 ,R 2 and R 3 have the meanings defined above.
  • R 1 and R 2 each independently represents a C 12 -C 22 alkyl group, preferably straight chained, and R 3 is methyl, or ethyl.
  • Suitable amines include
  • Kemamine T1901 (DiC 20/22 alkyl methylamane and Kemamaine T6501 T19O1 (Di C 20/22 alkyl. methylamane) and Kemanaine T650l (dicoconut methylamine).
  • compositions contain from. IS, to 25% usualy from about 2% to about 15% by weight of the tertiary amine especially from about 4% about 8%
  • the smeotite clays particularly useful in the practice of the present invention are sodium and calcium montimor- illonites, sodium saponites, and sodium hectorites.
  • the clays used herein have a particle size which cannot be perceived tactilely.
  • Impalpable clays have particle sizes below about 50 microns; the clays used herein have a particle size range of from about 5 microns to about 50 microns.
  • the clay minerals can be described as expandable, three-layer clays, i.e., alumino-silicates and magnesium silicates, having an ion exchange capacity of at least 50 Meq/100 g. of clay and preferably at least GO meq/100 g. of clay.
  • expandable as used to describe clays relates to the ability of the layered clay structure to be swollen, or expanded, on contact with water.
  • the three-layer expandable clays used herein are those materials classified geologically as smectites.
  • the dioctahcdral minerals are primarily trivalent metal ion-based clays and are comprised of the prototype pyrophyllite and the members montmorillonite (OH) 4 Si 8-y Al Y (Al 1-x Mg x )O 20 , nontronite weight of ammonium ion replaces an equivalent weight of sodium it is customary to measure cation exchange capacity (sometimes termed "base exchange capacity") in terms of milli-equivalents per 100 g.
  • base exchange capacity cation exchange capacity
  • the cation exchange capacity of clays can be measured in several ways, including by electrodialysis, by exchange with ammonium ion followed by titration or by a methylene blue procedure, all as fully set forth in Grimshaw, "The Chemistry and Physics of Clays", pp. 264-265, Interscience (1971).
  • the cation exchange capacity of a clay mineral relates to such factors as the expandable properties of the clay, the charge of the clay, which, in turn, is determined at least in part by the lattice structure, and the like.
  • the ion exchange capacity of clays varies widely in the range from about 2 meq/100 g.
  • -Illite clays although having a three layer structure, are of a non-expanding lattice type and have an ion exchange capacity somewhere in the lower portion of the range, i.e., around 26 meq/100 g. for an average illite clay.
  • Attapulgites another class of clay minerals, have a spicular (i.e. needle-like) crystalline form with a low cation exchange capacity (25-30 meq/100 g.).
  • Their structure is composed of chains of silica tetrahedrons linked together by octahedral groups of oxygens and hydroxyls containing Al and Mg atoms.
  • the trioctahedral minerals are primarily divalent metal ion based and comprise the prototype talc and the members hectorite (OH) 4 Si 8-y Al y (Mg 6-x Li x )O 20 , sa p onite (OH) 4 (Si 8-y Al y ) (Mg 6-x Al x )O 20 , sauconite (OH) 4 Si 8-y Al y (Zn 6-x Al x )O 20 , vermiculite (OH) 4 Si 8-y Al y (Mg 6-x Fe x )O 20 , wherein y has a value of O to about 2.0 and x has a value of O to about 6.0.
  • Hectorite and saponite are the only minerals in this class that are of value in the present invention, the fabric softening performance being related to the type of exchangeable cation as well as to the exchange capacity. It is to be recognized that the range of the water of hydration in the above formulas can vary with the processing to which the clay has been subjected. This is immaterial to the use of the smectite clays in the present invention in that the expandable characteristics of the hydrated clays are dictated by the silicate lattice structure.
  • the clays employed in the compositions of the instant invention contain cationic counterions such as protons, sodium ions, potassium ions, calcium ions, and lithium ions. It is customary to distinguish between clays on the basis of one cation predominantly or exclusively absorbed.
  • a sodium clay is one in which the absorbed cation is predominantly sodium.
  • Such absorbed cations can'become involved in exchange reactions with cations present in aqueous solutions.
  • a typical exchange reaction involving a smectite-type clay is expressed by the following equation:
  • smectite clays useful herein can be characterised as montmorillonite, hectorites, and saponite clay minerals having an ion exchange capacity of at least about 50 meq/100 g. and preferably at least 60 meq/100 q.
  • Most of the smectite clays useful in the compositions herein are commercially available under various trade names for example Thixogel No. 1 and Gelwhite GP from Georgia. Kaolin Co., Elizabeth, New Jersey; Imvite K from Industrial Mineral Ventures; Volclay BC and Volclay 325, from American Colloid Co., Skokie, Illinois; and Veegum F, from R.T. Vanderbilt. It is to be recognised that such smectite minerals obtained under the foregoing tradenames can comprise mixtures of the various discrete mineral entities. Such mixtures of the smectite minerals are suitable for use herein.
  • Gelwhite GP is an extremely white form of smectite clay and is therefore
  • Appropriate clay minerals for the resin can be selected by virtue of the fact that smectites exhibit a true 14 ⁇ x-ray diffraction pattern. This characteristic pattern, taken in combination with exchange capacity meast ments performed in the manner noted above, provides a basis for selecting particular smectite-type minerals for use in the compositions disclosed herein.
  • the smectite clay materials useful in the present invention are hydrophilic in nature, i.e. they display swelling characteristics in aqueous media. Conversely they do not swell in nonaqueous or predominantly nonaqued systems.
  • compositions contain from 1.5% to 35%, preferable from about 4% to about 15% of said smectite-type clay, especially from about 5-12%.
  • compositions of the invention contain from 10% to 80% of water soluble salts, preferably from 20% to 70%, and most usually from 30% to 60%, and these may be any which are such that the detergent composition in a 0.5% by weight aqueous solution has pH in the specified range that is from 8.5 to 11, preferably from 9.5 to 10.5. At this pH the tertiary amines of the invention are in nonionic (amine) form and are therefore compatible with anionic surfactants.
  • the water soluble salts are detergency builders and these can be of the polyvalent inorganic and polyvalent organic types, or mixtures thereof.
  • Mixtures of organic and/or inorganic builders can be used herein.
  • One such mixture of builders is disclosed in Canadian Patent No. 755,038, e.g. a ternary mixture of sodium tripolyphosphate, trisodium nitrilotriacetate, and trisodium ethane-1-hydroxy-1,1-diphosphonate.
  • a water-soluble material capable of forming a water- insoluble reaction production with water hardness cations preferably in combination with a crystallization seed which is capable of providing growth sites for said reaction product.
  • Preferred water soluble builders are sodium tripolyphosphate and sodium silicate, and usually both are present.
  • a substantial proportion, for instance from 3 to 15% by weight of the composition of sodium silicate (solids) of ratio (weight ratio SiO 2 :Na 2 0) from 1:1 to 3.5:1 be employed.
  • a further class of detergency builder materials useful in the present invention are insoluble sodium alumino- silicates, particularly those described in Belgian Patent 814,874, issued November 12, 1974 incorporated herein by reference.
  • This patent discloses and claims detergent compositions containing sodium aluminosilicates of the formula wherein Z and Y are integers equal to at'least 6, the molar ratio of Z to Y is in the range of from 1.0:1 to about 0.5:1 and x is an integer from about 15 to about 264.
  • a preferred material is Na 12 (Si0 2 A10 2 ) 12 27H 2 0.
  • the compositions contain from 20% to 70% of builders, more usually 30% to 60% by weight. If present, incorporation of about 5% to about 25% by weight of aluminosilicate is suitable, partially replacing water soluble builder salts, provided that sufficient water soluble alkaline salts remain to provide the specified pH of the composition in aqueous solution.
  • aluminosilicate is suitable, partially replacing water soluble builder salts, provided that sufficient water soluble alkaline salts remain to provide the specified pH of the composition in aqueous solution.
  • bleanshing agents such as sodium perborate, sodium bicarbonate and other perhydrates, at levels from about 5% to 35% by weight of the composition, and activators therefor, such as tetra acetyl ethylene diaminc, tetra acetyl glycouril and others known in the art, and stabilisers therefor, such as magnesium silicate, and ethylene diamine tetra acetate.
  • Suds controlling agents are often present. These include suds boosting or suds stabilisng agents such as mono- or di-ethanolamides of fatty acids. More often in modern detergent compositions, suds suppressing agents
  • Soaps especially those having 16-22 carbon atoms, or the corresponding fatty acids, can act as effective suds suppressors if included in the anionic surfactant component of the present compositions. Usually about 1% to about 4% of such soap is effective as a suds suppressor. Very suitable soaps when suds suppression is a primary reason for their use, are those derived from Hyfac (Trade name for hardened marine oil fatty acids predominantly C 18 to C 20 )
  • non-soap suds suppressors are preferred in synthetic detergent based compositions of the invention since soap or fatty acid tends to give rise to a characteristic odour in these compositions.
  • Preferred suds suppressors comprise silicones.
  • a particulate suds suppressor comprising silicone and silanated silica releasably enclosed in water soluble or dispersible substantially non-surface active detergent impermeable carrier. Suds suppressing agent of this sort are disclosed in British patent specification 1,407,997.
  • very suitable granular (prilled) suds suppressing product comprises 7 % silica/silicons (85% by weight silanated silica, 15% silicone, obtained from Messrs. Dow Corning), 65% sodium tripolyphosphate, 25% Tallow alcohol condensed with 25 molar proportions of ethylene oxide, and 3% moisture.
  • the amount of.silica/silicone suds suppressor employed depends upon -the degree of suds suppression desired but is often in the range from O.O1% to 0.5% by weight of the detergent composition.
  • Other suds suppressors which may be used are water insoluble, preferably microcrystalline, waxes having melting point in the range from 35 to 125 C and saponification value less than 100, as described in British patent specification 1,492,938.
  • suds suppressing systems are mixtures of hydrocarbon oil, a hydrocarbon wax and hydrophobic silica as described in European laid open patent application No.0000216 and, especially, particulate suds suppressing compositions comprising such mixtures, combined with a nonionic ethoxylate having hydrophilic lipophilic balance in the range from 14-19 and a com- patibilising agent capable of forming inclusion compounds, such as urea.
  • a nonionic ethoxylate having hydrophilic lipophilic balance in the range from 14-19
  • a com- patibilising agent capable of forming inclusion compounds, such as urea are described in European patent application 79200472.3 filed 29 August, 1979.
  • Soil suspending agents are usually present at about 0.1 to 10%, such as water soluble salts of carboxymethylcellulose, carboxyhydroxymethyl cellulose, polyethylene glycols of molecular weight from about 400 to 10000 and copolymers of methylvinylether and maleic anhydride or acid, available from the General Aniline and Film Corporation under the Trade Name Gantrez.
  • Proteolytic, amylolytic or lipolytic enzymes especially proteolytic, and optical brighteners, of anfonic cationic or nonionic types, especially the derivatives of sulphonated triazinyl diamino stilbene my be present.
  • a further useful additive is a photo activated bleachcomprising a mixture of the tri and tetra sulphonated derivatives of zinc phthalocyanine as described in B.P. Specification Nos. 1372035 and 1408144.
  • the detergent compositions may be prepared in any way, as appropriate to their physical form, as by mixing the components, co-agglomerating them or dispersing them in a liquid carrier.
  • the compositions are granular and are prepared by spray drying an aqueous slurry of the non-heat-sensitive components to form spray dried granules into which may be admixed the heat sensitive components such as persalts, enzymes, perfumes etc.
  • the amine may be included in the slurry for spray drying, it is preferred that it be incorporated by being sprayed in liquid form on the spray dried granules before or after other heat sensitive solids have been dry mixed with them.
  • the amine is generally a waxy solid of rather low melting point the granules so made are surprisingly crisp and free-flowing.
  • the amine in liquid form may be sprayed onto any particulate component or components of the composition which are able to act as carrier granules.
  • the clay component may be added to the slurry for spray drying or may be dry mixed, as preferred for reasons unrelated to its softening effect , such as for optimum colour of the product.
  • compositions were prepared by making spray dried granules containing components (a), spraying molten ditallowylmethylamine and perfume (components (b) ) on to them in a rotating drum, and dry mixing the resultant granules with components (c) .
  • 0.5% solutions of the compositions in water at 20°C had pH 8.9 to 10.1.
  • compositions had as good cleaning performance as the same compositions lacking the clay and amine, with slightly better cleaning performance on clay soiling. Cotton test pieces washed with these compositions were softer in feel than similar test pieces washed with the same detergent compositions excluding either the amine or the clay or both.
  • Sinilar performence is ebtained when the tertiary amine is replaced by diceconut methylamine, di-myristyl methylamine, ditallowyl ethylamine, di (arachidyl behenyl) methylamine, ditallowyl propylamine, or tallow dimethylamine.
  • compositions are prepared substantially as described in Example 1, and provide cleaning and textile softening benefits. Quantities arc in parts per cent by weight.

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Abstract

Laundry detergent compositions are provided which contain an effective textile softening agent which does not reduce their cleaning performance. The softening agent comprises a specified class of tertiary amines together with a smectite-type clay.

Description

    Field of the Invention
  • The present invention relates to detergent compositions which clem well and at the same time act as textile softeners.
  • Background of the Invention
  • Numerous attempts have been made to formulate laundry detergent compositions which provide the good cleaning performance expected of them and which also have textile softening properties. Thus, attempts have been made to incorporate cationic textile softeners in anionic surfactant-based built detergent compositions employing various means of overcoming the natural antagonism between the anionic and cationic surfactant species. For instance, in British patent specification 1, 518, 529, detergent compositions are described comprising organic surfactant, builders, and, in particulate form, a guaternary ammonium softener combined with a poorly water-soluble dispersion inhibitor which inhibits premature dispersion of the cationic in the wash liquor. Even in these compositions some compromise between Cleaning and softening effectiveness has to be accepted. Another approach to providing anionic detergent coin- positions with textile softening ability has been the use of smectite-type clays, as described in British patent specification 1, 400, 898 These compositions, although they clean well, require rather large contents of clay for effective softening, perhaps because the Clay im not very efficiently deposited on the fabries in the of anionic surfactants. Yet another approach to providing built compositions with Softening ability has been to employ nonionic surfactants instead of anionic with cationic softeners, and compositions of this type have been described in, for example, British patent specification 1, 079, 388, German Auslegeschrift 1, 220, 956 and US patent 3, 607, 703. However, it is found that if enough nnonionic surfactant is employed to provide good cleaning, it impairs the softening effect of the cationic softener, so that, once again, a compromise between cleaning and softening effectiveness must be accepted.
  • The use of clay together with a water insoluble cationic compound and an electrically conductive metal salt as a softening composition adapted for use with anionic, nonionic, zwitterionic and amphoteric surfactants has been described in British patent specification 1,483,627.
  • Recently it has been disclosed in British patent specification 1,514,276 that certain tertiary amines with two long chain alkyl or alkenyl groups and one short chain alkyl group are effective fabric softeners in detergent compositions when chosen to have an isoelectric point in the pH range such that they are in nonionic (amine) form in a normal alkaline wash liquor and arc more in cationic (salt) form at the lower pH of a rinse liquor, and so become substantive to fabrics. Use of amines of this class, amongst others, in detergent compositions has also been previously
    Figure imgb0001
    Summary of the Invention
  • It has now been found that the combination of a certain class of tertiary amines and smectite-type clay in an alkaline detergen composition, or employed together with an alkaline detergent composition, provides pronounced textile softening benefits without impairing the cleaning performance of the detergent composition. Detergent compositions employing mixtures of clay with commercially available cationic textile softeners fail to provide the combination of softening and cleaning performance of the present compositions because of the incompatibility of the cationic softeners with alkaline detergent compositions leading to an adverse effect upon their cleaning properties. In the present invention the softening effect is greater than that provided by the amine or the clay alone and the cleaning of particulate soil stains is even enhanced.
  • According to the invention there is provided a textile softening detergent composition comprising by weight
    • (a) from 3% to 30% of an organic surfactant,
    • (b) from 1% to 25% of a tertiary amine having the formula
      Figure imgb0002
      wherein R1 represents a C10 to C26 alkyl or alkenyl group, R2 represents a group defined as for R1 or a C1 to C7 alkyl group, and R3 represents a C1 to C7 alkyl group, or where R1 is a C16-C26 alkyl group R2 may be a C1-C7 alkyl group, or a mixture of said amines, (c) from 1.53 to 358 of an impalpall anectite- type clay having an ion excliange capacity of at Jeast 50 mcg per 100 grams, and
    • (d) from 108 to 808 of oneor more water soluble inogranic or organic salts such that the pH of a 0.58 by weight agueous solution of the composition is in the range from 8.5 to 11.
  • It is preferred that the weight ratio of tertiary amine to clay be in the range from 10:1 to 1:10 pref- erably from 2:1 to 1:2. Preferably the pH of a 0.58 solution of the composition is in the range from 9.5 to 10.5.
  • Detailed Description of the Invention Organic Sun factant
  • Anionic .surfactant are much preferred for optimum combined cleaning and textile softening performance, but other classes of organic surfactants and mixtures thereof may be used, including surfactants such as the ethoxylated fatty alcohols and alkyl phenols well known in the art, amphoteric and zwitterionic surfactants and mixtures thereof as disclosed in US Patent No. 3, 929, 678, the disclosures of which are hereby incorporated by reference. When anionic surfactants are employed, it is preferred that nonionic and other classes of surfactant be absent but, if mixtures containing anionics are used, it is preferred that the anionic forms the major part of the mixture.
  • Suitable anionic non-soap surfactants are water soluble salts of alkyl benzene sulfonates, alkyl sulfates, alkyl polyethoxy ether sulfates, paraffin sulfonates, alphaolefin sulfonates ; alpha-sulfocarboxylates and their esters, alkyl glyceryl ether sulfonates, fatty acid monoglyceride sulfates and sulfonates, alkyl phenol polyethoxy ether sulfates, 2-acyloxy-alkane-l-sulfonates, and beta-alkyloxy alkane sulfonates. Soaps are also suitable anionic surfactants.
  • Especially preferred alkyl benzene sulfonates have about 9 to about 15 carbon atoms in a linear or branched alkyl chain, more especially about 11 to about 13 carbon atoms. Suitable alkyl sulfates have about 10 to about 22 carbon atoms in the alkyl chain, more especially from about 12 to about 18 carbon atoms. Suitable alkyl polyothoxy ether sulfates have about 10 to about 18 carbon atoms in the alkyl chain and have an average of about 1 to about 12 -CH2CH2 O- groups per molecule, especially about 10 to about 16 carbon atoms in the alkyl drein and an average of abont 1 to abont 6 -Cn2 CH2 O- groups per molecule
  • Sultable paralfin sulfneles to essentially ling and contain from about 8 to about 21 carbon atoms, more especially from about 14 to about 18 carbon atoms. Suitable alpha-olefin sulfonates have about 10 to about 24 carbon atoms, more especially about 14 to about 16 carbon atoms, alpha-olefin n sulfonates can be made by reaction with surfur trioxide follewed by neutralization conditions such sultones present under conditions such that any sultones present are hydrolyzed to the corresponding hydyoxy alkone sulforates Suitable alpha-sulfocarboxylates contain from about 6 to about 20 carbon atoms; included herein are not only the salts of alpha-sulfonated fatty acids but also their esters made from alcohols containing about 1 to about 14 carbon atoms:
  • Suitable alkyl glyceryl ether sulfates are ethers of alcohols having about 10 to about 18 carbon atoms, more especially those derived from coconut oil and tallow. Suitable alkyl phenol polyethoxy ether sulfates have about 8 to about 12 carbon atoms in the alkyl chain and an average of about 1 to about 6-CH2CH2O-groups per molecule. Suitable 2-acyloxy-alkane-1-sulfonates contain from about 2 to about 9 carbon atoms in the acyl group and about 9 to about 23 carbon atoms in the alkane moiety. Suitable beta-alkyloxy alkane sulfonates contain about 1 to about 3 carbon atoms in the alkyl group and about 8 to about 20 carbon atoms in the alkane moiety.
  • The alkyl chains of the foregoing non-soap anionic surfachants can be derived from natural sources such as coconut oil or tallow, or can be mede synthetically as for example using the Ziegler or Oxo processes. Water solubility can be achieved by using alkali metal, ammonium, or alknnolammonium cations; sodium is preferred. Mixtures of anionic surfactants are contempleted by this invention sats mextuco contains alkyl benene sulfanate having to is carbon atoms in the alkyl group and alkyl sulfate having 12 to 18 carbon at has in the alkyl group.
  • Suitable soaps contain about 8 to about 24 carbon abouts, more especiallt about 12 to about 18 carbon atoms. Soaps can be made by direct saponificationof natural fats and oils such as coconut oil, tallow and fish oil, or by the neutralivation of free fatty acids obtained from either natural or synthetic sources. The soap cation can be alkali metal, ammonium or alkanolammonium, sodium is preferred.
  • The compositionsconteain from 3 to 30% of organic determent, preferably from 5 to 20% of anionic detergent.
  • The Tertiary Amines
  • Suitable amines are highly water insoluble amines of the structural formula
    Figure imgb0003
    wherein R1,R2 and R3 have the meanings defined above. Preferably R1 and R2 each independently represents a C12-C22 alkyl group, preferably straight chained, and R3 is methyl, or ethyl. Suitable amines include
    • Di decyl methylamine
    • di lauryl methylamine
    • di myristyl methylamine
    • di cetyl methylamine
    • di stearyl methylamine
    • di arachadyl mothylamine
    • di bohenyl methylamine
    • arachadyl behanyl methylamine or
    • di (mixed arachidyl/buhenyl) methylamino
    • di (tallowy]) methylamine
    • tallow dimothylamine
    • arachidyl/behenyl. dimethylamine
    • and the corresponding eithyl aminesy prepylamines and
    • buty] aminron, Bspecially referred is ditallowyl methylanisse. This is comerajally availble as
    nemamine T9701 (Numko Trade Name) Name)
  • Other commercially available amines are Kemamine: T1901 (DiC20/22 alkyl methylamane and Kemamaine T6501 T19O1 (Di C20/22 alkyl. methylamane) and Kemanaine T650l (dicoconut methylamine).
  • The compositions contain from. IS, to 25% usualy from about 2% to about 15% by weight of the tertiary amine especially from about 4% about 8%
  • The- Clay,
  • The smeotite clays particularly useful in the practice of the present invention are sodium and calcium montimor- illonites, sodium saponites, and sodium hectorites. The clays used herein have a particle size which cannot be perceived tactilely. Impalpable clays have particle sizes below about 50 microns; the clays used herein have a particle size range of from about 5 microns to about 50 microns.
  • The clay minerals can be described as expandable, three-layer clays, i.e., alumino-silicates and magnesium silicates, having an ion exchange capacity of at least 50 Meq/100 g. of clay and preferably at least GO meq/100 g. of clay. The term "expandable" as used to describe clays relates to the ability of the layered clay structure to be swollen, or expanded, on contact with water. The three-layer expandable clays used herein are those materials classified geologically as smectites.
  • There are two distinct classes of smectite clays that can be broadly differentiated on the basis of the numbers of. octahedral metal-oxygen arrangements in the central layer for a given number of silicon-oxygen atoms in the outer layers. The dioctahcdral minerals are primarily trivalent metal ion-based clays and are comprised of the prototype pyrophyllite and the members montmorillonite (OH)4 Si8-yAlY (Al1-xMgx)O20, nontronite weight of ammonium ion replaces an equivalent weight of sodium it is customary to measure cation exchange capacity (sometimes termed "base exchange capacity") in terms of milli-equivalents per 100 g. of clay (meq/100 g.). The cation exchange capacity of clays can be measured in several ways, including by electrodialysis, by exchange with ammonium ion followed by titration or by a methylene blue procedure, all as fully set forth in Grimshaw, "The Chemistry and Physics of Clays", pp. 264-265, Interscience (1971). The cation exchange capacity of a clay mineral relates to such factors as the expandable properties of the clay, the charge of the clay, which, in turn, is determined at least in part by the lattice structure, and the like. The ion exchange capacity of clays varies widely in the range from about 2 meq/100 g. for kaolinites to about 150 meq/100 g., and greater, for certain smectite clays. -Illite clays although having a three layer structure, are of a non-expanding lattice type and have an ion exchange capacity somewhere in the lower portion of the range, i.e., around 26 meq/100 g. for an average illite clay. Attapulgites, another class of clay minerals, have a spicular (i.e. needle-like) crystalline form with a low cation exchange capacity (25-30 meq/100 g.). Their structure is composed of chains of silica tetrahedrons linked together by octahedral groups of oxygens and hydroxyls containing Al and Mg atoms.
  • It has been determined that illite, attapulgite, and kaolinite clays, with their relatively low ion exchange capacities, are not useful in the present compositions. However the alkali metal montmorillonites, saponites, and hectorites, and certain alkaline earth metal varieties of these minerals such as calcium montmorillonites have been found to show useful fabric softening benefits when incorporated in the compositions in accordance with the present invention. (OH)4Si8-yAly(Al4-xFex)O20, and volchonskoite (OH) 4Si8-y Al y (Al4-xCr x )O20, where x has a value of from O to about 4.0 and y has a value of from O to about 2.0. Of these only montmorillonites having exchange capacities greater than 50 meq/100 g. are suitable for the present invention and provide fabric softening benefits.
  • The trioctahedral minerals are primarily divalent metal ion based and comprise the prototype talc and the members hectorite (OH)4Si8-yAly(Mg6-xLix)O20, saponite (OH)4(Si8-yAly) (Mg6-xAlx)O20, sauconite (OH)4Si8-yAly (Zn6-xAlx)O20, vermiculite (OH)4Si8-yAly(Mg6-xFex)O20, wherein y has a value of O to about 2.0 and x has a value of O to about 6.0. Hectorite and saponite are the only minerals in this class that are of value in the present invention, the fabric softening performance being related to the type of exchangeable cation as well as to the exchange capacity. It is to be recognized that the range of the water of hydration in the above formulas can vary with the processing to which the clay has been subjected. This is immaterial to the use of the smectite clays in the present invention in that the expandable characteristics of the hydrated clays are dictated by the silicate lattice structure.
  • As noted hereinabove, the clays employed in the compositions of the instant invention contain cationic counterions such as protons, sodium ions, potassium ions, calcium ions, and lithium ions. It is customary to distinguish between clays on the basis of one cation predominantly or exclusively absorbed. For example, a sodium clay is one in which the absorbed cation is predominantly sodium. Such absorbed cations can'become involved in exchange reactions with cations present in aqueous solutions. A typical exchange reaction involving a smectite-type clay is expressed by the following equation:
    • Smectitc clay (Na)+
      Figure imgb0004
      smectite clay (NH4) + NaOH
    • Since in the foregoing equilibrium reaction one equivalent
  • Specific non-limiting examples of such fabric softening smectite clay minerals arc:
    Figure imgb0005
  • Accordingly, smectite clays useful herein can be characterised as montmorillonite, hectorites, and saponite clay minerals having an ion exchange capacity of at least about 50 meq/100 g. and preferably at least 60 meq/100 q. Most of the smectite clays useful in the compositions herein are commercially available under various trade names for example Thixogel No. 1 and Gelwhite GP from Georgia. Kaolin Co., Elizabeth, New Jersey; Imvite K from Industrial Mineral Ventures; Volclay BC and Volclay
    Figure imgb0006
    325, from American Colloid Co., Skokie, Illinois; and Veegum F, from R.T. Vanderbilt. It is to be recognised that such smectite minerals obtained under the foregoing tradenames can comprise mixtures of the various discrete mineral entities. Such mixtures of the smectite minerals are suitable for use herein.
  • Within the classes of montmorillonite, hectorite, and saponite clay minerals having a cation exchange capacity of at least about 50 mcq/100 g, certain clays are preferred for fabric softening purposes. For example, Gelwhite GP is an extremely white form of smectite clay and is therefore
    Figure imgb0007
  • Appropriate clay minerals for the resin can be selected by virtue of the fact that smectites exhibit a true 14Å x-ray diffraction pattern. This characteristic pattern, taken in combination with exchange capacity meast ments performed in the manner noted above, provides a basis for selecting particular smectite-type minerals for use in the compositions disclosed herein.
  • The smectite clay materials useful in the present invention are hydrophilic in nature, i.e. they display swelling characteristics in aqueous media. Conversely they do not swell in nonaqueous or predominantly nonaqued systems.
  • The compositions contain from 1.5% to 35%, preferable from about 4% to about 15% of said smectite-type clay, especially from about 5-12%.
  • Water-soluble Salts
  • The compositions of the invention contain from 10% to 80% of water soluble salts, preferably from 20% to 70%, and most usually from 30% to 60%, and these may be any which are such that the detergent composition in a 0.5% by weight aqueous solution has pH in the specified range that is from 8.5 to 11, preferably from 9.5 to 10.5. At this pH the tertiary amines of the invention are in nonionic (amine) form and are therefore compatible with anionic surfactants.
  • Preferably the water soluble salts are detergency builders and these can be of the polyvalent inorganic and polyvalent organic types, or mixtures thereof.
    Figure imgb0008
  • Examples of suitable organic alkaline detergency guilders salts are:
    • (1) water-soluble amino polyacetates, e.g., sodium and potassium ethylenediaminetetraacetates, nitrilotriacetates, N-(2-hydroxyethyl) nitrilo- diacetates and diethylenetriamine pentaacetates;
    • (2) water-soluble salts of phytic acid, e.g. sodium and potassium phytates;
    • (3) water-soluble polyphosphonates, including sodium, potassium and lithium salts of methyl- enediphosphonic acid and the like and amino- polymethylene phosphonates such as ethyldiamine- tetramethylenephosphonate and diethylene- triaminepentamethylene phosphonate, and polyphosphonates as described in German Application DOS 2816770,
    • (4) water-soluble polycarboxylates such as the salts of lactic acid, succinic acid, malonic acid, maleic acid, citric acid, carboxymethylsuccinic acid, 2-oxa-1,1,3-propane tricarboxylic acid, 1,1,2-2-ethane tetracarboxylic acid, cyclopentane- cis, cis, cis - tetracarboxylic acid, mellitic acid and pyromellitic acid.
  • Mixtures of organic and/or inorganic builders can be used herein. One such mixture of builders is disclosed in Canadian Patent No. 755,038, e.g. a ternary mixture of sodium tripolyphosphate, trisodium nitrilotriacetate, and trisodium ethane-1-hydroxy-1,1-diphosphonate.
  • Another type of detergency builder material useful in the present compositions and processes comprises a water-soluble material capable of forming a water- insoluble reaction production with water hardness cations preferably in combination with a crystallization seed which is capable of providing growth sites for said reaction product. Such "seeded builder" compositions are fully disclosed in British Patent Specification No. 1,424,406.
  • Preferred water soluble builders are sodium tripolyphosphate and sodium silicate, and usually both are present. In particular it is preferred that a substantial proportion, for instance from 3 to 15% by weight of the composition of sodium silicate (solids) of ratio (weight ratio SiO 2:Na20) from 1:1 to 3.5:1 be employed.
  • A further class of detergency builder materials useful in the present invention are insoluble sodium alumino- silicates, particularly those described in Belgian Patent 814,874, issued November 12, 1974 incorporated herein by reference. This patent discloses and claims detergent compositions containing sodium aluminosilicates of the formula
    Figure imgb0009
    wherein Z and Y are integers equal to at'least 6, the molar ratio of Z to Y is in the range of from 1.0:1 to about 0.5:1 and x is an integer from about 15 to about 264. A preferred material is Na12(Si02A102)12 27H20.
  • Preferably, the compositions contain from 20% to 70% of builders, more usually 30% to 60% by weight. If present, incorporation of about 5% to about 25% by weight of aluminosilicate is suitable, partially replacing water soluble builder salts, provided that sufficient water soluble alkaline salts remain to provide the specified pH of the composition in aqueous solution. Optional Components
  • The optional components usual in built laundry detergents may of course be present. These include bleanshing agents such as sodium perborate, sodium bicarbonate and other perhydrates, at levels from about 5% to 35% by weight of the composition, and activators therefor, such as tetra acetyl ethylene diaminc, tetra acetyl glycouril and others known in the art, and stabilisers therefor, such as magnesium silicate, and ethylene diamine tetra acetate.
  • Suds controlling agents are often present. These include suds boosting or suds stabilisng agents such as mono- or di-ethanolamides of fatty acids. More often in modern detergent compositions, suds suppressing agents
  • are required. Soaps especially those having 16-22 carbon atoms, or the corresponding fatty acids, can act as effective suds suppressors if included in the anionic surfactant component of the present compositions. Usually about 1% to about 4% of such soap is effective as a suds suppressor. Very suitable soaps when suds suppression is a primary reason for their use, are those derived from Hyfac (Trade name for hardened marine oil fatty acids predominantly C18 to C20)
  • However, non-soap suds suppressors are preferred in synthetic detergent based compositions of the invention since soap or fatty acid tends to give rise to a characteristic odour in these compositions.
  • Preferred suds suppressors comprise silicones. In particular there may be employed a particulate suds suppressor comprising silicone and silanated silica releasably enclosed in water soluble or dispersible substantially non-surface active detergent impermeable carrier. Suds suppressing agent of this sort are disclosed in British patent specification 1,407,997.
  • very suitable granular (prilled) suds suppressing product comprises 7 % silica/silicons (85% by weight silanated silica, 15% silicone, obtained from Messrs. Dow Corning), 65% sodium tripolyphosphate, 25% Tallow alcohol condensed with 25 molar proportions of ethylene oxide, and 3% moisture. The amount of.silica/silicone suds suppressor employed depends upon -the degree of suds suppression desired but is often in the range from O.O1% to 0.5% by weight of the detergent composition. Other suds suppressors which may be used are water insoluble, preferably microcrystalline, waxes having melting point in the range from 35 to 125 C and saponification value less than 100, as described in British patent specification 1,492,938.
  • Yet other suitable suds suppressing systems are mixtures of hydrocarbon oil, a hydrocarbon wax and hydrophobic silica as described in European laid open patent application No.0000216 and, especially, particulate suds suppressing compositions comprising such mixtures, combined with a nonionic ethoxylate having hydrophilic lipophilic balance in the range from 14-19 and a com- patibilising agent capable of forming inclusion compounds, such as urea. These particulate suds suppressing compositions are described in European patent application 79200472.3 filed 29 August, 1979.
  • Soil suspending agents are usually present at about 0.1 to 10%, such as water soluble salts of carboxymethylcellulose, carboxyhydroxymethyl cellulose, polyethylene glycols of molecular weight from about 400 to 10000 and copolymers of methylvinylether and maleic anhydride or acid, available from the General Aniline and Film Corporation under the Trade Name Gantrez.
  • Proteolytic, amylolytic or lipolytic enzymes, especially proteolytic, and optical brighteners, of anfonic cationic or nonionic types, especially the derivatives of sulphonated triazinyl diamino stilbene my be present. A further useful additive is a photo activated bleachcomprising a mixture of the tri and tetra sulphonated derivatives of zinc phthalocyanine as described in B.P. Specification Nos. 1372035 and 1408144.
  • Through the description herein, where sodium salts have been reterred to, potassium, lithium or ammonium or amine salts may be used instead if their extra cost etc. are justified for special reasons.
  • Preparation if the Compositions
  • The detergent compositions may be prepared in any way, as appropriate to their physical form, as by mixing the components, co-agglomerating them or dispersing them in a liquid carrier. Preferably the compositions are granular and are prepared by spray drying an aqueous slurry of the non-heat-sensitive components to form spray dried granules into which may be admixed the heat sensitive components such as persalts, enzymes, perfumes etc. Although the amine may be included in the slurry for spray drying, it is preferred that it be incorporated by being sprayed in liquid form on the spray dried granules before or after other heat sensitive solids have been dry mixed with them. Although the amine is generally a waxy solid of rather low melting point the granules so made are surprisingly crisp and free-flowing. Alternatively the amine in liquid form may be sprayed onto any particulate component or components of the composition which are able to act as carrier granules. The clay component may be added to the slurry for spray drying or may be dry mixed, as preferred for reasons unrelated to its softening effect , such as for optimum colour of the product.
  • Examples 1 and 2
  • Textile softening detergent compositions were pepared having the formula, in parts per cent by weight:
    Figure imgb0010
  • The compositions were prepared by making spray dried granules containing components (a), spraying molten ditallowylmethylamine and perfume (components (b) ) on to them in a rotating drum, and dry mixing the resultant granules with components (c) . 0.5% solutions of the compositions in water at 20°C had pH 8.9 to 10.1.
  • These compositions had as good cleaning performance as the same compositions lacking the clay and amine, with slightly better cleaning performance on clay soiling. Cotton test pieces washed with these compositions were softer in feel than similar test pieces washed with the same detergent compositions excluding either the amine or the clay or both.
    Figure imgb0011
  • Sinilar performence is ebtained when the tertiary amine is replaced by diceconut methylamine, di-myristyl methylamine, ditallowyl ethylamine, di (arachidyl behenyl) methylamine, ditallowyl propylamine, or tallow dimethylamine.
  • Similar performance is obtained when the "Invite K" clay is replaced by Volelay BC, Gelwhite GP, Soft Clark, or Gelwhite L. Volclay is a tradename of American Colloids Co., Gelwhite and Soft Clark are Tradenames of GeoroiaKaolin Co.
  • Similar performance is obtained when the LAS is replaced by a mixture of 4% LAS and 4% sodium coconut alkyl sulphate, or a mixture of 5% LAS and 3% sodium tallow alkyl sulphate.
  • Similar performance was obtained when the clay was dry mixed, together with components (c) instead of being added to the slurry for spray drying.
  • Examples 3 to 7
  • The following compositions are prepared substantially as described in Example 1, and provide cleaning and textile softening benefits. Quantities arc in parts per cent by weight.
  • Figure imgb0012
    Figure imgb0013

Claims (10)

1. A textile softening detergent composition comprising by weight
(a) from 33 % to 30% of an organic surfaclant,
(b) from 1% to 25% of a tertiary amine having the formula:
Figure imgb0014
wherein R1 represents a C10 to C26 alkyl or alkenyl group, R2 represents a group defined as for R1 or where R1 is a C16-C26 alkyl group, R2 may be a C1 to C7 alkyl group, and R3 represents a C1 to C7 alkyl group, or of a mixture of said amines,
(c) from 1. 5% to 35% of an impalpable smectite-type clay having an ion exchange capacity of at least 50 meq. per 100 grams, and
(d) from 10% to 80% of one or more water soluble inorganic or organic salts such that the pH of a 0.5% by weight aqueous solution of the composition is in the range from 8.5 to 11.
2. A detergent composition according to Claim 1 which contains from 5% to 20% of an anionic surfactant selected from sodium or potassium C9-15 alkyl benzene sulphonates and C12-18 alkyl sulphates and mixtures thereof.
3. A detergent composition according to Claims 1 and 2 wherein the weight ratio of tertiary amine to smectite-type clay is in the range from 10:1 to 1:10, preferably from 2:1 to 1:2.
4. A detergent composition according to any one of Claims 1 to 3 which contains by weight from 2% to 15° of an amine of formula wherein R1 and R2 each independently represents a C12 to C22 alkyl group and R3 is methyl or ethyl.
5. A detergent composition according to Claim
Figure imgb0015
the amine is dilallowyl methylamine.
6. A detergent composition according to any one of Claims 1 to 4 which contains by weight from 4% to 15% of a smecti tertype clay selected from the group consisting of alkali metal and alkali earth metal montmorillonites, saponites, hectorites or mixtures thereof.
7. A detergent composition according to any one of the preceding claims which contains from 20% to 70%. of the water soluble salts, which salts comprise detergency builders selected from alkaline sodium and potassium carbonates, borates, phosphates, polyphosphates, silicates, polycarboxylates, polyphosphonates and aminopolycarboxylates.
8. A detergent composition according to Claim 6 also containing from about 5% to about 25% by weight of the composition of a water insoluble aluminosilicate of formula Naz (AlO2)z (SiO2)yxH2O wherein z and are integers equal to at least 6, the molar ratio of z to y is in the range from 1:1 to 0.5:1 and x is an integer from about 15 to about 264.
9. A detergent composition according to any one of the preceding claims which also contains a suds suppressor selected from C16 to C24 fatty acids or soaps, microcrystalline waxes, silicone-hydrophobic silica mixtures, combinations of paraffin oil, wax and hydrophobic silica, and mixtures thereof.
10. A method of preparing a detergent composition according to any one of Claims 1 to 9, wherein the amine, in liquid form, is sprayed on to preformed granules comprising some or all of the other components of the composition.
EP79200656A 1978-11-20 1979-11-08 Detergent composition having textile softening properties Expired EP0011340B1 (en)

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US4375416A (en) 1983-03-01
JPS55108498A (en) 1980-08-20
GR66810B (en) 1981-04-30
ES486100A0 (en) 1980-11-01
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JPS5940200B2 (en) 1984-09-28
ES8100340A1 (en) 1980-11-01

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