EP0007705A1 - Modified aminoplast condensation products and process for their preparation - Google Patents
Modified aminoplast condensation products and process for their preparation Download PDFInfo
- Publication number
- EP0007705A1 EP0007705A1 EP79301213A EP79301213A EP0007705A1 EP 0007705 A1 EP0007705 A1 EP 0007705A1 EP 79301213 A EP79301213 A EP 79301213A EP 79301213 A EP79301213 A EP 79301213A EP 0007705 A1 EP0007705 A1 EP 0007705A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- formaldehyde
- melamine
- urea
- hydroxymonoamine
- aliphatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G12/00—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C08G12/02—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
- C08G12/26—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
- C08G12/34—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds and acyclic or carbocyclic compounds
- C08G12/36—Ureas; Thioureas
- C08G12/38—Ureas; Thioureas and melamines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G12/00—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C08G12/02—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
- C08G12/26—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
- C08G12/34—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds and acyclic or carbocyclic compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/47—Condensation polymers of aldehydes or ketones
- D21H17/49—Condensation polymers of aldehydes or ketones with compounds containing hydrogen bound to nitrogen
Definitions
- This invention relates to the preparation of melamine-formaldehyde condensation products, and particularly such products as are modified with aliphatic hydroxymonoamines.
- Examples of such aliphatic hydroxymonoamines are: triethanolamine, tri-n-propanolamine, diethylaminoethanol and dimethylaminoethanol.
- the new resins are condensates of melamine, urea, an aliphatic hydroxymonoamine and formaldehyde in the following molar proportions: and with a molar ratio formaldehyde: each amino-hydrogen atom in the range 0.5-2.25 : 1.
- Melamine, C 3 N 3 (NH 2 ) 3 has 6 amino-hydrogen atoms; and urea, CO(NH 2 ) 2 , has 4 amino-hydrogen atoms.
- the molar ratio melamine: formaldehyde employed is in the range 4-24, with a molar ratio formaldehyde: each amino-hydrogen atom in the range 0.5-1.25: 1.
- Preferred proportions for such resins are:
- Those resins having a molar ratio formaldehyde: each amino-hydrogen atom in the range 0.5-1.25 : 1 can be made starting from reaction products of an aliphatic hydroxymonoamine with formaldehyde, which are prepared as described in Specification 1 305 187: that is to say by reacting formaldehyde and hydroxymonoamine in aqueous medium, at a solids content of at least 60% by weight and at pH at least 8.5 (preferably 8.5-11), at a temperature in the range 80 o C - reflux temperature. Such a product is then reacted with melamine and urea, at least the final stage of the reaction being carried out at reduced pH in the range 6.5-8.5, and preferably 7-7.5.
- the pH can be reduced by addition of a suitable acid, for example sulphuric, hydrochloric, orthophosphoric, formic or toluene p-sulphonic.
- a suitable acid for example sulphuric, hydrochloric, orthophosphoric, formic or toluene p-sulphonic.
- the reaction product can then be diluted with enough water to make it readily pourable at ambient temperature, and then cooled to that temperature.
- the pH can if necessary be adjusted by addition of acid or hydroxymonoamine to a value in the range 6.5-7.5, and the product can be set aside for storage.
- the melamine and urea can be included, together or separately, in the first stage with formaldehyde and amine, or can be used initially to produce a reaction product with formaldehyde before the hydroxymonoamine is introduced.
- Examples 1-5 relate to resins of free formaldehyde content not greater than 6% by weight at 30% solids concentration, and Example 6 to a high formaldehyde content resin, with free formaldehyde greater than 10% by weight at 50% solids concentration.
- the mixture was then adjusted to pH 7.1 (glass electrode at 25°C) by the addition of 70ml of 90% formic acid and heating was restarted to maintain a temperature of 85-90°C until the viscosity had, as a. result of the condensation reaction, risen to 8Pa s (at 25°C). 1100g of water were then added (solids content was then 28.5%) and the resin was cooled immediately to 25°C. Its viscosity was 58.4centipoise (0.06Pa s) at 25°C.
- Example 1 The procedure of Example 1 was followed generally, but with the following differences in detail:
- the resin prepared according to Example 1 was evaluated for wet-strength performance in comparison with a resin prepared identically except for the replacement of the urea by an equal weight of melamine.
- Hand sheets were prepared on a standard form of apparatus (British Pulp and Board Makers Association) using bleached sulphite pulp beaten to a freeness of 32° Schopper-Reigler. In each case the equivalent of 2 parts by weight of solid resin per 100 parts of bone-dry pulp was used, the pulp suspension and backwater system being adjusted to pH 5.5 with dilute hydrochloric acid.
- some were cured at 85°C and some were allowed to age naturally at 65°F and 50% RH (relative humidity).
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Phenolic Resins Or Amino Resins (AREA)
Abstract
Description
- This invention relates to the preparation of melamine-formaldehyde condensation products, and particularly such products as are modified with aliphatic hydroxymonoamines.
- Examples of such modified melamine-formaldehyde condensation products are disclosed in the specifications of our UK Patents 1 305 187 and 1 317 774.
- There are described in Specification 1 305 187 certain cationic water-soluble melamine-formaldehyde resins modified with an aliphatic hydroxymonoamine which are specially useful for imparting wet-strength to paper. These resins are obtainable by a two-stage process carried out in aqueous medium, both stages being operated with control of pH. In the process, the molar ratio melamine: formaldehyde employed is in the range 1:2 - 1:6 and the solids content of the system is at least 60% by weight. By this we mean that weight of reactants/(weight of reactants + aqueous medium) is at least 60%.
- In Specification 1 317 774 there are described certain cationic water-soluble melamine-formaldehyde resins modified with an aliphatic hydroxymonoamine which are different from those of Specification 1 305 187 in being 'high formaldehyde' resins (they have a molar ratio formaldehyde : melamine greater than 6:1). These resins are useful in anchoring moisture-proof coatings to regenerated cellulose film.
- The aliphatic hydroxymonoamine exployed in forming the resins described above are of the general formula R IR2N-R-OH where
- R is lower alkylene (preferably (CH2)2 or (CH2)3)
- R1 is hydrogen, a lower alkyl group (preferably
- CH3 or C2H5) or a hydroxy lower alkyl group (preferably (CH2)2OH or (CH2)30H), and
- R2 is a lower alkyl group (preferably CH3 or C2H5) or a hydroxy lower alkyl group (preferably (CH2)20H or (CH2)30H).
- Examples of such aliphatic hydroxymonoamines are: triethanolamine, tri-n-propanolamine, diethylaminoethanol and dimethylaminoethanol.
- We have now found that, by substituting urea for part of the melamine employed in the production of hydroxymonoamine- modified melamine-formaldehyde resins, there can be obtained new resins of faster curing rate and improved stability in the liquid state for a given content of formaldehyde. Additionally, when employed so as to modify the kind of resin described in UK Specification 1 305 187, the substitution results in resins which develop wet strength in paper relatively quickly at ordinary temperature and humidity, a property which is specially useful when manufacturing tissue and towelling on high speed machines.
- The new resins are condensates of melamine, urea, an aliphatic hydroxymonoamine and formaldehyde in the following molar proportions:
-
-
- Those resins having a molar ratio formaldehyde: each amino-hydrogen atom in the range 0.5-1.25 : 1 can be made starting from reaction products of an aliphatic hydroxymonoamine with formaldehyde, which are prepared as described in Specification 1 305 187: that is to say by reacting formaldehyde and hydroxymonoamine in aqueous medium, at a solids content of at least 60% by weight and at pH at least 8.5 (preferably 8.5-11), at a temperature in the range 80o C- reflux temperature. Such a product is then reacted with melamine and urea, at least the final stage of the reaction being carried out at reduced pH in the range 6.5-8.5, and preferably 7-7.5. The pH can be reduced by addition of a suitable acid, for example sulphuric, hydrochloric, orthophosphoric, formic or toluene p-sulphonic. The reaction is carried out at a temperature in the range 60°C-reflux temperature, and preferably at 85-95°C, preferably until the viscosity of the system, measured at 30% solids, is 50-400 centipoise (= 0.05-0.4 Pascal seconds) at 250C and preferably 100-200 centipoise (= 0.1-0.2 Pa s). The reaction product can then be diluted with enough water to make it readily pourable at ambient temperature, and then cooled to that temperature. The pH can if necessary be adjusted by addition of acid or hydroxymonoamine to a value in the range 6.5-7.5, and the product can be set aside for storage.
- In the procedure just described, it is convenient to start with the hydroxymonoamine alone, using at that stage enough' formaldehyde not only to react with the hydroxymonoamine but also to provide for the subsequent addition reactions with melamine and urea.
- In alternative procedures, the melamine and urea can be included, together or separately, in the first stage with formaldehyde and amine, or can be used initially to produce a reaction product with formaldehyde before the hydroxymonoamine is introduced.
- In making those resins having a molar ratio formaldehyde: each amino-hydrogen atom in the range 1.25-2.25 : 1, the procedure can follow generally that described for the resins of lower formaldehyde content, but there is no need to provide for a solids content of at least 60% by weight; and this is so whether the 'extra' formaldehyde is added at the first stage or (as in Example 6 later) at the last.
- The invention is further illustrated by the following Examples, which relate to the preparation of storage-stable cationic resins miscible with water in all proportions
- at 250C. Examples 1-5 relate to resins of free formaldehyde content not greater than 6% by weight at 30% solids concentration, and Example 6 to a high formaldehyde content resin, with free formaldehyde greater than 10% by weight at 50% solids concentration.
- 328.6g (9.96 moles) of 91% formaldehyde, 204.6g (2.45 moles) of 36% formalin and 344g (2.97 moles) of 90% triethanolamine were charged to a reactor flask and the mixture (pH=10.5) was heated to 850C. This temperature was maintained for 2 hours, and the mixture was then cooled to 50°C. 130.7g (1.03 moles) of melamine, 130.7g (2.17 moles) of urea and 312g of water were then added and the temperature was raised to 60°C. At this point heating was stopped and the exothermic reaction in progress was allowed to subside. The mixture was then adjusted to pH 7.1 (glass electrode at 25°C) by the addition of 70ml of 90% formic acid and heating was restarted to maintain a temperature of 85-90°C until the viscosity had, as a. result of the condensation reaction, risen to 8Pa s (at 25°C). 1100g of water were then added (solids content was then 28.5%) and the resin was cooled immediately to 25°C. Its viscosity was 58.4centipoise (0.06Pa s) at 25°C.
-
- 316.8g (9.6 moles) of 91% formaldehyde, 197.2g (2.36 moles) of 36% formaldehyde and 82.9g (0.5 moles) of 90% triethanolamine were charged to a reactor flask and heated at 85-90°C for 2 hours. After cooling to 50°C, 63g (0.5 moles) of melamine, 216g (3.6 moles) of urea and 220.8g of water were added and the mixture was heated to 60°C. When the exothermic reaction had subsided, the mixture was brought to pH 7 by addition of 18ml of 90% formic acid. The mixture was heated at 85-90°C and, when its viscosity (measured at 25°C) had risen to 8Pa s, water (731.2g) was added. The syrupy resin was finally cooled to room temperature.
- 1000g (12 moles) of 36% formaldehyde and 332g (2 moles) of 90% triethanolamine were charged to a reactor flask and heated at 85-90°C for 2 hours. After cooling to 50°C, 12Gg (1 mole) of melamine and 126g (2.1 moles) of urea were then added, and the mixture was heated to 60°C. When the exothermic reaction had subsided, 60ml of 90% formic acid were added to bring the syrup to pH 7.3. The mixture was heated at 85-90°C until the viscosit (measured at 25°C) had risen to 2-4Pa s, and 320g of water were then added. Heating at 85-90°C was then continued until the viscosity (at 25°C) reached 6Pa s. 528g (16 moles) of 91% formaldehyde were added, and heating at 85-90°C was continued (15 mins) until only a single liquid phase was present, and then for a further 15 minutes. The syrupy resin was rapidly cooled to 30°C and then adjusted to pH 7 with 90% formic acid. Its solids content was 48.3%. by weight.
- The resin prepared according to Example 1 was evaluated for wet-strength performance in comparison with a resin prepared identically except for the replacement of the urea by an equal weight of melamine. Hand sheets were prepared on a standard form of apparatus (British Pulp and Board Makers Association) using bleached sulphite pulp beaten to a freeness of 32° Schopper-Reigler. In each case the equivalent of 2 parts by weight of solid resin per 100 parts of bone-dry pulp was used, the pulp suspension and backwater system being adjusted to pH 5.5 with dilute hydrochloric acid. Of the hand sheets so produced, some were cured at 85°C and some were allowed to age naturally at 65°F and 50% RH (relative humidity). Wet-strength values, expressed as breaking length (metres) of 15mm wide strips, wei
Claims (16)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB2782578 | 1978-06-24 | ||
GB7827825 | 1978-06-24 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0007705A1 true EP0007705A1 (en) | 1980-02-06 |
EP0007705B1 EP0007705B1 (en) | 1983-02-16 |
Family
ID=10498127
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP79301213A Expired EP0007705B1 (en) | 1978-06-24 | 1979-06-22 | Modified aminoplast condensation products and process for their preparation |
Country Status (8)
Country | Link |
---|---|
US (1) | US4250069A (en) |
EP (1) | EP0007705B1 (en) |
JP (1) | JPS555984A (en) |
AU (1) | AU526833B2 (en) |
DE (1) | DE2964799D1 (en) |
FI (1) | FI791985A (en) |
NO (1) | NO792100L (en) |
ZA (1) | ZA793009B (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0034446A2 (en) * | 1980-02-09 | 1981-08-26 | British Industrial Plastics Limited | Improvements in or relating to aminofibres |
WO1990011308A1 (en) * | 1989-03-18 | 1990-10-04 | Basf Aktiengesellschaft | Cationic urea-formaldehyde condensates, a process for their manufacture and their use in the paper industry |
WO1998002474A1 (en) * | 1996-07-12 | 1998-01-22 | Agrolinz Melamin Gmbh | Modified melamine resins and their use for producing postformable laminates |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1232698A (en) * | 1984-08-02 | 1988-02-09 | Fouad T. Karam | Hydroxyalkyl melamine containing resins and their use in heat and pressure consolidated laminates |
US5362842A (en) * | 1993-09-10 | 1994-11-08 | Georgia Pacific Resins, Inc. | Urea-formaldehyde resin composition and method of manufacture thereof |
CN110894273A (en) * | 2019-12-05 | 2020-03-20 | 江苏长顺高分子材料研究院有限公司 | Melamine aldehyde-based adhesive resin with good storage stability and preparation method thereof |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1305187A (en) * | 1969-05-22 | 1973-01-31 | ||
GB1317774A (en) * | 1970-06-02 | 1973-05-23 | British Industrial Plastics | Melamine formaldehyde condensation products |
US3793280A (en) * | 1970-06-15 | 1974-02-19 | S Sandler | Stable solutions of melamine-urea-formaldehyde condensates containing a stabilizing aldehyde and processes for their preparation |
DE2620478A1 (en) * | 1976-05-08 | 1977-11-24 | Goldschmidt Ag Th | PROCESS FOR THE PREPARATION OF SOLUTIONS OF HARDABLE UREA-FORMALDEHYDE RESINS |
DE2822460A1 (en) * | 1977-05-24 | 1978-12-07 | British Industrial Plastics | METHOD FOR PRODUCING AN AMINOFORMALDEHYDE RESIN |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2485080A (en) * | 1944-01-04 | 1949-10-18 | American Cyanamid Co | Colloidal melamine-urea-formaldehyde copolymer solutions |
GB1012319A (en) | 1962-06-01 | 1965-12-08 | British Industrial Plastics | Water-soluble modified melamine-formaldehyde resins |
US4119598A (en) * | 1975-08-22 | 1978-10-10 | Pearson Glenn A | Fire retardant urea-formaldehyde compositions |
-
1979
- 1979-06-18 ZA ZA793009A patent/ZA793009B/en unknown
- 1979-06-19 US US06/049,892 patent/US4250069A/en not_active Expired - Lifetime
- 1979-06-21 FI FI791985A patent/FI791985A/en not_active Application Discontinuation
- 1979-06-21 AU AU48288/79A patent/AU526833B2/en not_active Expired - Fee Related
- 1979-06-22 JP JP7902179A patent/JPS555984A/en active Pending
- 1979-06-22 EP EP79301213A patent/EP0007705B1/en not_active Expired
- 1979-06-22 DE DE7979301213T patent/DE2964799D1/en not_active Expired
- 1979-06-22 NO NO792100A patent/NO792100L/en unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1305187A (en) * | 1969-05-22 | 1973-01-31 | ||
GB1317774A (en) * | 1970-06-02 | 1973-05-23 | British Industrial Plastics | Melamine formaldehyde condensation products |
US3793280A (en) * | 1970-06-15 | 1974-02-19 | S Sandler | Stable solutions of melamine-urea-formaldehyde condensates containing a stabilizing aldehyde and processes for their preparation |
DE2620478A1 (en) * | 1976-05-08 | 1977-11-24 | Goldschmidt Ag Th | PROCESS FOR THE PREPARATION OF SOLUTIONS OF HARDABLE UREA-FORMALDEHYDE RESINS |
DE2822460A1 (en) * | 1977-05-24 | 1978-12-07 | British Industrial Plastics | METHOD FOR PRODUCING AN AMINOFORMALDEHYDE RESIN |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0034446A2 (en) * | 1980-02-09 | 1981-08-26 | British Industrial Plastics Limited | Improvements in or relating to aminofibres |
EP0034446A3 (en) * | 1980-02-09 | 1981-12-30 | British Industrial Plastics Limited | Improvements in or relating to aminofibres |
WO1990011308A1 (en) * | 1989-03-18 | 1990-10-04 | Basf Aktiengesellschaft | Cationic urea-formaldehyde condensates, a process for their manufacture and their use in the paper industry |
WO1998002474A1 (en) * | 1996-07-12 | 1998-01-22 | Agrolinz Melamin Gmbh | Modified melamine resins and their use for producing postformable laminates |
US6077614A (en) * | 1996-07-12 | 2000-06-20 | Agrolinz Melamin Gmbh | Modified melamine resins and their use for producing postformable laminates |
AU731012B2 (en) * | 1996-07-12 | 2001-03-22 | Agrolinz Melamin Gmbh | Modified melamine resins and their use for the production of postformable laminates |
Also Published As
Publication number | Publication date |
---|---|
DE2964799D1 (en) | 1983-03-24 |
NO792100L (en) | 1979-12-28 |
AU4828879A (en) | 1980-01-03 |
US4250069A (en) | 1981-02-10 |
ZA793009B (en) | 1980-06-25 |
EP0007705B1 (en) | 1983-02-16 |
JPS555984A (en) | 1980-01-17 |
AU526833B2 (en) | 1983-02-03 |
FI791985A (en) | 1979-12-25 |
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