DK180162B1 - RENTAL AND GEAR SETUP FOR A WIND TURBINE - Google Patents

RENTAL AND GEAR SETUP FOR A WIND TURBINE Download PDF

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DK180162B1
DK180162B1 DKPA201600068A DKPA201600068A DK180162B1 DK 180162 B1 DK180162 B1 DK 180162B1 DK PA201600068 A DKPA201600068 A DK PA201600068A DK PA201600068 A DKPA201600068 A DK PA201600068A DK 180162 B1 DK180162 B1 DK 180162B1
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Denmark
Prior art keywords
bearing
gear
rollers
wind turbine
generators
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DKPA201600068A
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Danish (da)
Inventor
Grønager Jens
Original Assignee
Jens Groenager
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D1/00Wind motors with rotation axis substantially parallel to the air flow entering the rotor 
    • F03D1/06Rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • F03D80/70Bearing or lubricating arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D15/00Transmission of mechanical power
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D15/00Transmission of mechanical power
    • F03D15/10Transmission of mechanical power using gearing not limited to rotary motion, e.g. with oscillating or reciprocating members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/02Toothed gearings for conveying rotary motion without gears having orbital motion
    • F16H1/20Toothed gearings for conveying rotary motion without gears having orbital motion involving more than two intermeshing members
    • F16H1/22Toothed gearings for conveying rotary motion without gears having orbital motion involving more than two intermeshing members with a plurality of driving or driven shafts; with arrangements for dividing torque between two or more intermediate shafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H13/00Gearing for conveying rotary motion with constant gear ratio by friction between rotary members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H13/00Gearing for conveying rotary motion with constant gear ratio by friction between rotary members
    • F16H13/02Gearing for conveying rotary motion with constant gear ratio by friction between rotary members without members having orbital motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/40Use of a multiplicity of similar components
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/728Onshore wind turbines

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Wind Motors (AREA)

Abstract

En leje- og gearopsætning egnet til en vindmølle med rotor og nacelle. Vindmøllers økonomiske effektivitet bedres ved opskalering mens vægt til styrke forholdet mindskes. Det gælder især hovedakslen, dens lejer, gearet og generatoren. Løsninger herpå har været gearløse generatorer, som så bliver tunge da mængden af magnetisk materiale er omvendt proportionalt med omdrejningstallet; eller flere geartrin og mindre generatorer på en lettere hul kongetap. Nærværende opfindelse har blot en til rotoren fastgjort lejeyderring båret og drivende ruller mellem en inderring eller lejret bærende til nacellen og forbundet til en eller flere generatorer.A bearing and gear set-up suitable for a wind turbine with rotor and nacelle. Wind turbines' economic efficiency is improved by upscaling while weight to strength ratio is reduced. This applies in particular to the main shaft, its bearings, the gear unit and the generator. Solutions to this have been gearless generators, which then become heavy as the amount of magnetic material is inversely proportional to the speed; or more gear stages and smaller generators on a lighter hollow king pin. The present invention has merely a bearing outer ring attached to the rotor carried and driving rollers between an inner ring or bearing bearing to the nacelle and connected to one or more generators.

Description

LEJE- OG GEAROPSÆTNING TIL EN VINDMØLLERENTAL AND GEAR SETUP FOR A WIND TURBINE

BAGGRUNDEN FOR OPFINDELSENBACKGROUND OF THE INVENTION

Samtidig med vindmøllers opskalering til MW klasse er vægten af nacellen gået fra ca det dobbelte af rotoren til det 3-4 dobbelte. Fordi massekræfterne i tredje potens af vingelængden dominerer over vindkraften i anden potens heraf. De forholdsvis store komponenter i nacellen, der skal optage disse kræfter har også dårligere vægt i forhold til kraftudnyttelse. For eksempel vejer den store massive navaksel meget i tredje potens af dens radius mens kræfterne fortrinsvis optages i dens overflade i anden potens heraf. Samme forhold gør sig gældende for det store centrale indgangsgearhjul, der også fortrinsvis optager kræfter i sin periferi med spild af dets centrale masse til følge. Der er altså mulighed for at spare noget masse, som i kendt teknik blot er der, og ikke bruges til optagelse af kræfter ,og som med runde tal udgør en fjerdedel af nacelle vægten. Formålet med nærværende opfindelse er derfor at spare ca halvdelen af nævnte ikke kraftoptagende masse dvs omkring 10% af nacellens vægt. Et måske ikke så stort tal, men det kan have forholdsvis stor betydning for at flytte egenfrekvensen for tårn-nacelle op over exitationen fra vingerne.Simultaneously with the upscaling of wind turbines to MW class, the weight of the nacelle has gone from about twice that of the rotor to 3-4 times that. Because the mass forces in the third power of the wing length dominate over the wind power in the second power thereof. The relatively large components of the nacelle that are supposed to absorb these forces also have poorer weight in terms of power utilization. For example, the large solid hub axle weighs a lot in the third power of its radius while the forces are preferably absorbed in its surface in its second power. The same condition applies to the large central input gear wheel, which also preferably absorbs forces in its periphery with waste of its central mass as a result. It is thus possible to save some mass, which in the prior art is simply there, and is not used for absorbing forces, and which with round numbers makes up a quarter of the nacelle weight. The object of the present invention is therefore to save about half of said non-force-absorbing mass, i.e. about 10% of the weight of the nacelle. A perhaps not so large number, but it can have a relatively large effect in moving the natural frequency of the tower nacelle up above the excitation from the wings.

KENDT TEKNIKPRIOR ART

Gearløse vindmøller med mangepolet generator på den store navaksel er kendt teknik. Kompleksiteten med mange poler og en stor tung mængde magnetisk materiale er nødvendig for at kompensere for det lave omdrejningstal; men vægten og kompleksiteten af centralgearet spares.Gearless wind turbines with multi-pole generator on the large hub axle are known technology. The complexity of many poles and a large heavy amount of magnetic material is necessary to compensate for the low speed; but the weight and complexity of the central gear is saved.

CA2356726 beskriver en vinddrevet rotor, hvor den vinddrevne rotor er forbundet til en generator via et flertrins planetarisk transmissionsarrangement og et tandhjulstrin. Rotoren understøttes i transmissionens hus, og en ringformet gearbærer med et ringformet gear er anbragt direkte på rotoren. Transmissionen repræsenterer et kompakt drev med et højt transmissionsforhold til at drive generatorer med vindkraft og gør montering enkel.CA2356726 discloses a wind driven rotor in which the wind driven rotor is connected to a generator via a multi-stage planetary transmission arrangement and a gear stage. The rotor is supported in the transmission housing and an annular gear carrier with an annular gear is mounted directly on the rotor. The transmission represents a compact drive with a high transmission ratio to drive generators with wind power and makes installation simple.

US20080207389 beskriver en transmission-navenhed til en vindenergiinstallation, der inkluderer en transmission omfattende en enkelt drejelig og understøttet transmissionsdel, der omfatter transmissionshjulets indgangshjul samt knivnavet.US20080207389 discloses a transmission hub unit for a wind power installation which includes a transmission comprising a single rotatable and supported transmission part comprising the input wheel input wheel as well as the knife hub.

US6304002 beskriver et leje og gearopsætning til påmontering til en rotor på en vindmølle omfattende en yderring og et antal ruller forbundet til en generator.US6304002 discloses a bearing and gear assembly for mounting to a rotor on a wind turbine comprising an outer ring and a number of rollers connected to a generator.

RESUME AF OPFINDELSENSUMMARY OF THE INVENTION

Leje- og gearingsenheden i følge opfindelsen sparer også den centrale navaksel idet kraftudtaget fra det eneste tilbageværende lejes enkelte ruller giver det, der svarer til første trins gearing. Her er det naturligt at sætte mange forholdsvis små seriefremstillede generatorer på hver rulles aksel, hvorved man opnår de mange poler forholdsvis billigt. Er lejerne 6 og 7 på tegningerne 1 til 6 for rulleakslen fast forankret på maskinkabinen skal de øverste kunne bære hele vingerotorens vægt fastgjort til yderringen 2. Ellers kan en frit modsatroterende inderring som vist på figur 6 overføre det halve af vægten til de nederste ruller, når rullerne er lejret med en mindre fjederstivhed i forhold til maskinkabinen end inderringens stivhed. Alternativt kan en fast monteret inderring bære hele rotorvægten så lejerne 6 og 7 på mellemringen på figur 1 kun skal modstå den sædvanlige udpressende friktion fra de koniske ruller. En ulempe er dog at strømmen så må overføres via slipringe, fordi lejets mellemringe roterer med halv hastighed og gearingen bliver også halvdelen af førnævnte alternativer.The bearing and gearing unit according to the invention also saves the central hub shaft as the power take-off from the individual rollers of the only remaining bearing provides what corresponds to the first stage gearing. Here it is natural to put many relatively small series-produced generators on the shaft of each roller, whereby the many poles are obtained relatively cheaply. If the bearings 6 and 7 in drawings 1 to 6 of the roller shaft are firmly anchored to the machine cabin, the upper ones must be able to carry the entire weight of the wing rotor attached to the outer ring 2. Otherwise a freely counter-rotating inner ring as shown in Figure 6 can transfer half the weight to the lower rollers. when the rollers are mounted with a smaller spring stiffness relative to the machine cabin than the stiffness of the inner ring. Alternatively, a fixedly mounted inner ring can carry the entire rotor weight so that the bearings 6 and 7 on the intermediate ring in Figure 1 only have to withstand the usual squeezing friction from the conical rollers. A disadvantage, however, is that the current must then be transmitted via slip rings, because the bearing's intermediate rings rotate at half speed and the gearing also becomes half of the aforementioned alternatives.

Problemet med uens overførelse af kraft fra rotorvægt og friktionskraft til ruller under de øverste kan endvidere mindskes ved at deres fjedrende vandring i aksial retning presser dem mere ind i mellemrummet mellem inder- og yderring i positioner under den øverste. Og mindskes endnu mere hvis det er en aktiv vandring styret af aktuatorer. Udgiften til disse opvejes af længere lejelevetid fra mere ensartet belastning, mindre lejeslør og højere ydelse grundet den lavere lejefriktion, der dynamisk kan sænkes ved de hyppigere lave vindhastigheder, hvor også kravene til lejets optagelse af vindens tværkræfter er mindre. Under disse forhold bliver friktionen mindst hvis de nederste ruller ikke presses ind i mellem ringene og derved heller ikke får overført friktionskraft til de nederste generatorer eller motorer, så de bedst kraftoverføringsmæssigt kobles af. At de øverste ruller presses mest sammen og derved roterer hurtigst med størst friktionskraft passer nogenlunde med vanlig variabel elektrisk karakteristik.The problem of unequal transfer of force from rotor weight and frictional force to rollers below the upper ones can be further reduced by their resilient travel in axial direction pushing them more into the space between inner and outer ring in positions below the upper. And decreases even more if it is an active hike controlled by actuators. The cost of these is offset by longer bearing life from more uniform load, less bearing blur and higher performance due to the lower bearing friction, which can be dynamically lowered at the more frequent low wind speeds, where the requirements for bearing absorption of wind transverse forces are also less. Under these conditions, the friction is least if the lower rollers are not pressed in between the rings and thereby do not receive frictional force to the lower generators or motors, so that they are best disconnected in terms of power transmission. The fact that the upper rollers are compressed the most and thereby rotate the fastest with the greatest frictional force is more or less in line with the usual variable electrical characteristics.

Vindens skiftende kræfter kan optages ved at have modstående par af ruller, der klemmer ind mod inder- yderringsmidte fra hver sin side..The changing forces of the wind can be absorbed by having opposite pairs of rollers that squeeze in towards the center of the inner ring from each side.

En udførelsesform har generatorer monteret på de enkelte rullers aksler udenfor mellemringene som vist på figur 3, således at denne leje- og gearingsenhed erstatter den sædvanlige navaksel med tilhørende lejer, centralt gear og generator i vindmøller. For en 7 MW mølle kræver dette et Ø 15 m vingerotorleje for, at alene friktionen mod rullerne er nok til at overføre det samlede moment. En anden udførelsesform har rullernes yderste koniske ende forsynet med tænder svarende til planetgearhjul så friktionen ikke er en begrænsende faktor, hvorved lejediameteren kan komme ned på 8 m. En tredje udførelsesform vist på figur 3 har endnu et planetgeartrin efter dette, og permanentmagnet generatorerne anbragt forskudt for hinanden vist figur 5 hvorved rotorlejediameteren kan komme ned på 5m. De mindre ruller medfører dog at friktionstabet stiger fra ca 8% for det store Ø 15m leje til henholdsvis 9% og 10% for de mindre.One embodiment has generators mounted on the shafts of the individual rollers outside the intermediate rings as shown in figure 3, so that this bearing and gearing unit replaces the usual hub axle with associated bearings, central gear and generator in wind turbines. For a 7 MW turbine, this requires a Ø 15 m vane rotor bearing so that the friction against the rollers alone is enough to transmit the total torque. Another embodiment has the outer conical end of the rollers provided with teeth corresponding to planetary gear wheels so that the friction is not a limiting factor, whereby the bearing diameter can come down to 8 m. A third embodiment shown in figure 3 has another planetary gear stage after this, and the permanent magnet generators Figure 5 shows each other whereby the rotor bearing diameter can come down to 5m. The smaller rollers, however, mean that the friction loss increases from about 8% for the large Ø 15m bearing to 9% and 10% for the smaller ones, respectively.

Fortandingen kan også være alene på de enkelte ruller med tandhjul mellem rullerne til at overføre effekten til en central generator vist på figur 6. Når vinden øges opnås den nødvendige øgede friktionskraft ved at yderringen presses op mod rullernes tilstrækkelig lille konusvinkel og tandhjulenes tænder kan blive successivt bredere op mod det centrale 11, så belastning bliver ens og vægt mindst .The toothing can also be alone on the individual rollers with gears between the rollers to transmit the power to a central generator shown in Figure 6. When the wind increases, the necessary increased frictional force is achieved by pressing the outer ring up against the rollers 'sufficiently small cone angle and the gears' teeth can become successive wider up towards the central 11, so that load becomes equal and weight least.

En fjerde udførelsesform har motorer monteret på de enkelte rullers aksler udenfor mellemringene med fjeder- eller aktuatorforspændte lejer, således at denne leje- og gearingsenhed erstatter krøjekrans eller vingedrejekrans med tilhørende motorer og bremser i vindmøller.A fourth embodiment has motors mounted on the shafts of the individual rollers outside the intermediate rings with spring or actuator prestressed bearings, so that this bearing and gearing unit replaces the crankshaft or wing swivel ring with associated motors and brakes in wind turbines.

KORT BESKRIVELSE AF TEGNINGERNEBRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 viser leje og gear enhed i 3D perspektiv.FIG. 1 shows bearing and gear unit in 3D perspective.

FIG. 2 er et snit af 1 som viser rullerne og deres lejring i detalje.FIG. 2 is a section of 1 showing the rollers and their bearing in detail.

FIG. 3 udvider fig. 2 med endnu et geartrin og generator.FIG. 3 expands FIG. 2 with another gear stage and generator.

FIG. 4 er en endnu mere detaljeret rotationssymmetrisk visning af fig. 3FIG. 4 is an even more detailed rotationally symmetrical view of FIG. 3

FIG. 5 viser tæt pakning af gear og generator enhederne forskudt for hinanden.FIG. 5 shows the tight packing of the gear and generator units staggered.

FIG. 6 viser ruller og gear støttet af en fritløbende inderring.FIG. 6 shows rollers and gears supported by a free-running inner ring.

DETALJERET BESKRIVELSE AF DE FORETRUKNE UDFØRELSERDETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

TEGNINGENS figur 1 viser leje-gear-generator konstruktionen i 3D belysning. 1 og 2 er inder- henholdsvis yderringen hvor 1 for en 7MW mølle har afstanden to en halv meter til lejets centerakse i vindretningen. 4 er mellemringen hvortil rullerne 5 er fastgjort med lejerne 6 og 7.Figure 1 of the DRAWING shows the bearing-gear-generator construction in 3D lighting. 1 and 2 are the inner and outer rings, respectively, where 1 for a 7MW turbine has the distance two and a half meters to the center axis of the bearing in the wind direction. 4 is the intermediate ring to which the rollers 5 are attached with the bearings 6 and 7.

Figur 2 er det tilsvarende radiale snit gennem A-A, hvor også en del af den bærende forbindelse 3 mellem de to modstående mellemringsdele 4 er vist bag den viste rulle 5.Figure 2 is the corresponding radial section through A-A, where also a part of the supporting connection 3 between the two opposite intermediate ring parts 4 is shown behind the roller 5 shown.

På figur 3 er forbindelsen 3 udformet som en central mellemringssamler hvortil mellemringsakslerne 4 for de modstående rulle-gear-generatorenheder 20 er stift fastgjort.In Figure 3, the connection 3 is designed as a central intermediate ring collector to which the intermediate ring shafts 4 of the opposite roller gear generator units 20 are rigidly attached.

Figur 4 viser et rotationssymmetrisk snit gennem to modstående rulle-geargeneratorenheder 20 gennem deres symmetriakse 19 med benævnelse at deres komponenter. Aksialrullelejet 7 leverer det nødvendige modtryk til den koniske rulle 5, der inderst hviler på et andet rulleleje 6. Uden på denne videreførte rulle med samme skravering kan planetgearhjulet 8 dreje sig lidt i forhold til 5.Figure 4 shows a rotationally symmetrical section through two opposing roller gear generator units 20 through their axis of symmetry 19, named their components. The axial roller bearing 7 supplies the necessary counterpressure to the conical roller 5, which rests on the inside of another roller bearing 6. Outside on this continued roller with the same shading, the planetary gear wheel 8 can rotate slightly relative to 5.

Planetgearhjulet 8 er i indgreb med tænder på yderringen 2 og evt også inderringen 1 (der i så fald svarer til et solhjul) og har samme koniske tandindgrebscirkel som den koniske rulle 5. Ved ideel fabrikationsnøjagtighed ville der ikke være behov for den løse meget langsomt roterende pasning mellem 5 og 8‘s akselekstension fordi de ville rotere med samme hastighed.The planetary gear wheel 8 engages with teeth on the outer ring 2 and possibly also the inner ring 1 (which in that case corresponds to a sun gear) and has the same conical tooth engagement circle as the conical roller 5. With ideal manufacturing accuracy there would be no need for the loose very slow rotating fit between the shaft extension of the 5 and 8 because they would rotate at the same speed.

Tænderne er egentlig kun nødvendige for en 7MW mølle når inderringens diameter, som her er under 15 meter, som ellers muliggør overførsel af det samlede moment med en traktionsolie med friktionskoefficient på 0,1.The teeth are really only needed for a 7MW turbine when the diameter of the inner ring, which here is less than 15 meters, which otherwise allows the transfer of the total torque with a traction oil with a coefficient of friction of 0.1.

Fra planethjulet 8 udgår en eller flere aksler 9 for det næste geartrins planethjul 10 som er i indgreb med fortandingen på yderringen 16 og solhjulet 11. Dette er lejret i et nåleleje 13 lige under planethjulet og et kugleleje 12 i den anden ende. Fastmonteret på solhjulet 11 er generatorrotoren 14, mens statoren 15 er fastgjort til yderskærmen 16, hvis ene ende er stift fastgjort til rulleakslen 4 mens den anden er støttet radielt med et leje 17 mod solhjulsakslen 11.From the planet wheel 8 one or more shafts 9 for the next gear stage planet wheel 10 emerge which engage the toothing on the outer ring 16 and the sun gear 11. This is mounted in a needle bearing 13 just below the planet wheel and a ball bearing 12 at the other end. Mounted on the sun gear 11 is the generator rotor 14, while the stator 15 is attached to the outer shield 16, one end of which is rigidly attached to the roller shaft 4 while the other is supported radially with a bearing 17 against the sun wheel shaft 11.

Yderskærmen 16, der evt. roterer med halv hastighed af yderringen 2 i forhold til både yder- og inderring slutter op mod disse med fx en labyrinttætning 18, som muliggør et oliebad omkring planethjulene 10 og 8. Et yderligere oliereservoir kan etableres i yderringen 2 eller bag lejerne 7 og 12.The outer screen 16, which may. rotates at half speed of the outer ring 2 relative to both outer and inner ring ends against these with eg a labyrinth seal 18, which enables an oil bath around the planet wheels 10 and 8. An additional oil reservoir can be established in the outer ring 2 or behind the bearings 7 and 12.

I den udformning, hvor yderskærm med stator roterer i.f.t inderringen, er det nødvendigt at overføre effekten herfra v.h.a. slipringe. Man kan dog nøjes med slipringe på den ene side af vingerotorlejet ved at føre strømmen fra den anden sides generatorer gennem de hule rulleaksler 4.In the design where the outer shield with stator rotates i.f.t the inner ring, it is necessary to transfer the power from here by means of slip rings. However, slip rings on one side of the wing rotor bearing can be satisfied by passing the current from the generators on the other side through the hollow roller shafts 4.

Hver af de for en 7 MW mølle 72 hundredkilowatts rulle-, gear- og generatorenheder 20 kan fabrikeres og samles som selvstændige enheder. Disse enheder monteres mellem frithængende yder- 2 og inderring 1 ved at deres rulleholderaksel 4 fastspændes mellemringsholderen 3 fra begge sider. Derved kan et foruddefineret lejeslør etableres og eventuelt genetableres ved efterspænding efter lejeslitage. Den ekstra slitage fra kanterne om hulproppen til indsættelse af ruller i konventionelle store krøjelejer undgås, såvel som slitagen fra konventionelle rulleenders friktion mod yder- eller inderringens indpressende kant.Each of the 72 MW 72-kilowatt roller, gear and generator units 20 can be manufactured and assembled as independent units. These units are mounted between free-hanging outer ring 2 and inner ring 1 by clamping their roller holder shaft 4 to the intermediate ring holder 3 from both sides. Thereby, a predefined bearing veil can be established and possibly re-established by post-tensioning after bearing wear. The extra wear from the edges around the hollow plug for insertion of rollers into conventional large bearing bearings is avoided, as well as the wear from the friction of conventional roller ends against the pressing edge of the outer or inner ring.

Figur 5 viser i snittet B-B af figur 1, hvordan en kortere udførelse af rulle-, gear- og generatorenheden 21 kan monteres i indsnævringen af yderskærmen 16 for 20 med mindre afstand mellem disse og dermed mere kompakt udførelse til følge. For at få plads til 36 generatorer for en 7 MW mølle på den ene side af et Ø 5m vingerotorleje er det nødvendigt at lave denne indsnævring af yderskærmen mellem tallene 16 og 17 så hver anden generator sidder tættere på vingerotorlejet og passer ind i dette hak.Figure 5 shows in section B-B of figure 1 how a shorter design of the roller, gear and generator unit 21 can be mounted in the constriction of the outer screen 16 for 20 with a smaller distance between these and thus a more compact design as a result. To accommodate 36 generators for a 7 MW turbine on one side of a Ø 5m wing rotor bearing, it is necessary to make this narrowing of the outer shield between the numbers 16 and 17 so that every other generator sits closer to the wing rotor bearing and fits into this notch.

Figur 6 viser hvordan en fritløbende inderring 1 overfører kræfterne fra yderringen 2 på de øverste ruller 5a til de nederste 8a. Inderringen støtter kun de ruller som øget vind fra højre øger kraften på, og de er lejret roterbart i forhold til nacellen i lejer på begge sider af inderringen i positionerne 6 og 7. Der er kun bærende ruller på øverste henholdsvis nederste fjerdedel og de overfører omdrejningskraften til hinanden via påsat tandhjul 9 til mellemliggende tandhjul 10 til det centrale øverste henholdsvis nederste tandhul 11. De to sidste kan så overføre den opgearede omdrejningskraft via to lodrette aksler 12 til et centralt vinkelgear 13 på en central generator 14. De for lejet styrende ruller er ikke vist, men er monteret ligesom rullerne 5 på figur 1 i fire jævnt fordelte positioner på højre indre koniske flade af yderringen 15.Figure 6 shows how a free-running inner ring 1 transfers the forces from the outer ring 2 on the upper rollers 5a to the lower 8a. The inner ring only supports the rollers on which increased wind from the right increases the force, and they are mounted rotatably relative to the nacelle in bearings on both sides of the inner ring in positions 6 and 7. There are only bearing rollers on the upper and lower quarters respectively and they transmit the rotational force to each other via mounted gears 9 to intermediate gears 10 to the central upper and lower gears 11. The latter two can then transmit the geared rotational force via two vertical shafts 12 to a central angular gear 13 on a central generator 14. The roller guide bearings are not shown, but is mounted like the rollers 5 in Figure 1 in four evenly distributed positions on the right inner conical surface of the outer ring 15.

Inderring Inner ring 1 1 Yderring Outer ring 2 2 Bærende forbindelse Carrying connection 3 3 Mellemring Extension Ring 4 4 Rulle Roll 5 5 Leje Rent 6, 7, 12 6, 7, 12 Planetgearhjul A gear wheel 8, 10 8, 10 Aksel Shaft 9 9 Solhjul sun gear 11 11 Kugleleje Ball bearing 12 12 Nåleleje Needle bearing 13 13 Generatorrotor Generator 14 14 Stator stator 15 15 Fortandingen på yderringen / Yderskærmen The toothing on the outer ring / outer shield 16 16 Indsnævring af yderskærm Narrowing of outer screen 17, 18 17, 18 Symmetriakse symmetry axis 19 19 Rulle-gear-generatorenhed Roller-gear-generator unit 20 20

Claims (6)

1. Leje- og gearopsætning til en vindmølle omfattende en yderring (2) til påmontering til en rotor og et antal ruller (5) forbundet til en eller flere generatorer (20), kendetegnet ved, at rullerne (5) bærer yderringen (2).Bearing and gear mounting for a wind turbine comprising an outer ring (2) for mounting to a rotor and a number of rollers (5) connected to one or more generators (20), characterized in that the rollers (5) carry the outer ring (2) . 2. Leje- og gearopsætning til en vindmølle i følge krav 1, kendetegnet ved, at rullerne (5) er monteret indeni yderringen (2).Bearing and gear set-up for a wind turbine according to Claim 1, characterized in that the rollers (5) are mounted inside the outer ring (2). 3. Leje- og gearopsætning til en vindmølle ifølge krav 1 eller 2, kendetegnet ved, at rullerne (5) er støttet af en inderring (1) indefra.Bearing and gear set-up for a wind turbine according to Claim 1 or 2, characterized in that the rollers (5) are supported by an inner ring (1) from the inside. 4. Leje- og gearopsætning til en vindmølle ifølge krav 3, kendetegnet ved, at inderringen (1) roterer frit i forhold til rullerne (5), og at inderringen (1) roterer modsat i forhold til yderringen (2).Bearing and gear arrangement for a wind turbine according to claim 3, characterized in that the inner ring (1) rotates freely relative to the rollers (5) and that the inner ring (1) rotates opposite relative to the outer ring (2). 5. Leje- og gearopsætning til en vindmølle i følge krav 1, kendetegnet ved, at de flere generatorer (20) er monteret forskudt på successive ruller (5), hvor hver anden generator (20) er placeret i en indsnævring i en yderskærm (17, 18).Bearing and gear arrangement for a wind turbine according to claim 1, characterized in that the plurality of generators (20) are mounted staggered on successive rollers (5), each other generator (20) being located in a constriction in an outer shield ( 17, 18). 6. Leje- og gearopsætning til en vindmølle i følge krav 1, kendetegnet ved, at planetgearhjul (10) for en enkelt rulle (5) er lejret bevægeligt i forhold til akslen (9) af rullen (5).Bearing and gear arrangement for a wind turbine according to claim 1, characterized in that planetary gear wheels (10) for a single roller (5) are mounted movably relative to the shaft (9) of the roller (5).
DKPA201600068A 2012-07-06 2016-02-02 RENTAL AND GEAR SETUP FOR A WIND TURBINE DK180162B1 (en)

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DKPA201200452 2012-07-06
DK201200452 2012-07-06
PCT/DK2013/000046 WO2014005587A1 (en) 2012-07-06 2013-07-04 Bearing and gear unit for wind turbines
DK2013000046 2013-07-04
DK201600068 2016-02-02
DKPA201600068A DK180162B1 (en) 2012-07-06 2016-02-02 RENTAL AND GEAR SETUP FOR A WIND TURBINE

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AT521882B1 (en) 2018-12-13 2021-05-15 Miba Gleitlager Austria Gmbh Plain bearings, in particular for a gearbox of a wind turbine
AT521885B1 (en) 2018-12-13 2020-09-15 Miba Gleitlager Austria Gmbh Gondola for a wind turbine
AT521884B1 (en) 2018-12-13 2020-10-15 Miba Gleitlager Austria Gmbh Method for changing a slide bearing element of a rotor bearing of a wind turbine, as well as a nacelle for a wind turbine
AT521775B1 (en) 2018-12-13 2020-06-15 Miba Gleitlager Austria Gmbh Planetary gear for a wind turbine

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US6304002B1 (en) * 2000-04-19 2001-10-16 Dehlsen Associates, L.L.C. Distributed powertrain for high torque, low electric power generator
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DE102007008758A1 (en) * 2007-02-22 2008-08-28 Schuler Pressen Gmbh & Co. Kg Transmission hub unit for a wind turbine

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