DK173512B1 - Cylinder lubricating system for a multi-cylinder internal combustion engine - Google Patents

Cylinder lubricating system for a multi-cylinder internal combustion engine Download PDF

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DK173512B1
DK173512B1 DK199901836A DKPA199901836A DK173512B1 DK 173512 B1 DK173512 B1 DK 173512B1 DK 199901836 A DK199901836 A DK 199901836A DK PA199901836 A DKPA199901836 A DK PA199901836A DK 173512 B1 DK173512 B1 DK 173512B1
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cylinder
piston
lubricating oil
pressure
metering
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DK199901836A
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Danish (da)
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Peer Bak
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Man B & W Diesel As
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Description

i DK 173512 B1in DK 173512 B1

Opfindelsen angår et cylindersmøresystem til en flercylindret forbrændingsmotor, der i hver cylinder har et frem- og tilbagegående stempel, hvis stempel-ringe glider på indersiden af cylinderforingen, hvilket 5 smøresystem forsyner flere smøresteder på foringens inderside med afmålte doseringer af smøreolie, hvilket per smørested sker ved hjælp af et doseringsstempel i en tilhørende doseringscylinder.The invention relates to a cylinder lubrication system for a multi-cylinder internal combustion engine having in each cylinder a reciprocating piston whose piston rings slide on the inside of the cylinder liner, which lubrication system supplies several lubrication points on the inside of the liner with metered doses of lubricating oil, which per lubrication site by means of a metering plunger in an associated metering cylinder.

Et sådant cylindersmøresystem kendes fra DE-A1-28 10 27 626, hvor doseringsstemplerne er placeret i en række ved bunden af en smøreoliebeholder, der indeholder en aksel, der ud for hvert stempel bærer en drejearm, hvis nedre ende ligger ud for det tilhørende stempel. Ud for den øvre ende af hver drejearm er der en stilleskrue, 15 der begrænser drejningen af drejearmen. Ved at indstille stilleskruen fastlægges udgangsstillingen for det tilhørende stempel og dermed slaglængden for stemplet. Stemplerne drives i en frem- og tilbagegående bevægelse ved hjælp af en roterende kamaksel, der er 20 således lejret i smøreoliebeholderen, at kammen påvirker den bort fra doseringsstemplet vendende side af drejearmens nedre ende. Kamakslen roterer synkront med motorens krumtapaksel og frembringer et doseringsslag for hver motorcyklus, dvs. et slag per omdrejning af 25 motorens krumtapaksel. Hvis der i en driftstilstand for motoren ikke er behov for den maksimale smøreoliemængde, der leveres ved hvert slag af doseringsstemplet, kan et drejeligt anslag bringes til anlæg mod den øvre ende af drejearmen, så doseringsstemplet ikke føres 30 tilbage til udgangsstillingen og dermed er forhindret i at levere olie ved den efterfølgende påvirkning fra kammen på kamakslen.Such a cylinder lubrication system is known from DE-A1-28 10 27 626, wherein the metering pistons are positioned in a row at the bottom of a lubricating oil container containing a shaft carrying for each piston a pivot arm, the lower end of which lies opposite the piston. . Beside the upper end of each swivel arm there is a adjusting screw 15 which restricts the swivel of the swivel arm. By adjusting the set screw, the starting position of the associated piston is determined and thus the stroke length of the piston. The pistons are driven in a reciprocating motion by means of a rotating cam shaft which is so housed in the lubricating oil container that the cam affects the away side of the dosing piston from the lower end of the pivot arm. The camshaft rotates synchronously with the engine crankshaft and produces a metering stroke for each motor cycle, ie. one stroke per revolution of the 25 engine crankshaft. If, in an operating state of the engine, the maximum amount of lubricating oil supplied at each stroke of the metering plunger is not required, a swivel stop may be brought into contact with the upper end of the swivel arm so that the metering plunger is not returned to its initial position and thus prevented from to supply oil by the subsequent action of the cam on the camshaft.

Smøreapparatet af denne type er opbygget af mange mekaniske dele og er langsomtvirkende, fordi dosering-35 stemplerne kun kan aktiveres en gang for hver passage 2 DK 173512 B1 af kaminen på kamakslen, der roterer synkront med motorens krumtapaksel. Det er desuden en ulempe, at der skal være en mekanisk drivforbindelse mellem krumtapakslen og kamakslen i smøreapparatet. En yderligere 5 ulempe er, at doseringscylindrene fyldes med smøreolie via en kontraventil, hvilket betyder, at smøreoliens viskocitet indvirker på fyldningsgraden i doserings-cylindrene. Det er derfor normalt blevet anset for påkrævet at anvende opvarmning af smøreolien i smøreap-10 paratet for at opnå, at den ønskede leveringsmængde så vidt muligt er uafhængig af oliens tilgangstemperatur og af oliens kvalitet.The lubricator of this type is made up of many mechanical parts and is slow acting because the dosing pistons can only be activated once for each passage 2 of the stove on the camshaft which rotates synchronously with the crankshaft of the motor. Furthermore, there is a disadvantage that there must be a mechanical drive connection between the crankshaft and the camshaft in the lubricator. A further 5 disadvantage is that the metering cylinders are filled with lubricating oil via a non-return valve, which means that the viscosity of the lubricating oil affects the degree of filling in the metering cylinders. Therefore, it has usually been considered necessary to use heating of the lubricating oil in the lubricant to achieve that the desired quantity of delivery is as far as possible independent of the oil supply temperature and the quality of the oil.

Der kendes endvidere et cylindersmøresystem af det tyske fabrikat Vogele, hvor en trykkilde via en omskif-15 terventil med to stillinger og fire porte er forbundet med en doseringsenhed med to stempler, der har forskelligt tværsnitsareal i de tilhørende cylindre. Den ene ende af enten det ene eller det andet af stemplerne påføres et højt hydrauliktryk på ca. 70 bar, der akti-20 verer enten det ene eller det andet af stemplerne, idet stemplet med mindst areal aktiveres ved normal drift, mens det andet stempel aktiveres i stedet for det første, når der ønskes en større leveringsmængde af smøreolie. De to ender af det aktive stempel forbindes 25 alternerende til enten en trykkilde eller et dræn for at udføre et leveringsslag. Leveringstrykket svarer til forsyningstrykket, og der sker en omskiftning fra det ene stempel til det andet, når leveringsmængden skal ændres. Det er en ulempe, at der anvendes to doserings-3 0 stempler per smøringssted, og at forsyningstrykket til smøreenheden skal svare til leveringstrykket. Vandringen af doseringsstemplerne kan varieres for at ændre smøreenhedens leveringsmængde, men kun når motoren er ude af drift.Also known is a cylinder lubrication system of the German manufacturer Vogele, in which a pressure source via a two-position switch valve and four ports is connected to a two-plunger dosing unit having different cross-sectional area in the associated cylinders. One end of either piston is applied to a high hydraulic pressure of approx. 70 bar, which activates either one or the other of the pistons, the piston having the least area activated during normal operation, while the second piston is activated instead of the first when a larger supply of lubricating oil is desired. Alternatively, the two ends of the active piston are connected to either a pressure source or a drain to perform a delivery stroke. The delivery pressure corresponds to the supply pressure and there is a change from one piston to the other when the delivery quantity has to be changed. It is a disadvantage that two dosing pistons are used per lubrication site and that the supply pressure of the lubrication unit must correspond to the delivery pressure. The migration of the dosing pistons can be varied to change the delivery quantity of the lubricant, but only when the engine is out of service.

35 Den foreliggende opfindelse har til formål at 3 DK 173512 B1 anvise et hurtigtvirkende cyl inder smøresystein, der på et valgfrit tidspunkt i motorcyklussen giver en hurtig og præcis dosering helt ud i smørestedet på foringens inderside af den ønskede smøreoliemængde og er drevet 5 på en måde, der er mekanisk uafhængig af motorens krumtapaksel.The present invention has for its object to provide a fast-acting cylindrical lubricating system which, at any time in the motor cycle, provides a fast and precise dosing all the way to the lubrication site on the inside of the liner of the desired lubricating oil amount and is driven 5 in a manner. that is mechanically independent of the engine crankshaft.

Med henblik herpå er cylindersmøresystemet ejendommeligt ved, at doseringsstemplet er monteret på et tilhørende aktuatorstempel, der har væsentlig større 10 tværsnitsareal end doseringsstemplet, hvilket aktuatorstempel er indsat i en hydraulikcylinder med et hydraulikkammer, som ved hjælp af en styreventil kan forbindes med en trykkilde eller et dræn for hydraulikvæske for derved at længdeforskyde aktuator stempl et til 15 levering af smøreolie, og at styreventilen er elektronisk aktiverbar ved hjælp af styresignaler modtaget fra en motor- eller cylinderstyreenhed.To this end, the cylinder lubrication system is characterized in that the metering piston is mounted on an associated actuator piston having substantially greater cross-sectional area than the metering piston, which is inserted into a hydraulic cylinder with a hydraulic chamber which can be connected to a pressure source or a pressure valve by means of a control valve. hydraulic fluid sinks so as to lengthen actuator piston one to 15 delivery of lubricating oil and that the control valve is electronically actuated by means of control signals received from an engine or cylinder control unit.

Aktuatorstemplets store tværsnitsareal på drivsiden i forhold til doseringsstemplets tværsnitsareal på 20 leveringssiden gør det muligt at frembringe et leveringstryk, der er større end cylindertrykket ved smørestedet på tidspunktet for smøreoliens indtræden i cylinderen. Og dette kan ske ved hjælp af et fordelagtigt lavt tryk i den drivende hydraulikvæske.The large cross-sectional area of the actuator piston on the drive side relative to the delivery side cross-sectional area of the dosing piston allows a supply pressure greater than the cylinder pressure at the lubrication point to be produced at the time of the lubricating oil's entry into the cylinder. And this can be done by an advantageously low pressure in the driving hydraulic fluid.

25 Den elektronisk aktiverbare styreventil er en hurtigtvirkende standardkomponent, såsom en solenoide-ventil, der uden videre kan styres af en elektronisk controller, der om ønsket også kan styre andre cylinderelementer. Kombinationen af at anvende højtryksle-30 vering af smøreolien og elektronisk styring og aktivering af smøringen giver en meget fordelagtig mulighed for at smøre på et vilkårligt ønsket tidspunkt af motorcyklussen, og dermed en reel mulighed for løbende tilpasning af smøringen efter motorens driftsbetingel-35 ser.The electronically actuable control valve is a fast-acting standard component, such as a solenoid valve, which can be readily controlled by an electronic controller which, if desired, can also control other cylinder elements. The combination of using high pressure delivery of the lubricating oil and electronic control and actuation of the lubrication provides a very advantageous opportunity to lubricate at any desired time of the motor cycle, and thus a real opportunity for continuous adaptation of the lubrication according to the engine operating conditions.

4 DK 173512 B1 I en udføreIsesform er aktuatorstemplets tværs-nitsareal mindst 4 gange, fortrinsvis fra 6 til 15 gange, større end summen af tværsnitsarealerne af de på doseringsstemplet monterede doseringsstempler. Med 5 disse arealforhold kan leveringstrykket være på eksempelvis 80 bar eller større med et drivtryk i hydraulikvæsken på eksempelvis 10 bar eller mindre. Dette lave drivtryk kan tilvejebringes ved hjælp af helt sædvanlige fødepumper, der har et fordelagtigt lille 10 energiforbrug. Det lave hydrauliktryk tillader også, at ledningsnettet på leveringssiden ikke behøver at være dimensioneret og samlet som et højtrykssystem.In one embodiment, the cross-sectional area of the actuator piston is at least 4 times, preferably from 6 to 15 times, greater than the sum of the cross-sectional areas of the metering piston mounted on the dosing piston. With these five surface conditions, the delivery pressure can be, for example, 80 bar or greater with a driving pressure in the hydraulic fluid of, for example, 10 bar or less. This low propulsion pressure can be provided by conventional feed pumps which have an advantageous low energy consumption. The low hydraulic pressure also allows the wiring on the supply side not to be sized and assembled as a high pressure system.

Hver doseringscylinder kan have en til et kammer førende tilgangskanal, der ligger foran stemplets for-15 reste endeflade, når aktuatorstemplet står i udgangsstillingen, hvilket kammeret står i forbindelse med en smøreoliekilde og via tilgangskanalen med doseringscylinderen. Smøreolieleveringen fra doseringscylinderen begynder, når doseringsstemplet passerer 20 forbi tilgangskanalen og afspærrer denne. Med denne udformning styrer doseringsstemplet åbningen og lukningen af tilgangskanalen, så denne kan udformes som en simpel, åben boring uden nogen kontraventil. Dette giver den fordel, at leveringsmængden fra doserings-25 cylinderen er uafhængig af smøreoliens viskocitet, fordi olievolumenet foran doseringsstemplet i det øjeblik, hvor tilgangskanalen afspærres helt af doseringsstemplet, er fuldstændig konstant og uafhængig af viskocitetsforhold. Doseringsstemplet skal før hvert 30 leveringsslag være placeret i en udgangsstilling, hvor tilgangskanalen er i det mindste delvis blotlagt. Efter afslutningen af et leveringsslag trækkes doserings-stemplet tilbage til udgangsstillingen, og i løbet af den tilbagegående bevægelse skabes der vakuum i do-35 seringscylinderen foran doseringsstemplet. Når til- 5 DK 173512 B1 gangskanalen blotlægges, fyldes doseringscylinderen hurtigt med smøreolie, der strømmer fra kammeret via tilgangskanalen ind i doseringscylinderen under samtidig udligning af vakuummet. Vakuummet fremskynder 5 cylinderfyldningen, og dette er også en fordel ved udførelsesformen.Each metering cylinder may have a chamber leading inlet channel located in front of the front end face of the piston when the actuator piston is in its initial position, which chamber communicates with a lubricating oil source and via the metering cylinder access channel. The lubricating oil delivery from the metering cylinder begins as the metering piston passes past the inlet duct and shuts it off. With this design, the metering plunger controls the opening and closing of the inlet channel so that it can be designed as a simple, open bore without any check valve. This gives the advantage that the amount of delivery from the metering cylinder is independent of the viscosity of the lubricating oil because the oil volume in front of the metering piston at the moment when the inlet channel is completely blocked by the metering piston is completely constant and independent of viscosity ratio. The dosing plunger must be placed in an initial position before every 30 delivery strokes, where the access channel is at least partially exposed. At the end of a delivery stroke, the metering plunger is withdrawn to its initial position and during the reciprocating movement, a vacuum is created in the metering cylinder in front of the metering plunger. When the supply duct is exposed, the metering cylinder is rapidly filled with lubricating oil flowing from the chamber via the inlet duct into the metering cylinder while simultaneously equalizing the vacuum. The vacuum speeds up the cylinder filling and this is also an advantage of the embodiment.

I en særlig enkel udførelsesform er hydraulikvæsken smøreolie, kammeret er tilsluttet drænporten for hydraulikvæske, og smøreolietrykket ved drænporten er 10 større end det omgivende lufttryk uden for smøresystemet. Ved at anvende smøreolien som hydraulikvæske skal cylindersmøresysternet kun tilsluttes ét ledningssystem. Kammeret holdes fyldt med smøreolie ved det forholdsvist lave tryk, der hersker ved drænporten, og 15 aktuatorstemplet behøver ikke at være afskærmet over for dette tryk, der er væsentligt lavere end smøreoliens leveringstryk til smøresystemet. Det er også en fordel, at en del af den smøreolie, der har været anvendt til fremdrivning af aktuatorstemplet ledes ind 20 i kammeret og forbruges i doseringscylindrene, idet returoliemængden derved bliver mindst mulig.In a particularly simple embodiment, the hydraulic fluid is lubricating oil, the chamber is connected to the hydraulic fluid drainage port, and the lubricating oil pressure at the drainage port is greater than the ambient air pressure outside the lubrication system. By using the lubricating oil as a hydraulic fluid, the cylinder lubrication system must be connected to only one pipe system. The chamber is filled with lubricating oil at the relatively low pressure prevailing at the drainage port, and the actuator piston need not be shielded from this pressure which is substantially lower than the lubricating oil supply pressure to the lubrication system. It is also an advantage that part of the lubricating oil which has been used to propel the actuator piston is fed into the chamber and consumed in the metering cylinders, thereby minimizing the return oil quantity.

Anvendelsen at et akt ua tor stempel til at forskyde doseringsstemplerne giver de ovennævnte fordele i form af en hurtigtvirkende, enkelt og meget driftssikkert 25 smøresystem. Aktiveringen af smøringen ved et forudbestemt tidspunkt af motorcyklussen muliggør, at smøreolien tilføres, når stemplet i cylinderen befinder sig i en passende stilling ud for smørestederne, eksempelvis i en stilling, hvor stemplets afsnit med 30 stempelringene befinder sig ud for de smøresteder, der tilføres smøreolie. Afgivelsen af en forudbestemt dosis af smøreolie til smørestedet ved den fremadgående bevægelse af aktuatorstemplet og muligheden for valgfrit at styre smøresystemet til at afgive en større smøre-35 oliemængde opfylder de smørebehov, som forekommer ved 6 DK 173512 B1 cylindersmøring i en forbrændingsmotor, nemlig at cylindersmøringen ved normal kørsel med konstant motorbelastning bør ske med en forholdsvis lav, veldefineret mængde, der typisk kan være proportional med 5 motorbelastningen, mens der ved belastningsændringer eller ved konstaterede unormale cylinderforhold kan afgives en større smøreoliemængde. Endvidere er smøresystemet enklere end de tidligere anvendte smøresystemer, idet der ikke anvendes en drejelig kam for 10 hvert doseringsstempel, men istedet et drivende aktua-torstempel for doseringsstemplerne uden indbyrdes drejende dele. I forhold til et smøresystem af typen Vogele er smøresystemet ifølge opfindelsen forenklet i betydelig grad, ved at der kun anvendes et doserings-15 stempel per smørested, og aktuatorstemplets store areal får alle doseringsstemplerne til at levere smøreolie ved højt tryk.The use of an actuator piston to displace the dosing pistons provides the above advantages in the form of a fast-acting, simple and highly reliable lubrication system. The activation of the lubrication at a predetermined time of the motor cycle enables the lubricating oil to be supplied when the piston in the cylinder is in a suitable position outside the lubrication points, for example in a position where the piston section of the piston rings is adjacent to the lubrication points applied to lubricating oil. . The delivery of a predetermined dose of lubricating oil to the lubrication site by the forward movement of the actuator piston and the option of optionally controlling the lubrication system to deliver a greater lubricating oil quantity meets the lubrication requirements encountered by the lubrication engine cylinder cylinder, namely In normal driving with constant engine load, a relatively low, well-defined amount should typically be proportional to the engine load, while a higher amount of lubricating oil can be delivered at load changes or abnormal cylinder conditions. Furthermore, the lubrication system is simpler than the previously used lubrication systems, in that a rotatable cam is not used for each dosing piston, but instead a driving actuator piston for the dosing pistons without mutually rotating parts. Compared to a Vogele type lubrication system, the lubrication system of the invention is greatly simplified by using only one dosing plunger per lubrication site and the large area of the actuator piston causes all the dosing pistons to deliver high pressure lubricating oil.

Eksempler på opfindelsen forklares herefter nærmere med henvisning til den skematiske tegning, 2 0 hvorpå fig. 1 viser et diagram over et cylindersmøreolie-system til en forbrændingsmotor, fig. 2 i længdesnit en skitse af en trykstyringsenhed i smøreoliesystemet i fig. l, 25 fig. 3 et længdesnit gennem en første udførelses form for en cylindersmøreenhed ifølge opfindelsen, fig. 4 og 5 et længdesnit gennem henholdsvis en anden og en tredie udførelsesform for en cylindersmøreenhed ifølge opfindelsen, og 30 fig. 6 et planbillede af et stempelbærende åg set fra snitlinien VI-VI i fig. 4.Examples of the invention are explained in greater detail with reference to the schematic drawing, in which FIG. 1 is a diagram of a cylinder lubricating oil system for an internal combustion engine; FIG. 2 is a longitudinal sectional view of a pressure control unit of the lubricating oil system of FIG. 1, 25 FIG. 3 is a longitudinal section through a first embodiment of a cylinder lubrication unit according to the invention; FIG. 4 and 5 show a longitudinal section through a second and a third embodiment of a cylinder lubrication unit according to the invention, respectively. 6 is a plan view of a piston bearing yoke seen from section line VI-VI of FIG. 4th

I fig. 1 ses et cylindersmøreoliesystem til en totakts krydshovedmotor, der kan være en fremdrivnings-motor i et skib eller en stationær elkraftproducerende 35 motor. Motoren er flercylindret, og for overskueligheds 7 DK 173512 B1 skyld er der i figuren kun vist to af motorens cylindre 1. Cylinderforingens indre diameter kan typisk være beliggende i intervallet fra 25 til 100 cm, og det i foringen op- og nedgående stempel kan typisk bevæges 5 med en slaglængde beliggende i intervallet fra 90 til 300 cm og kan typisk være forsynet med fra tre til fem tryktætnende stempelringe, der glider på foringens inderside. Cylinder smøringen har til formål at opretholde en smøreoliefilm på cylunderforingens inder-10 side, så friktionen mellem stempelringene og foringens inderside holdes passende lav.In FIG. Figure 1 shows a cylinder lubricating oil system for a two-stroke cross-head motor which may be a propulsion engine in a ship or a stationary electric power producing engine. The engine is multi-cylinder and for the sake of clarity only two of the engine's cylinders are shown in the figure 1. The inner diameter of the cylinder liner can typically be in the range of 25 to 100 cm and the piston up and down can typically 5 is moved with a stroke located in the range of 90 to 300 cm and can typically be provided with from three to five pressure-sealing piston rings sliding on the inside of the casing. The cylinder lubrication is intended to maintain a lubricating oil film on the inner side of the cylinder liner so that friction between the piston rings and the inside of the liner is kept suitably low.

Hver cylinderforing har flere smøresteder 2, hvor der doseres smøreolie til foringens inderside ved hjælp af et cylindersmøresystem med en eller flere cylinders-15 møreenheder 3. En tilgangsledning 4 til hvert smørested har nær sin udmunding i foringen en kontraventil 5, der forhindrer cylindertrykket i at slå tilbage i ledningen, når der ikke leveres smøreolie. Af hensyn til fordelingen af smøreolien i foringens omkredsretning er 20 flere smøresteder, såsom fra to til fem eller flere, jævnt fordelt i en række i foringens omkredsretning. Foringen kan have flere sådanne rækker af smøresteder beliggende i forskellige niveauer i foringens længderetning. Smøreenheden 3 kan forsyne samtlige smøre-25 steder på den tilhørende cylinder med smøreolie, der kan for hver cylinder være to eller flere smøreenheder, der forsyner hver sin række af smøresteder, eller en smøreenhed kan forsyne smøresteder på flere cylindre, hvis der på smøreenhedens afgangsside er en omskifte-30 ventil, der skiftevis forbinder smøreenheden med smørestederne på hver af de tilhørende cylindre.Each cylinder liner has a plurality of lubrication points 2, where lubricating oil is dosed to the inside of the liner by means of a cylinder lubrication system with one or more cylinder 15 nut units 3. An inlet line 4 for each lubrication site has a check valve 5 near its mouth in the liner which prevents the cylinder pressure from turn back on the cord when lubricating oil is not supplied. For the sake of distributing the lubricating oil in the circumferential direction of the casing, 20 more lubricating points, such as from two to five or more, are evenly distributed in a row in the circumferential direction of the casing. The liner may have several such rows of lubrication points located at different levels in the longitudinal direction of the liner. The lubricating unit 3 may supply all lubrication points on the associated cylinder with lubricating oil, which for each cylinder may be two or more lubricating units, each providing a number of lubrication points, or a lubricating unit may supply lubrication points on several cylinders if on the lubrication side of the lubrication unit. is a switching valve which alternately connects the lubrication unit to the lubrication points on each of the associated cylinders.

Ved normal motordrift ligger forbruget af smøreolie til cylindersmøring i intervallet fra 0,4 til 0,9 g/kWh, typisk omkring 0,6 g/kWh. Cylinderydelsen kan 35 eksempelvis ligge i intervallet fra 400 kW til 5800 kW, 8 DK 173512 B1 hvilket kræver en typisk smøreoliemængde per cylinder på fra 240 til 3480 g/h.In normal engine operation, the consumption of lubricating oil for cylinder lubrication ranges from 0.4 to 0.9 g / kWh, typically about 0.6 g / kWh. For example, the cylinder performance may range from 400 kW to 5800 kW, which requires a typical lubricating oil quantity per cylinder of 240 to 3480 g / h.

Cylindersmøreenhederne 3 er tilsluttet en trykkilde for hydraulikvæske i form af en trykledning 6, der 5 er forbundet med en afgangs ledning 7 fra to motordrevne trykpumper 8, hvoraf den ene er aktiv og den anden er en reservepumpe, og et dræn for hydraulikvæske i form af en returledning 9, der leder overskydende olie til en tank 10. Tanken 10 har en udluftning 11 og en 10 påfyldningsledning 12. De to pumper 8 er på tilgangssiden parallelforbundne til en fødeledning 13 fra tanken 10, og i fødeledningen er der før hver pumpe en afspærringsventil 14 og et grovfilter 15, det typisk kan have en maskestørrelse på fra 100 til 200 μτη. På 15 afgangssiden er trykpumperne 8 via hver sin kontraventil 16 parallelforbundne til trykledningen 6, og et finfilter 17 med en typisk maskestørrelse på fra 10 til 50 μτη sikrer olien pas sående renhed. Pumperne 8 og de tilhørende ventiler 14 styres af en elektronisk styre-20 enhed 18, der ved hjælp af et antal ikke viste strømningsindikatorer indsat i ledningerne, eller som det beskrives nedenfor ved hjælp af trykket i ledningen 6, kan overvåge pumpernes driftstilstand. Hvis den aktive pumpe svigter, omskifter styreenheden de to ventiler 14 25 og igangsætter reservepumpen. En akkumulator 19 udjævner eventuelle trykstød, som måtte forekomme i ledningen 6 ved aktiveringen af smøreenhederne 3.The cylinder lubricating units 3 are connected to a hydraulic fluid pressure source in the form of a pressure line 6, which is connected to a discharge line 7 from two motor-driven pressure pumps 8, one of which is active and the other a backup pump in the form of a hydraulic fluid drain. a return line 9 which conducts excess oil to a tank 10. The tank 10 has a vent 11 and a 10 filling line 12. The two pumps 8 are connected on the supply side parallel to a supply line 13 from the tank 10, and in the supply line there is before each pump a shut-off valve 14 and a coarse filter 15, it typically can have a mesh size of 100 to 200 μτη. On the discharge side, the pressure pumps 8 are connected via parallel to the check valve 16 to the pressure line 6, and a fine filter 17 with a typical mesh size of from 10 to 50 μτη ensures the oil is clean. The pumps 8 and the associated valves 14 are controlled by an electronic control unit 18 which, by means of a number of flow indicators not shown inserted into the lines, or as described below by the pressure in the line 6, can monitor the operating state of the pumps. If the active pump fails, the control unit switches the two valves 14 25 and initiates the backup pump. An accumulator 19 smoothes any pressure shocks that may occur in line 6 upon actuation of the lubricating units 3.

Den aktive pumpe 8 leverer en konstant mængdestrøm af smøreolie ved et tryk, der er større end det højest 30 ønskelige tryk ved tilgangen til smøreenhederne 3. Trykket i trykledning 6 nedreguleres til den øjeblikkeligt ønskede størrelse ved hjælp af en trykstyrings-enhed 20, der i afhængighed af det ønskede tryk bort-dræner en større eller mindre del af smøreolien til 35 returledningen 9.The active pump 8 delivers a constant flow of lubricating oil at a pressure greater than the maximum 30 desirable pressure at the access to the lubricating units 3. The pressure in pressure line 6 is down-regulated to the instantaneously desired size by means of a pressure control unit 20 which dependence on the desired pressure, a greater or less portion of the lubricating oil drains to the return line 9.

9 DK 173512 B19 DK 173512 B1

Trykstyringsenheden er vist mere detaljeret i fig.The pressure control unit is shown in more detail in FIG.

2 og er ved to porte 21 og 22 forbundet med henholdsvis trykledningen 6 og returledningen 9. En tryktransducer 23 måler løbende trykket i ledningen 6 og signaler 5 herom afleveres til styreenheden 18 via en signalledning 24. En styreventil 25 med tre porte og to stillinger, såsom en magnetventil af solenoidetypen, kan forbinde porten 21 med enten en modtryksventil 26, der åbner ved et indstilleligt, forudbestemt maksimumtryk, 10 eller en modtryks vent il 27, der åbner ved et indstilleligt, forudbestemt minimumstryk. Disse tryk indstilles til at svare til det højst ønskede og det lavest ønskede driftstryk i trykledningen 6. Som eksempler på anvendelige tryk kan nævnes, at ventilen 26 kan åbne 15 ved et tryk på 20 bar, og ventilen 27 kan åbne ved et tryk på 5 bar. Af strømssiden af begge ventilerne 26, 27 er forbundet med porten 22. Styreventilen 25 modtager fra styreenheden 18 styresignaler via en ledning 28.2 and is connected at two ports 21 and 22 to the pressure line 6 and the return line 9 respectively. A pressure transducer 23 continuously measures the pressure in the line 6 and signals 5 thereof are delivered to the control unit 18 via a signal line 24. A control valve 25 with three ports and two positions, such as a solenoid-type solenoid valve, can connect port 21 to either a counterpressure valve 26 which opens at an adjustable, predetermined maximum pressure, 10 or a counterpressure valve il 27 which opens at an adjustable, predetermined minimum pressure. These pressures are set to correspond to the highest desired and lowest desired operating pressure in the pressure line 6. As examples of applicable pressures, it can be mentioned that the valve 26 can open 15 at a pressure of 20 bar and the valve 27 can open at a pressure of 5 bar. From the flow side of both valves 26, 27 is connected to port 22. Control valve 25 receives control signals from control unit 18 via a line 28.

Trykket i ledningen 6 kan styres til at antage 20 ethvert ønsket niveau mellem maksimum- og minimumstrykkene ved at omskifte styreventilen 25 mellem dennes to stillinger med en passende skiftefrekvens. Hver gang ventilen 26 er forbundet med trykledningen 6, bringes trykket heri nærmere til maksimumt rykket, og hver gang 25 ventilen 27 er forbundet med trykledningen 6, bringes trykket heri nærmere minimumstrykket. Der er således tale om en af styreenheden 18 frekvensstyret trykregulering ved hjælp af styreventilen 25. Det foretrækkes af hensyn til forbrændingsmotorens sikkerhed, at 30 styreventilen 25 står i den stilling, hvor porten 21 er forbundet til ventilen 26, når der ikke løber en magnetiseringsstrøm i ledningen 28. Ved svigt i et element i den elektroniske trykstyring fører dette til, at trykket i ledningen 6 indstiller sig på maksimum-3 5 trykket.The pressure in conduit 6 can be controlled to assume any desired level between the maximum and minimum pressures by switching the control valve 25 between its two positions at an appropriate switching frequency. Each time the valve 26 is connected to the pressure line 6, the pressure herein is brought closer to the maximum thrust, and each time the valve 27 is connected to the pressure line 6, the pressure herein is brought closer to the minimum pressure. Thus, it is a frequency controlled pressure control of the control unit 18 by the control valve 25. It is preferable for the safety of the internal combustion engine that the control valve 25 is in the position where the port 21 is connected to the valve 26 when there is no magnetizing current in the conduit 28. In the event of a failure of an element of the electronic pressure control, this causes the pressure in conduit 6 to adjust to the maximum pressure.

DK 173512 B1 1°DK 173512 B1 1 °

Som alternativ til anvendelsen af pumper med fast leveringsmængde og trykstyring med en enhed af nævnte art kan pumperne styre trykket i ledningen 6 ved hjælp af leveringsmængden. Trykstyringsenheden kan alterna-5 tivt være en proportionalventil, der indstiller trykket i afhængighed af et spændingsniveau modtaget fra styreenheden.As an alternative to the use of fixed delivery pumps and pressure control with a unit of said kind, the pumps can control the pressure in conduit 6 by means of the supply quantity. Alternatively, the pressure control unit may be a proportional valve which adjusts the pressure depending on a voltage level received from the control unit.

Styreenheden 18 er tilsluttet en spændingsforsyning indikeret ved en ledning 29, og den modtager via 10 et antal ledninger 30-32 oplysning om motorens øjeblikkelige driftstilstand. Der kan eksempelvis være tale om, at ledningen 30 tilfører signaler for motorens belastning, eksempelvis et signal fra motorens regulator, at ledningen 31 tilfører signaler for krumtapak-15 siens drejningsbevægelse, der eksempelvis kan stamme fra en såkaldt incremental encoder og kan indeholde information om krumtapakslens øjeblikkelige drejestil-ling, og at ledningen 32 tilfører signaler om eventuelle specielle driftsforhold, der kan nødvendiggøre 20 smøring med forhøjet oliemængde for en eller flere af motorens cylindre.The control unit 18 is connected to a voltage supply indicated by a line 29 and it receives via 10 a number of wires 30-32 information about the current operating state of the motor. For example, the conduit 30 may provide signals for the engine load, for example, a signal from the motor regulator, the conduit 31 supply signals for crankshaft rotational movement, which may, for example, originate from a so-called incremental encoder and may contain information about the crankshaft instantaneous turning position, and the conduit 32 provides signals of any special operating conditions that may necessitate 20 increased oil lubrication for one or more of the engine's cylinders.

Styreenheden kan endvidere fra tryktransduceren 24 modtage oplysning om det øjeblikkelige tryk i ledningen 6. Via ledninger 33, 34 og ikke viste ledninger til 25 ventilerne 14 kan styreenheden 18 styre drivmotorerne for og tilkoblingen af trykpumperne 8. Styreventilen 25 styres som nævnt via ledningen 28 af styreenheden 18.Furthermore, the control unit can receive information from the pressure transducer 24 about the instantaneous pressure in line 6. Via wires 33, 34 and wires not shown for the valves 14, the control unit 18 can control the drive motors and the connection of the pressure pumps 8. The control valve 25 is controlled as mentioned via the line 28 by the control unit 18.

Via ledninger 35, 36 er styreenheden forbundet med en styreventil 37 i hver smøreenhed 3. Hvis styreenheden 30 detekterer unormale driftsforhold kan et alarmsignal afgives via en ledning 38. Af sikkerhedsmæssige grunde kan tryktransduceren 25 og eventuelt også andre komponenter i smøresystemet være dubleret ved hjælp af en eller flere reservekomponenter af samme type, der kan 35 tage over i tilfælde af svigt i en komponent.Via wires 35, 36, the control unit is connected to a control valve 37 in each lubrication unit 3. If the control unit 30 detects abnormal operating conditions, an alarm signal can be issued via a line 38. For safety reasons, the pressure transducer 25 and possibly other components of the lubrication system can be duplicated by means of one or more spare components of the same type that can take over in the event of failure of a component.

11 DK 173512 B111 DK 173512 B1

Styreenhedens driftsovervågning af cylindersmøringen kan eksempelvis omfatte en kontrol af, at der med tryktransduceren 25 detekteres en tryksvingning i trykledningen 6 umiddelbart efter, at et aktiveringssignal 5 er afgivet til en styreventil 37. Denne tryksvingning viser, at den tilhørende smøreenhed udfører et doseringsslag, som forbruger smøreolie fra ledningen 6.The control unit's operating monitoring of the cylinder lubrication may, for example, comprise a check that a pressure transducer 25 is detected in the pressure line 6 immediately after an activation signal 5 is delivered to a control valve 37. This pressure fluctuation shows that the associated lubrication unit performs a metering stroke which the consumer lubricating oil from line 6.

Hvis den forventede tryksvingning udebliver, kan styreenheden afgive alarmsignal om en mulig defekt i en 10 bestemt cylindersmøreenhed.If the expected pressure fluctuation fails, the control unit may give an alarm signal of a possible defect in a particular cylinder lubrication unit.

Et eksempel på udformningen af cylindersmøreenheden 3 er vist i fig. 3. Styreventilen 37 er monteret i et hus 39, der omfatter en første part 39a med en tilslutning 40 for trykledningen 6 og en tilslutning 41 15 for returledningen 9 og en anden part 3 9b med doseringscylindre 42 samt en dæksel- eller endepart 39c med en tilslutning 43 for hver af tilgangs ledningerne 4 til de smøresteder, der samtidig tilføres olie fra doseringscylindrene. Husparterne er boltet sammen ved 20 hjælp af ikke viste bolte, der er isat fra dækselsiden og er skruet fast i gevindbundhuller i den første part 39a.An example of the design of the cylinder lubricant unit 3 is shown in FIG. The control valve 37 is mounted in a housing 39 comprising a first portion 39a having a connection 40 for the pressure line 6 and a connection 41 15 for the return line 9 and a second portion 39b with metering cylinders 42 as well as a cover or end portion 39c having a connection 43 for each of the access lines 4 to the lubrication points which are simultaneously supplied with oil from the metering cylinders. The housing parts are bolted together by means of unscrewed bolts not shown from the cover side and screwed into threaded holes in the first part 39a.

Et aktuatorstempel 44 er indsat i en som hydraulikcylinder virkende udboring i den første part 39a, så 25 stemplets endeflade og udboringen afgrænser et hydraulikkammer 45, der via en kanal 46 står i forbindelse med en afgangsport 47 i styreventilen. Stemplets symmetriakse forløber parallelt med længdeakserne i doseringscylindrene. Styreventilen 37 har endvidere en 30 tilgangsport 48, der står i vedvarende forbindelse med trykledningen 6, og en drænport 49, der står i vedvarende forbindelse med returledningen 9. En ventilglider 50 kan indtage to stillinger, nemlig den i figuren viste, hvor afgangsporten 47 er i forbindelse med 35 drænporten 49, og en stilling, hvor afgangsporten er i 12 DK 173512 B1 forbindelse med tilgangsporten 48. Ventilglideren er af en trykfjeder 51 forbelastet til at indtage den førstnævnte stilling. Når en spole 52' magnetiseres, forskydes ventilglideren hen til afspærring af porten 49.An actuator piston 44 is inserted into a bore acting as a hydraulic cylinder in the first portion 39a, so that the end face of the piston and the bore define a hydraulic chamber 45 which communicates via a channel 46 with an outlet port 47 in the control valve. The axis of symmetry of the piston runs parallel to the longitudinal axes of the metering cylinders. The control valve 37 further has an inlet port 48 which is in continuous communication with the pressure line 6 and a drainage port 49 which is in continuous communication with the return line 9. A valve slider 50 can take two positions, namely the one shown in the figure, where the outlet port 47 is in connection with the drainage port 49, and a position where the outlet port is in contact with the inlet port 48. The valve slider is preloaded by a compression spring 51 to assume the first-mentioned position. When a coil 52 'is magnetized, the valve slider is displaced to shut off gate 49.

5 Stemplet 44 har i området uden for hydraulikcylin deren en radialt udragende krave, der virker som et åg 52, hvorpå doseringsstempler 53 er monteret. Doseringsstemplerne har i deres bagender to udragende kraver, der griber fat på begge sider af stemplets krave 52, 10 når doseringsstemplerne ved monteringen skubbes på plads i udefter åbne recesser 54 i stemplets krave 52, se i fig. 6, hvor det ene stempel 53 er fjernet for at vise den tilhørende recess 54. Denne monteringsmåde fikserer doseringsstemplerne længdeuforskydeligt på 15 aktuatorstemplet, men tillader løbende finindstilling af doseringstemplerne i radial- og omkredsretningen, så de opretholder fuld koaksialitet med doseringscylindrene 42.The piston 44 has a radially projecting collar in the region outside the hydraulic cylinder which acts as a yoke 52 on which metering pistons 53 are mounted. The metering pistons have in their rear two projecting collars which grip on both sides of the piston collar 52, 10 when the metering pistons are pushed into place in outwardly open recesses 54 in the piston collar 52, see FIG. 6, where one piston 53 is removed to show the associated recess 54. This method of mounting fixes the metering pistons longitudinally to the actuator piston, but permits continuous fine tuning of the metering pistons in the radial and circumferential directions to maintain full coaxiality with the metering cylinders 42.

Huset 3 9 har et indre kammer 55, der via åbninger 2 0 56 i aktuatorstemplet og en kanal 57 er i vedvarende strømningsforbindelse med tilslutningen 41 til returledningen, så trykket heri, der eksempelvis kan være beliggende i intervallet fra 1 til 3 bar, holder det indre kammer fyldt med smøreolie. Kammeret 55 har en 25 rundtgående not 58, der skærer doseringscylindrene, hvorved der på enkel vis til hver cylinder er frembragt en tilgangskanal, der forbinder doseringscylinderen med kammeret 55, når doseringsstemplerne står i den i figuren viste udgangsstilling. Alternativt kan der til 3 0 hver doseringscylinder være en udboring, som udgør nævnte kanal.The housing 39 has an inner chamber 55 which, through openings 206 in the actuator piston and a duct 57, is in continuous flow communication with the connection 41 to the return line, so that the pressure therein, which may, for example, be in the range of 1 to 3 bar, maintains it. inner chamber filled with lubricating oil. The chamber 55 has a circular groove 58 which intersects the metering cylinders, thereby providing an inlet channel for each cylinder in a simple manner connecting the metering cylinder to the chamber 55 when the metering pistons are in the initial position shown in the figure. Alternatively, for each metering cylinder, there may be a bore which constitutes said channel.

Hver doseringscylinder har ved sin afgangsende en kontraventil i form af en fjederbelastet kugle 59, der sikrer, at smøreolien kun kan løbe ud af cylinderen.Each metering cylinder has at its exit end a non-return valve in the form of a spring-loaded ball 59 which ensures that the lubricating oil can only run out of the cylinder.

35 Et stopelement 60 fastlægger aktuatorstemplets 13 DK 173512 B1 slaglængde ved hver aktivering ved at stemplets forende støder an mod stopelementets endeflade. En trykfjeder 61 forbelaster aktuatorstemplet i retning af udgangsstillingen og holder stopelementet i anlæg mod en 5 stilleskrue 62, der er indskruet i et gevind i endeparten 39c, så en yderligere indskruning af stilleskruen begrænser aktuatorstemplets slaglængde og dermed den af doseringsstemplerne leverede smøreoliemængde per aktivering. Stilleskruen kan være forsynet med en 10 skala, der viser sammenhængen mellem skruens indstilling og den leverede smøreoliemængde.A stop element 60 determines the stroke length of the actuator piston 13 at each actuation by the end of the piston abutting the end surface of the stop element. A compression spring 61 preloads the actuator piston towards the initial position and holds the stop member against a set screw 62 screwed into a thread at the end portion 39c, so that a further screw in the set screw limits the stroke length of the actuator piston and thus the amount of lubricating oil supplied by the dosing pistons. The adjusting screw may be provided with a 10 scale showing the relationship between the setting of the screw and the amount of lubricating oil supplied.

Når styreenheden afgiver signal om aktivering af smøreenheden magnetiseres spolen 52', og ventilglideren 50 sætter hydraulikkammeret i forbindelse med trykled-15 ningen 6, så tryksat smøreolie strømmer ind i kammeret 4 5 og længdeforskyder aktuatorstemplet og de herpå monterede doseringsstempler mod venstre i figuren. Ved den indledende bevægelse passerer doseringsstemplernes forreste endeflader forbi tilgangskanalerne og af-20 spærrer disse, hvorefter leveringen af smøreolie til smørestederne begynder. Når aktuatorstemplet støder an mod stopelementet 60 standser leveringen. Derefter omstilles ventilglideren 50 til at forbinde returledningen 41 med trykkammeret 45, så olien heri presses ud 25 og aktuatorstemplet tilbageføres til udgangsstillingen af fjederen 61. Ved den tilbagegående bevægelse af doseringsstemplerne opstår der vakuum i doseringscylindrene 42, indtil stempelenderne blotter tilgangskanalerne, og smøreolie fra det indre kammer strømmer 30 ind i cylindrene.When the control unit signals the lubricant activation, the coil 52 'is energized and the valve slider 50 connects the hydraulic chamber with the pressure line 6 so that pressurized lubricating oil flows into the chamber 45 and the longitudinally displaced actuator piston and metering pistons mounted to the left of the figure. In the initial movement, the front end faces of the dosing pistons pass past the inlet ducts and interlock them, after which the delivery of lubricating oil to the lubrication sites begins. When the actuator piston abuts the stop element 60, the delivery stops. Thereafter, the valve slider 50 is switched to connect the return line 41 to the pressure chamber 45 so that the oil therein is extruded 25 and the actuator piston is returned to the starting position of the spring 61. In the reciprocating movement of the metering pistons, vacuum in the metering cylinders 42 arises until the piston ends expose the inlet ducts and inner chamber flows into the cylinders.

Ved den efterfølgende beskrivelse af alternative udførelsesformer anvendes samme henvisningstal som overfor for elementer med samme funktion, og kun forskellene i forhold til den første udførelsesform be-35 skrives.In the following description of alternative embodiments, the same reference numerals are used as for elements having the same function, and only the differences with respect to the first embodiment are described.

14 DK 173512 B1 I fig. 4 ses en udførelsesform, hvor aktuator-stemplet er opdelt i et primært stempel 44a og et sekundært stempel 44b. Det primære stempel er indsat i en udboring i det sekundære stempel, så der mellem 5 disse er afgrænset et ringformet sekundært hydraulikkammer 63, der via en langsgående kanal 64 i det primære stempel står i vedvarende forbindelse med hydraulikkammeret 45. Det primære stempel 44a har et centralt element 65, der passerer gennem endevæggen i 10 det sekundære stempel. Aktuatorstemplets rundtgående krave 52 er beliggende på det sekundære stempel 44b, hvorved doseringsstemplerne følger bevægelsen af dette.14 DK 173512 B1 In fig. 4 shows an embodiment in which the actuator piston is divided into a primary piston 44a and a secondary piston 44b. The primary piston is inserted into a bore in the secondary piston, so that between them an annular secondary hydraulic chamber 63 is defined which, via a longitudinal channel 64 in the primary piston, is in continuous communication with the hydraulic chamber 45. The primary piston 44a has a central element 65 passing through the end wall of the secondary piston. The circumferential collar 52 of the actuator piston is located on the secondary piston 44b, whereby the dosing pistons follow the movement thereof.

Når styreventilen 37 aktiveres, strømmer tryksat smøreolie ind i begge hydraulikkamrene 45 og 63 og de 15 to stempler længdeforskydes i en i det væsentlige fælles bevægelse mod venstre i figuren. Når endefladen på den centrale element 65 støder an mod stopelementet 60 blokeres den fremadgående bevægelse af det primære stempel 44a. Det sekundære stempel befinder sig samti-20 dig i en mellemstilling, i hvilken det er påvirket af trykkraften fra fjederen 61 og af en modsatrettet kraft, der fremkommer ved, at differenstrykket mellem olietrykkene i trykledningen 6 og i returledningen 9 indvirker på det ringformede areal, der udgør endevæg-25 gen i hydraulikkammeret 63.When the control valve 37 is actuated, pressurized lubricating oil flows into both hydraulic chambers 45 and 63 and the two pistons are longitudinally displaced in a substantially joint movement to the left in the figure. When the end face of the central member 65 abuts the stop member 60, the forward movement of the primary piston 44a is blocked. The secondary piston is also in an intermediate position in which it is influenced by the compressive force of the spring 61 and by an opposite force which results from the differential pressure between the oil pressures in the pressure line 6 and in the return line 9 acting on the annular area. constituting the end wall 25 of the hydraulic chamber 63.

Hvis trykket i ledningen 6 er lavere end et forudbestemt aktiveringstryk, der netop får kraften på det ringformede areal til at udbalancere fjederkraften med det sekundære stempel i mellemstillingen, vil det 30 sekundære stempel ikke bevæge sig længere frem end til mellemstillingen.If the pressure in conduit 6 is lower than a predetermined actuation pressure that causes the force of the annular area to balance the spring force with the secondary piston in the intermediate position, the 30 secondary piston will not move further than the intermediate position.

Hvis trykket i ledningen 6 er større end aktiveringstrykket, vil trykkraften på endefladen overvinde fjederkraften, og den fremadgående bevægelse af det 35 sekundære stempel vil fortsætte efter blokeringen af 15 DK 173512 B1 det primære stempel. Trykkraften fra fjederen 61 vokser med fjederens sammentrykning. Der kræves derfor i kammeret 63 et højere tryk, kaldet sluttrykket, end aktiveringstrykket for at forskyde det sekundære 5 stempel helt hen til anlæg mod en skulder 66 på den anden part 39b. Ved at styre trykket i ledningen 6 til at antage værdier mellem nævnte aktiveringstryk og sluttrykket kan doseringen af smøreolie reguleres trinløst mellem den grunddosis, der er leveret ved en 10 forskydning til mellemstillingen, og den maksimale dosis, der opnås ved forskydningen af det sekundære stempel helt hen til anlæg mod skulderen 66.If the pressure in the conduit 6 is greater than the activation pressure, the compressive force on the end surface will overcome the spring force and the forward movement of the 35 secondary piston will continue after the blocking of the primary piston. The compressive force of the spring 61 grows with the compression of the spring. Therefore, in the chamber 63, a higher pressure, called the final pressure, is required than the actuation pressure to displace the secondary piston all the way to abutment against a shoulder 66 on the other portion 39b. By controlling the pressure in the conduit 6 to assume values between said activation pressure and the final pressure, the dosage of lubricating oil can be controlled steplessly between the base dose delivered by a displacement to the intermediate position and the maximum dose obtained by the displacement of the secondary piston completely. to shoulder shoulder 66.

Da aktuatorstemplet 44 i den første udførelsesform vist i fig. 3 også forskydes mod fjederkraften kan der 15 naturligvis også i denne udførelsesform foretages regulering af doseringsmængden ved hjælp af styring af trykket i ledningen 6. Udførelsesformen i fig. 4 giver dog den fordel, at det ringformede areal på det sekundære stempel er væsentligt mindre end det fulde areal 20 af aktuatorstemplet, hvilket medfører, at trykændringerne skal være større for at variere doseringsmængderne, og at styringen dermed bliver mere præcis.Since the actuator piston 44 in the first embodiment shown in FIG. 3 can also be displaced against the spring force, of course, in this embodiment, regulation of the dosage amount can also be made by controlling the pressure in the conduit 6. The embodiment of FIG. 4, however, provides the advantage that the annular area of the secondary piston is substantially smaller than the full area 20 of the actuator piston, which means that the pressure changes must be greater to vary the dosage amounts and thus the control becomes more accurate.

Mellem de to husparter 39b og 3 9c er der i den anden udførelsesform indsat en huspart 39d, der inde-25 holder en strømningsdetektor ud for afgangsåbningen fra hver doseringscylinder. Strømningsdetektoren omfatter en fjederbelastet kugle 67, der forskydes bort fra den viste udgangsstilling, når smøreolie strømmer ud fra cylinderen. Forskydningen af kuglen aktiverer en 30 signalgiver, der afleverer aktiveringssignalet til styreenheden 18. Strømningsdetektoren giver verifikation af olieleveringen til de enkelte smøresteder.Between the two housing portions 39b and 39c, in the second embodiment, a housing portion 39d is provided containing a flow detector off the outlet port of each metering cylinder. The flow detector comprises a spring-loaded ball 67 which is displaced away from the indicated position when lubricating oil flows out of the cylinder. The displacement of the ball activates a signal generator that delivers the activation signal to the control unit 18. The flow detector provides verification of the oil supply to the individual lubrication points.

Udførelsesf ormen vist i fig. 5 adskiller sig fra de ovennævnte derved, at olietilførslen til doserings-35 cylindrene 42 sker via tilgangskanaler 68, der fødes 16 DK 173512 B1 fra et kammer 69, der omgiver husparten 39b. Tilgangskanalerne er forsynet med kontraventiler 70. Denne udførelsesform er særlig anvendelig, hvis der som hydraulikvæske bruges en anden væske end smøreolie, 5 såsom en tyndere hydraulikolie.The embodiment shown in FIG. 5 differs from the above in that the oil supply to the metering cylinders 42 takes place via inlet ducts 68 which are fed 16 from a chamber 69 surrounding the housing portion 39b. The inlet ducts are provided with non-return valves 70. This embodiment is particularly useful if a liquid other than lubricating oil, such as a thinner hydraulic oil, is used as a hydraulic fluid.

Detaljer fra de ovennævnte udførelsesformer kan kombineres til frembringelse af nye udførelsesformer. Således kan strømningsdetektoren valgfrit anvendes på de tre viste grundudformninger. Der kan også inden for 10 opfindelsens rammer foretages variationer af de elementer, der er vist på tegningen. Eksempelvis kan der i stedet for den mekaniske fjeder 61 anvendes en luft-fjeder eller hydraulisk tilbageføring. Hvis hydraulikvæsken ikke er smøreolie kan der stadigvæk anvendes et 15 indre oliefyldt kammer, men dette må så forbindes til en selvstændig kilde for smøremiddel, og der skal ikke være nogen kanal 57 til hydrauliksystemet. Når aktua-torstemplet er påvirket af en fjeder, hvis fjederkraft på aktuatorstemplet er rettet hen mod stemplets ud-20 gangsstilling, kan den styreventilen have tre porte og to stillinger. Hvis aktuatorstemplet i stedet føres tilbage til udgangsstillingen ved hjælp af hydraulisk trykpåvirkning på en stempelflade, der vender bort fra udgangsstillingen, kan styreventilen have fire porte og 25 to stillinger.Details of the above embodiments can be combined to produce new embodiments. Thus, the flow detector can optionally be applied to the three basic designs shown. Variations of the elements shown in the drawing can also be made within the scope of the invention. For example, instead of the mechanical spring 61, an air spring or hydraulic return can be used. If the hydraulic fluid is not lubricating oil, an internal oil-filled chamber can still be used, but this must then be connected to an independent source of lubricant and there should be no channel 57 for the hydraulic system. When the actuator piston is actuated by a spring whose spring force on the actuator piston is directed to the starting position of the piston, it can have three ports and two positions. Instead, if the actuator piston is returned to its initial position by hydraulic pressure on a piston surface facing away from the initial position, the control valve may have four ports and two two positions.

Claims (4)

17 DK 173512 B117 DK 173512 B1 1. Cylindersmøresystem til en flercylindret forbrændingsmotor, der i hver cylinder (1) har et frem- og tilbagegående stempel, hvis stempelringe glider på 5 indersiden af cylinderforingen, hvilket smøresystem forsyner flere smøresteder (2) på foringens inderside med afmålte doseringer af smøreolie, hvilket per smørested sker ved hjælp af et doseringsstempel i en tilhørende doseringscylinder (42), kende teg-10 n e t ved, at doseringsstemplet (53) er monteret på et tilhørende aktuatorstempel (44; 44a, 44b), der har væsentlig større tværsnitsareal end doseringsstemplet, hvilket aktuatorstempel er indsat i en hydraulikcylinder med et hydraulikkammer (45) , som ved hjælp af en 15 styreventil (37) kan forbindes med en trykkilde eller et dræn for hydraulikvæske for derved at længde forskyde aktuatorstemplet til levering af smøreolie, og at styreventilen er elektronisk aktiverbar ved hjælp af styresignaler modtaget fra en motor- eller cylinder-20 styreenhed (18).A cylinder lubrication system for a multi-cylinder internal combustion engine having in each cylinder (1) a reciprocating piston whose piston rings slide on the inside of the cylinder liner, which lubrication system supplies several lubrication points (2) on the inside of the liner with metered doses of lubricating oil, per lubrication site is effected by means of a metering plunger in an associated metering cylinder (42), characterized in that the metering plunger (53) is mounted on an associated actuator plunger (44; 44a, 44b) having substantially greater cross-sectional area than the dosing plunger; said actuator piston is inserted into a hydraulic cylinder with a hydraulic chamber (45) which can be connected by means of a control valve (37) to a pressure source or a hydraulic fluid drain to thereby displace the actuating piston for delivery of lubricating oil and the control valve is electronic actuable by control signals received from a motor or cylinder 20 control unit (18). 2. Cylindersmøresystem ifølge krav 1, kendetegnet ved, at aktuatorstemplets tværsnitsareal er mindst 4 gange, fortrinsvis fra 6 til 15 gange, større end summen af tværsnitsarealerne af de på 25 aktuatorstemplet monterede doseringsstempler (53).Cylinder lubrication system according to claim 1, characterized in that the cross-sectional area of the actuator piston is at least 4 times, preferably from 6 to 15 times, greater than the sum of the cross-sectional areas of the dosing piston (53) mounted on the actuator piston. 3. Cylindersmøresystem ifølge krav 1 eller 2, kendetegnet ved, at hver doseringscylinder har en til et kammer (55) førende tilgangskanal (58), der ligger foran doseringsstemplets (53) forreste 30 endeflade, når aktuatorstemplet står i udgangsstillingen, at kammeret (55) står i forbindelse med en smøreoliekilde, og at smøreolieleveringen fra doseringscylinderen begynder, når doseringsstemplet passerer forbi tilgangskanalen og afspærrer denne.Cylinder lubrication system according to claim 1 or 2, characterized in that each dosing cylinder has a supply channel (58) leading to a chamber (55) which is in front of the front end surface of the dosing piston (53) when the actuator piston is in the initial position, that the chamber (55) ) is associated with a lubricating oil source and that the lubricating oil delivery from the metering cylinder begins as the metering piston passes past the inlet channel and closes it. 4. Cylindersmøresystem ifølge krav 3, kende - 18 DK 173512 B1 tegnet ved, at hydraulikvæsken er smøreolie, at kammeret (55) er tilsluttet en drænport (49) for hydraulikvæske, og at smøreolietrykket ved drænporten er større end det omgivende lufttryk uden for smøre-5 systemet.The cylinder lubrication system according to claim 3, characterized in that the hydraulic fluid is lubricating oil, that the chamber (55) is connected to a drainage port (49) for hydraulic fluid and that the lubricating oil pressure at the drainage port is greater than the ambient air pressure outside the lubrication. -5 system.
DK199901836A 1999-12-22 1999-12-22 Cylinder lubricating system for a multi-cylinder internal combustion engine DK173512B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008141650A1 (en) * 2007-05-18 2008-11-27 Hans Jensen Lubricators A/S Lubricating apparatus and method for dosing cylinder lubricating oil
JP2009544879A (en) * 2006-07-21 2009-12-17 ハンス イエンセン ルブリカトーズ アクティーゼルスカブ Lubricating device for system for quantitatively supplying cylinder lubricating oil and method for quantitatively supplying cylinder lubricating oil

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009544879A (en) * 2006-07-21 2009-12-17 ハンス イエンセン ルブリカトーズ アクティーゼルスカブ Lubricating device for system for quantitatively supplying cylinder lubricating oil and method for quantitatively supplying cylinder lubricating oil
US8210317B2 (en) 2006-07-21 2012-07-03 Hans Jensen Lubricators A/S Lubricating apparatus for a dosing system for cylinder lubrication oil and method for dosing cylinder lubricating oil
WO2008141650A1 (en) * 2007-05-18 2008-11-27 Hans Jensen Lubricators A/S Lubricating apparatus and method for dosing cylinder lubricating oil
RU2457339C2 (en) * 2007-05-18 2012-07-27 Ханс Йенсен Лубрикаторс А/С Lubricator and method of dispensing cylinder oil

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Expiry date: 20191222