DE4340562A1 - Mfr. of nonwoven material for use as insulation material - Google Patents
Mfr. of nonwoven material for use as insulation materialInfo
- Publication number
- DE4340562A1 DE4340562A1 DE4340562A DE4340562A DE4340562A1 DE 4340562 A1 DE4340562 A1 DE 4340562A1 DE 4340562 A DE4340562 A DE 4340562A DE 4340562 A DE4340562 A DE 4340562A DE 4340562 A1 DE4340562 A1 DE 4340562A1
- Authority
- DE
- Germany
- Prior art keywords
- starting
- fleece
- nonwoven
- layer
- needled
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K17/00—Soil-conditioning materials or soil-stabilising materials
- C09K17/52—Mulches
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/32—Materials not provided for elsewhere for absorbing liquids to remove pollution, e.g. oil, gasoline, fat
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Public Health (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Soil Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Herstellen eines Vliesstoffes aus natürlichen und/oder synthetischen Fasern, wie Baumwollfasen oder dergleichen, durch Vernadeln eines im wesentlichen flächigen Ausgangsvlieses, nach Patent . . . (Patentanmeldung P 43 08 959.3-26), ferner einen danach hergestellten Vliesstoff und schließlich dessen Verwendung.The invention relates to a method for producing a Nonwoven fabric made from natural and / or synthetic fibers, such as cotton bevels or the like, by needling an im essential flat starting fleece, according to patent. . . (Patent application P 43 08 959.3-26), further one after produced nonwoven and finally its use.
Gegenstand des Hauptpatentes (Patentanmeldung P 43 08 959.3-26) ist ein Verfahren zum Herstellen eines Vliesstoffes der vorstehend beschriebenen Art, bei dem ein Ausgangsvlies, welches vorzugsweise aus Baumwollfasern oder anderen zellu losischen Fasern besteht, vernadelt wird, woraufhin dann insbesondere eine Verwendung als Dämmstoff für Bauzwecke erfolgt. Subject of the main patent (patent application P 43 08 959.3-26) is a process for producing a nonwoven fabric type described above, in which a starting fleece, which is preferably made of cotton fibers or other cells Losian fibers, is needled, whereupon in particular use as insulation for construction purposes he follows.
Dabei kann nach dem Hauptpatent vorgesehen sein, daß der Vliesstoff oberflächennahe Schichten aufweist, die gegenüber der Zentralschicht des Vliesstoffes verdichtet sind, wodurch die Handhabbarkeit, insbesondere für Bauzwecke, erheblich verbessert wird.It can be provided according to the main patent that the Nonwoven has layers close to the surface that face each other the central layer of the nonwoven are compressed, whereby the manageability, especially for construction purposes, considerable is improved.
Der Erfindung liegt die Aufgabe zugrunde, das Verfahren nach dem Hauptpatent dahingehend weiterzubilden, daß kostengün stig und ohne Verwendung von Zusatzmaterialien ein Vlies stoff mit die Handhabbarkeit und die Einsatzmöglichkeiten fördernden oberflächennahen verdichteten Schichten erhalten werden kann.The invention is based on the object of the method to further develop the main patent so that it is inexpensive a fleece without the use of additional materials fabric with the manageability and the possible uses promoting condensed layers close to the surface can be.
Erfindungsgemäß wird diese Aufgabe dadurch gelöst, daß mindestens eine der oberflächennahen Schichten des Ausgangs vlieses beim Vernadeln im Vergleich zu der zentralen Schicht des Ausgangsvlieses verdichtet wird.According to the invention this object is achieved in that at least one of the near-surface layers of the exit fleece when needling compared to the central layer the starting fleece is compressed.
Dabei kann vorgesehen sein, daß beide oberflächennahen Schichten des Ausgangsvlieses beim Vernadeln im Vergleich zu der zentralen Schicht des Ausgangsvlieses verdichtet werden.It can be provided that both near the surface Layers of the starting fleece when needling compared to the central layer of the original nonwoven.
Ferner schlägt die Erfindung vor, daß die Dicke der verdich teten Schicht(en) 2 bis 15% der Gesamtdicke des Ausgangs vlieses beträgt.Furthermore, the invention proposes that the thickness of the compression layer (s) 2 to 15% of the total thickness of the exit fleece amounts.
Auch kann erfindungsgemäß vorgesehen sein, daß die Dicke der verdichteten Schicht(en) etwa 5% der Gesamtdicke des Aus gangsvlieses beträgt.It can also be provided according to the invention that the thickness of the densified layer (s) about 5% of the total thickness of the out gang fleece is.
Weiterhin sieht die Erfindung vor, daß das Verdichten der oberflächennahen Schicht(en) durch Verwendung von Nadeln unterschiedlicher Länge erfolgt, wobei eine erste Nadel gruppe das Ausgangsvlies im wesentlichen vollständig durch setzt und eine zweite Nadelgruppe lediglich eine Eindring tiefe hat, die der Dicke der zu vernadelnden Oberflächen schicht(en) entspricht.Furthermore, the invention provides that the compression of the near-surface layer (s) by using needles of different lengths, with a first needle Group the starting fleece essentially completely sets and a second needle group only one penetration depth that corresponds to the thickness of the surfaces to be needled layer (s) corresponds.
Ferner ist auch vorgesehen, daß das Ausgangsvlies zunächst von der einen Seite her vernadelt, dann gewendet und anschließend von der anderen Seite her vernadelt wird.Furthermore, it is also provided that the initial nonwoven initially needled from one side, then turned and is then needled from the other side.
Es kann aber auch vorgesehen sein, daß das Ausgangsvlies von beiden Seiten her gleichzeitig vernadelt wird.But it can also be provided that the starting fleece of both sides are needled at the same time.
Dabei kann auch vorgesehen sein, daß das Ausgangsvlies derartig mit einer wäßrigen Borsatzlösung behandelt wird, daß der Gehalt des fertigen Vliesstoffes an Borsalz etwa 2 bis 5 Gew.-% beträgt.It can also be provided that the starting fleece is treated in this way with an aqueous boron solution, that the boron salt content of the finished nonwoven fabric is about 2 is up to 5% by weight.
Die Erfindung betrifft auch einen Vliesstoff mit mindestens einer verdichteten oberflächennahen Schicht, hergestellt nach dem Verfahren nach einem der vorangehenden Ansprüche.The invention also relates to a nonwoven fabric with at least a densified layer near the surface according to the method according to any one of the preceding claims.
Schließlich lehrt die Erfindung auch die Verwendung des so erhaltenen Vliesstoffes als Dämmstoff für Bauzwecke.Finally, the invention also teaches the use of the like obtained nonwoven fabric as insulation for construction purposes.
Der Erfindung liegt die überraschende Erkenntnis zugrunde, daß es gelingt, auf einfache Weise und kostengünstig einen Vliesstoff mit verdichteten oberflächennahen Schichten zu erhalten, in dem nicht separat Oberflächenschichten aus gegenüber der Zentralschicht des Ausgangsvlieses ver dichtetem Material mit der Zentralschicht verbunden werden, sondern indem eine gleichsam autogene Verdichtung des Ausgangsvlieses erfolgt. Vorzugsweise kann dies dadurch geschehen, daß für das Vernadeln Nadeln unterschiedlicher Länge verwendet werden, von denen die kürzeren Nadeln lediglich eine Eindringtiefe bezüglich des Vlieses haben, die der Dicke der zu verdichtenden Oberflächenschicht ent spricht, während die anderen Nadeln das Ausgangsvlies im wesentlichen vollständig durchsetzen.The invention is based on the surprising finding that it succeeds in a simple and inexpensive way Nonwoven with densified layers close to the surface obtained in which surface layers are not separated ver against the central layer of the original fleece sealed material with the central layer, but by an autogenous compression of the Starting fleece takes place. This can preferably be done happen that for needling different needles Length used, of which the shorter needles only have a depth of penetration with respect to the fleece, the ent of the thickness of the surface layer to be compressed speaks while the other needles in the starting fleece essentially enforce completely.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachstehenden Beschreibung, in der ein Ausführungsbei spiel in einzelnen erläutert ist.Further features and advantages of the invention result from the description below, in which an embodiment game is explained in detail.
Bei einem Ausführungsbeispiel des erfindungsgemäßen Verfah rens kann so vorgegangen werden, daß ein lockeres Ausgangs vlies aus Zellulosefasern etwa in horizontaler Lage zwischen Walzen leicht verdichtet und dann einer Vernadelungseinrich tung zugeführt wird. Die Vernadelungseinrichtung weist von oben das Ausgangsvlies beaufschlagende Nadeln auf, von denen eine erste Gruppe eine derartige Länge hat, daß etwa 5% der Gesamtdicke des Ausgangsvlieses durchsetzt werden können, während die andere Nadelgruppe so lang ist, daß das gesamte Ausgangsvlies durchsetzt wird.In one embodiment of the inventive method rens can be proceeded so that a loose exit fleece made of cellulose fibers in a horizontal position between Rolls slightly compressed and then a needling device tion is fed. The needling device points from needles impinging on the starting fleece, of which a first group has a length such that about 5% of the Total thickness of the starting fleece can be penetrated, while the other group of needles is so long that the entire Output fleece is interspersed.
Durch den so bewirkten Vernadelungsvorgang wird das Aus gangsvlies in seiner obenliegenden oberflächennahen Schicht gegenüber der Zentrallage des Vlieses verdichtet. Anschließend wird das Vlies so gewendet, daß die noch nicht verdichtete andere Oberflächenschicht oben zu liegen kommt, woraufhin ein zweiter Vernadelungsvorgang mittels derselben Nadelgruppen oder ähnlich aufgebauten erfolgt. Hierbei wird dann auch die andere Seite des Ausgangsvlieses mit einer oberflächennahen Verdichtungsschicht versehen. Es kann aber auch so vorgegangen werden, daß das Ausgangsvlies gleichzeitig von beiden Seiten her unter Erzeugung beider oberflächennaher Verdichtungsschichten vernadelt wird.The needling process thus brought about is the end gang fleece in its top layer close to the surface compressed relative to the central position of the fleece. Then the fleece is turned so that it is not yet other compacted surface layer comes to lie on top, whereupon a second needling process by means of the same Needle groups or similarly constructed. Here will then the other side of the original fleece with one provide near-surface compaction layer. But it can also be done so that the starting fleece from both sides simultaneously producing both near-surface compaction layers is needled.
Das so hergestellte Vlies eignet sich hervorragend zum Ein satz als Dämmstoff für Bauzwecke, wobei die Nachteile be kannter Dämmstoffe, wie auf Asbest- oder Mineralfaserbasis, nicht auftreten. Werden Baumwollfasern verwendet, läßt sich die aus Sicherheitsgründen notwendige Schwerentflammbarkeit dadurch gewährleisten, daß das Ausgangsvlies z. B. mit Borsalzlösung behandelt wird, und zwar in einer derartigen Konzentration, daß der Gehalt des fertigen Vliesstoffes an Borsalz etwa 2 bis 5 Gew.-% beträgt.The fleece produced in this way is excellently suited for on set as insulation for construction purposes, the disadvantages be known insulation materials, such as based on asbestos or mineral fibers, do not occur. If cotton fibers are used, the low flammability required for safety reasons thereby ensure that the starting fleece z. B. with Boron solution is treated, in such a way Concentration that the content of the finished nonwoven Boron salt is about 2 to 5% by weight.
Die in der vorstehenden Beschreibung sowie in den Ansprüchen offenbarten Merkmale der Erfindung können sowohl einzeln als auch in beliebiger Kombination für die Verwirklichung der Erfindung in ihren verschiedenen Ausführungsformen wesent lich sein.The in the above description as well as in the claims disclosed features of the invention can be used both individually and also in any combination for the realization of the Invention in its various embodiments essential be.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4340562A DE4340562A1 (en) | 1993-03-21 | 1993-11-29 | Mfr. of nonwoven material for use as insulation material |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE4308959A DE4308959C2 (en) | 1992-07-09 | 1993-03-21 | Use of a nonwoven made from natural materials |
DE4340562A DE4340562A1 (en) | 1993-03-21 | 1993-11-29 | Mfr. of nonwoven material for use as insulation material |
Publications (1)
Publication Number | Publication Date |
---|---|
DE4340562A1 true DE4340562A1 (en) | 1995-06-01 |
Family
ID=6483315
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE4340562A Withdrawn DE4340562A1 (en) | 1993-03-21 | 1993-11-29 | Mfr. of nonwoven material for use as insulation material |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE4340562A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE29613233U1 (en) * | 1996-07-31 | 1997-11-27 | Faist M Gmbh & Co Kg | Insulating mat with natural fibers |
WO2014068290A1 (en) * | 2012-10-31 | 2014-05-08 | The Wool Packaging Company Limited | Multi-layered non-woven insulating textile material |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1660786A1 (en) * | 1966-03-23 | 1970-10-22 | Klaus Sievers | Needle machine |
EP0388062A2 (en) * | 1989-03-14 | 1990-09-19 | British United Shoe Machinery Limited | Graduated density felt |
-
1993
- 1993-11-29 DE DE4340562A patent/DE4340562A1/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1660786A1 (en) * | 1966-03-23 | 1970-10-22 | Klaus Sievers | Needle machine |
EP0388062A2 (en) * | 1989-03-14 | 1990-09-19 | British United Shoe Machinery Limited | Graduated density felt |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE29613233U1 (en) * | 1996-07-31 | 1997-11-27 | Faist M Gmbh & Co Kg | Insulating mat with natural fibers |
WO2014068290A1 (en) * | 2012-10-31 | 2014-05-08 | The Wool Packaging Company Limited | Multi-layered non-woven insulating textile material |
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