DE3923825A1 - Testing presence of lubricant film between moving parts - by addn. of agents which absorb, emit or reflect radiation and measuring changes - Google Patents

Testing presence of lubricant film between moving parts - by addn. of agents which absorb, emit or reflect radiation and measuring changes

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Publication number
DE3923825A1
DE3923825A1 DE19893923825 DE3923825A DE3923825A1 DE 3923825 A1 DE3923825 A1 DE 3923825A1 DE 19893923825 DE19893923825 DE 19893923825 DE 3923825 A DE3923825 A DE 3923825A DE 3923825 A1 DE3923825 A1 DE 3923825A1
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Prior art keywords
lubricant
radiation
agents
moving parts
absorb
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Withdrawn
Application number
DE19893923825
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German (de)
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Des Erfinders Beantragt Teilnichtnennung
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Individual
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Individual
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Priority to DE19893923825 priority Critical patent/DE3923825A1/en
Publication of DE3923825A1 publication Critical patent/DE3923825A1/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/62Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
    • G01N21/63Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
    • G01N21/64Fluorescence; Phosphorescence
    • G01N21/6428Measuring fluorescence of fluorescent products of reactions or of fluorochrome labelled reactive substances, e.g. measuring quenching effects, using measuring "optrodes"
    • G01N21/643Measuring fluorescence of fluorescent products of reactions or of fluorochrome labelled reactive substances, e.g. measuring quenching effects, using measuring "optrodes" non-biological material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G01B11/06Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
    • G01B11/0616Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material of coating
    • G01B11/0625Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material of coating with measurement of absorption or reflection
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N2021/1746Method using tracers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/62Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
    • G01N21/63Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
    • G01N21/64Fluorescence; Phosphorescence
    • G01N21/6428Measuring fluorescence of fluorescent products of reactions or of fluorochrome labelled reactive substances, e.g. measuring quenching effects, using measuring "optrodes"
    • G01N2021/6439Measuring fluorescence of fluorescent products of reactions or of fluorochrome labelled reactive substances, e.g. measuring quenching effects, using measuring "optrodes" with indicators, stains, dyes, tags, labels, marks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/8422Investigating thin films, e.g. matrix isolation method

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  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Immunology (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Molecular Biology (AREA)
  • Optics & Photonics (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Pathology (AREA)
  • Lubricants (AREA)

Abstract

In the testing of the presence, amt. and condition of a lubricant film between moving parts, the novelty is that suitable agents (I) are added to the lubricant so that electro-magnetic agents (I) are added to the lubricant so that electro-magnetic waves or corpuscular radiation, e.g. electrons, is absorbed, emitted or reflected and any changes of radiation are measured by a suitable receiver. Lubricant for carrying out the above process is also claimed and comprises additives based on simple or condensed aromatic ring systems, or oxidation inhibitors based on sterically hindered phenols and amines. Specifically, electromagnetic waves of a certain wavelength are applied on to the lubricant prepared with suitable agents. Corpuscular radiation of a certain discrete energy distribution are applied to the lubricant prepared in the suitable way. (I) is pref. Tinopal CBS-X or Uritex OB, or doped ZnS, CdS, or Ca-tungstenate. UV-radiation is pref. used to irradiate the lubricant. USE/ADVANTAGE - Process can be used in the lubricant suoply of moving parts, esp. in lubrication of open-lying carriageways, gearboxes, cogs, chain drives and other parts of machinery.

Description

Stand der TechnikState of the art

Fertigungseinrichtungen und technische Anlagen werden immer weiter automatisiert und teurer. Mit der heutigen Sensorik kann der Groß­ teil der Betriebsparameter festgestellt werden, damit ein Ausfall der Anlage nicht vorkommen kann bzw. daß mögliche Schäden im Vor­ feld bereits feststellbar sind.Manufacturing facilities and technical facilities are constantly expanding automated and more expensive. With today's sensors, the big one can part of the operating parameters are determined so that a failure the system can not occur or that possible damage in the front field can already be determined.

Für die Schmierstoffversorgung von sich relativ zueinander bewegen­ den Teilen gibt es vielfältige Systeme, die die Schmierstoffzufuhr zu den Gleit- und Wälzflächen überwachen. Eine Überwachung, ob je­ doch der Schmierstoff die Gleit- und Wälzflächen erreicht hat, und an den zu schmierenden Flächen in ausreichender Menge und in opti­ maler Verteilung vorliegt, ist bis heute ohne großen technischen Aufwand nicht möglich und wird deshalb nicht oder kaum realisiert. Bei vielen Schmierstoffanwendungen ist es jedoch nötig oder von Vor­ teil, einen schnellen, optischen Überblick über den Schmierungszu­ stand der Gleit- und Wälzflächen zu erlangen. Das ist bei fest­ schmierstoffhaltigen Schmierstoffen bei einiger Übung mit ausreichen­ der Genauigkeit durchführbar. Im Laufe der technischen Entwicklung wurden und werden aber immer mehr Festschmierstoffe durch öllösliche Additive ersetzt. Bei diesen sowie bei transparenten Schmierstoffen ist eine schnelle, optische Abschätzung des Schmierungszustandes prak­ tisch unmöglich.For the lubricant supply move relative to each other The parts there are various systems that control the lubricant supply monitor the sliding and rolling surfaces. Monitoring whether ever but the lubricant has reached the sliding and rolling surfaces, and on the surfaces to be lubricated in sufficient quantity and in opti There is no major technical distribution to this day Effort is not possible and is therefore not or hardly realized. For many lubricant applications, however, it is necessary or from the beginning part, a quick, visual overview of the lubrication of the sliding and rolling surfaces. That is fixed lubricants containing lubricants are sufficient for some practice of accuracy feasible. In the course of technical development However, more and more solid lubricants have been and are becoming oil-soluble Additives replaced. With these as well as with transparent lubricants is a quick, visual estimate of the lubrication condition table impossible.

Eine Abhilfe wäre das Einfärben des Schmierstoffes mit Farbstoffen oder die Zugabe von stark deckenden Pigmenten. Da mit abnehmender Rauhtiefe und mit immer höheren Anforderungen an die Genauigkeit auch die Schmier­ filmstärken abnehmen, müßten diese Beimengungen jedoch in einer Menge sein, daß dies zu schmiertechnischen Problemen führt und sich der Schmier­ stoffpreis erheblich erhöht. A remedy would be coloring the lubricant with dyes or the addition of highly opaque pigments. As the roughness decreases and with ever increasing demands on accuracy also the lubrication decrease film thicknesses, these additions would have to be in a lot be that this leads to lubrication problems and the lubrication material price increased significantly.  

Aufgabe der ErfindungObject of the invention

Aufgabe der vorliegenden Erfindung ist es, ein Verfahren zu schaf­ den, mit dem es möglich ist, kostengünstig und direkt an der Ein­ satzstelle das Vorhandensein, die Menge, d. h. die Schichtdicke, und den Zustand des Schmierfilmes zwischen sich relativ zueinander bewegenden Teilen zu prüfen. The object of the present invention is to create a method the one with which it is possible, inexpensively and directly at the one the existence, the quantity, d. H. the layer thickness, and the state of the lubricating film between them relative to each other to check moving parts.  

LösungswegSolution

Die Lösung der Aufgabe besteht nach der vorliegenden Erfindung darin, daß dem Schmierstoff geeignete Mittel zugegeben werden, die elektromagnetische Wellen oder Korpuskularstrahlung absorbieren, re­ flektieren oder emittieren und daß mittels eines Empfängers die ent­ sprechende Strahlung oder ihre Veränderung festgestellt wird. Wenn die dem Schmierstoff zugesetzten Mittel nicht selbst strahlen, werden nach einem weiteren Merkmal der Erfindung, von einem Sender elektromagnetische Wellen oder Korpuskularstrahlung einer bestimmten, diskreten Energieverteilung auf den in geeigneter Weise präparierten Schmierstoff ausgesendet.The object is achieved according to the present invention in that suitable agents are added to the lubricant, which absorb electromagnetic waves or corpuscular radiation, right inflect or emit and that the ent speaking radiation or its change is detected. If the lubricant added does not radiate itself, are according to a further feature of the invention, from a transmitter electromagnetic waves or corpuscular radiation of a certain discrete energy distribution on the appropriately prepared Lubricant sent out.

Als geeignetes Mittel zur Durchführung des erfindungsgemäßen Verfahrens wird nach einem weiteren Merkmal der Erfindung Tinopal CBS-X genannt. Daneben sind selbstverständlich auch andere Zusatzstoffe mit ähnlichen Eigenschaften, wie z. B. Uvitex OB oder dotiertes Zinksulfid Kadmium­ sulfid, Kalziumwolframat geeignet.As a suitable means for carrying out the method according to the invention is called Tinopal CBS-X according to a further feature of the invention. In addition, there are of course other additives with similar ones Properties such as B. Uvitex OB or doped zinc sulfide cadmium sulfide, calcium tungstate suitable.

Insbesondere zur Prüfung des Zustandes von im Schmierstoff enthaltenen Additiven ergeben folgende Zusatzstoffe beste Ergebnisse: Oxidations­ inhibitoren auf der Basis sterisch gehinderter Phenole und Amine. Hinsichtlich der Art der zu verwendenden Strahlung bestehen im Prin­ zip keine Einschränkungen. Grundsätzlich sollte die Wellenlänge der Strahlung nicht zu gering sein, damit keine Schädigung des Schmierstoffes erfolgt, bzw. die Schädigung in einem vertretbaren Umfang bleibt. Als geeignete Strahlung kann nach einem weiteren Merkmal der Erfindung eine UV-Strahlung zur Anwendung gelangen.Especially to check the condition of the lubricant Additives give the following additives best results: Oxidations inhibitors based on sterically hindered phenols and amines. Regarding the type of radiation to be used, the Prin zip no restrictions. Basically, the wavelength of the Radiation should not be too low, so that no damage to the lubricant or the damage remains to a reasonable extent. According to a further feature of the invention, suitable radiation can be UV radiation is used.

Mit der vorliegenden Erfindung ist es möglich, kostengünstig direkt das Vorhandensein eines Schmierfilmes zu überprüfen und seinen Zustand abzuschätzen. With the present invention it is possible to inexpensively direct check the presence of a lubricating film and its condition to estimate.  

Beschreibung der ErfindungDescription of the invention

Die genauere Arbeitsweise der Erfindung soll anhand einiger Beispiele näher beschrieben werden:The more precise mode of operation of the invention will be illustrated by means of a few examples are described in more detail:

a. Prüfen des Vorhandenseins von Schmierstoffa. Check the presence of lubricant

Mit einer UV-Handlampe wird ein Schmierfilm angestrahlt, der Be­ standteile eines UV-emittierenden Zusatzes, wie z. B. Tinopal CBS-X, in einer Konzentration von 0,05% enthält. Die Stellen, die mit dem Schmierstoff behaftet sind, werden sich - wie mit dem menschlichen Auge oder einem anderen geeigneten Empfänger festgestellt werden kann - optisch verändern.A lubricating film is illuminated with a UV hand lamp, the Be components of a UV-emitting additive such. B. Tinopal CBS-X, contains in a concentration of 0.05%. The places with the Lubricant will, as with the human Eye or other suitable recipient - change optically.

b. Messen der Schichtdicke des Schmierfilmesb. Measuring the layer thickness of the lubricating film

Um die Menge des Schmiermittels an der Schmierstelle, d. h. die Schicht­ dicke des Schmierfilmes, zu bestimmen, wird die Veränderung der vom Schmierfilm rückgestrahlte Intensität der Strahlung gemessen und durch eine geeignete Auswertungselektronik umgerechnet und direkt angezeigt.To determine the amount of lubricant at the lubrication point, i.e. H. the layer to determine the thickness of the lubricating film, the change of the Retroreflective intensity of the radiation is measured and measured by suitable evaluation electronics are converted and displayed directly.

c. Prüfen des Zustandes von Additivenc. Check the condition of additives

In den Schmierstoff werden Additive, wie z. B. α-Naphthylamin 2,6-Diter­ tiärbutyl-p-Cresol eingearbeitet, die im Laufe der Zeit abgebaut werden. Der Grad der Zerstörung kann durch Messung der Veränderung der rückge­ strahlten Intensität bestimmt werden.In the lubricant additives such. B. α-naphthylamine 2,6-diter tiärbutyl-p-cresol incorporated, which are broken down over time. The degree of destruction can be measured by measuring the change in return beamed intensity can be determined.

d. Anwendungsgebiete der Erfindungd. Fields of application of the invention

Das erfindungsgemäße Verfahren kann bei der Schmierstoffversorgung von allen sich relativ zueinander bewegenden Maschinenteilen eingesetzt wer­ den, insbesondere zur Schmierung offenliegender Gleitbahnen, Längsführun­ gen, Getrieben und Zahntrieben, Kettentrieben, und dergleichen.The method according to the invention can be used to supply lubricants from all machine parts that move relative to each other the longitudinal guidance, especially for the lubrication of exposed slideways gene, gears and pinions, chain drives, and the like.

Claims (11)

1. Verfahren zur Prüfung des Vorhandenseins der Menge und des Zustan­ des eines Schmierfilmes zwischen sich relativ zueinander bewegenden Teilen, gekennzeichnet durch die Zugabe von geeigneten Mitteln zu dem Schmierstoff, die elektromagnetische Wellen oder Korpuskular­ strahlung, wie z. B. Elektronen, absorbieren, reflektieren oder emittieren, und Feststellen der Veränderung der Strahlung mittels eines geeigneten Empfängers.1. A method for checking the presence of the amount and the condition of a lubricating film between relatively moving parts, characterized by the addition of suitable agents to the lubricant, the electromagnetic waves or corpuscular radiation, such as. B. electrons, absorb, reflect or emit, and determine the change in radiation by means of a suitable receiver. 2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß von einem Sender elektromagnetische Wellen einer bestimmten Wellenlänge auf den mit geeigneten Mitteln präparierten Schmierstoff ausgesendet werden.2. The method according to claim 1, characterized in that from one Transmitter electromagnetic waves of a certain wavelength the lubricant prepared with suitable agents will. 3. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß von einem Sender eine Korpuskularstrahlung einer bestimmten diskreten Ener­ gieverteilung auf den in geeigneter Weise präparierten Schmierstoff ausgesendet wird.3. The method according to claim 1, characterized in that from one Transmitter a corpuscular radiation of a certain discrete energy Distribution of the lubricant in a suitable manner is sent out. 4. Verfahren nach Anspruch 1 bis 3, dadurch gekennzeichnet, daß als ge­ eignetes Mittel Tinopal CBS-X zum Schmierstoff gegeben wird.4. The method according to claim 1 to 3, characterized in that as ge suitable agent Tinopal CBS-X is added to the lubricant. 5. Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß als geeignetes Mittel Uvitex OB zum Schmierstoff gegeben wird.5. The method according to any one of claims 1 to 3, characterized in that Uvitex OB is added to the lubricant as a suitable agent. 6. Verfahren nach Anspruch 1 bis 3, dadurch gekennzeichnet, daß als ge­ eignetes Mittel durch Elektronen anregbare Stoffe, wie z. B. dotier­ tes Zinksulfid, Kadmiumsulfid oder Kalziumwolframat zum Schmierstoff gegeben wird.6. The method according to claim 1 to 3, characterized in that as ge suitable agent by electron excitable substances, such as. B. doping zinc sulfide, cadmium sulfide or calcium tungstate to the lubricant is given. 7. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeich­ net, daß die Wellenlänge beliebig ist. 7. The method according to any one of the preceding claims, characterized in net that the wavelength is arbitrary.   8. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekenn­ zeichnet, daß eine UV-Strahlung zur Bestrahlung des Schmierstoffes verwendet wird.8. The method according to any one of the preceding claims, characterized records that UV radiation to irradiate the lubricant is used. 9. Schmierstoff zur Durchführung des Verfahrens nach einem der vorher­ gehenden Ansprüche, gekennzeichnet durch die Beimengung von geeig­ neten Mitteln, die die elektromagnetischen Wellen oder Korpuskular­ strahlung absorbieren, reflektieren oder emittieren.9. Lubricant to carry out the method according to one of the previously outgoing claims, characterized by the admixture of appro neten means that the electromagnetic waves or corpuscular absorb, reflect or emit radiation. 10. Schmierstoff zur Durchführung des Verfahrens nach einem der vorher­ gehenden Ansprüche, gekennzeichnet durch die Beimengung von Additiven auf der Basis einfacher oder kondensierter aromatischer Ringsysteme.10. Lubricant to carry out the method according to one of the previously outgoing claims, characterized by the admixture of additives based on simple or condensed aromatic ring systems. 11. Schmierstoff nach Anspruch 10, gekennzeichnet durch die Beimengung von Oxidationsinhibitoren auf der Basis sterisch gehinderter Phenole und Amine.11. Lubricant according to claim 10, characterized by the admixture of oxidation inhibitors based on sterically hindered phenols and amines.
DE19893923825 1989-07-19 1989-07-19 Testing presence of lubricant film between moving parts - by addn. of agents which absorb, emit or reflect radiation and measuring changes Withdrawn DE3923825A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE19893923825 DE3923825A1 (en) 1989-07-19 1989-07-19 Testing presence of lubricant film between moving parts - by addn. of agents which absorb, emit or reflect radiation and measuring changes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19893923825 DE3923825A1 (en) 1989-07-19 1989-07-19 Testing presence of lubricant film between moving parts - by addn. of agents which absorb, emit or reflect radiation and measuring changes

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19846775A1 (en) * 1998-10-10 2000-04-27 Henkel Kgaa Process to detect the presence of oil on automotive components prior to treatment with a phosphate compound maximizes cleaning efficacy
DE102006017203A1 (en) * 2006-04-12 2007-10-18 Schaeffler Kg Linear guiding unit for guiding object, particularly car, has sensor unit provided in car to record direct or indirect measurement for availability of sufficient lubricating film between roller bearing and bearing surface of sensor signal
CN110397842A (en) * 2019-08-08 2019-11-01 广州广日电梯工业有限公司 A kind of driving chain selfoiling system and its driving chain lubricity detection device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19846775A1 (en) * 1998-10-10 2000-04-27 Henkel Kgaa Process to detect the presence of oil on automotive components prior to treatment with a phosphate compound maximizes cleaning efficacy
DE102006017203A1 (en) * 2006-04-12 2007-10-18 Schaeffler Kg Linear guiding unit for guiding object, particularly car, has sensor unit provided in car to record direct or indirect measurement for availability of sufficient lubricating film between roller bearing and bearing surface of sensor signal
CN110397842A (en) * 2019-08-08 2019-11-01 广州广日电梯工业有限公司 A kind of driving chain selfoiling system and its driving chain lubricity detection device
CN110397842B (en) * 2019-08-08 2024-05-10 广州广日电梯工业有限公司 Automatic oiling system for transmission chain and lubrication degree detection device for transmission chain

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