DE3318471C1 - Joining process for material layers coated with plastics on one side - Google Patents
Joining process for material layers coated with plastics on one sideInfo
- Publication number
- DE3318471C1 DE3318471C1 DE3318471A DE3318471A DE3318471C1 DE 3318471 C1 DE3318471 C1 DE 3318471C1 DE 3318471 A DE3318471 A DE 3318471A DE 3318471 A DE3318471 A DE 3318471A DE 3318471 C1 DE3318471 C1 DE 3318471C1
- Authority
- DE
- Germany
- Prior art keywords
- edge
- coated
- strip
- material layer
- folded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims description 20
- 230000008569 process Effects 0.000 title claims description 6
- 239000004033 plastic Substances 0.000 title description 12
- 229920003023 plastic Polymers 0.000 title description 12
- 238000005304 joining Methods 0.000 title description 2
- 239000000853 adhesive Substances 0.000 claims abstract description 7
- 230000001070 adhesive effect Effects 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000012815 thermoplastic material Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 claims 10
- 239000002344 surface layer Substances 0.000 claims 1
- 238000003466 welding Methods 0.000 abstract description 12
- 229920001187 thermosetting polymer Polymers 0.000 abstract 2
- 239000004823 Reactive adhesive Substances 0.000 abstract 1
- 239000004744 fabric Substances 0.000 description 13
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000009958 sewing Methods 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 3
- 239000004416 thermosoftening plastic Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- HPNSNYBUADCFDR-UHFFFAOYSA-N chromafenozide Chemical compound CC1=CC(C)=CC(C(=O)N(NC(=O)C=2C(=C3CCCOC3=CC=2)C)C(C)(C)C)=C1 HPNSNYBUADCFDR-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000006223 plastic coating Substances 0.000 description 1
- 238000004023 plastic welding Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/24—Hems; Seams
- A41D27/245—Hems; Seams made by welding or gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
- B29C65/103—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined direct heating both surfaces to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
- B29C65/2007—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by the type of welding mirror
- B29C65/203—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by the type of welding mirror being several single mirrors, e.g. not mounted on the same tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
- B29C65/4815—Hot melt adhesives, e.g. thermoplastic adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5064—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like of particular form, e.g. being C-shaped, T-shaped
- B29C65/5071—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like of particular form, e.g. being C-shaped, T-shaped and being composed by one single element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
- B29C65/7832—Positioning the parts to be joined, e.g. aligning, indexing or centring by setting the overlap between the parts to be joined, e.g. the overlap between sheets, plates or web-like materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/135—Single hemmed joints, i.e. one of the parts to be joined being hemmed in the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/431—Joining the articles to themselves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
- B29C66/83411—Roller, cylinder or drum types
- B29C66/83413—Roller, cylinder or drum types cooperating rollers, cylinders or drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5092—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the tape handling mechanisms, e.g. using vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/729—Textile or other fibrous material made from plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2313/00—Use of textile products or fabrics as reinforcement
- B29K2313/02—Use of textile products or fabrics as reinforcement coated
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren nach dem Oberbegriff des Patentanspruchs 1 und eine Vorrichtung zur Durchführung des Verfahrens.The invention relates to a method according to the preamble of claim 1 and a device for Implementation of the procedure.
Wasserdichte Wetter-, Arbeitsschutz- und Sportbekleidung wird aus Gründen der Hautfreundlichkeit zur Vermeidung von Kondenswasserbildung beim Tragen vorwiegend aus einseitig mit thermoplastischem Kunststoff beschichteten Trägergeweben hergestellt. Bei der Zelt- und Schutzplanenherstellung sind Kostengründe für die Verwendung solcher Schichtgewebe maßgebend. Waterproof weather, work protection and sportswear are used for reasons of skin friendliness Avoidance of condensation when wearing, mainly made of one-sided thermoplastic material coated carrier fabrics. In the manufacture of tents and tarpaulins, there are cost reasons decisive for the use of such layered fabrics.
Zum Verbinden einseitig beschichteter Gewebelagen bei der Konfektionierung sind mehrere Verfahren bekannt. Several methods are known for joining fabric layers coated on one side during assembly.
Zunächst das Verbinden durch Nähen. Es wird durch die Naht zwar eine feste und dauerhafte Verbindung erzielt, jedoch geht dadurch der größte Vorteil beschichteter Gewebe, die absolute Waserdichtigkeit, verloren, so daß die Naht in einem zusätzlichen zeitaufwendigen und in der Wirkung unbefriedigenden Arbeitsgang nachträglich, beispielsweise durch Aufschweißen eines Abdeckbandes, abgedichtet werden muß.First the connection by sewing. The seam creates a firm and permanent connection achieved, but the greatest benefit is coated Fabric, the absolute watertightness, lost, so that the seam in an additional time-consuming and a subsequent operation with unsatisfactory effect, for example by welding a masking tape, must be sealed.
Die Verbindung kann auch durch Heizkeil-, Hochfrequenz- oder Heißgasschweißen hergestellt werden, indem die beschichteten Materialseiten miteinander verbunden werden.The connection can also be made by hot wedge, radio frequency or hot gas welding the coated sides of the material are connected to one another.
Obwohl diese an sich materialgerechte Verbindung in einem kontinuierlichen Arbeitsgang herstellbar ist, wird sie relativ selten verwendet, weil ihre Festigkeit durch die Haftung der Beschichtung auf dem Trägergewebe begrenzt ist und die Anforderungen in den verschiedenen Anwendungsgebieten meistens höher liegen. Darüber hinaus sind die Schnittkanten der Gewebelagen bei dieser Verbindung gegen Ausfransen nicht gesichert.Although this material-appropriate connection can be produced in a continuous operation, is they are used relatively seldom because their strength is due to the adhesion of the coating to the carrier fabric is limited and the requirements in the various areas of application are usually higher. About that In addition, the cut edges of the fabric layers are not secured against fraying in this connection.
Nach einem durch die US-PS 31 72 798 bekannten weiteren Verfahren werden zum Herstellen einer Verbindung
die beiden Gewebelagen und ein Thermoplaststreifen in dieser Reihenfolge übereinanderliegend zunächst
zusammengenäht, die obere Gewebelage wird um den Thermoplaststreifen um 180° umgefaltet, so daß
der Streifen in der gebildeten Umschlagfalte innen liegt. Sodann werden die übereinanderliegenden Lagen im
Hochfrequenz-Schweißverfahren miteinander verschweißt. Dabei muß das Werkstück abschnittsweise
positioniert und geschweißt werden. Die Arbeitsweise erfolgt also taktweise und ist daher recht zeitraubend.
Das Schweißen bestimmter Rundungen macht darüber hinaus entweder den Wechsel von Schweißwerkzeugen
erforderlich oder es können nur relativ kurze Werkzeuge eingesetzt werden. Da der Faden bei hoher Beanspruchung
in den Nadeldurchstichlöchem arbeitet, können trotz Hochfrequenzschweißung Undichtigkeiten
auftreten.
Schließlich ist durch die DE-AS 20 33 830 ein Verfahren bekannt, nach dem zwischen die zu verbindenden
überlappt liegenden Ränder der beschichteten Materiallagen ein über die beiden Randkanten hinausragender
Streifen aus thermoplastischem Kunststoff eingelegt und durch eine oder mehrere Nähte die Materiallagen
und der Streifen zu einem Verbund zusammengenäht werden. Der eine Rand oder beide herausragenden
Ränder des Streifens werden dann umgebogen, über die vernähten, doppellen Lagen des Verbundes gelegt und
dort mit dem oder den beschichteten MateriallagenAccording to a further method known from US Pat. No. 3,172,798, the two fabric layers and a thermoplastic strip are first sewn together in this order one above the other, the upper fabric layer is folded around the thermoplastic strip by 180 ° so that the strip is in the formed Inside fold. The superimposed layers are then welded together using a high-frequency welding process. The workpiece must be positioned and welded in sections. The way of working is therefore cyclical and is therefore quite time-consuming. The welding of certain roundings also makes it necessary to either change welding tools or only relatively short tools can be used. Since the thread works in the needle puncture holes under high stress, leaks can occur despite high-frequency welding.
Finally, from DE-AS 20 33 830 a method is known, according to which a strip of thermoplastic material protruding beyond the two edge edges is inserted between the overlapping edges of the coated material layers to be connected and the material layers and the strip become one through one or more seams Composite are sewn together. One edge or both protruding edges of the strip are then bent over, placed over the sewn, double layers of the composite and there with the coated material layer or layers
so durch Hochfrequenzschweißung verschweißt.so welded by high frequency welding.
Die nach diesem Verfahren hergestellte Verbindung ist zwar von guter Qualität und läßt Dauerfestigkeit erwarten, jedoch ist diese Verbindung insbesondere für Bekleidung nicht geeignet, weil sie eine sehr starke Verdickung in den Materialbahnen bildet, die nicht biegeelastisch und geschmeidig genug ist.The connection produced by this process is of good quality and has fatigue strength expect, however, this connection is not particularly suitable for clothing because it has a very strong thickening forms in the material webs that are not flexible enough and flexible enough.
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren zum Verbinden von einseitig kunststoffbeschichteten Materiallagen zu entwickeln, nach dem besonders haltbare, flache, wasserdichte Verbindungen mit relativ hoher Vorschubgeschwindigkeit kontinuierlich hergestellt werden können, sowie eine Vorrichtung zur Durchführung des Verfahrens zu schaffen, mit der das zu verbindende Material exakt geführt und ausgerichtet wird.The invention is based on the object of a method for connecting one-sided plastic-coated To develop material layers, after which particularly durable, flat, waterproof connections with relatively high feed rate can be produced continuously, as well as a device for Implementation of the process to create with which the material to be connected is precisely guided and aligned will.
Beim Vorgehen nach dem erfindungsgemäßen Verfahren kann eine Perforation der Matcriallagen durch Nähen entfallen. Die mit dem Nähen verbundenenWhen proceeding according to the method according to the invention, a perforation of the matric layers can occur through No need for sewing. Those associated with sewing
Nachteile werden vermieden, weil durch die innige Verbindung aller sich gegenüberliegenden Schichten die Verbindung eine gleich gute Festigkeit wie eine durch Nähen und Schweißen hergestellte Verbindung hat. Sie ist auch reinigungsbeständig, womit eine wichtige Forderung für Bekleidung aus beschichtetem Material erfüllt wird. Ein weiterer Vorteil besteht darin, daß die Verbindung keiner Schälwirkung unterworfen ist und daher eine wesentlich höhere Zugfestigkeit als die bisher üblichen sogenannten Schälnähte hat Das sind Nähte, bei denen die beiden Materiallagen mit der beschichteten Seite aufeinanderliegend verschweißt wurden.Disadvantages are avoided because the intimate connection of all opposing layers Connection has the same strength as a connection made by sewing and welding. she is also resistant to cleaning, which fulfills an important requirement for clothing made of coated material will. Another advantage is that the connection is not subjected to any peeling action and therefore has a significantly higher tensile strength than the previously common so-called peeled seams These are seams, in which the two layers of material were welded with the coated side lying on top of one another.
Durch die Anwendung des Verfahrens nach Anspruch 2 wird die Festigkeit der Verbindung nach Anspruch 1 weiter erhöht.By using the method according to claim 2, the strength of the connection according to claim 1 further increased.
Die Gegenstände der Ansprüche 3 und 4 betreffen die Vorrichtung zur Durchführung des Verfahrens nach Anspruch 1 oder 2.The subjects of claims 3 and 4 relate to the device for performing the method according to Claim 1 or 2.
Das erfindungsgemäße Verfahren und die Vorrichtung zu dessen Durchführung sind anhand eines in der Zeichnung dargestellten Ausführungsbeispieles näher beschrieben. Es zeigtThe method according to the invention and the device for its implementation are based on one in the Drawing illustrated embodiment described in more detail. It shows
F i g. 1 in vereinfachter Darstellung die gegenseitige Zuordnung der zu verbindenden Materialbestandteile, die Anordnung des Umlegers und der Heißluft- bzw. Heißgasdüsen sowie ein Druckrollenpaar,F i g. 1 a simplified representation of the mutual assignment of the material components to be connected, the arrangement of the folder and the hot air or hot gas nozzles as well as a pair of pressure rollers,
F i g. 2 eine Ansicht des an einem Ausleger mit Tragarm angeordneten Umlegers undF i g. 2 shows a view of the fold-over device arranged on a boom with a support arm and
Fig.3 die Verbindung der Materiallagen und des Kunststoffstreifens im Schnitt.3 shows the connection of the material layers and the plastic strip in section.
Die beiden zu verbindenden, einseitig mit einem thermoplastischen Kunststoff beschichteten Materiallagen sind mit 1 und 2 bezeichnet. Die Trägergewebe können aus synthetischen oder natürlichen Fasern in beliebiger Bindung (Leinwand, Köper oder dgl.) bestehen. Die Beschichtung kann nach einem der bekannten Verfahren vorgenommen sein und aus Polyurethan, Polyvenylchlorid oder anderen thermoplastischen Kunststoffen bestehen. Der in der Zeichnung mit 3 bezeichnete Kunststoffstreifen zum Verbinden der Materiallagen 1 und 2 soll aus gleichen oder sehr ähnlichen Kunststoff-Zusammensetzungen wie die Beschichtung sein. Beim vorliegenden Verfahren wird ein Kunststoffstreifen verwendet, der auf einer Seite mit einem durch Wärme reaktivierbaren Klebstoff beschichtet ist, womit eine bessere Bindung mit dem Trägergewebe erreicht wird.The two layers of material to be connected, coated on one side with a thermoplastic material are denoted by 1 and 2. The carrier fabric can be made of synthetic or natural fibers in any Bond (canvas, twill or the like.) Exist. The coating can be carried out using one of the known methods be made and made of polyurethane, polyvinyl chloride or other thermoplastics. The plastic strip designated 3 in the drawing for connecting the material layers 1 and 2 is intended made of the same or very similar plastic compositions as the coating. With the present In the process, a plastic strip is used that is on one side with a heat reactivatable Adhesive is coated, so that a better bond with the carrier fabric is achieved.
Zur Verschweißung kann praktisch jedes beliebige bekannte Kunststoffschweißverfahren angewendet werden. Wegen der flüssigeren und schnelleren Arbeitsweise sind für das vorliegende Verfahren das Heizkeil- und Heißluft- oder Heißgasschweißen dem Hochfrequenzschweißen vorzuziehen.Virtually any known plastic welding process can be used for welding will. Because of the more fluid and faster way of working, the hot wedge and hot air or hot gas welding is preferable to high frequency welding.
Als Hilfsmittel zum Umfalten und Führen der ersten Materiallagc 1 und des Kunststoffstreifen 3 sind ein mit 4 bezeichneter Umleger und zum Führen der Randkante 5 der zweiten Materiallage 2 eine nicht dargestellte Kantenführung vorgesehen.As an aid for folding over and guiding the first material layer 1 and the plastic strip 3 are included 4 and a not shown for guiding the edge 5 of the second material layer 2 Edge guide provided.
Der Umleger 4 für den Rand der ersten Materiallage 1 besteht aus zwei Leitblechen 6,7, die an einem Träger 8 befestigt sind. An der Innenseite des Leitbleches 7 ist eine Kantenführung 9 für die eine Randkante 10 des Kunststoffstreifens 3 zum Beispiel durch Löten befestigt. Im oberen Bereich weist das Leitblech 7 eine gemeinsame Kantenführung 11 für die Randkante 12 des umgeschlagenen Randes der ersten Materiallage 1 und die andere Randkante 13 des Kunststoffstreifens 3 auf. An der Einlaufseite sind die Leitbleche 6,7 zur einfacheren Einführung der Materialbestandteile aufgebogen.The fold-over 4 for the edge of the first material layer 1 consists of two guide plates 6, 7 which are attached to a carrier 8 are attached. On the inside of the guide plate 7 is an edge guide 9 for one edge 10 of the Plastic strip 3 attached for example by soldering. In the upper area, the guide plate 7 has a common one Edge guide 11 for the edge 12 of the folded edge of the first material layer 1 and the other edge 13 of the plastic strip 3 on. The guide plates 6.7 are on the inlet side to make it easier Introduction of the material components bent up.
Das untere Leitblech 6 weist einen sich in Vorschubrichtung, Pfeil V, erstreckenden Fortsatz 14 auf, der als Führungsmittel für die äußere Faltkante 15 der Materiallage 1 dient.The lower guide plate 6 has an extension 14 extending in the feed direction, arrow V, which acts as a guide means for the outer folding edge 15 of the material layer 1 is used.
Um das Einführen und Entnehmen der Materiallagen 1,2 und des Kunststoffstreifens 3 zu erleichtern, ist der Umleger 4 an einem in einer Gabelöffnung 16 eines Tragarms 17 um einen horizontalen Bolzen 18 schwenkbar gelagerten Ausleger 19 befestigt. Der Tragarm 17 seinerseits ist an einem am Maschinengehäuse zu befestigenden Lagerbock 20 um einen vertikalen Bolzen 21 schwenkbar angeordnet.In order to facilitate the insertion and removal of the material layers 1, 2 and the plastic strip 3, the Folders 4 can be pivoted about a horizontal bolt 18 in a fork opening 16 of a support arm 17 mounted boom 19 attached. The support arm 17 in turn is to be attached to a machine housing Bearing block 20 is arranged pivotably about a vertical bolt 21.
Zur Erhitzung der miteinander zu verklebenden bzw. zu verschweißenden Schichten der beiden Materiallagen 1, 2 mit dem Kunststoffstreifen 3 dienen zwei im Ausführungsbeispiel als bekannte Heißgas- oder Heißluftdüsen ausgebildete Heizelemente 22, 23, von denen das eine im Inneren des längsgefalteten, in der Umschlagfalte der ersten Materiallage 1 angeordneten Kunststoffstreifens 3 und das andere 23 zwischen der beschichteten Seite der zweiten Materiallage 2 und der beschichteten Seite des umgefalteten Randes der ersten Materiallage 1 angeordnet ist. Die Heißgasdüsen 22,23 sind über einen hohlen Schaft mit einem nicht dargestellten Heißluftgebläse verbunden und können an einem Träger zwischen einer Arbeits- und einer Ruhestellung bewegbar angeordnet sein.For heating the layers of the two material layers to be glued or welded to one another 1, 2 with the plastic strip 3, two in the exemplary embodiment serve as known hot gas or hot air nozzles formed heating elements 22, 23, one of which is in the interior of the longitudinally folded, in the envelope fold the first material layer 1 arranged plastic strip 3 and the other 23 between the coated side of the second material layer 2 and the coated side of the folded edge of the first Material layer 1 is arranged. The hot gas nozzles 22, 23 are connected to a hollow shaft with a shaft (not shown) Hot air gun connected and can be on a carrier between a working and a rest position be movably arranged.
Den Heizelementen 22, 23 ist ein federbelastetes Druckrollenpaar 24,25 nachgeordnet, das in bekannter Weise angetrieben ist, die miteinander zu verklebenden bzw. zu verschweißenden Zonen fest zusammenpreßt und die Bestandteile kontinuierlich in Vorschubrichtung, Pfeil V, transportiert.The heating elements 22, 23 are followed by a spring-loaded pair of pressure rollers 24, 25, which in known Way is driven, firmly pressing together the zones to be glued or welded together and the components are continuously transported in the direction of advance, arrow V.
Die Arbeitsweise ist wie folgt:The way it works is as follows:
Zunächst wird die Randzone der mit der Gewebeseite nach oben liegenden ersten Materiallage 1 zwischen die Leitbleche 6,7 des Umlegers 4 eingeführt und dabei zur Gewebeseite hin zu einer seitlich offenen Umschlagfalte U-förmigen Querschnitts geformt, wobei die Randkante 12 an der Kantenführung 11 und die Umschlagkante 15 am Fortsatz 14 des Leitbleches 6 anliegt. Sodann wird der Streifen 3 zwischen die Schenkel der Umschlagfalte mit der klebstoffbeschichteten Seite zur Gewebeseite der Materiallage 1 hin und mit der einen Randkante 13, an der Kantenführung 11 des Leitbleches 7 anliegend sowie mit der anderen Randkante 10, in die eine gabelförmige Führung bildende Kantenführung 9 am Leitblech 7 ragend und an deren innerer Führungskante anliegend in den Umleger 4 eingeführt und dabei der Länge nach zu einem ebenfalls seitlich offenen U mit ungleich langen Schenkeln 26, 27 gefaltet. Der untere Schenkel 27 ragt dabei um einige Millimeter über die Randkante 12 des umgeschlagenen Randes der ersten Materiallage 1 hinaus.First of all, the edge zone of the first material layer 1, lying with the fabric side up, is placed between the Guide plates 6,7 of the foldover 4 introduced and thereby to the fabric side to a laterally open fold U-shaped cross-section, with the marginal edge 12 on the edge guide 11 and the folded edge 15 on the extension 14 of the guide plate 6 rests. The strip 3 is then placed between the legs of the envelope fold with the adhesive-coated side towards the fabric side of the material layer 1 and with one edge 13, adjacent to the edge guide 11 of the guide plate 7 and with the other edge 10, in which a fork-shaped Edge guide 9 forming the guide protrudes from the guide plate 7 and from its inner guide edge inserted lying in the folders 4 and thereby lengthways to a also laterally open U with legs 26, 27 of unequal length folded. The lower leg 27 protrudes a few millimeters over the Edge 12 of the folded edge of the first material layer 1 out.
Die zweite Maleriallage 2 wird dann mit der beschichteten Seite nach unten und mit ihrer Randkante 5 deckungsgleich mit der Randkante 12 über den umgeschlagenen Rand der ersten Materiallage 1 zugeführt. Die Heißgasdüse 23 wird sodann zwischen die zweite Materiallage 2 und den umgeschlagenen Rand der Materiallage 1 und die Heißgasdüse 22 zwischen die Schenkel 26, 27 des längsgefalteten Streifens 3 eingebracht. Durch das aus der Düse 23 ausströmende Heizmedium werden die Kunststoffbeschichtung des Randes der Materiallage 2 und des umgeschlagenen Randes der Materiallage 1 plastifiziert und durch das aus der Düse 22 ausströmende Heizmedium wird der Streifen 3 von innen heraus plastifiziert und die KlebstoffbeschichtungThe second painting layer 2 is then coated with the Side down and with its edge 5 congruent with the edge 12 over the folded Edge of the first material layer 1 supplied. The hot gas nozzle 23 is then between the second Material layer 2 and the folded edge of material layer 1 and the hot gas nozzle 22 between the legs 26, 27 of the longitudinally folded strip 3 is introduced. By the heating medium flowing out of the nozzle 23 the plastic coating of the edge of the material layer 2 and the folded edge of the material layer 1 plasticized and by the heating medium flowing out of the nozzle 22, the strip 3 is from the inside plasticized out and the adhesive coating
wird reaktiviert. Die erweichten Schichten werden durch die angetriebenen federbelasteten Druckrollen 24, 25 fest zusammengepreßt und erkalten. Es entsteht auf diese Weise eine wasserdichte, hochbelastbare, innige Verbindung zwischen den sich gegenüberliegenden Schichten in einem kontinuierlichen Arbeitsgang.will be reactivated. The softened layers are driven by the spring-loaded pressure rollers 24, 25 firmly pressed together and allowed to cool. In this way, a waterproof, heavy-duty, intimate one is created Connection between the opposing layers in one continuous operation.
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Claims (4)
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3318471A DE3318471C1 (en) | 1983-05-20 | 1983-05-20 | Joining process for material layers coated with plastics on one side |
DE8314988U DE8314988U1 (en) | 1983-05-20 | 1983-05-20 | Item of clothing with at least two layers of material to be connected to one another and coated on one side with thermoplastic material |
EP84710012A EP0126705B1 (en) | 1983-05-20 | 1984-03-30 | Process for joining textile sheets provided with a thermoplastic coating on one side, joint realised by this process and device for carrying out this process |
DE8484710012T DE3481287D1 (en) | 1983-05-20 | 1984-03-30 | METHOD FOR CONNECTING FABRIC LAYERS COATED ON ONE SIDE WITH THERMOPLASTIC PLASTIC, CONNECTING AFTER THE METHOD AND DEVICE FOR CARRYING OUT THE METHOD. |
US06/611,411 US4737212A (en) | 1983-05-20 | 1984-05-17 | Method for connecting together material plies which are unilaterally thermoplastically coated |
JP59098901A JPS60134005A (en) | 1983-05-20 | 1984-05-18 | Method and apparatus for bonding cloth having thermoplastic resin applied to single surface thereof |
US06/648,697 US4605578A (en) | 1983-05-20 | 1984-09-07 | Method and apparatus for connecting together material plies which are unilaterally thermoplastically coated |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3318471A DE3318471C1 (en) | 1983-05-20 | 1983-05-20 | Joining process for material layers coated with plastics on one side |
DE8314988U DE8314988U1 (en) | 1983-05-20 | 1983-05-20 | Item of clothing with at least two layers of material to be connected to one another and coated on one side with thermoplastic material |
Publications (1)
Publication Number | Publication Date |
---|---|
DE3318471C1 true DE3318471C1 (en) | 1984-08-23 |
Family
ID=25810932
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE8314988U Expired DE8314988U1 (en) | 1983-05-20 | 1983-05-20 | Item of clothing with at least two layers of material to be connected to one another and coated on one side with thermoplastic material |
DE3318471A Expired DE3318471C1 (en) | 1983-05-20 | 1983-05-20 | Joining process for material layers coated with plastics on one side |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE8314988U Expired DE8314988U1 (en) | 1983-05-20 | 1983-05-20 | Item of clothing with at least two layers of material to be connected to one another and coated on one side with thermoplastic material |
Country Status (1)
Country | Link |
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DE (2) | DE8314988U1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19520346A1 (en) * | 1995-06-07 | 1996-12-12 | Juergen Eppler | Quick low cost join between straight or curved edged leather parts |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1158950C (en) | 2001-10-18 | 2004-07-28 | 广东溢达纺织有限公司 | Wrinkle resisting finish process of shirt wormiam bone |
DE102019102338A1 (en) * | 2019-01-30 | 2020-07-30 | Webasto SE | Roller blind for a roller blind arrangement of a vehicle and method for producing a roller blind |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3172798A (en) * | 1959-04-30 | 1965-03-09 | Goodrich Co B F | Work locating fixture and sealing die assembly |
DE2033830B2 (en) * | 1970-07-08 | 1979-05-03 | Helmut Dipl.-Chem. Dr. 6400 Fulda Neidhardt | Method for joining flexible, plastic-coated textile structures |
-
1983
- 1983-05-20 DE DE8314988U patent/DE8314988U1/en not_active Expired
- 1983-05-20 DE DE3318471A patent/DE3318471C1/en not_active Expired
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3172798A (en) * | 1959-04-30 | 1965-03-09 | Goodrich Co B F | Work locating fixture and sealing die assembly |
DE2033830B2 (en) * | 1970-07-08 | 1979-05-03 | Helmut Dipl.-Chem. Dr. 6400 Fulda Neidhardt | Method for joining flexible, plastic-coated textile structures |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19520346A1 (en) * | 1995-06-07 | 1996-12-12 | Juergen Eppler | Quick low cost join between straight or curved edged leather parts |
Also Published As
Publication number | Publication date |
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DE8314988U1 (en) | 1985-07-25 |
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