DE10346281A1 - Method for producing components with a nickel-based alloy and components produced therewith - Google Patents

Method for producing components with a nickel-based alloy and components produced therewith Download PDF

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Publication number
DE10346281A1
DE10346281A1 DE10346281A DE10346281A DE10346281A1 DE 10346281 A1 DE10346281 A1 DE 10346281A1 DE 10346281 A DE10346281 A DE 10346281A DE 10346281 A DE10346281 A DE 10346281A DE 10346281 A1 DE10346281 A1 DE 10346281A1
Authority
DE
Germany
Prior art keywords
nickel
components
based alloy
produced therewith
binder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
DE10346281A
Other languages
German (de)
Other versions
DE10346281B4 (en
Inventor
Dirk Naumann
Gunnar Walther
Alexander Boehm
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung eV
Alantum Corp
Original Assignee
Vale Canada Ltd
Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung eV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to DE10346281A priority Critical patent/DE10346281B4/en
Application filed by Vale Canada Ltd, Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung eV filed Critical Vale Canada Ltd
Priority to JP2006523621A priority patent/JP4647604B2/en
Priority to ES04765692.1T priority patent/ES2612730T3/en
Priority to CNA2004800244941A priority patent/CN1842387A/en
Priority to US10/570,984 priority patent/US20060280637A1/en
Priority to CN201210023200XA priority patent/CN102653001A/en
Priority to EP04765692.1A priority patent/EP1667808B1/en
Priority to PCT/EP2004/010894 priority patent/WO2005037467A2/en
Priority to KR1020067002219A priority patent/KR100741613B1/en
Priority to CA2533118A priority patent/CA2533118C/en
Publication of DE10346281A1 publication Critical patent/DE10346281A1/en
Application granted granted Critical
Publication of DE10346281B4 publication Critical patent/DE10346281B4/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/002—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of porous nature
    • B22F7/004—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of porous nature comprising at least one non-porous part
    • B22F7/006—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of porous nature comprising at least one non-porous part the porous part being obtained by foaming
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/041—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by mechanical alloying, e.g. blending, milling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10—Processes characterised by the sequence of their steps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/02—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Powder Metallurgy (AREA)

Abstract

Die Erfindung betrifft ein Verfahren zur Herstellung von Bauteilen mit einer Nickel-Basislegierung sowie damit hergestellte Bauteile. Die entsprechenden Bauteile sollen gegenüber herkömmlichen Lösungen insbesondere verbesserte mechanische Eigenschaften aufweisen und in unterschiedlichst gestalteter Form herstellbar sein. Bei der Herstellung wird dabei so vorgegangen, dass ein Substratkern aus Nickel oder einer Nickel-Basislegierung, in der Nickel mit einem Anteil von mindestens 20 Masse-% enthalten ist, mit einem Binder sowie einem Metallpulver, in dem neben weiteren legierungsbildenden Elementen Nickel mit einem Anteil von mindestens 20 Masse-% enthalten ist, auf der Oberfläche beschichtet wird. Nachfolgend erfolgt eine gestufte Wärmebehandlung, bei der zuerst der Binder ausgetrieben und nachfolgend eine Sinterung des Metallpulvers durchgeführt wird, die zu einer Auflegierung eines Nickelsubstratkernes und/oder eine feste aus einer Nickel-Basislegierung gebildete Oberflächenbeschichtung ausbildet.The invention relates to a method for the production of components with a nickel-based alloy as well as components produced therewith. Compared to conventional solutions, the corresponding components should in particular have improved mechanical properties and be able to be produced in a highly varied form. In the production, the procedure is such that a substrate core made of nickel or a nickel-based alloy containing nickel in a proportion of at least 20% by mass, with a binder and a metal powder, in addition to other alloying elements nickel with a Content of at least 20% by mass is coated on the surface. Subsequently, a staged heat treatment is carried out, in which first the binder is expelled and subsequently a sintering of the metal powder is carried out, which forms an alloy of a nickel substrate core and / or a solid surface formed from a nickel-based alloy surface coating.

DE10346281A 2003-09-30 2003-09-30 Method for producing components with a nickel-based alloy and components produced therewith Expired - Lifetime DE10346281B4 (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
DE10346281A DE10346281B4 (en) 2003-09-30 2003-09-30 Method for producing components with a nickel-based alloy and components produced therewith
KR1020067002219A KR100741613B1 (en) 2003-09-30 2004-09-29 Method for manufacturing components with a nickel base alloy as well as components manufactured therewith
CNA2004800244941A CN1842387A (en) 2003-09-30 2004-09-29 Method for manufacturing components with a nickel base alloy as well as components manufactured therewith
US10/570,984 US20060280637A1 (en) 2003-09-30 2004-09-29 Method for manufacturing components with a nickel base alloy as well as components manufactured therewith
CN201210023200XA CN102653001A (en) 2003-09-30 2004-09-29 Method for manufacturing components with a nickel base alloyas well as components manufactured therewith
EP04765692.1A EP1667808B1 (en) 2003-09-30 2004-09-29 Method for manufacturing components with a nickel base alloy as well as components manufactured therewith
JP2006523621A JP4647604B2 (en) 2003-09-30 2004-09-29 Method for producing parts containing nickel-based alloy, and parts produced by the method
ES04765692.1T ES2612730T3 (en) 2003-09-30 2004-09-29 Method for manufacturing components with a nickel-based alloy as well as components made with it
CA2533118A CA2533118C (en) 2003-09-30 2004-09-29 Method for manufacturing components with a nickel base alloy as well as components manufactured therewith
PCT/EP2004/010894 WO2005037467A2 (en) 2003-09-30 2004-09-29 Method for manufacturing components with a nickel base alloy as well as components manufactured therewith

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE10346281A DE10346281B4 (en) 2003-09-30 2003-09-30 Method for producing components with a nickel-based alloy and components produced therewith

Publications (2)

Publication Number Publication Date
DE10346281A1 true DE10346281A1 (en) 2005-05-04
DE10346281B4 DE10346281B4 (en) 2006-06-22

Family

ID=34399275

Family Applications (1)

Application Number Title Priority Date Filing Date
DE10346281A Expired - Lifetime DE10346281B4 (en) 2003-09-30 2003-09-30 Method for producing components with a nickel-based alloy and components produced therewith

Country Status (9)

Country Link
US (1) US20060280637A1 (en)
EP (1) EP1667808B1 (en)
JP (1) JP4647604B2 (en)
KR (1) KR100741613B1 (en)
CN (2) CN102653001A (en)
CA (1) CA2533118C (en)
DE (1) DE10346281B4 (en)
ES (1) ES2612730T3 (en)
WO (1) WO2005037467A2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
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DE102005010248A1 (en) * 2005-02-28 2006-08-31 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Production of open pore metal foam body in Ni alloy by coating it with liquid binder useful for separation of components and dangerous materials from fluid stream and after treatment of waste gases from internal combustion engines
EP3381602A1 (en) * 2017-03-29 2018-10-03 General Electric Company Hybrid component with multiple cores and method for treating a component
DE102009034390B4 (en) * 2009-07-23 2019-08-22 Alantum Europe Gmbh Method for producing metal foam bodies integrated in housings

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US7467467B2 (en) * 2005-09-30 2008-12-23 Pratt & Whitney Canada Corp. Method for manufacturing a foam core heat exchanger
GR1005904B (en) 2005-10-31 2008-05-15 ΑΡΙΣΤΟΤΕΛΕΙΟ ΠΑΝΕΠΙΣΤΗΜΙΟ ΘΕΣΣΑΛΟΝΙΚΗΣ-ΕΙΔΙΚΟΣ ΛΟΓΑΡΙΑΣΜΟΣ ΑΞΙΟΠΟΙΗΣΗΣ ΚΟΝΔΥΛΙΩΝ ΕΡΕΥΝΑΣ (κατά ποσοστό 40%) Metal foam catalytic filter for diesel engine exhaust gas.
GR1005756B (en) 2006-09-20 2007-12-20 (������� 30%) ��������� Gas treatment device.
US8572946B2 (en) 2006-12-04 2013-11-05 Firestar Engineering, Llc Microfluidic flame barrier
WO2008123895A2 (en) 2006-12-04 2008-10-16 Firestar Engineering, Llc Spark-integrated propellant injector head with flashback barrier
US8230673B2 (en) 2006-12-04 2012-07-31 Firestar Engineering, Llc Rocket engine injectorhead with flashback barrier
WO2011005895A1 (en) 2009-07-07 2011-01-13 Firestar Engineering Llc Aluminum porous media
KR101212786B1 (en) * 2010-08-10 2012-12-14 프라운호퍼-게젤샤프트 츄어 푀르더룽 데어 안게반텐 포르슝에.파우. Open-porous metal foam body and a method of fabricating the same
WO2012051326A1 (en) 2010-10-12 2012-04-19 The Regents Of The University Of Michigan Transition metal carbide or nitride or boride based supercapcitors with metal foam electrode substrate
WO2012087409A2 (en) 2010-10-12 2012-06-28 The Regents Of The University Of Michigan High performance transition metal carbide and nitride and boride based asymmetric supercapacitors
KR101483039B1 (en) * 2013-04-02 2015-01-19 한국기계연구원 Method for surface alloying of porous metal using sponge titanium
GB2567588B (en) * 2016-08-24 2022-03-09 Walmart Apollo Llc Cart inventory system and associated methods
CN107119248A (en) * 2017-05-23 2017-09-01 哈尔滨工业大学 A kind of preparation method of graded porous structure foam metal
DE102017216569A1 (en) * 2017-09-19 2019-03-21 Alantum Europe Gmbh A process for producing an open-pore shaped body formed with a metal and a molded body produced by the process
DE102017216566A1 (en) * 2017-09-19 2019-03-21 Alantum Europe Gmbh A process for the preparation of an open-porous shaped body with a modified surface, which is formed with a metal and a molded body produced by the process
CN111906301A (en) * 2020-08-13 2020-11-10 合肥工业大学 Copper-based graphite self-lubricating gradient functional material and preparation method thereof
KR102552389B1 (en) * 2021-08-03 2023-07-07 주식회사 화승알앤에이 Bending system

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005010248A1 (en) * 2005-02-28 2006-08-31 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Production of open pore metal foam body in Ni alloy by coating it with liquid binder useful for separation of components and dangerous materials from fluid stream and after treatment of waste gases from internal combustion engines
WO2006089761A1 (en) 2005-02-28 2006-08-31 Cvrd Inco Limited A method for fabricating an open-porous metal foam body, a metal foam body fabricated this way as well as its applications
DE102005010248B4 (en) * 2005-02-28 2006-10-26 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Process for producing an open-pored metal foam body, a metal foam body produced in this way and its uses
US8758675B2 (en) 2005-02-28 2014-06-24 Alantum Corporation Method for fabricating an open-porous metal foam body, metal foam body fabricated this way as well as its applications
DE102009034390B4 (en) * 2009-07-23 2019-08-22 Alantum Europe Gmbh Method for producing metal foam bodies integrated in housings
EP3381602A1 (en) * 2017-03-29 2018-10-03 General Electric Company Hybrid component with multiple cores and method for treating a component
US10675686B2 (en) 2017-03-29 2020-06-09 General Electric Company Hybrid component with multiple cores and method for treating a component

Also Published As

Publication number Publication date
US20060280637A1 (en) 2006-12-14
EP1667808A2 (en) 2006-06-14
JP2007502368A (en) 2007-02-08
ES2612730T3 (en) 2017-05-18
JP4647604B2 (en) 2011-03-09
KR100741613B1 (en) 2007-07-23
CA2533118C (en) 2015-07-07
KR20060035789A (en) 2006-04-26
CA2533118A1 (en) 2005-04-28
WO2005037467A3 (en) 2005-10-27
CN1842387A (en) 2006-10-04
DE10346281B4 (en) 2006-06-22
WO2005037467A2 (en) 2005-04-28
EP1667808B1 (en) 2016-11-09
CN102653001A (en) 2012-09-05

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Legal Events

Date Code Title Description
OP8 Request for examination as to paragraph 44 patent law
8364 No opposition during term of opposition
8327 Change in the person/name/address of the patent owner

Owner name: FRAUNHOFER-GESELLSCHAFT ZUR FOERDERUNG DER ANG, DE

Owner name: VALE INTERNATIONAL S.A., SAINT-PREX, CH

8327 Change in the person/name/address of the patent owner

Owner name: ALANTUM CORPORATION, SEONGNAM, KYONGGI, KR

Owner name: FRAUNHOFER-GESELLSCHAFT ZUR FOERDERUNG DER ANG, DE

R071 Expiry of right