DE10257001A1 - Preparation of nanoscale pyrogenic magnesium-aluminum spinel, used e.g. as filler, carrier, catalyst, polish, gas sensor, involves using compounds, solution or dispersion - Google Patents
Preparation of nanoscale pyrogenic magnesium-aluminum spinel, used e.g. as filler, carrier, catalyst, polish, gas sensor, involves using compounds, solution or dispersion Download PDFInfo
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Abstract
Description
Die Erfindung betrifft nanoskaliges pyrogen hergestelltes Magnesium-Aluminium-Spinell (MgAl2O4), ein Verfahren zur seiner Herstellung, sowie seine Verwendung.The invention relates to nanoscale pyrogenically produced magnesium aluminum spinel (MgAl 2 O 4 ), a process for its production and its use.
Es ist bekannt, pyrogene Oxide sowie Mischoxide durch Flammenhydrolyse von verdampfbaren Metallchloriden, beziehungsweise Metalloidchloriden, herzustellen (Ullmanns Enzyklopädie der technischen Chemie, 4. Auflage, Band 21, Seite 44 (1982)).It is known to be pyrogenic oxides as well Mixed oxides by flame hydrolysis of evaporable metal chlorides, or metalloid chlorides. (Ullmanns Encyclopedia of technical chemistry, 4th edition, volume 21, page 44 (1982)).
Es ist weiterhin bekannt, nanoskalige
pyrogen hergestellte Oxide und/oder Mischoxide von Metallen und/oder
Metalloiden herzustellen, indem man metallorganische und/oder metalloidorganische
Stoffe, gegebenenfalls in einem Lösungsmittel gelöst, gegebenenfalls
in einer Flamme, bei Temperaturen oberhalb von 200°C in die
Oxide umwandelt (
Weiterhin ist es bekannt, MgAl2O4-Membrane durch Aufbringen von Suspensionen oder Solen auf poröse Träger und anschließender Sinterung herzustellen (Fraunhofer IGB, 1999).It is also known to produce MgAl 2 O 4 membranes by applying suspensions or sols to porous supports and subsequent sintering (Fraunhofer IGB, 1999).
Es besteht somit die Aufgabe, ein nanoskaliges pyrogen hergestelltes Magnesium-Aluminium-Spinell herzustellen, welches sich beispielsweise nach dem Trockenverpressen und Sintern bei niedrigen Temperaturen direkt auf einfache Weise zu flexiblen Membranen verarbeiten lässt.So there is a task to produce nanoscale fumed magnesium aluminum spinel, which occurs, for example, after dry pressing and sintering flexible at low temperatures Can process membranes.
Die nanoskaligen Spinelle sollten auch bei hohen Temperaturen einsetzbar sein. Weiterhin sollten die nanoskaligen Spinelle auf Grund einer hohen chemischen Beständigkeit, die auch in starken Säuren und Laugen gegeben ist und in Verbindung mit der nanoskaligen Struktur in anspruchsvollen Poliersystemen (beispielsweise zum Polieren von Silizium-Scheiben (CMP)) verwendbar sein.The nanoscale spinels should can also be used at high temperatures. Furthermore, the nanoscale Spinels due to their high chemical resistance, even in strong ones acids and alkalis and in connection with the nanoscale structure in sophisticated polishing systems (e.g. for polishing Silicon wafers (CMP)) can be used.
Gegenstand der Erfindung ist ein nanoskaliges, pyrogen hergestelltes Magnesium-Aluminium-Spinell mit einem Molverhältnis von Mg zu Al von 1:0,01 bis 1:20.The invention relates to a nano-scale, pyrogenic magnesium-aluminum spinel with a molar ratio from Mg to Al from 1: 0.01 to 1:20.
Unter nanoskaligem Magnesium-Aluminium-Spinell (MgAl2O4-Spinell) wird ein Spinell mit einer Teilchengröße von gleich oder kleiner 100 Nanometer verstanden.Nanoscale magnesium-aluminum spinel (MgAl 2 O 4 spinel) is understood to mean a spinel with a particle size equal to or less than 100 nanometers.
Ein weiterer Gegenstand der Erfindung ist ein Verfahren zur Herstellung des nanoskaligen pyrogen hergestellten Magnesium-Aluminium-Spinell (MgAl2O4-Spinell), welches dadurch gekennzeichnet ist, daß man Magnesium-Verbindungen und Aluminium-Verbindungen, gegebenenfalls in einem Lösungsmittel gelöst oder dispergiert, zerstäubt und in einer Flamme, vorzugsweise einer Knallgasflamme, bei Temperaturen oberhalb von 200 °C in das Magnesium-Aluminium-Spinell (MgAl2O4-Spinell) umwandelt.Another object of the invention is a method for producing the nanoscale pyrogenically produced magnesium-aluminum spinel (MgAl 2 O 4 spinel), which is characterized in that magnesium compounds and aluminum compounds, optionally dissolved or dispersed in a solvent , atomized and converted in a flame, preferably an oxyhydrogen gas flame, at temperatures above 200 ° C. into the magnesium-aluminum spinel (MgAl 2 O 4 spinel).
Das erfindungsgemäße Verfahren ist schematisch
in
Geeignete Verbindungen des Magnesiums und des Aluminiums können in flüssiger Form als sehr fein verteiltes Spray einem Hochtemperatur-Reaktionsraum zugeführt werden, wobei in dem Hochtemperatur-Reaktionsraum, der vorzugsweise als geschlossenes Strömungsrohr ausgebildet ist, bei Temperaturen oberhalb von 200°C die Partikelbildung erfolgen kann. Hierzu können Lösungen von metallorganischen und/oder metalloid-organischen Stoffen (Precursor) in organis chen Lösungsmitteln oder auch die reinen Stoffe (Precursor) , gegebenenfalls in einer Flamme, bei höheren Temperaturen, gegebenenfalls oberhalb 200 °C, zu den Oxiden umgewandelt werden.Suitable compounds of magnesium and aluminum can in liquid Form as a very finely divided spray in a high temperature reaction space supplied be in the high temperature reaction space, which is preferably as a closed flow tube is formed, the formation of particles at temperatures above 200 ° C. can be done. You can do this solutions of organometallic and / or metalloid-organic substances (precursor) in organic solvents or also the pure substances (precursor), optionally in one Flame, at higher Temperatures, optionally above 200 ° C, converted to the oxides become.
Als Precursor können Verbindungen des Typs MeR eingesetzt werden, wobei R einen organischen Rest, wie beispielsweise Methyl, Ethyl, Propyl, Butyl, oder die entsprechende Alkoxyvarianten oder auch ein Nitration beziehungsweise ein Chloridion darstellt.Compounds of the type can be used as precursors MeR are used, where R is an organic radical, such as methyl, Ethyl, propyl, butyl, or the corresponding alkoxy variants or also represents a nitrate ion or a chloride ion.
Als Lösungsmittel können organische Lösungsmittel, wie Alkohole, wie zum Beispiel Propanol, n-Butanol, iso-Propanol, und/oder Wasser eingesetzt werden.Organic Solvent, such as alcohols, such as propanol, n-butanol, isopropanol, and / or Water can be used.
Das Aluminium kann weiterhin in Form einer wässrigen Dispersion des Aluminiumoxides der Flamme zugeführt werden.The aluminum can still be in shape an aqueous Dispersion of the aluminum oxide are fed to the flame.
Der Precursor kann mit einem Druck von 1 bis 10000 bar, bevorzugt von 2 bis 100 bar zugeführt werden.The precursor can be pressed from 1 to 10000 bar, preferably from 2 to 100 bar.
Die Zerstäubung des Precursors kann mittels Ultraschallvernebler durchgeführt werden.The precursor can be atomized using Ultrasonic nebulizer performed become.
Die Temperatur kann mindestens 200 °C betragen.The temperature can be at least 200 ° C.
Bei einer Temperatur von 1800 °C bis 2400 °C können feine Teilchen erzielt werden.At a temperature of 1800 ° C to 2400 ° C fine Particles can be obtained.
Zusätzlich können dem Hochtemperatur-Reaktionsraum inerte oder reaktive Gase zugeführt werden. Die Abtrennung der Pulver kann durch bekannte Methoden der Gas-Feststofftrennung mittels Filter, Zyklon, Wäscher oder anderen geeigneten Abscheidern erfolgen.In addition, the high temperature reaction space inert or reactive gases supplied become. The powder can be separated off by known methods of Gas-solid separation using filters, cyclones, scrubbers or other suitable separators.
Ein Vorteil des erfindungsgemäßen Verfahrens ist, daß die Precursoren nicht gasförmig, sondern flüssig in die Brennkammer eingeführt werden können. Dabei kann durch mindest ens eine Einstoffdüse bei Drücken bis zu 10000 bar ein sehr feines Tropfenspray (mittlere Tropfengröße je nach Druck in der Düse zwischen < 1-500 μm) erzeugt werden, welches dann verbrennt und dabei das MgAl2O4-Spinell als Feststoff erzeugt.An advantage of the method according to the invention is that the precursors can be introduced into the combustion chamber not in gaseous form, but rather in liquid form. A very fine droplet spray (average droplet size depending on the pressure in the nozzle between <1-500 μm) can be generated by at least one single-substance nozzle at pressures up to 10000 bar, which then burns and the MgAl 2 O 4 spinel as a solid generated.
Weiterhin kann mindestens eine Zweistoffdüse bei Drücken bis zu 1 00 bar eingesetzt werden.Furthermore, at least one two-component nozzle at pressures up to at 1 00 bar.
Die Tropfenerzeugung kann durch Verwendung einer oder mehrerer Zweistoffdüsen erfolgen, wobei das bei der Zweistoffzerstäubung eingesetzte Gas reaktiv oder inert sein kann.The drop generation can be done by using one or more two-substance nozzles take place, the gas used in the two-substance atomization reactive or can be inert.
Bei Verwendung einer Zweistoffdüse ergibt sich der Vorteil, daß die Tropfen mit einem Gasstrahl erzeugt werden. Dieser Gasstrahl kann Sauerstoff oder Stickstoff enthalten.If a two-substance nozzle is used, there is the advantage that the drops with a gas jet be fathered. This gas jet can contain oxygen or nitrogen.
Dadurch kann eine sehr intensive Vermischung der Oxidationsmittel mit dem Precursor erreicht werden. Es ist auch eine zusätzliche Brennstoffzufuhr in unmittelbarer Umgebung der Tropfen möglich, falls der Precursor nicht reaktiv, beziehungsweise der Dampfdruck des Precursor nicht hoch genug ist, um eine schnelle Reaktion zu gewährleisten.This can be a very intense Mixing of the oxidizing agent can be achieved with the precursor. It is also an additional one Fuel supply possible in the immediate vicinity of the drops, if the precursor is not reactive, or the vapor pressure of the Precursor is not high enough to ensure a quick response.
Durch die Verwendung von metallorganischen Precursoren in Lösungsmitteln können homogene Lösungsmittelgemische aus verschiedenen Verbindungen der Formel MeR (Precursor) in beliebigen Konzentrationsverhältnissen ohne besonderen Aufwand hergestellt und bevorzugt in flüssiger Form einer Flamme zugeführt werden, um die entsprechenden pyrogenen Spinelle zu erhalten.Through the use of organometallic Precursors in solvents can homogeneous solvent mixtures from various compounds of the formula MeR (precursor) in any concentration ratios Manufactured without special effort and preferably in liquid form fed to a flame to obtain the corresponding pyrogenic spinels.
Mit dem erfindungsgemäßen Verfahren können Magnesium-Aluminium-Spinelle (MgAl2O4-Spinelle), die auf Grund des stark unterschiedlichen Verdampfungsverhalten der Ausgangsverbindungen schlecht, beziehungsweise nicht herstellbar waren, leicht hergestellt werden.With the method according to the invention, magnesium-aluminum spinels (MgAl 2 O 4 spinels) which, owing to the strongly different evaporation behavior of the starting compounds, were difficult to produce or could not be produced can easily be produced.
Ein weiterer Vorteil des erfindungsgemäßen Verfahrens ist, daß man dem flüssigen Precursor nicht nur andere flüssige Precursoren, sondern auch feine Partikel, wie zum Beispiel pyrogene Oxide, wie Aluminiumoxid hinzugegeben und dadurch bei der Reaktion ein Coating der in dem Precursor dispergierten Partikeln erhalten kann.Another advantage of the method according to the invention is that one the liquid Precursor not just other liquid ones Precursors, but also fine particles, such as pyrogenic Oxides, such as alumina, are added and thereby during the reaction obtain a coating of the particles dispersed in the precursor can.
Die Umsetzung der Precursor zu den Oxiden kann bevorzugt in einer Knallgasflamme erfolgen.Implementation of the precursor to the Oxides can preferably be produced in a detonating gas flame.
Als Brenngas können außer Wasserstoff weitere brennbare Gase, wie beispielsweise Methan, Propan, Ethan, eingesetzt werden.In addition to hydrogen, other combustible can be used as fuel gas Gases such as methane, propane, ethane can be used.
Metallorganische Precursoren stellen allein betrachtet einen guten Brennstoff dar. Daher ist ein weiterer Vorteil des erfindungsgemäßen Verfahrens darin begründet, daß man gegebenenfalls auf eine Stützflamme gänzlich verzichten und somit beispielsweise Wasserstoff als teueren Rohstoff einsparen kann.Organometallic precursors considered alone is a good fuel. Therefore, another one Advantage of the method according to the invention based on that he if necessary, do without a support flame altogether and thus save hydrogen as an expensive raw material, for example can.
Durch die Variation der Luftmenge (für die Verbrennung) und/oder durch die Variation der Düsenparameter ist eine Einflussnahme auf die Oxideigenschaften, beispielweise auf die BET-Oberfläche, möglich.By varying the amount of air (for the Combustion) and / or by varying the nozzle parameters is an influence on the oxide properties, for example on the BET surface.
Das erfindungsgemäße pyrogen hergestellte Magnesium-Aluminium-Spinell (MgAl2O4-Spinell) kann als Füllstoff, als Trägermaterial, als katalytisch aktive Substanz, als Ausgangsmaterial zur Herstellung von Dispersionen, als Poliermaterial zum Polieren von Metall-, beziehungsweise Siliziumscheiben in der Elektronikindustrie (CMP-Anwendung), als keramischer Grundstoff für Gassensoren, in Brennstoffzellen, als Dentalwerkstoff, zur Herstellung von Membranen, in der Kosmetikindustrie, als Additiv in der Silikon- und Kautschukindustrie, zur Einstellung der Rheologie von flüssigen Systemen, zur Hitzeschutzstabilisierung, in der Lackindustrie, als Farbpigment, als Wärmedämmmaterial, als Antiblockdingmittel verwendet werden.The pyrogenically produced magnesium aluminum spinel (MgAl 2 O 4 spinel) can be used as a filler, as a carrier material, as a catalytically active substance, as a starting material for the production of dispersions, as a polishing material for polishing metal or silicon wafers in the electronics industry ( CMP application), as a ceramic base material for gas sensors, in fuel cells, as a dental material, for the manufacture of membranes, in the cosmetics industry, as an additive in the silicone and rubber industry, for adjusting the rheology of liquid systems, for heat protection stabilization, in the paint industry, as a pigment, as a thermal insulation material, as an anti-blocking agent.
BeispieleExamples
Als Magnesium-Precursoren werden
Mg (NO3)2 oder MgCl2 und als Aluminium-Precursoren Al(NO3)3, AlCl3 oder Aluminiumoxid in einer Wasserstofflamme
entsprechend dem Verfahren wie in
Die erfindungsgemäß verwendbare Brenneranordnung
ist in
Die Lösungen mit den Mg-Precursoren und Al-Precursoren gemäß Tabelle 1 werden unter Stickstoffdruck mit Hilfe der Düse in das Reaktionsrohr verstäubt. Hier brennt eine Knallgasflamme aus Wasserstoff und Luft. Die Temperatur 0,5 m unterhalb der Flamme beträgt 500 bis 1000 °C. Das erhaltene MgAl2O4-Spinell wird in Filtern abgeschieden.The solutions with the Mg precursors and Al precursors according to Table 1 are atomized into the reaction tube under nitrogen pressure using the nozzle. A detonating gas flame made of hydrogen and air burns here. The temperature 0.5 m below the flame is 500 to 1000 ° C. The MgAl 2 O 4 spinel obtained is separated off in filters.
Die erhaltenen Produkte weisen die in der Tabelle 2 aufgeführten Daten auf.The products obtained have the listed in Table 2 Dates on.
Tabelle 1 Table 1
Tabelle 2 Table 2
Eine weitere Charakterisierung der
erfindungsgemäßen Magnesium-Aluminium-Spinelle
ist den Figuren zu entnehmen:
Gemäß
According to
Gemäß
Gemäß den
Gemäß
Die Zetapotenziale der erfindungsgemäßen Magnesium-Aluminium-Spinelle unterscheiden sich deutlich von der Kurve die reinem Aluminiumoxid zuzuordnen ist.The zeta potentials of the magnesium-aluminum spinels according to the invention the pure aluminum oxide differ significantly from the curve is to be assigned.
Claims (3)
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DE10257001A DE10257001A1 (en) | 2002-12-06 | 2002-12-06 | Preparation of nanoscale pyrogenic magnesium-aluminum spinel, used e.g. as filler, carrier, catalyst, polish, gas sensor, involves using compounds, solution or dispersion |
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DE10257001A DE10257001A1 (en) | 2002-12-06 | 2002-12-06 | Preparation of nanoscale pyrogenic magnesium-aluminum spinel, used e.g. as filler, carrier, catalyst, polish, gas sensor, involves using compounds, solution or dispersion |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006032582A1 (en) * | 2006-07-13 | 2008-01-24 | Clariant International Limited | Process for the production of nanoparticles from aluminum spinels and their use |
CN103934759A (en) * | 2013-01-19 | 2014-07-23 | 河南工业大学 | Novel glass polishing plate and manufacturing method thereof |
WO2015140459A1 (en) * | 2014-03-18 | 2015-09-24 | Saint-Gobain Centre De Recherches Et D'etudes Europeen | Fused grains of magnesium-rich magnesium aluminate |
CN103934759B (en) * | 2013-01-19 | 2016-11-30 | 河南工业大学 | Glass polishing disk and manufacture method thereof |
FR3040993A1 (en) * | 2015-09-14 | 2017-03-17 | Saint-Gobain Centre De Rech Et D'Etudes Europeen | MAGNESIUM RICH MAGNESIUM ALUMINATE FUSED GRAIN |
US10072195B2 (en) | 2014-03-14 | 2018-09-11 | Dainichiseika Color & Chemicals Mfg. Co., Ltd. | Thermally conductive complex oxide, production method therefor, thermally conductive complex oxide-containing composition, and use therefor |
Citations (1)
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EP1142830A1 (en) * | 2000-04-03 | 2001-10-10 | Degussa AG | Nano-sized pyrogenic oxides, process for their preparation and their use |
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2002
- 2002-12-06 DE DE10257001A patent/DE10257001A1/en not_active Ceased
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1142830A1 (en) * | 2000-04-03 | 2001-10-10 | Degussa AG | Nano-sized pyrogenic oxides, process for their preparation and their use |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006032582A1 (en) * | 2006-07-13 | 2008-01-24 | Clariant International Limited | Process for the production of nanoparticles from aluminum spinels and their use |
CN103934759A (en) * | 2013-01-19 | 2014-07-23 | 河南工业大学 | Novel glass polishing plate and manufacturing method thereof |
CN103934759B (en) * | 2013-01-19 | 2016-11-30 | 河南工业大学 | Glass polishing disk and manufacture method thereof |
US10072195B2 (en) | 2014-03-14 | 2018-09-11 | Dainichiseika Color & Chemicals Mfg. Co., Ltd. | Thermally conductive complex oxide, production method therefor, thermally conductive complex oxide-containing composition, and use therefor |
EP3118160B1 (en) * | 2014-03-14 | 2019-05-08 | Dainichiseika Color & Chemicals Mfg. Co., Ltd. | Thermally conductive complex oxide, production method therefor, thermally conductive complex oxide-containing composition, and use therefor |
WO2015140459A1 (en) * | 2014-03-18 | 2015-09-24 | Saint-Gobain Centre De Recherches Et D'etudes Europeen | Fused grains of magnesium-rich magnesium aluminate |
FR3018804A1 (en) * | 2014-03-18 | 2015-09-25 | Saint Gobain Ct Recherches | FADE GRAINS OF MAGNESIUM ALUMINATE RICH IN MAGNESIUM. |
US9845266B2 (en) | 2014-03-18 | 2017-12-19 | Saint-Gobain Centre De Recherches Et D'etudes Europeen | Fused grains of magnesium-rich magnesium aluminate |
FR3040993A1 (en) * | 2015-09-14 | 2017-03-17 | Saint-Gobain Centre De Rech Et D'Etudes Europeen | MAGNESIUM RICH MAGNESIUM ALUMINATE FUSED GRAIN |
WO2017046517A1 (en) * | 2015-09-14 | 2017-03-23 | Saint-Gobain Centre De Recherches Et D'etudes Europeen | Melted magnesium aluminate grain rich in magnesium |
US10494308B2 (en) | 2015-09-14 | 2019-12-03 | Saint-Gobain Centre De Recherches Et D'etudes European | Melted magnesium aluminate grain rich in magnesium |
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