DE102010007679A1 - Producing ceramic filter elements in an exhaust gas filter for combustion engines such as a diesel particulate filter, comprises impregnating a flow channel having non-ceramic support web with a ceramic slip, - Google Patents
Producing ceramic filter elements in an exhaust gas filter for combustion engines such as a diesel particulate filter, comprises impregnating a flow channel having non-ceramic support web with a ceramic slip, Download PDFInfo
- Publication number
- DE102010007679A1 DE102010007679A1 DE102010007679A DE102010007679A DE102010007679A1 DE 102010007679 A1 DE102010007679 A1 DE 102010007679A1 DE 102010007679 A DE102010007679 A DE 102010007679A DE 102010007679 A DE102010007679 A DE 102010007679A DE 102010007679 A1 DE102010007679 A1 DE 102010007679A1
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- Germany
- Prior art keywords
- ceramic
- filter
- drying
- exhaust gas
- diesel particulate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/34—Moulds, cores, or mandrels of special material, e.g. destructible materials
- B28B7/342—Moulds, cores, or mandrels of special material, e.g. destructible materials which are at least partially destroyed, e.g. broken, molten, before demoulding; Moulding surfaces or spaces shaped by, or in, the ground, or sand or soil, whether bound or not; Cores consisting at least mainly of sand or soil, whether bound or not
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/20—Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
- B01D39/2068—Other inorganic materials, e.g. ceramics
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/0006—Honeycomb structures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
- F01N3/0222—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
- F01N3/0226—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being fibrous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/10—Filtering material manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2279/00—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses
- B01D2279/30—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses for treatment of exhaust gases from IC Engines
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00793—Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/0081—Uses not provided for elsewhere in C04B2111/00 as catalysts or catalyst carriers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/606—Drying
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/06—Ceramic, e.g. monoliths
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/10—Fibrous material, e.g. mineral or metallic wool
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/14—Sintered material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Inorganic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Filtering Materials (AREA)
- Processes For Solid Components From Exhaust (AREA)
Abstract
Description
Technisches GebietTechnical area
Die Erfindung betrifft ein Verfahren zur Herstellung eines keramischen Filterelements in einem Abgasfilter einer Brennkraftmaschine. Insbesondere betrifft die Erfindung einen keramischen Dieselpartikelfilter.The invention relates to a method for producing a ceramic filter element in an exhaust filter of an internal combustion engine. In particular, the invention relates to a ceramic diesel particulate filter.
Stand der TechnikState of the art
In Patent Abstracts of Japan
Die
Die Erfindung bezieht sich insbesondere auf die Herstellung von keramischen Filterelementen als Dieselpartikelfiltern und Partikelfiltern für Brennkraftmaschinen sowie als keramischen Trägern für Katalysatorträger.The invention relates in particular to the production of ceramic filter elements as diesel particulate filters and particulate filters for internal combustion engines and as ceramic supports for catalyst supports.
Im bei der Erfindung bevorzugten Verfahren wird ein nichtkeramisches Medium, z. B. Papier, insbesondere solches umfassend Cellulose, zunächst in Form gebracht, z. B. in Form eines Wickelkörpers. Der Wickelkörper kann dabei eine Flach- und eine Welllage umfassen. Diese Form, z. B. der Wickelkörper, wird dann mit einer keramischen Masse, z. B. einem keramischen Schlicker getränkt. Die getränkte Form wird dann gebrannt bzw. gesintert. Hierbei können organische Bestandteile, z. B. des Papiers, das z. B. Cellulosefasern umfasst, entfernt oder umgewandelt werden.In the preferred method of the invention is a non-ceramic medium, for. As paper, in particular such comprising cellulose, first brought into shape, for. B. in the form of a wound body. The winding body may comprise a flat and a corrugated layer. This form, for. B. the bobbin is then filled with a ceramic material, for. B. soaked in a ceramic slip. The impregnated mold is then fired or sintered. In this case, organic components, for. As the paper z. As cellulose fibers, removed or converted.
Bei den oben beschriebenen gewickelten Filterelementen, insbesondere Dieselpartikelfilter, kann im Trocknungsprozess ein von innen nach außen zunehmendes Keramikflächengewicht festgestellt werden. Es sind dabei Unterschiede bis zum vierfachen Wert von Maximum zu Minimum möglich.In the above-described wound filter elements, in particular diesel particulate filter, a ceramic surface weight increasing from the inside to the outside can be ascertained in the drying process. Differences of up to four times the value from maximum to minimum are possible.
Offenbarung der ErfindungDisclosure of the invention
Es ist die Aufgabe der vorliegenden Erfindung, ein erfindungsgemäßes Verfahren zur Herstellung eines keramisches Filterelements, insbesondere eines Dieselpartikelfilters, für einen Abgasfilter einer Brennkraftmaschine und/oder einen Katalysatorträger bereitzustellen, das es erlaubt, in dem gewickelten Filterelement unterschiedliche Druckverluste zu realisieren.It is the object of the present invention to provide a method according to the invention for producing a ceramic filter element, in particular a diesel particulate filter, for an exhaust gas filter of an internal combustion engine and / or a catalyst carrier, which makes it possible to realize different pressure losses in the wound filter element.
Diese und weitere Aufgaben werden durch das Verfahren zur Herstellung eines keramischen Filterelements nach Anspruch 1 gelöst.These and other objects are achieved by the method for producing a ceramic filter element according to claim 1.
Ausführungsform(en) der ErfindungEmbodiment (s) of the invention
Wie bereits oben erwähnt, kann im Trocknungsprozess von gewickelten Keramikfiltern ein von innen nach außen zunehmendes Keramikflächengewicht festgestellt werden.As already mentioned above, in the drying process of wound ceramic filters, a ceramic surface weight increasing from the inside to the outside can be ascertained.
Durch geschickte Wahl der Regenerationsstrategie, d. h., der Regenerationsparameter beim Trocknen kann der Motor, in dessen Abgasfilter das keramische Filterelement eingebaut wird, entweder auf Verbrauch, Maximalbeladung oder eine Mischform davon eingestellt werden.By skillful choice of regeneration strategy, d. h., the regeneration parameter during drying, the engine, in whose exhaust filter the ceramic filter element is installed, either consumption, maximum load or a mixed form thereof can be set.
Durch geringen Druckverlust im Inneren des Bauteils ist beim unbeladenen Filter ein Vorteil im Kraftstoffverbrauch zu erwarten. Außerdem wird das Bauteil zuerst in der Mitte mit Ruß beladen, bei zunehmender Beladung nach außen nimmt der Druckverlust stärker zu.Due to low pressure loss inside the component, the unladen filter can be expected to have an advantage in fuel consumption. In addition, the component is first loaded in the middle with soot, with increasing loading to the outside, the pressure loss increases more.
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- JP 63134020 A [0002] JP 63134020 A [0002]
- WO 2006/005668 [0003] WO 2006/005668 [0003]
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010007679A DE102010007679A1 (en) | 2010-02-10 | 2010-02-10 | Producing ceramic filter elements in an exhaust gas filter for combustion engines such as a diesel particulate filter, comprises impregnating a flow channel having non-ceramic support web with a ceramic slip, |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010007679A DE102010007679A1 (en) | 2010-02-10 | 2010-02-10 | Producing ceramic filter elements in an exhaust gas filter for combustion engines such as a diesel particulate filter, comprises impregnating a flow channel having non-ceramic support web with a ceramic slip, |
Publications (1)
Publication Number | Publication Date |
---|---|
DE102010007679A1 true DE102010007679A1 (en) | 2011-08-11 |
Family
ID=44316695
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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DE102010007679A Withdrawn DE102010007679A1 (en) | 2010-02-10 | 2010-02-10 | Producing ceramic filter elements in an exhaust gas filter for combustion engines such as a diesel particulate filter, comprises impregnating a flow channel having non-ceramic support web with a ceramic slip, |
Country Status (1)
Country | Link |
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DE (1) | DE102010007679A1 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63134020A (en) | 1986-11-27 | 1988-06-06 | Matsushita Electric Ind Co Ltd | Exhaust gas filter for diesel engine |
WO2006005668A1 (en) | 2004-07-10 | 2006-01-19 | Mann+Hummel Gmbh | Method for producing a ceramic filter element |
-
2010
- 2010-02-10 DE DE102010007679A patent/DE102010007679A1/en not_active Withdrawn
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63134020A (en) | 1986-11-27 | 1988-06-06 | Matsushita Electric Ind Co Ltd | Exhaust gas filter for diesel engine |
WO2006005668A1 (en) | 2004-07-10 | 2006-01-19 | Mann+Hummel Gmbh | Method for producing a ceramic filter element |
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Legal Events
Date | Code | Title | Description |
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R005 | Application deemed withdrawn due to failure to request examination |