DE102006055676A1 - Method for assembling components, preferably for motor vehicles, Method for pretreatment for mounting a first component, motor vehicle with at least a first and a second component and pretreated component - Google Patents
Method for assembling components, preferably for motor vehicles, Method for pretreatment for mounting a first component, motor vehicle with at least a first and a second component and pretreated component Download PDFInfo
- Publication number
- DE102006055676A1 DE102006055676A1 DE102006055676A DE102006055676A DE102006055676A1 DE 102006055676 A1 DE102006055676 A1 DE 102006055676A1 DE 102006055676 A DE102006055676 A DE 102006055676A DE 102006055676 A DE102006055676 A DE 102006055676A DE 102006055676 A1 DE102006055676 A1 DE 102006055676A1
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- Prior art keywords
- component
- adhesive
- surface area
- primer
- carrier material
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/04—Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5007—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like
- B29C65/5028—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like being textile in woven or non-woven form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5057—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like positioned between the surfaces to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5064—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like of particular form, e.g. being C-shaped, T-shaped
- B29C65/5071—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like of particular form, e.g. being C-shaped, T-shaped and being composed by one single element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/72—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/302—Particular design of joint configurations the area to be joined comprising melt initiators
- B29C66/3024—Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being non-integral with the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/472—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/02—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving pretreatment of the surfaces to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
- B29C65/4825—Pressure sensitive adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5007—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like
- B29C65/5021—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like being multi-layered
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5007—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like
- B29C65/5035—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like being in thread form, i.e. in the form of a single filament, e.g. in the form of a single coated filament
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/23—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being multiple and parallel or being in the form of tessellations
- B29C66/232—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being multiple and parallel or being in the form of tessellations said joint lines being multiple and parallel, i.e. the joint being formed by several parallel joint lines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/10—Polymers of propylene
- B29K2023/12—PP, i.e. polypropylene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/16—EPM, i.e. ethylene-propylene copolymers; EPDM, i.e. ethylene-propylene-diene copolymers; EPT, i.e. ethylene-propylene terpolymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2055/00—Use of specific polymers obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in a single one of main groups B29K2023/00 - B29K2049/00, e.g. having a vinyl group, as moulding material
- B29K2055/02—ABS polymers, i.e. acrylonitrile-butadiene-styrene polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2069/00—Use of PC, i.e. polycarbonates or derivatives thereof, as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2305/00—Use of metals, their alloys or their compounds, as reinforcement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Die Erfindung betrifft ein Verfahren zur Montage von Bauteilen, vorzugsweise für Kraftfahrzeuge, wobei ein erstes Bauteil (10) und ein zweites Bauteil (11) mittels zumindest einer Montageklebstoffkomponente (12) verbunden werden und die Montageklebstoffkomponente (12) zwischen einem Oberflächenbereich (13) des ersten Bauteils (10) und einem Oberflächenbereich (14) des zweiten Bauteils (11) angeordnet wird. Es wird vorgeschlagen, dass der Oberflächenbereich (13) des ersten Bauteils (10) mit einer Haftgrundkomponente (15) verbunden wird, die auf der dem besagten Oberflächenbereich (13) des ersten Bauteils (10) abgewandten Seite (16) eine der Montageklebstoffkomponente (12) zugeordnete Haftoberfläche (17) aus einem Trägermaterial (18) aufweist. Die Erfindung betrifft ferner ein Verfahren zur Vorbehandlung für eine Montage oder Reparatur, ein Kraftfahrzeug mit zumindest einem ersten und einem zweiten Bauteil (10, 11) sowie ein vorbehandeltes Bauteil (10).The invention relates to a method for assembling components, preferably for motor vehicles, wherein a first component (10) and a second component (11) are connected by means of at least one assembly adhesive component (12) and the assembly adhesive component (12) is connected between a surface region (13) of the component first component (10) and a surface region (14) of the second component (11) is arranged. It is proposed that the surface region (13) of the first component (10) is connected to a primer component (15) which, on the side (16) facing away from said surface region (13) of the first component (10), comprises one of the assembly adhesive component (12 ) associated adhesive surface (17) of a carrier material (18). The invention further relates to a method for pretreatment for a mounting or repair, a motor vehicle with at least a first and a second component (10, 11) and a pretreated component (10).
Description
Die Erfindung betrifft ein Verfahren zur Montage von Bauteilen, vorzugsweise für Kraftfahrzeuge, Verfahren zur Vorbehandlung für eine Montage eines ersten Bauteils, Kraftfahrzeug mit zumindest einem ersten und einem zweiten Bauteil sowie vorbehandeltes Bauteil nach den Oberbegriffen der unabhängigen Patentansprüche.The The invention relates to a method for assembling components, preferably for motor vehicles, procedures for pretreatment for an assembly of a first component, motor vehicle with at least a first and a second component and pretreated component according to the generic terms of the independent Claims.
Im Fahrzeugbau sind unterschiedliche Verfahren zum Verbinden von zwei Bauteilen, beispielsweise eines Kunststoffbauteils mit einer Fahrzeugkarosserie, bekannt. Gerade Kunststoffe, die besonders oft im Fahrzeugbau eingesetzt werden, zeichnen sich durch unterschiedliche Polarität auf den Oberflächen aus, was einen erheblichen Einfluss auf die Art der Befestigung hat. Oft erweisen sich die erwähnten mechanischen Befestigungsmethoden als unzureichend. Außerdem sind die eingesetzten Kunststoffarten vielschichtig, beispielsweise Polypropylen, PP-EPDM, Polyurethan, ABS, PC-ABS und dgl., und werden von unterschiedlichen Anforderungen an ihre Geometrie, Oberflächenbeschaffenheit, Chemikalien-, UV- und Temperaturbeständigkeit, Langlebigkeit usw. sowie aus unterschiedlichsten Rezepturen bestimmt.in the Vehicle construction are different methods for connecting two Components, for example a plastic component with a vehicle body, known. Especially plastics, which are especially often used in vehicle construction are characterized by different polarity on the surfaces, which has a considerable influence on the type of attachment. Often the mentioned ones turn out to be mechanical attachment methods as insufficient. Besides, they are the types of plastic used multilayered, for example polypropylene, PP-EPDM, polyurethane, ABS, PC-ABS and the like, and are of different Requirements for their geometry, surface finish, chemicals, UV and temperature resistance, longevity etc. as well as from different recipes.
Es sind Befestigungsmethoden wie Stecken, Verrasten, Klemmen und Schrauben bekannt, was den gewünschten mechanischen Belastungen standhält. Diese Verfahren sind durch das Einbringen von zusätzlichen Löchern im Rohbau bzw. zusätzlichen Materialien wie Klemmen oder Schrauben im Montageprozess gekennzeichnet. Die Arbeitsplätze sind entsprechend zu gestalten, der Zeitaufwand für Montage sowie der Kostenaufwand sind jedoch beträchtlich. Ferner kann der optische Eindruck dieser mechanischen Befestigungsmethoden unbefriedigend sein. Auch die designerischen Möglichkeiten sind eingeschränkt, weil mechanische Befestigungselemente wie Nieten und Schrauben oft einen unbefriedigenden optischen Eindruck ergeben. Gerade bei Kunststoffbeplankungen wie Zierleisten oder Schwellerverbreiterungen sind derartige Befestigungsmethoden weniger geeignet.It are fixing methods such as plugging, latching, clamping and screwing known what the desired withstand mechanical loads. These procedures are by introducing additional holes in the shell or additional materials such as clamps or screws marked in the assembly process. The jobs are to be designed accordingly, the time required for installation but the cost is considerable. Furthermore, the optical Impression of these mechanical fastening methods unsatisfactory. Also the designerischen possibilities are restricted, because mechanical fasteners such as rivets and screws often give an unsatisfactory visual impression. Especially with plastic skins such as moldings or sill extensions are such attachment methods less suitable.
Als weitere Befestigungsmethode sind Klebeverbindungen, beispielsweise über Klebebänder aus verschiedenen Materialien, weitläufig bekannt. Derartige Klebebänder bestehen im Allgemeinen aus einem Trägermaterial, das auf mindestens einer Seite mit drucksensitiven Klebstoffen beschichtet sind. Ein Selbstklebeband kann aber auch aus nur einer Schicht drucksensitiven Klebstoffs, beispielsweise Acrylfoam, Transferklebebänder und dgl., ohne Trägermaterial bestehen. Die Selbstklebemassen zeichnen sich dadurch aus, dass sie sehr gute Klebeeigenschaften auf allen polaren Oberflächen aufweisen und dadurch weitestgehend mechanischen Belastungen standhalten.When Another method of attachment are adhesive bonds, for example via adhesive tapes different materials, spacious known. Such adhesive tapes generally consist of a backing material that is based on at least one side are coated with pressure-sensitive adhesives. One Self-adhesive tape can also be made from just one layer of pressure-sensitive Adhesive, for example Acrylfoam, transfer tapes and Like., Without support material consist. The self-adhesive compositions are characterized in that they have very good adhesive properties on all polar surfaces and thereby largely withstand mechanical loads.
Kunststoffbeplankungen werden meist ganz oder bereichsweise mittels Streifen aus doppelseitig klebendem Band an die lackierte Fahrzeugkarosserie geklebt. Diese Klebetechnik kann insbesondere auf den direkt einsehbaren Karosserieflächen angewandt werden, weil mechanische Befestigungselemente wie Nieten oder Schrauben einen unbefriedigenden optischen Eindruck ergeben. Die Selbstklebebänder entlang der Bauteile fixieren dauerhaft die Kunststoffteile auf der lackierten Karosserie. Die besonderen Geometrien, die Dimensionen der Kunststoffbauteile, z.B. Schwellerverbreiterungen aus einem Stück, usw. erfordern hochwertige Klebebandlösungen, die beispielsweise erfüllt werden durch hochwertiges Klebeband aus Acrylatschaum, womit eine Art Abdichtung und ein optisch gleichmäßiges Spaltmaß zwischen Kunststoffteil und Karosserie erreicht werden kann. Problematisch dabei ist, dass größere Kunststoffteile nicht passgenau sind. Des weiteren bereitet es erhebliche Probleme, die Kunststoffteile exakt angepasst zur Karosserie auszuführen. Die Fähigkeit zum Toleranzbereich durch den Schaumkern der doppelseitig klebenden Bänder ist ebenfalls begrenzt. Es kommt während der seriellen Anwendung dieser Kunststoffbeplankungen immer wieder zur partiellen Ablösung aufgrund dieser Maßabweichungen. Weitere Störquellen sind Flächenbeschichtungen auf der Karosserie mit abriebfesten Beschichtungen wie beispielsweise Unterbodenschutz und Schwellerschutz. Doppelseitig klebende Bänder können die Rauhigkeit dieser Flächenbeschichtungen nicht mehr ausgleichen, so dass kein flächiger Klebeverbund entsteht. Die Klebung ist somit nicht ausreichend zur sicheren Befestigung der Kunststoffteile.Kunststoffbeplankungen are usually completely or partially by means of strips of double-sided adhesive Tape glued to the painted vehicle body. This adhesive technique Can be used especially on the directly visible body surfaces be because mechanical fasteners such as rivets or screws give an unsatisfactory visual impression. The self-adhesive tapes along The components permanently fix the plastic parts on the painted part Body. The special geometries, the dimensions of the plastic components, e.g. Sill extensions in one piece, etc. require high quality Tape solutions which fulfills, for example are made by high quality adhesive tape made of acrylic foam, bringing a Type sealing and a visually even gap between Plastic part and body can be achieved. Problematic doing is that larger plastic parts are not accurate. Furthermore, it causes considerable problems to make the plastic parts exactly adapted to the body. The ability to the tolerance range through the foam core of the double-sided adhesive bands is also limited. It comes during the serial application These plastic panels repeatedly due to partial replacement these deviations. Other sources of interference are surface coatings on the body with abrasion resistant coatings such as Underbody protection and sill protection. Double-sided adhesive tapes can Roughness of these surface coatings no longer compensate, so that no two-dimensional adhesive bond is formed. The bond is therefore not sufficient for secure attachment the plastic parts.
Das konstruktive Kleben ist als weitere Befestigungsmethode bekannt. Nach dem Stand der Technik sind insbesondere pastöse Klebstoffe bekannt, mit welchen das Problem der Passung der Kunststoffteile zur Karosserie umgangen werden kann. Pastöse Klebstoffe können Toleranzen wesentlich besser ausgleichen. In Kombination mit einem doppelseitig klebenden Band, Klammern oder Klebestreifen als Fixierhilfe entstehen so dauerhafte Verbindungen. Nachteilig beim Einsatz pastöser Klebstoffe ist jedoch, dass die Klebeflächen auf den Kunststoffteilen vor dem Auftragen der pastösen Klebstoffe in einem aufwändigen Verfahren speziell vorbehandelt werden müssen.The Constructive bonding is known as a further method of attachment. According to the prior art, in particular pasty adhesives known with which the problem of fitting the plastic parts can be bypassed to the body. Pasty adhesives can be tolerances compensate much better. In combination with a double-sided adhesive tape, staples or adhesive strips arise as a fixing aid so durable connections. Disadvantageous when using pasty adhesives However, that is the adhesive surfaces on the plastic parts before applying pasty adhesives in an elaborate Procedure must be specially pretreated.
Insbesondere ist es bekannt, als Vorbehandlungen auf Kunststoffoberflächen vorgeschaltete Reinigungsvorgänge und zusätzlich oberflächenwirksame Behandlungen durchzuführen. Auf besonders schlecht klebbaren Kunststoffoberflächen kann ein Beflammen bzw. Behandeln mittels Plasma oder Coronavorbehandlungen notwendig sein. Häufig wird zur Oberflächenvorbehandlung ein Primerauftrag verwendet. Unter Primer wird eine lösungsmittelhaltige, lackähnliche Bindemittelzusammensetzung verstanden, die so beschaffen ist, dass auch nach vollständigem Abbinden des Bindemittelsystems reaktive Gruppen verbleiben, die mit dem Montagekleber eine chemische Reaktion eingehen können. Die verschiedenen Arten von Vorbehandlungen sind allerdings zeitlich begrenzt. Nach Ablauf eines Verfallsdatums, das Stunden bis Monate umfassen kann, verfallen deren Wirkungen, und die Teile sind nicht mehr zu gebrauchen oder mit Qualitätsverlusten nachzuarbeiten. Die Vorbehandlung der Kunststoffteile ist entsprechend in die Logistik- und Prozesskette einzuplanen. Somit unterliegen die Arbeitsplatzbelastungen speziellen Anforderungen.In particular, it is known to perform pre-treatments on plastic surfaces upstream cleaning operations and additionally surface-active treatments. On particularly poorly bondable plastic surfaces, flaming or treatment by means of plasma or corona pretreatments may be necessary. Frequently becomes used for surface pretreatment a primer application. By primer is meant a solvent-containing, paint-like binder composition which is such that even after complete setting of the binder system remain reactive groups that can enter into a chemical reaction with the mounting adhesive. However, the different types of pretreatments are limited in time. After expiry of an expiration date, which can range from hours to months, their effects expire and the parts are no longer usable or rework with quality losses. The pretreatment of the plastic parts must be planned accordingly in the logistics and process chain. Thus, the workloads are subject to special requirements.
In
der Offenlegungsschrift
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren für eine Montage sowie ein Verfahren für eine Vorbehandlung zur Montage von Bauteilen vorzuschlagen, wobei jegliche Art von Oberflachenvorbehandlung entfällt. Darüber hinaus soll ein verbessertes Kraftfahrzeug mit zumindest einem ersten und einem zweiten Bauteil sowie ein vorbehandeltes Bauteil bereitgestellt werden, das ohne Vorbehandlung mit einem zweiten Bauteil verbunden werden kann.Of the Invention is based on the object, a method for assembly as well as a method for to propose a pretreatment for the assembly of components, wherein any type of surface pretreatment is eliminated. In addition, an improved Motor vehicle with at least a first and a second component and a pretreated component can be provided without Pretreatment can be connected to a second component.
Die erfindungsgemäße Lösung dieser Aufgabe besteht in den Merkmalen der unabhängigen Ansprüche, vorteilhafte Ausgestaltungen der Erfindung beschreiben die Unteransprüche.The inventive solution this Task consists in the features of the independent claims, advantageous Embodiments of the invention describe the subclaims.
Bei einem erfindungsgemäßen Verfahren zur Montage von Bauteilen, vorzugsweise für Kraftfahrzeuge, wird ein erstes Bauteil und ein zweites Bauteil mittels zumindest einer Montageklebstoffkomponente verbunden und die Montageklebstoffkomponente zwischen einem Oberflächenbereich des ersten und einem Oberflächenbereich des zweiten Bauteils angeordnet, wobei der Oberflächenbereich des ersten Bauteils mit einer Haftgrundkomponente verbunden wird, die auf der dem besagten Oberflächenbereich des ersten Bauteils abgewandten Seite eine der Montageklebstoffkomponente zugeordnete Haftoberfläche aus einem Trägermaterial aufweist. Bei einem erfindungsgemäßen Verfahren zur Vorbehandlung für eine Montage von Bauteilen die derart miteinander verbunden werden können, wird der Oberflächenbereich des ersten Bauteils mit einer Haftgrundkomponente verbunden, die auf der dem besagten Oberflächenbereich des ersten Bauteils abgewandten Seite eine der Montageklebstoff-komponente zugeordnete Haftoberfläche aus einem Trägermaterial aufweist.at a method according to the invention for the assembly of components, preferably for motor vehicles, is a first component and a second component by means of at least one mounting adhesive component and the mounting adhesive component between a surface area the first and a surface area of the second component, wherein the surface area the first component is connected to a primer component, which on the said surface area of the side facing away from the first component of the assembly adhesive component associated adhesive surface from a carrier material having. In a method according to the invention for pretreatment for assembly of components that can be connected to each other in such a way is the surface area of the first component connected to a primer component, the on the said surface area of the first component side facing away from the assembly adhesive component associated adhesive surface comprising a carrier material.
Als erstes Bauteil ist dabei insbesondere ein Kunststoff-Ersatzteil, beispielsweise in Form einer Zierleiste, einer Schwellerverbreiterung, oder ein sonstiges zu applizierendes Kunststoffteil zu verstehen, das mit dem zweiten Bauteil, vorzugsweise einem mit einer Lackschicht versehenen Metallblech, verbunden werden kann. Besonders bevorzugt wird das erste Bauteil aus einem Kunststoff, insbesondere aus Polypropylen, PP-EPDM, ABS, PC-ABS oder Polyurethan, gebildet. Das zweite Bauteil kann insbesondere als lackierte Fahrzeug-Karosseriefläche ausgebildet sein.When the first component is in particular a plastic spare part, For example, in the form of a trim, a sill broadening, or to understand another plastic part to be applied, that with the second component, preferably one with a lacquer layer provided sheet metal, can be connected. Especially preferred the first component is made of a plastic, in particular of polypropylene, PP-EPDM, ABS, PC-ABS or polyurethane. The second component can be designed in particular as a painted vehicle body surface be.
Vorteilhafterweise erübrigt sich durch den Einsatz einer Haftgrundkomponente jegliche Oberflächenvorbehandlung. Insbesondere kann auch eine Vorbehandlung mittels eines Primers entfallen. Vielmehr wird anstelle eines aufwändigen Arbeitsschritts zur Vorbehandlung des entsprechenden Oberflächenbereichs oder anstelle einer geprimerten Fläche die Haftgrundkomponente auf das erste Bauteil aufgebracht, wobei das erste Bauteil meist als schlecht beklebbarer Kunststoff ausgebildet ist. Als Haftgrundkomponente wird bevorzugt ein Band, ein Klebeband oder ein selbstklebendes Klebeband verwendet. Besonders bevorzugt kann auch ein Vlies vorgesehen sein. Von besonderes großem Vorteil ist jeweils, dass die Haftgrundkomponente auf seiner dem ersten Bauteil abgewandten Seite eine Oberfläche bietet, die ohne Oberflächenvorbehandlung und auch ohne Primer mit einem später aufgetragenen Montageklebstoff, insbesondere einem pastösen Montageklebstoff, einen Verbund eingeht. Beim Vlies ergibt sich zusätzlich über den mechanischen Formschluss eine belastbare Verbindung zwischen dem Klebstoff im gehärteten Zustand und dem Vlies.advantageously, Needless by the use of a primer component any surface pretreatment. In particular, a pretreatment by means of a primer omitted. Rather, instead of an elaborate work step to Pretreatment of the corresponding surface area or instead a primed area the Primer component applied to the first component, wherein the first component usually designed as poorly sticky plastic is. As a primer component is preferably a tape, an adhesive tape or used a self-adhesive tape. Particularly preferred may also be provided a fleece. Of particular advantage Each is that the primer component on its the first component facing away from a surface provides that without surface pretreatment and also without a primer with a later applied assembly adhesive, especially a pasty one Assembly adhesive, a composite enters. The fleece results additionally over the mechanical interlocking a strong connection between the Adhesive in the cured Condition and the fleece.
Günstigerweise kann zeitlich vor der Verbindung des besagten Oberflächenbereichs des ersten Bauteils mit der Haftgrundkomponente eine Vorpositionierung der Haftgrundkomponente auf dem Oberflächenbereich erfolgen.Conveniently, before the verbin tion of the said surface area of the first component with the primer component, a pre-positioning of the primer component on the surface area.
In einem anschließenden Verfahrensschritt kann in den Bereich zwischen der Haftgrundkomponente und dem besagten Oberflächenbereich eine Klebstoffmasse eingebracht werden. Die Haftoberfläche weist besonders bevorzugt eine Oberflächenenergie in einem Bereich zwischen 30 und 73 mN/m auf, wobei hier wie auch bei den übrigen Angaben im vorliegenden Text die Oberflächenenergie gemäß DIN ISO 8296 ermittelt wurde. Als Trägermaterial eine Kunststofffolie, ein Kunststoffgewebe oder ein Vliesstoff verwendet wird. Insbesondere wird das Trägermaterial vollflächig, linien- und/oder punktförmig stoffschlüssig mit dem ersten Bauteil verbunden. Eine Klebstoffmasse kann vollflächig, linien- und/oder punktförmig stoffschlüssig mit dem ersten Bauteil und/oder dem Trägermaterial verbunden werden.In a subsequent Process step may be in the area between the primer component and the said surface area an adhesive mass is introduced. The adhesive surface has particularly preferably a surface energy in a range between 30 and 73 mN / m, with here as well with the rest Data in the present text the surface energy according to DIN ISO 8296 was determined. As a carrier material a Plastic film, a plastic fabric or a nonwoven fabric used becomes. In particular, the carrier material the whole area, line and / or punctiform cohesively connected to the first component. An adhesive composition can be full-surface, linear and / or punctual cohesively be connected to the first component and / or the carrier material.
In einer bevorzugten Variante kann das Trägermaterial mittels Ultraschall- oder Hochfrequenzschweißung, einer Wärme- und/oder Druckaktivierung mit dem ersten Bauteil verbunden werden.In In a preferred variant, the carrier material can be ultrasonically or high-frequency welding, a heat and / or pressure activation are connected to the first component.
In einer weiteren Variante kann eine Klebstoffmasse, insbesondere eine hitzeaktivierbare Klebstoffmasse, mittels einer Ultraschallschweißung, einer Wärme- und/oder Druckaktivierung mit dem ersten Bauteil verbunden werden.In In another variant, an adhesive composition, in particular a heat-activated adhesive composition, by means of an ultrasonic welding, a Warmth- and / or pressure activation are connected to the first component.
Für die Verbindung von erstem Bauteil und Trägermaterial kann zudem eine für die Verbindung von niederenergetischen Oberflächen mit einer Oberflächenenergie in einem Bereich von 28 bis 30 mN/m geeignete Klebstoffmasse eingesetzt werden. Vorteilhafterweise werden damit Probleme bei der Klebung vermieden, die insbesondere bei aus Kunststoff gebildeten ersten Bauteilen mit oft niedrigenergetischen Oberflächen entstehen. Denkbar ist auch die Verwendung einer Folie mit einer speziellen separaten Klebstoffmasse für niedrigenergetische Oberflächen, die direkt auf das erste Bauteil geklebt wird. Als Montageklebstoffkomponente wird bevorzugt ein feuchtigkeitshärtender 1-komponentiger Polyurthanklebstoff verwendet. Denkbar sind auch 2-komponentige Polyurthanklebstoffe oder mittels Beschleunigerzugabe schnell härtende feuchtigkeitsreaktive 1-komponentiger Klebstoffe auf der chemischen Basis von Polyurethanen oder silanmadifizierten Polymeren (MS-Polymere). Günstigerweise ist die Spaltkraft der Haftgrundlage mindestens so groß ist wie die Haltekraft der Montageklebstoffkomponente.For the connection of first component and carrier material can also have a for the connection of low-energy surfaces with a surface energy used in a range of 28 to 30 mN / m suitable adhesive composition become. Advantageously, thus problems with the bond avoided, especially when formed from plastic first Components with often low-energy surfaces arise. It is conceivable also the use of a film with a special separate adhesive mass for low energy Surfaces, which is glued directly to the first component. As assembly adhesive component is preferably a moisture-curing 1-component polyurthane adhesive used. Also conceivable are 2-component polyurthane adhesives or by accelerator addition fast-curing moisture-reactive 1-component Adhesives on the basis of polyurethanes or silane-modified Polymers (MS polymers). conveniently, the splitting power of the primer is at least as great as the Holding force of the assembly adhesive component.
In einer Variante ist zur Verbindung des ersten Bauteils mit der Haftgrundkomponente ein weiterer Oberflächenbereich des ersten Bauteils mit einer weiteren Haftgrundkomponente vorgesehen, die auf der dem besagten weiteren Oberflächenbereich des ersten Bauteils abgewandten Seite eine der Fügekomponente zugeordnete weitere Haftoberfläche aus einem weiteren Trägermaterial aufweist, die mit der Fügekomponente verbunden wird.In a variant is for connecting the first component with the primer component another surface area the first component provided with a further primer component, the on the said further surface area of the first component facing away Page one of the joining component assigned additional adhesive surface from another carrier material having, with the joining component is connected.
Zeitlich nach einer Verbindung des ersten Bauteils mit der Haftgrundkomponente und/oder der weiteren Haftgrundkomponente und vor der Verbindung des ersten Bauteils mit dem zweiten Bauteil kann vorteilhafterweise eine Lagerung des ersten Bauteils erfolgen, denn die Haftgrundkomponente ist vorteilhafterweise alterungsstabil und hat kein Verfalldatum. Somit ist eine unbegrenzte Lagerung der mit der Haftgrundkomponente versehenen ersten Bauteile möglich.chronologically after a connection of the first component with the primer component and / or the further primer component and before the compound the first component with the second component can advantageously a storage of the first component, because the adhesive base component is advantageously resistant to aging and has no expiration date. Thus, an unlimited storage of the adhesive base component provided first components possible.
Zeitlich nach der Lagerung des ersten Bauteils und vor der Verbindung des ersten Bauteils mit dem zweiten Bauteil kann die Haftoberfläche einer Reinigung und/oder mechanischen Vorbehandlung unterzogen werden.chronologically after storage of the first component and before connection of the first component with the second component, the adhesive surface of a cleaning and / or mechanical pretreatment.
Bevorzugt werden das erste Bauteil und das zweite Bauteil mittels einer aus einem konstruktiven Klebstoff gebildeten Montageklebstoffkomponente miteinander verbunden, welche zwischen einem Oberflächenbereich des ersten und einem Oberflächenbereich des zweiten Bauteils angeordnet wird. Es können Situation entstehen, wo das erste und das zweite Bauteil über ein zusätzliches Mittel miteinander verbunden werden müssten, um einen dauerhaften Verbund einzugehen.Prefers be the first component and the second component by means of a a structural adhesive adhesive assembly component together connected between a surface region of the first and a surface area of the second component is arranged. It can arise situation where the first and the second component with each other via an additional means would have to be connected to enter into a permanent network.
Das erste Bauteil und das zweite Bauteil sind insbesondere auch zur Verbindung mittels zumindest einer Fügekomponente ausgelegt, wobei die Fügekomponente zwischen einem Oberflächenbereich des ersten und einem Oberflächenbereich des zweiten Bauteils angeordnet ist.The first component and the second component are in particular also for Compound designed by means of at least one joining component, wherein the joining component between a surface area of the first and a surface area of the second component is arranged.
Es kann als Fügekomponente ein herkömmliches, doppelseitig klebendes Schaumband verwendet werden, das als Rollenware angeliefert werden kann. Zum Schutz der Klebeschicht kann eine Abdeckfolie auf der Klebeschicht vorgesehen sein. Besonders bevorzugt wird als Fügekomponente ein Klebeband aus einem Schaum, insbesondere einem Acrylatschaum oder einem Polyethylenschaum, verwendet.It can as a joining component a conventional, double-sided adhesive foam tape used as a roll can be delivered. To protect the adhesive layer may be a cover be provided on the adhesive layer. Particularly preferred is as Add component an adhesive tape made of a foam, in particular an acrylate foam or a polyethylene foam.
Derart ausgerüstete erste Bauteile, beispielsweise Kunststoffteile, können günstigerweise ohne weitere oberflächenwirksame Behandlung direkt neben der Montagelinie an der vorgesehenen Stelle mit dem pastösen Klebstoff versehen werden. Ist eine Fügekomponente vorgesehen, kann nach dem Abziehen einer Abdeckung von dem bevorzugt als doppelseitig klebendes Band ausgebildeten Fügekomponente das Kunststoffbauteil sofort verklebt werden. Die Fügekomponente übernimmt dabei die Aufgabe der Fixierung des ersten Bauteils. Alternativ sind auch Klebebandstreifen zur temporären Fixierung bzw. Klammern einsetzbar. Nach erfolgter Härtung des pastösen Klebstoffs übernimmt dieser die Funktion der Bauteilbefestigung an der Karosserie.Such equipped first components, such as plastic parts can be conveniently provided with no further surface-effective treatment directly adjacent to the assembly line at the intended location with the pasty adhesive. If a joining component is provided, after the removal of a cover from the preferably formed as a double-sided adhesive tape Fü Component, the plastic component are bonded immediately. The joining component assumes the task of fixing the first component. Alternatively, adhesive tape strips for temporary fixation or brackets can be used. After curing of the pasty adhesive, this takes over the function of the component attachment to the body.
Bei einem erfindungsgemäßen Kraftfahrzeug mit zumindest einem ersten und einem zweiten Bauteil erfolgt eine Montage oder Reparatur von Bauteilen gemäß einem der oben beschriebenen Verfahrensschritte. Bei einem erfindungsgemäßen vorbehandelten Bauteil erfolgt die Vorbehandlung nach einem der vorhergehend beschriebenen Verfahrensschritte.at a motor vehicle according to the invention with at least a first and a second component is a Assembly or repair of components according to one of the above-described Process steps. In a pretreated component according to the invention the pretreatment is carried out according to one of the previously described Process steps.
Insgesamt wird mit der vorgeschlagenen Lösung ein Verfahren bereitgestellt, bei dem eine Oberflächenvorbehandlung entfällt. Außerdem können aufwändige Vorbehandlungen mit lösemittel- und/oder gegebenenfalls gefahrstoffhaltigen Substanzen sowie arbeitsplatztechnische Anforderungen durch den Einsatz von Chemikalien vollständig vermieden werden. Insbesondere durch den Entfall eines Primers kann der Einsatz von gesundheitsschädlichen Lösungsmitteln vermieden werden. Vorteilhafterweise entfallen damit gefährliche Arbeitsstoffe. Die so präparierten Kunststoffbauteile können herstellerseitig oder logistikseitig nach Bedarf in den Verkehr (OEM, Reparaturprozess) und zur Montage gebracht werden, ohne dass Verfalldaten oder Mindeshaltbarkeitsdaten berücksichtigt werden müssen. Die Mehrkosten durch Überlagerungen werden somit günstigerweise vermieden.All in all comes with the proposed solution provided a method in which a surface pretreatment eliminated. Furthermore can be elaborate pretreatments with solvent and / or optionally hazardous substances and workplace technical Requirements completely avoided by the use of chemicals become. In particular, by the elimination of a primer, the use of harmful solvents be avoided. Advantageously, it eliminates dangerous Agents. The so prepared Plastic components can Manufacturer or logistics side as required in the market (OEM, Repair process) and brought to assembly without expiration dates or durability data Need to become. The additional costs due to overlays are thus favorably avoided.
Nachfolgend wird die Erfindung anhand von Zeichnungen näher beschrieben, aus denen sich auch unabhängig von der Zusammenfassung in den Patentansprüchen weitere Merkmale, Einzelheiten und Vorteile der Erfindung ergeben.following The invention will be described in more detail with reference to drawings, from which also independent from the summary in the claims further features, details and Advantages of the invention result.
Es zeigen in schematischer Darstellung:It show in a schematic representation:
Gleiche Elemente werden in den Figuren mit den gleichen Bezugszeichen versehen.Same Elements are given the same reference numerals in the figures.
Das
erste Bauteil
Als
Haftgrundkomponente
Als
Trägermaterial
Die
Haftgrundkomponente ist alterungsstabil. Es kann somit zeitlich
nach der Verbindung des ersten Bauteils
Es
sind mehrere Varianten einer Verbindung der Haftgrundkomponente
In
einer ersten Variante kann das Trägermaterial
In
einer weiteren Variante kann die Klebstoffmasse
Darüber hinaus
ist es auch möglich,
dass für die
Verbindung von dem ersten Bauteil
In
einer weiteren Variante ist als Trägermaterial
Die
Spaltkraft der Haftgrundkomponente
Um
noch höhere
Festigkeiten zwischen der Haftgrundkomponente
Das
so vorbereitete erste Bauteil
Nach
der Lagerung des ersten Bauteils
Die
Montageklebstoffkomponente
- 1010
- erstes Bauteilfirst component
- 1111
- zweites Bauteilsecond component
- 1212
- Montageklebstoffconstruction adhesive
- 1313
-
Oberflächenbereich
von
10 Surface area of10 - 1414
-
Oberflächenbereich
von
11 Surface area of11 - 1515
- HaftgrundkomponenteAdhesive base component
- 1616
- Seitepage
- 1717
- Haftoberflächeadhesive surface
- 1818
- Trägermaterialsupport material
- 1919
- FügekomponenteAdd component
- 2020
- Klebstoffmasseadhesive composition
Claims (25)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006055676A DE102006055676A1 (en) | 2006-11-23 | 2006-11-23 | Method for assembling components, preferably for motor vehicles, Method for pretreatment for mounting a first component, motor vehicle with at least a first and a second component and pretreated component |
PCT/EP2007/062653 WO2008062020A1 (en) | 2006-11-23 | 2007-11-21 | Method for the assembly of components, preferably for motor vehicles, method for preparing a first component for assembly, motor vehicles comprising at least one first and one second component and prepared component |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006055676A DE102006055676A1 (en) | 2006-11-23 | 2006-11-23 | Method for assembling components, preferably for motor vehicles, Method for pretreatment for mounting a first component, motor vehicle with at least a first and a second component and pretreated component |
Publications (1)
Publication Number | Publication Date |
---|---|
DE102006055676A1 true DE102006055676A1 (en) | 2008-05-29 |
Family
ID=39310991
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE102006055676A Ceased DE102006055676A1 (en) | 2006-11-23 | 2006-11-23 | Method for assembling components, preferably for motor vehicles, Method for pretreatment for mounting a first component, motor vehicle with at least a first and a second component and pretreated component |
Country Status (2)
Country | Link |
---|---|
DE (1) | DE102006055676A1 (en) |
WO (1) | WO2008062020A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022128603A1 (en) | 2022-10-28 | 2024-05-08 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Process for producing an adhesive bond |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10150178B2 (en) | 2016-11-07 | 2018-12-11 | GM Global Technology Operations LLC | Method and apparatus for vibration welding |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3818930A1 (en) * | 1988-06-03 | 1989-12-14 | Ver Glaswerke Gmbh | METHOD FOR PREPARING A PRE-ASSEMBLED AUTO GLASS DISC FOR INSTALLATION |
US4942071A (en) * | 1989-10-23 | 1990-07-17 | Frye Bruce J | Adhesive holding device with separable elements |
DE10248382A1 (en) * | 2002-10-17 | 2004-05-06 | Giesecke & Devrient Gmbh | Lamination of stacked films, with a fusible adhesive layer, uses a laminating press together with UV heat and an adhesive with an encapsulated cross linking component |
DE10250096A1 (en) * | 2002-10-27 | 2004-05-06 | Bruno Gruber | Compound material, of the same or different material types, has an adhesive layer at e.g. a thin wood veneer surface for bonding to a metal carrier surface for a broad range of applications |
DE10137713B4 (en) * | 2001-08-06 | 2006-06-29 | Eads Deutschland Gmbh | Method for producing an adhesive bond |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2589478B1 (en) * | 1985-10-30 | 1987-12-24 | Motte Alain | PROCESS FOR BONDING ELEMENTS OF WHICH ONE AT LEAST IS IN TRANSPARENT MATERIAL, MEANS FOR CARRYING OUT THIS PROCESS |
DE4022444A1 (en) * | 1990-07-14 | 1992-01-16 | Westfalia Werke Knoebel | METHOD FOR FIXING CONNECTING METALLIC COMPONENTS TO A METALLIC CARRIER |
DE19513944A1 (en) * | 1995-04-12 | 1996-10-17 | Koemmerling Chem Fab Kg | Process for influencing the cross-linking of moisture-curing adhesives |
-
2006
- 2006-11-23 DE DE102006055676A patent/DE102006055676A1/en not_active Ceased
-
2007
- 2007-11-21 WO PCT/EP2007/062653 patent/WO2008062020A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3818930A1 (en) * | 1988-06-03 | 1989-12-14 | Ver Glaswerke Gmbh | METHOD FOR PREPARING A PRE-ASSEMBLED AUTO GLASS DISC FOR INSTALLATION |
US4942071A (en) * | 1989-10-23 | 1990-07-17 | Frye Bruce J | Adhesive holding device with separable elements |
DE10137713B4 (en) * | 2001-08-06 | 2006-06-29 | Eads Deutschland Gmbh | Method for producing an adhesive bond |
DE10248382A1 (en) * | 2002-10-17 | 2004-05-06 | Giesecke & Devrient Gmbh | Lamination of stacked films, with a fusible adhesive layer, uses a laminating press together with UV heat and an adhesive with an encapsulated cross linking component |
DE10250096A1 (en) * | 2002-10-27 | 2004-05-06 | Bruno Gruber | Compound material, of the same or different material types, has an adhesive layer at e.g. a thin wood veneer surface for bonding to a metal carrier surface for a broad range of applications |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022128603A1 (en) | 2022-10-28 | 2024-05-08 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Process for producing an adhesive bond |
Also Published As
Publication number | Publication date |
---|---|
WO2008062020A1 (en) | 2008-05-29 |
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Owner name: TESA AG, 20253 HAMBURG, DE Owner name: VOLKSWAGEN AG, 38440 WOLFSBURG, DE |
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Owner name: VOLKSWAGEN AG, 38440 WOLFSBURG, DE Owner name: TESA SE, 20253 HAMBURG, DE |
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Owner name: VOLKSWAGEN AG, 38440 WOLFSBURG, DE |
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Effective date: 20130718 |
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