DE102006007253A1 - Motor vehicle-hybrid component e.g. structure- or chassis component, has metal component and plastic component connected with each other by integration of form-closure layer that is adhesively joined with metal component - Google Patents
Motor vehicle-hybrid component e.g. structure- or chassis component, has metal component and plastic component connected with each other by integration of form-closure layer that is adhesively joined with metal component Download PDFInfo
- Publication number
- DE102006007253A1 DE102006007253A1 DE200610007253 DE102006007253A DE102006007253A1 DE 102006007253 A1 DE102006007253 A1 DE 102006007253A1 DE 200610007253 DE200610007253 DE 200610007253 DE 102006007253 A DE102006007253 A DE 102006007253A DE 102006007253 A1 DE102006007253 A1 DE 102006007253A1
- Authority
- DE
- Germany
- Prior art keywords
- component
- metal
- motor vehicle
- plastic
- metal component
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/02—Layer formed of wires, e.g. mesh
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/043—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/046—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
- B32B7/14—Interconnection of layers using interposed adhesives or interposed materials with bonding properties applied in spaced arrangements, e.g. in stripes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/001—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/001—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material
- B62D29/004—Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material the metal being over-moulded by the synthetic material, e.g. in a mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/04—Inorganic
- B32B2266/045—Metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/06—Open cell foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
Abstract
Description
Die Erfindung bertifft ein Kraftfahrzeug-Hybridbauteil, insbesondere ein Struktur- oder Fahrwerkbauteil, umfassend ein Metallbauteil und ein damit verbundenes Kunststoffbauteil.The Invention exceeds a motor vehicle hybrid component, in particular a structural or chassis component comprising a metal component and an associated plastic component.
Hybridbauteile bestehen aus kunststoffummantelten Metallbauteilen bzw. Profilen und kommen im Kraftfahrzeugbau in unterschiedlichen Einsatzbereichen zur Anwendung. Die US-A-5,290,079 beispielsweise beschreibt einen Stoßfänger für ein Kraftfahrzeug mit einem Querträger, der aus einem gieß- bzw. spritzgussfänigen verstärkten Kunststoff, insbesondere einem Kunstharz, besteht. In der Kunstharzmatrix ist eine Faserverstärkung, vorzugsweise aus Glasfasern, eingebettet. Des Weiteren weist der Querträger ein Verstärkungsnetz aus einem duktilen Metall, wie Stahl oder Aluminium, oder auch einem Nichtmetall auf, welches ebenfalls in die Kunstharzmatrix eingebettet ist.hybrid components consist of plastic-coated metal components or profiles and come in automotive engineering in different applications for use. For example, US-A-5,290,079 describes a Bumper for a motor vehicle with a crossbeam, which comes from a casting or injection molding increased Plastic, in particular a synthetic resin, consists. In the resin matrix is a fiber reinforcement, preferably made of glass fibers, embedded. Furthermore, the crossbeam a reinforcement network from a ductile metal, such as steel or aluminum, or even a Non-metal, which is also embedded in the resin matrix is.
Hybridstrukturen aus Metallen und Kunststoffen bieten ein weit reichendes Leichtbaupotential. Typischerweise werden zur Herstellung des Werkstoffverbundes offene Metallbauteile mit Kunststoffen umspritzt, so dass ein Formschluss zustande kommt. Problematisch bei dieser Verbindungsart ist die Tatsache, dass der Übergang vom metallischen Körper auf die Kunststoffstruktur vielfach geometrisch bedingte Spannungskonzentrationen erzeugt, so dass die Kunststoffbauteile an diesen Stellen frühzeitig partiell versagen können.hybrid structures made of metals and plastics offer a wide-reaching lightweight potential. typically, be used to produce the composite materials open metal components molded with plastics, so that a positive connection is made. Problematic with this type of connection is the fact that the transition from the metallic body the plastic structure often geometrically induced stress concentrations generated so that the plastic components at these points early partially can fail.
Zur Vermeidung einer übermäßigen Spannungskonzentration an einzelnen Kraftstoffeinleitungspunkten wird derzeit der Formschluss zwischen dem Metall und dem Kunststoff über Bohrungen oder Sicken erzeugt, welche beim Umspritzen der Metallbauteile mit Kunststoff ausgefüllt werden. Derartige Verbindungsknoten werden unter dem Aspekt der Wirtschaftlichkeit so häufig wie nötig entlang der Verbindung angebracht. Neben der Tatsache, dass eine Verminderung der Spannunsspitzen nur über die Anzahl der Verbindungsknoten zu erreichen ist, ist weiterhin nachteilig, dass jede Bohrung oder Sicke eine weitere Schwächung des Metallbauteils im Hinblick auf die Formstabilität darstellt. Insgesamt kann es zu einem frühzeitigen Bauteilversagen an den Krafteinleitungsstellen kommen.to Avoidance of excessive stress concentration at individual fuel introduction points is currently the positive connection generated between the metal and the plastic via holes or beads, which are filled with plastic during encapsulation of the metal components. Such connection nodes are under the aspect of economy so often as necessary attached along the link. In addition to the fact that a reduction the Spannunsspitzen only about The number of connection nodes to reach is still disadvantageous that any hole or bead further weakening the Metal component in terms of dimensional stability represents. Overall, can it to an early age Component failure come at the force application points.
Der Erfindung liegt ausgehend vom Stand der Technik die Aufgabe zugrunde, ein hinsichtlich seines Belastungsverhaltens verbessertes Kraftfahrzeug-Hybridbauteil zu schaffen.Of the Invention is based on the prior art, the task, a with respect to its load behavior improved motor vehicle hybrid component create.
Die Lösung dieser Aufgabe besteht nach der Erfindung in einem Kraftfahrzeug-Hybridbauteile gemäß den Merkmalen von Anspruch 1.The solution This object is according to the invention in a motor vehicle hybrid components according to the features of claim 1.
Danach ist vorgesehen, dass das Metallbauteil und das Kunststoffbauteil unter Eingliederung einer metallischen Formschlusslage miteinander verbunden sind, wobei die Formschlusslage stoffschlüssig mit dem Metallbauteil gefügt ist und die Formschlusslage Ausnehmungen und Streben besitzt, die von dem Kunststoffbauteil umspritzt sind.After that is provided that the metal component and the plastic component under inclusion of a metallic form-fitting layer with each other are connected, wherein the form-fitting layer cohesively with the metal component joined is and the positive locking has recesses and struts that of the plastic component are encapsulated.
Vorteilhafte Ausgestaltungen der Formschlusslage zeigen die abhängigen Ansprüche 2 bis 4.advantageous Embodiments of the positive locking layer show the dependent claims 2 to 4.
Kerngedanke der Erfindung bildet die Maßnahme, auf der Oberfläche des Metallbauteils eine maschige, inbesondere grobmaschige, Struktur mit Streben und dazwischen liegenden Ausnehmungen stoffschlüssig und nicht lösbar zu applizieren. Dies erfolgt insbesondere durch einen Schweißprozess. Beim Um spritzen des Metallbauteils mit dem Kunststoff fließt dieser in die Maschen und verklammert sich mit der Formschlusslage. Auf diese Weise entsteht eine vielpunktartige Verbindung zum Metallbauteil. Bei einer Krafteinleitung auf das Kraftfahrzeug-Hybridbauteil wird diese auf eine Vielzahl von Verbindungsstellen verteilt. So können Spannungsspitzen deutlich reduziert werden.core idea invention forms the measure, on the surface the metal component of a mesh, in particular coarse mesh, structure with struts and intervening recesses cohesively and not solvable to apply. This is done in particular by a welding process. At the To inject the metal component with the plastic flows this in the mesh and clamped with the form-fitting position. On This way creates a multi-point connection to the metal component. When a force is applied to the motor vehicle hybrid component these distributed to a variety of junctions. So can spikes be significantly reduced.
Das stoffschlüssige Fügen des Metallbauteils und der Formschlusslage erfolgt vor dem spritztechnischen Auftrag des Kunststoffbauteils. Vorzugsweise bestehen das Metallbauteil und die Formschlusslage aus einem Stahlwerkstoff. Die vorgefertigte Kombination aus Metallbauteil und Formschlusslage besitzt weiterhin eine begrenzte Umformmöglichkeit, so dass Formgebung und gemeinsame Umformung in Nachfolgeoperationen möglich ist.The cohesive Add the Metal component and the positive locking occurs before the injection molding Order of the plastic component. Preferably, the metal component and the form-fitting layer of a steel material. The prefabricated Combination of metal component and positive locking still has a limited formability, so that shaping and joint transformation in follow-up operations is possible.
Die Formschlusslage kann eine Gewebe- oder Gitterstruktur besitzen. So sind Metallgewebe oder Streckmetalllagen als Formschlusslage denkbar. Auch poröse Materialien in Form von Metallschaum können als Formschlusslage zum Einsatz gelangen. Metallgewebe oder Streckmetalllagen können mittels Vielpunktbuckelschweißen mit dem Metallbauteil verbunden werden. Bei einer Formschlusslage aus Metallschaum bietet sich das Elektronen- oder Laserstrahlschweißen an, um eine stoffschlüssige, unlösbare Verbindung zwischen Metallbauteil und Formschlusslage zu erreichen.The Form-fitting layer may have a fabric or grid structure. So are metal mesh or expanded metal layers as a form-fitting position conceivable. Also porous Materials in the form of metal foam can be used as a form fit for Get used. Metal mesh or expanded metal layers can by means of Multi-spot projection welding be connected to the metal component. In a form-fitting position made of metal foam, the electron or laser beam welding offers, a cohesive, unsolvable To achieve connection between metal component and positive locking position.
Bei dem erfindungsgemäßen Kraftfahrzeug-Hybridbauteil sind Spannungsspitzen am Übergang zwischen Metall und Kunststoff vermindert. Die gesamte Traglast des Kraftfahrzeug-Hybridbauteils kann erhöht werden.at the motor vehicle hybrid component according to the invention are voltage spikes at the transition diminished between metal and plastic. The entire load of the motor vehicle hybrid component can be increased.
Die Erfindung ist nachfolgend anhand eines Ausführungsbeispiels beschrieben.The Invention is described below with reference to an embodiment.
Es zeigen:It demonstrate:
Ein
erfindungsgemäßes Kraftfahrzeug-Hybridbauteil
Zur
Fertigung des Kraftfahrzeut-Hybridbauteils
Die
Formschlusslage
Das
Kraftfahrzeug-Hybridbauteil
- 11
- Kraftfahrzeug-HybridbauteilAutomotive hybrid component
- 22
- Metallbauteilmetal component
- 33
- KunststoffbauteilPlastic component
- 44
- FormschlusslagePositive locking position
- 55
- Strebestrut
- 66
- Strebestrut
- 77
- Ausnehmungrecess
- 88th
- Ausnehmungrecess
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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DE200610007253 DE102006007253A1 (en) | 2006-02-15 | 2006-02-15 | Motor vehicle-hybrid component e.g. structure- or chassis component, has metal component and plastic component connected with each other by integration of form-closure layer that is adhesively joined with metal component |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200610007253 DE102006007253A1 (en) | 2006-02-15 | 2006-02-15 | Motor vehicle-hybrid component e.g. structure- or chassis component, has metal component and plastic component connected with each other by integration of form-closure layer that is adhesively joined with metal component |
Publications (1)
Publication Number | Publication Date |
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DE102006007253A1 true DE102006007253A1 (en) | 2007-08-23 |
Family
ID=38288764
Family Applications (1)
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DE200610007253 Ceased DE102006007253A1 (en) | 2006-02-15 | 2006-02-15 | Motor vehicle-hybrid component e.g. structure- or chassis component, has metal component and plastic component connected with each other by integration of form-closure layer that is adhesively joined with metal component |
Country Status (1)
Country | Link |
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DE (1) | DE102006007253A1 (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008031013A1 (en) * | 2008-06-30 | 2009-12-31 | GM Global Technology Operations, Inc., Detroit | Hinge bracket for e.g. engine bonnet, of motor vehicle, has u-shaped profile and ribbed body injected into inner chamber of profile for reinforcing inner chamber, where hinge bracket is designed by hybrid building method |
WO2011113503A1 (en) * | 2010-02-09 | 2011-09-22 | Voestalpine Automotive Gmbh | Composite component for a vehicle |
DE102010024733A1 (en) | 2010-06-23 | 2011-12-29 | Volkswagen Ag | Surface component i.e. door shell of side door, for vehicle i.e. motor car, has stretching lattice rigidly connected to edge areas of frame structure and/or sheet metal, where remaining area of lattice is arranged at distance to sheet metal |
DE102008002918B4 (en) * | 2008-06-30 | 2013-01-24 | Parat Beteiligungs Gmbh | Vehicle body part or cladding element in composite construction |
US20140140647A1 (en) * | 2012-11-20 | 2014-05-22 | Federal-Mogul Corporation | High strength low friction engineered material for bearings and other applications |
DE102013207982A1 (en) * | 2013-04-30 | 2014-10-30 | Bayerische Motoren Werke Aktiengesellschaft | Hybrid component for a motor vehicle |
DE102013215933A1 (en) * | 2013-08-05 | 2015-02-19 | Bayerische Motoren Werke Aktiengesellschaft | Structural component of a vehicle |
DE102015225955A1 (en) | 2015-12-18 | 2017-06-22 | Volkswagen Aktiengesellschaft | Method for producing a hybrid component consisting of at least two materials and hybrid component |
EP3653473A1 (en) | 2018-11-14 | 2020-05-20 | MAGNA STEYR Fahrzeugtechnik AG & Co KG | Hybrid component |
DE102021105891A1 (en) | 2021-03-11 | 2022-09-15 | HELLA GmbH & Co. KGaA | Attachment for a motor vehicle |
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DE1959277A1 (en) * | 1969-11-26 | 1971-05-27 | Kimmel Hans Dipl Ing | Steel and thermoplasts laminates |
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EP0052207A2 (en) * | 1980-11-13 | 1982-05-26 | Kurt Held | Laminated plastics-metal material, and method of making the same |
US5290079A (en) * | 1992-12-22 | 1994-03-01 | General Motors Corporation | Reinforced composite impact beam for a bumper assembly and method |
DE20009828U1 (en) * | 2000-05-31 | 2000-08-17 | Rehau Ag & Co | Side protection strip |
DE19909675A1 (en) * | 1999-03-05 | 2000-09-07 | Mtu Muenchen Gmbh | Layer structure and process for its production |
DE10134372A1 (en) * | 2001-07-14 | 2003-01-30 | Daimler Chrysler Ag | Hybrid metal and fiber reinforced plastic component manufacture, for use in automobiles, involves simultaneous curing and bonding of the plastic part onto the metal structure |
DE10252157A1 (en) * | 2002-11-09 | 2004-06-03 | Haver & Boecker | Flat composite material and method of manufacture |
-
2006
- 2006-02-15 DE DE200610007253 patent/DE102006007253A1/en not_active Ceased
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3707401A (en) * | 1968-11-12 | 1972-12-26 | Ethyl Corp | Plastic coated metallic foams |
DE1959277A1 (en) * | 1969-11-26 | 1971-05-27 | Kimmel Hans Dipl Ing | Steel and thermoplasts laminates |
EP0052207A2 (en) * | 1980-11-13 | 1982-05-26 | Kurt Held | Laminated plastics-metal material, and method of making the same |
US5290079A (en) * | 1992-12-22 | 1994-03-01 | General Motors Corporation | Reinforced composite impact beam for a bumper assembly and method |
DE19909675A1 (en) * | 1999-03-05 | 2000-09-07 | Mtu Muenchen Gmbh | Layer structure and process for its production |
DE20009828U1 (en) * | 2000-05-31 | 2000-08-17 | Rehau Ag & Co | Side protection strip |
DE10134372A1 (en) * | 2001-07-14 | 2003-01-30 | Daimler Chrysler Ag | Hybrid metal and fiber reinforced plastic component manufacture, for use in automobiles, involves simultaneous curing and bonding of the plastic part onto the metal structure |
DE10252157A1 (en) * | 2002-11-09 | 2004-06-03 | Haver & Boecker | Flat composite material and method of manufacture |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008031013A1 (en) * | 2008-06-30 | 2009-12-31 | GM Global Technology Operations, Inc., Detroit | Hinge bracket for e.g. engine bonnet, of motor vehicle, has u-shaped profile and ribbed body injected into inner chamber of profile for reinforcing inner chamber, where hinge bracket is designed by hybrid building method |
DE102008002918B4 (en) * | 2008-06-30 | 2013-01-24 | Parat Beteiligungs Gmbh | Vehicle body part or cladding element in composite construction |
DE102008002918B8 (en) * | 2008-06-30 | 2013-04-18 | Parat Beteiligungs Gmbh | Vehicle body part or cladding element in composite construction |
WO2011113503A1 (en) * | 2010-02-09 | 2011-09-22 | Voestalpine Automotive Gmbh | Composite component for a vehicle |
DE102010024733A1 (en) | 2010-06-23 | 2011-12-29 | Volkswagen Ag | Surface component i.e. door shell of side door, for vehicle i.e. motor car, has stretching lattice rigidly connected to edge areas of frame structure and/or sheet metal, where remaining area of lattice is arranged at distance to sheet metal |
US20140140647A1 (en) * | 2012-11-20 | 2014-05-22 | Federal-Mogul Corporation | High strength low friction engineered material for bearings and other applications |
US9366290B2 (en) * | 2012-11-20 | 2016-06-14 | Federal-Mogul Corporation | High strength low friction engineered material for bearings and other applications |
DE102013207982A1 (en) * | 2013-04-30 | 2014-10-30 | Bayerische Motoren Werke Aktiengesellschaft | Hybrid component for a motor vehicle |
DE102013215933A1 (en) * | 2013-08-05 | 2015-02-19 | Bayerische Motoren Werke Aktiengesellschaft | Structural component of a vehicle |
DE102015225955A1 (en) | 2015-12-18 | 2017-06-22 | Volkswagen Aktiengesellschaft | Method for producing a hybrid component consisting of at least two materials and hybrid component |
EP3653473A1 (en) | 2018-11-14 | 2020-05-20 | MAGNA STEYR Fahrzeugtechnik AG & Co KG | Hybrid component |
DE102021105891A1 (en) | 2021-03-11 | 2022-09-15 | HELLA GmbH & Co. KGaA | Attachment for a motor vehicle |
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