CN2927717Y - High efficiency energy saving leaf beating wind separating unit - Google Patents
High efficiency energy saving leaf beating wind separating unit Download PDFInfo
- Publication number
- CN2927717Y CN2927717Y CN 200620122503 CN200620122503U CN2927717Y CN 2927717 Y CN2927717 Y CN 2927717Y CN 200620122503 CN200620122503 CN 200620122503 CN 200620122503 U CN200620122503 U CN 200620122503U CN 2927717 Y CN2927717 Y CN 2927717Y
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- wind
- air
- speed belt
- belt conveyor
- separation bin
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Abstract
A highly effective energy-saving defoliating air classifying units comprises a defoliating device and air classifiers which are connected through a belt conveyer. At least two air classifiers are continuously distributed, and every air classifier comprises a high-speed belt conveyer, a separating chamber, an air and material separating device, a lower chamber body, a lower chamber pore plate conveyor and an air circulating conduit line. The upper portion of the air classifier is provided with the separating chamber, and the lower portion is provided with the lower chamber body. The right front end of the high-speed belt conveyer is fixedly connected with the separating chamber, the front lower end is fixedly connected with the lower chamber body, and material is thrown in the separating chamber through the high-speed belt conveyer. The lower chamber pore plate conveyor is arranged on the upper end in the lower chamber body, a conveyer belt of the lower chamber pore plate conveyor is evenly provided with small holes for passing circulating air from the lower chamber. A circulating air inlet is arranged at the rear of the lower chamber body, which is communicated with the air circulating conduit line. The air and material separating device is arranged on the upper end of the separating chamber. The highly effective energy-saving defoliating air classifying units of the utility model can enhance production capacity, reduce accommodation area of the units, and enhance working efficiency and effective operation efficiency of equipment on the premise of smaller structure size and ensured air classifying effect.
Description
Technical field
The utility model relates to a kind of energy-efficient threshing machine group, can be used for separating of stalk leaf after the beating leaf and beat leaf of tobacco leaf.
Background technology
The wind dispensing unit is a nucleus equipment of beating the leaf production line, mainly divides device to form by defoliator and wind, and its function is to utilize defoliator that the blade in the tobacco leaf is torn off from offal, divides device will obstruct leaf by wind and separately and respectively divides the different parts of device to discharge from wind.Dispose several typhoons behind the common defoliator continuously and divide device, to reach good wind component efficiency, the conveying of material is generally carried by strength and is realized between the equipment, strength carries fed distance power long, blower fan big, therefore the energy consumption of equipment is big, and floor space is big, inefficiency.
The utility model content
Technology of the present utility model is dealt with problems and is: overcome the deficiencies in the prior art, a kind of energy-efficient wind dispensing unit is provided, it in the small construction size, guarantee under the prerequisite of wind branch effect (tobacco leaf product quality), improved production capacity, reduce the floor space of unit, improved the operating efficiency and the effective operation rate of equipment.
Technical solution of the present utility model is: energy-efficient wind dispensing unit, divide device to form by defoliator and wind, wind divides between device and the defoliator and connects by belt conveyer, its characteristics are: described wind divides at least two of devices to arrange continuously, every typhoon divides device to comprise high-speed belt conveyor, separation bin, the gas material separating device, following warehouse, a following storehouse orifice plate conveying device and a cover can provide the wind circulation line of circulating current to separation bin, it is separation bin that wind divides the top of device, the bottom is following warehouse, the positive front end of high-speed belt conveyor is connected on the separation bin, its preceding lower end is connected in down on the warehouse, its tail end divides the outlet of device to link to each other with upper level wind, material by high-speed belt conveyor after by being thrown in the separation bin; Following storehouse orifice plate conveying device is positioned at the upper end of warehouse down, evenly is covered with aperture on its conveyer belt, is used for the circulated air that comes by from following storehouse; Following warehouse rear portion is the circulated air import, is connected with the wind circulation line; The gas material separating device is positioned at the upper end of separation bin, and lighter blade is entered the gas material separating device from the top of separation bin by the wind sucking-off, and blade is discharged from gas-material separator, and wind enters down the warehouse circulation by pipeline; Heavier material drops on down on the mesh conveying device of storehouse, enters subordinate's high-speed belt conveyor through discharging opening.
The high-speed belt conveyor upper surface has cover plate, and air-flow in the separation bin is hedged off from the outer world; Its middle part is provided with the online guiding mechanism of sideslip, the online guiding mechanism of described sideslip is by position sensor, dancer rools and cylinder (or YE) are formed, wherein position sensor and cylinder (or YE) are installed on the frame of high-speed belt conveyor, cylinder (or YE) is connected with dancer rools, and the driving dancer rools moves, after sensor detects the belt deviation signal of high-speed belt conveyor, transmit signals to the PLC of control system, and move by PLC control cylinder (or YE) action drives dancer rools, the sideslip of hyper tape is adjusted in real time.
The utility model advantage compared with prior art is:
(1) conveying of material is to divide the high-speed belt of device to realize by wind between the wind sorting machine group of the present utility model, after the supplied materials of higher level equipment is fallen the high-speed belt that wind divides device, enters separation bin and separates, and the lightweight tobacco leaf come-up after the separation is got rid of from the gas material separating device; Weight drops on the guipure through warehouse discharging mouth down and falls on the high-speed belt that next stage wind divides device, continues separation next time.Carry with strength between traditional material machine and to compare, fed distance shortens, and has saved floor space; The transmission power of high-speed belt conveyor is far smaller than the power of strength conveying fan, greatly reduces the energy consumption of equipment.Material throwing when this wind divides device to utilize high-speed belt realization material to enter separation bin simultaneously, divide the rigidity spinner of implements material throwing to compare with common wind, promptly reduced and made broken the extruding of material, eliminated the bottleneck when rigidity spinner material enters again, the wind of equal specification divides device punishment in advance ability big obviously raising, has significantly improved the operating efficiency and the effective operation rate of equipment.
(2) change the form that diamond hole is left on defoliator frame hurdle, open-cellular form is arranged to change in the axis circumference by " vertically " and is tilted to arrange, make undesirable big tobacco leaf be difficult for falling down, improved and beaten leaf efficient, reduced large stretch of rate (sheet rate in the raising), and improved leaf.
In a word, the utility model is guaranteeing that with the small construction size production capacity improves more than 40% under wind branch effect (tobacco leaf product quality) prerequisite, and reduces unit installed power (saving energy and reduce the cost), reduce the floor space of unit, improved the operating efficiency and the effective operation rate of equipment.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 divides flotation wind schematic diagram in the device for wind of the present utility model;
Fig. 3 divides material view in the device for wind of the present utility model;
Fig. 4 is the side view of the online guiding mechanism of belt deviation of the present utility model;
Fig. 5 is the front view of the online guiding mechanism of belt deviation of the present utility model;
Fig. 6 is the front view on defoliator frame of the present utility model hurdle;
Fig. 7 is the side view on defoliator frame of the present utility model hurdle.
Wherein: 1-defoliator, 2-belt conveyer, 3-high-speed belt conveyor, the online guiding mechanism of the sideslip of 4-high-speed belt conveyor, 5-wind circulation line, 6-air flow guiding plate, warehouse under the 7-, conveying device in the orifice plate of storehouse under the 8-, 9-separation bin, the 10-discharge closure, 11-gas material separating device, 12-blower fan, 13-outfeed belt machine, 14-frame hurdle, 16-sensor, the 17-dancer rools, 18-cylinder (or YE)
Implement concrete mode
As Fig. 1,2, shown in 3, the utility model divides device to form by defoliator 1 and wind, wind divides between device and the defoliator 1 and connects by belt conveyer 2, wind divides device to arrange continuously by two at least, every typhoon divides device to comprise high-speed belt conveyor 3, separation bin 9, gas material separating device 11, following warehouse 7, a following storehouse orifice plate conveying device 8 and a cover provide the wind circulation line 5 of circulating current can for separation bin 9, it is separation bin 9 that wind divides the top of device, the bottom is following warehouse 7, high-speed belt conveyor 3 positive front ends are connected on the separation bin 9, its preceding lower end is connected in down on the warehouse 7, its tail end divides the outlet of device to link to each other with upper level wind, and material is thrown in the separation bin 9 by high-speed belt conveyor 3 backs; Following storehouse orifice plate conveying device 8 is positioned at the upper end of warehouse 7 down, evenly is covered with aperture on its conveyer belt, is used for the circulated air that comes by from following storehouse; Following warehouse 7 rear portions are the circulated air import, are connected with wind circulation line 5; Gas material separating device 11 is positioned at the upper end of separation bin 9, and lighter blade is entered gas material separating device 11 from the top of separation bin 9 by the wind sucking-off, and blade is discharged from gas-material separator 11, and wind enters down warehouse 7 circulations by pipeline; Heavier material drops on down on the storehouse mesh conveying device 8, enters subordinate's high-speed belt conveyor 3 through discharging opening.
Shown in Fig. 4,5, high-speed belt conveyor 3 upper surfaces have cover plate, and air-flow in the separation bin 9 is hedged off from the outer world, and its middle part is provided with the online guiding mechanism 4 of sideslip.In the process of the utility model work, 4 pairs of stability of the online guiding mechanism of the sideslip of high-speed belt conveyor 3 play crucial effects, it is by position sensor 16, dancer rools 17 and cylinder (or YE) 18 formed, wherein position sensor 16 and cylinder (or YE) 18 is installed on the frame of high-speed belt conveyor 3, cylinder (or YE) 18 is connected with dancer rools 17, and driving dancer rools 17 moves, after sensor 16 detects the belt deviation signal of high-speed belt conveyor, transmit signals to the PLC (being positioned at the outside of whole wind extension set group) of control system, and by PLC control cylinder (or YE) 18 action of control system, drive dancer rools 17 and move, to adjust the sideslip of belt.
Shown in Fig. 6,7, the form that diamond hole is opened on the frame hurdle 14 of defoliator 1 changes into by arranging perpendicular to the axis circumference tilting to arrange, and the included angle scope is 10～30 °, makes undesirable big tobacco leaf be difficult for falling down, beat leaf efficient to improve, reduce large stretch of rate (sheet rate in the raising), and improve leaf.
The course of work of the present utility model is: tobacco leaf is through the effect of beating up of beating roller and frame hurdle 14 of defoliator 1, blade is separated with offal, enter the high-speed belt conveyor 3 that wind divides device by belt conveyor 2 then, high-speed belt conveyor 3 with the mass transport throwing in separation bin 9, material is finished separating of free blade and band stalk tobacco leaf and offal in separation bin 9, wherein, free blade enters gas material separating device 11 through discharge closure 10 under the wind field effect that blower fan 12 provides, free blade enters 13 outputs of outfeed belt machine in gas material separating device 11 with after band stalk tobacco leaf and offal separate.Under the conveying of band stalk tobacco leaf and offal conveying device 8 in storehouse orifice plate down through under the discharging opening of warehouse 7 enter the high-speed belt conveyor 3 that next stage wind divides device, the selection by winnowing process that the free next time blade of beginning separates with band stalk tobacco leaf and offal, and have more need to repeat selection by winnowing several times after, band stalk tobacco leaf and offal enter the next stage defoliator.
Claims (6)
1, energy-efficient wind dispensing unit, divide device to form by defoliator (1) and wind, wind divides between device and the defoliator (1) and connects by belt conveyer (2), it is characterized in that: described wind divides at least two of devices to arrange continuously, every typhoon divides device to comprise high-speed belt conveyor (3), separation bin (9), gas material separating device (11), following warehouse (7), the wind circulation line (5) that a following storehouse orifice plate conveying device (8) and a cover provide circulating current can for separation bin (9), it is separation bin (9) that wind divides the top of device, the bottom is following warehouse (7), the positive front end of high-speed belt conveyor (3) is connected on the separation bin (9), its preceding lower end is connected in down on the warehouse (7), its tail end divides the outlet of device to link to each other with upper level wind, and material is thrown in the separation bin (9) by high-speed belt conveyor (3) back; Following storehouse orifice plate conveying device (8) is positioned at the upper end of warehouse (7) down, evenly is covered with aperture on its conveyer belt, is used for the circulated air that comes by from following storehouse; Following warehouse (7) rear portion is the circulated air import, is connected with wind circulation line (5); Gas material separating device (11) is positioned at the upper end of separation bin (9).
2, energy-efficient wind dispensing unit according to claim 1 is characterized in that: described high-speed belt conveyor (3) middle part is provided with the online guiding mechanism of belt deviation (4).
3, energy-efficient wind dispensing unit according to claim 2, it is characterized in that: the online guiding mechanism of described sideslip (4) comprising: position sensor (16), dancer rools (17) and cylinder or YE (18), position sensor (16) and cylinder (18) are installed on the frame of high-speed belt conveyor (3), cylinder (18) is connected with dancer rools (17), and it is mobile to drive dancer rools (17), after sensor (16) detects the belt deviation signal of high-speed belt conveyor (3), transmit signals to outside control system, and mobile by control system control cylinder (18) action drives dancer rools (17), high-speed belt conveyor (3) is adjusted in real time.
4, energy-efficient wind dispensing unit according to claim 1 is characterized in that: described defoliator frame hurdle (15) diamond hole is tilting.
5, energy-efficient wind dispensing unit according to claim 4 is characterized in that: described defoliator frame hurdle (15) the tilting angular range of diamond hole is 10～30 °.
6, energy-efficient wind dispensing unit according to claim 1 is characterized in that: in described warehouse (7) inside down air flow guiding plate (6) is set, is used to adjust the wind field of separation bin (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620122503 CN2927717Y (en) | 2006-07-20 | 2006-07-20 | High efficiency energy saving leaf beating wind separating unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620122503 CN2927717Y (en) | 2006-07-20 | 2006-07-20 | High efficiency energy saving leaf beating wind separating unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2927717Y true CN2927717Y (en) | 2007-08-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200620122503 Expired - Fee Related CN2927717Y (en) | 2006-07-20 | 2006-07-20 | High efficiency energy saving leaf beating wind separating unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2927717Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102626257A (en) * | 2012-03-23 | 2012-08-08 | 秦皇岛烟草机械有限责任公司 | High-speed air separator |
| CN103263075A (en) * | 2013-06-11 | 2013-08-28 | 红塔烟草(集团)有限责任公司 | High-efficiency energy-saving threshing air separation new process and equipment |
| CN103263074A (en) * | 2013-06-11 | 2013-08-28 | 红塔烟草(集团)有限责任公司 | Efficient and energy-saving threshing and air separation process and equipment |
| CN103271432A (en) * | 2013-06-15 | 2013-09-04 | 红塔烟草(集团)有限责任公司 | Air separator capable of separating tobacco stems from tobacco shreds in multi-level manner |
| CN104793638A (en) * | 2015-04-09 | 2015-07-22 | 云南烟叶复烤有限责任公司师宗复烤厂 | Threshing and pneumatic separating intelligent tracking control method |
| CN105520186A (en) * | 2016-02-17 | 2016-04-27 | 湖北中烟工业有限责任公司 | Method for optimizing cut tobacco structure by improving structure and shape of threshed and re-dried tobacco leaves |
| CN105642551A (en) * | 2014-12-02 | 2016-06-08 | 北京长征高科技公司 | Fine air separation system for threshed tobacco leaves |
-
2006
- 2006-07-20 CN CN 200620122503 patent/CN2927717Y/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102626257A (en) * | 2012-03-23 | 2012-08-08 | 秦皇岛烟草机械有限责任公司 | High-speed air separator |
| CN103263075A (en) * | 2013-06-11 | 2013-08-28 | 红塔烟草(集团)有限责任公司 | High-efficiency energy-saving threshing air separation new process and equipment |
| CN103263074A (en) * | 2013-06-11 | 2013-08-28 | 红塔烟草(集团)有限责任公司 | Efficient and energy-saving threshing and air separation process and equipment |
| CN103263075B (en) * | 2013-06-11 | 2015-08-12 | 红塔烟草(集团)有限责任公司 | High efficiency energy saving leaf beating wind separating new technology and equipment |
| CN103271432A (en) * | 2013-06-15 | 2013-09-04 | 红塔烟草(集团)有限责任公司 | Air separator capable of separating tobacco stems from tobacco shreds in multi-level manner |
| CN103271432B (en) * | 2013-06-15 | 2016-01-20 | 红塔烟草(集团)有限责任公司 | The wind of a kind of multi-stage separation offal and smoked sheet divides device |
| CN105642551A (en) * | 2014-12-02 | 2016-06-08 | 北京长征高科技公司 | Fine air separation system for threshed tobacco leaves |
| CN104793638A (en) * | 2015-04-09 | 2015-07-22 | 云南烟叶复烤有限责任公司师宗复烤厂 | Threshing and pneumatic separating intelligent tracking control method |
| CN104793638B (en) * | 2015-04-09 | 2017-05-17 | 云南烟叶复烤有限责任公司师宗复烤厂 | Threshing and pneumatic separating intelligent tracking control method |
| CN105520186A (en) * | 2016-02-17 | 2016-04-27 | 湖北中烟工业有限责任公司 | Method for optimizing cut tobacco structure by improving structure and shape of threshed and re-dried tobacco leaves |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070801 Termination date: 20140720 |
|
| EXPY | Termination of patent right or utility model |