CN2813123Y - Intelligent metallurgical rolling mill bearing and bearing box cleaning machine - Google Patents
Intelligent metallurgical rolling mill bearing and bearing box cleaning machine Download PDFInfo
- Publication number
- CN2813123Y CN2813123Y CN 200520069570 CN200520069570U CN2813123Y CN 2813123 Y CN2813123 Y CN 2813123Y CN 200520069570 CN200520069570 CN 200520069570 CN 200520069570 U CN200520069570 U CN 200520069570U CN 2813123 Y CN2813123 Y CN 2813123Y
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- Prior art keywords
- cleaning
- bearing
- main shaft
- rotary main
- parts
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- Expired - Fee Related
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- 238000004140 cleaning Methods 0.000 title claims abstract description 86
- 238000005096 rolling process Methods 0.000 title claims abstract description 14
- 239000007921 spray Substances 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 238000010926 purge Methods 0.000 claims description 16
- 239000012530 fluid Substances 0.000 claims description 15
- 238000001802 infusion Methods 0.000 claims description 15
- 238000005406 washing Methods 0.000 claims description 11
- 238000005272 metallurgy Methods 0.000 claims description 5
- 238000010304 firing Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000006210 lotion Substances 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 5
- 239000010687 lubricating oil Substances 0.000 abstract description 4
- 238000005507 spraying Methods 0.000 abstract description 4
- 238000001035 drying Methods 0.000 abstract 1
- 238000002347 injection Methods 0.000 abstract 1
- 239000007924 injection Substances 0.000 abstract 1
- 239000003595 mist Substances 0.000 abstract 1
- 239000000706 filtrate Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 230000008676 import Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The intelligent cleaning machine for the bearing and the bearing box body of the metallurgical rolling mill comprises a cleaning chamber, a cleaning device and an intelligent control device, wherein a spraying pipeline is arranged in the cleaning chamber, a plurality of high-pressure nozzles are arranged on the spraying pipeline and distributed on the periphery and the top surface of a workpiece to be cleaned, a circle of high-pressure nozzles are arranged aiming at a rolling body of the bearing, and the high-pressure nozzles are universal nozzles; the spray pipe is communicated with the conveying pipe; the intelligent control device automatically adjusts the injection pressure and flow of the cleaning liquid, the temperature of the cleaning liquid, the switching of primary cleaning and fine cleaning according to a cleaning program preset by people, automatically removes mist in a cleaning chamber after the fine cleaning is finished, opens gas to blow the bearing for drying, automatically checks according to a preset maintenance standard of the bearing, automatically sprays lubricating oil if the requirement is met, or enters a secondary fine cleaning program; the inner ring of the cleaning machine bearing can be quickly cleaned whether being disassembled.
Description
Technical field:
The utility model relates to a kind of cleaning equipment, relates in particular to large-scale, the extra large size bearing that cleans on the metallurgy rolling mill and the cleaning equipment of bearing housing.
Background technology:
At hot rolled plate (especially SPHC), in the metallurgical production enterprises such as medium-width strip, all use large-scale or super-huge special-purpose rolling equipment, in these main equipments, all use large-scale or oversized bearing, its diameter is 1～2 meter, between 2～5 tons of the weight, in order to guarantee that these large-scale or large equipments are in intact running status, must regularly maintain it, wherein cleaning and maintain large-scale or super-huge special bearing is requisite important content in these corrective maintenances and the maintenance, traditional cleaning method is by artificial cleaning, not only labour intensity is big, inefficiency, and can only bearing cleaning and the appearance of bearing housing, be difficult to clean the rolling element and the groove of bearing.The applicant has applied for a utility model patent that the patent No. is ZL01263511.1 " bearing and a bearing housing cleaning machine " by name October 30 calendar year 2001, this patent provides a kind of bearing and bearing housing special vertical cleaning machine, it is applicable to various cleansing mediums, and cleaning performance is better than artificial cleaning.It contains purge chamber and infusion pump, the bottom, purge chamber is a fluid storage tank, main shaft is housed in the purge chamber, adorn jet pipe around in the purge chamber, the import of infusion pump is communicated with fluid storage tank, outlet communicates with jet pipe, described main shaft is the hollow shaft that is shaped on spray orifice, one end of hollow shaft is communicated with infusion pump, hollow shaft fixedly is shaped on the rubber sleeve of spray orifice outward, and during cleaning, bearing is that horizontal set is on rotary main shaft, during the cleaning machine of this structure can only clean, the bearing of small dimension and bearing housing then are difficult to realize accurately install and clean for the bearing of big specification and super large standard and bearing housing.
Summary of the invention:
Goal of the invention of the present utility model is: a kind of intelligent metallurgy rolling mill bearing and bearing housing cleaning machine are provided, and it can treat bearing cleaning and bearing housing is implemented intelligent the cleaning, guarantees cleaning quality.
The technical solution adopted in the utility model is:
The utility model comprises the purge chamber, cleaning device and Intellectualized controller, cleaning device is installed in the purge chamber, described cleaning device comprises the cleaning main frame, workbench and afterbody hold out against parts, clean main frame by motor, decelerator, rotary main shaft parts and Mobile Slide are formed, the driven by motor decelerator is after driving gear set drives the rotation of rotary main shaft parts, and motor, decelerator, the rotary main shaft parts are installed on the Mobile Slide, rotary main shaft is a hollow shaft in the rotary main shaft parts, the sealing of one end, the other end links to each other with infusion pump, the spray orifice that is axially arranged with along rotary main shaft, each spray orifice communicates with the centre bore of rotary main shaft, on rotary main shaft, be set with cleaning wheel, on the periphery of cleaning wheel, be provided with rubber sleeve and be shaped on spray orifice, but Mobile Slide be with respect to the workbench move left and right; Afterbody holds out against projecting end one side that parts are positioned at rotary main shaft, the axis conllinear of its addendum cone center line and rotary main shaft; Workbench is arranged on and cleans main frame and afterbody holds out against between the parts, which is provided with and moves forward and backward device and oscilaltion device, make workbench can be in front and back, both direction adjustment up and down, bearing to be cleaned and bearing housing are placed on the workbench; In the purge chamber, be provided with the spray pipeline, some high pressure nozzles be housed on the pipeline at spray, high pressure nozzle be distributed in be cleaned workpiece around and end face, the rolling element of alignment bearings is provided with a circle high pressure nozzle, described high pressure nozzle is a gimbaled nozzle; Shower communicates with carrier pipe, is equipped with firing equipment in described fluid reservoir, and washing lotion liquid reserve tank and washing liquid liquid reserve tank were two at the beginning of described liquid reserve tank was divided into, and they are separate, all link to each other with the infusion pump pipette by control valve; Described Intellectualized controller is according to the predefined cleaning procedure of people, automatically the switching of the temperature of the expulsion pressure of adjusting cleaning fluid and flow, cleaning fluid, previous cleaning fine purifiation, the fog after fine purifiation finishes in the automatic eliminating purge chamber, open gas to bearing dry up processing, the default maintenance standard of contrast bearing is carried out automatic inspection, the then automatic lubricating oil spraying that meets the requirements, otherwise enter secondary fine purifiation program.
This intelligent metallurgy rolling mill bearing and bearing housing cleaning machine do not have that can the inner ring of appointing bearing dismantle can both be clean with its Rapid Cleaning, it is according to the predefined cleaning procedure of people, automatically the switching of the temperature of the expulsion pressure of adjusting cleaning fluid and flow, cleaning fluid, previous cleaning fine purifiation, the fog after fine purifiation finishes in the automatic eliminating purge chamber, open gas to bearing dry up processing, the default maintenance standard of contrast bearing is carried out automatic inspection, the then automatic lubricating oil spraying that meets the requirements, otherwise enter secondary fine purifiation program.This cleaning machine has more superiority for the cleaning of the bigger equipment such as short stress path rolling mill of bearing dismantling difficulty, and it is very desirable selecting this cleaning machine for use for the enterprise that does not have the bearing tipping arrangement.
Description of drawings:
Fig. 1 is a kind of structural representation of the present utility model (inner ring of bearing to be cleaned is disassembled);
Fig. 2 is the principle schematic of the utility model transfusion, gas transmission system;
Fig. 3 is an another kind of structural representation of the present utility model (inner ring of bearing to be cleaned can not be dismantled);
1-cleans main frame among the figure; The 11-motor; The 12-decelerator; The 13-driving gear set; 14-rotary main shaft parts; The 15-Mobile Slide; The 16-cleaning wheel; The 17-spray orifice; The 18-rotary main shaft; The 19-rubber sleeve; The 2-workbench; 21-moves forward and backward device; 22-oscilaltion device; 23-bearing to be cleaned and bearing housing; The 3-afterbody holds out against parts; The 31-addendum cone; The 32-bracing frame; The 4-infusion pump; 41-previous cleaning control valve; 42-washing control valve; The 43-pipette; The 44-woven hose; The 45-carrier pipe; The 46-circular spray tube; 5-liquefied gas switching device shifter; The 51-fluid-delivery valve; The 52-gas valve; The 53-appendix; 6-previous cleaning liquid reserve tank; The 61-heater; 7-washing liquid reserve tank; 8-washing filtrate box; The 81-screen tube; The 82-sieve plate; The 83-sieve plate; 84-cleaning fluid refluxing opening; 9-previous cleaning filtrate box.
The specific embodiment:
Below in conjunction with accompanying drawing the utility model is further elaborated, described big specification bearing and the horizontal cleaning machine of bearing housing big-flow high-pressure, comprise the purge chamber, infusion pump 4, liquid reserve tank 6,7 and filtrate box 8, cleaning device is installed in the purge chamber, described cleaning device comprises cleaning main frame 1, workbench 2 and afterbody hold out against parts 3, clean main frame 1 by motor 11, decelerator 12, rotary main shaft parts 14 and Mobile Slide 15 are formed, motor 11 drives decelerator 12 after driving gear set 13 drives 14 rotations of rotary main shaft parts, and motor 11, decelerator 12, rotary main shaft parts 14 are installed on the Mobile Slide 15, rotary main shaft 18 is a hollow shaft in the rotary main shaft parts 14, the one end sealing other end links to each other with infusion pump 4, the apopore that is axially arranged with along rotary main shaft 18, each apopore communicates with the centre bore of rotary main shaft 18, on rotary main shaft 18, be set with cleaning wheel 16, on the periphery of cleaning wheel 16, be provided with rubber sleeve 19 and be shaped on spray orifice 17, but Mobile Slide 15 is with respect to workbench 2 move left and right; Afterbody holds out against projecting end one side that parts 3 are positioned at rotary main shaft 18, the axis conllinear of its addendum cone 31 central axis and rotary main shaft 18; Workbench 2 is arranged on cleaning main frame 1 and afterbody holds out against between the parts 3, the hydraulic pressure moving platform 21 of workbench 2 for moving forward and backward, and it has oscilaltion functional hydraulic oil cylinder 22; Described infusion pump 4 is a centrifugal pump, and its power is 110kW; Rotating speed 2900r/min; Flow is 240m
3/ h; Lift is 120m; Between infusion pump 4 and rotary main shaft 18, be provided with liquefied gas switching device shifter 5, be provided with fluid-delivery valve 51 and gas valve 52 in this switching device shifter 5, fluid-delivery valve 51 1 ends are connected with infusion pump 4, the other end and carrier pipe 45 join, gas valve 52 1 ends link to each other with appendix 53, appendix 53 leads to pressure gas source, and the other end also is connected with carrier pipe 45; Between purge chamber and liquid reserve tank 6,7, establish filtrate box 8,9 respectively, in filtrate box 8,9, be provided with screen tube 81 and sieve plate 82,83, the import of screen tube 81 communicates with the refluxing opening 84 of cleaning fluid in the purge chamber, and sieve plate 82 is arranged between filtrate box 8,9 and the fluid reservoir 6,7; Sieve plate 83 is with filtrate box 8,9 are divided into two parts, be respectively equipped with circular spray tube 46 in the described left and right sides that is cleaned bearing 23, spray orifice on the circular spray tube 46 is the rolling element of alignment bearings just in time, described be cleaned bearing 23 above and before and after also be provided with jet pipe, each jet pipe and circular spray tube 46 all communicate with carrier pipe 45, at described fluid reservoir 6, all be provided with firing equipment 61 in 7, described liquid reserve tank is divided into 7 two of previous cleaning liquid reserve tank 6 and washing liquid reserve tanks, they are separate, link to each other with the pipette 43 of infusion pump 4 with washing control valve 42 by previous cleaning control valve 41 respectively.
When cleaning big specification bearing and bearing housing 23, big specification bearing and bearing housing 23 lifted to workbench 2 and fixing, adjust the height and the front and back position up and down of workbench 2, make the brearing bore axis approaching with the axis that cleans rotary main shaft 18 in the main frame 1, by adjusting the Mobile Slide 15 that cleans in the main frame 1, rotary main shaft 18 is extended in the brearing bore, fine setting workbench 2, bearing inner race or ball are contacted with cleaning wheel 16 appearance rubber sleeves 19 on the rotary main shaft 18, under the drive of cleaning wheel 16, the inner ring or the ball of bearing rotate thereupon, high-pressure cleaning liquid is through cleaning wheel 16, each spray orifice 17 on the circular spray tube 46 directly washes the ball in the rotation, the jet pipe that is arranged on bearing and bearing housing 23 tops and front and back also sprays high-pressure cleaning liquid simultaneously, thereby bearing and bearing housing 23 are all cleaned from inside to outside, because this machine is divided into previous cleaning and two stages of washing with whole cleaning process, and carry out heat treated by 61 pairs of cleaning fluids of heater, make cleaning fluid reach the temperature of setting, in the previous cleaning stage, by adjusting the fluid-delivery valve 51 in the liquefied gas switching device shifter 5, make cleaning fluid reach the flushing pressure that people are scheduled to, use more clean cleaning agent in the washing stage, after cleaning end, close the fluid-delivery valve 51 in infusion pump 4 and the liquefied gas switching device shifter 5, open gas valve 52, the pressure-air of pressure gas source output is by appendix 53, gas valve 52 flows to carrier pipe 45, and bearing and bearing housing 23 after cleaning are dried up.Whole cleaning, dry up, spray the lubricating oil process and set control by Intellectualized controller.
Claims (1)
1, a kind of intelligent metallurgy rolling mill bearing and bearing housing cleaning machine, it is characterized in that: it comprises the purge chamber, cleaning device and Intellectualized controller, cleaning device is installed in the purge chamber, described cleaning device comprises cleaning main frame (1), workbench (2) and afterbody hold out against parts (3), clean main frame by by motor (11), decelerator (12), rotary main shaft parts (14) and Mobile Slide (15) are formed, motor (11) drives reductor (12) after driving gear set (13) drives rotary main shaft parts (14) rotation, and motor (11), decelerator (12), rotary main shaft parts (14) are installed on the Mobile Slide (15), rotary main shaft (18) in the rotary main shaft parts (14) is a hollow shaft, the sealing of one end, the other end then links to each other with infusion pump (4), the spray orifice that is axially arranged with along rotary main shaft (18), each spray orifice communicates with the centre bore of rotary main shaft (18), on rotary main shaft (18), be set with cleaning wheel (16), on the periphery of cleaning wheel (16), be provided with rubber sleeve (19) and be shaped on spray orifice (17), Mobile Slide (15) with respect to workbench (2) but move left and right; Afterbody holds out against projecting end one side that parts (3) are positioned at rotary main shaft (18), the axis conllinear of center line of its addendum cone (31) and rotary main shaft (18); Workbench (2) is arranged on cleaning main frame (1) and afterbody holds out against between the parts (3), which is provided with and move forward and backward device (21) and oscilaltion device (22), bearing to be cleaned and bearing housing (23) are placed on the workbench (2), in the purge chamber, be provided with the spray pipeline, on the spray pipeline, some high pressure nozzles are housed, high pressure nozzle be distributed in be cleaned workpiece around and end face, the rolling element of alignment bearings be provided with one the circle high pressure nozzle, described high pressure nozzle is a gimbaled nozzle; Shower communicates with carrier pipe, is equipped with firing equipment in described fluid reservoir, and washing lotion liquid reserve tank and washing liquid liquid reserve tank were two at the beginning of described liquid reserve tank was divided into, and they are separate, all link to each other with the infusion pump pipette by control valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520069570 CN2813123Y (en) | 2005-03-04 | 2005-03-04 | Intelligent metallurgical rolling mill bearing and bearing box cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520069570 CN2813123Y (en) | 2005-03-04 | 2005-03-04 | Intelligent metallurgical rolling mill bearing and bearing box cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2813123Y true CN2813123Y (en) | 2006-09-06 |
Family
ID=36948208
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520069570 Expired - Fee Related CN2813123Y (en) | 2005-03-04 | 2005-03-04 | Intelligent metallurgical rolling mill bearing and bearing box cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2813123Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105880238A (en) * | 2015-01-19 | 2016-08-24 | 张传生 | Roller interior cleaning device |
| CN108160591A (en) * | 2017-12-28 | 2018-06-15 | 南京康翱峰自动化科技有限公司 | A kind of automobile absorber cleaning device |
| CN108311446A (en) * | 2018-01-31 | 2018-07-24 | 重庆婉婷科技发展有限公司 | Method for machine components slagging-off |
-
2005
- 2005-03-04 CN CN 200520069570 patent/CN2813123Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105880238A (en) * | 2015-01-19 | 2016-08-24 | 张传生 | Roller interior cleaning device |
| CN108160591A (en) * | 2017-12-28 | 2018-06-15 | 南京康翱峰自动化科技有限公司 | A kind of automobile absorber cleaning device |
| CN108311446A (en) * | 2018-01-31 | 2018-07-24 | 重庆婉婷科技发展有限公司 | Method for machine components slagging-off |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20060906 Termination date: 20100304 |