CN2769013Y - Double-floating die for pressin ceramic tile - Google Patents
Double-floating die for pressin ceramic tile Download PDFInfo
- Publication number
- CN2769013Y CN2769013Y CN 200520054350 CN200520054350U CN2769013Y CN 2769013 Y CN2769013 Y CN 2769013Y CN 200520054350 CN200520054350 CN 200520054350 CN 200520054350 U CN200520054350 U CN 200520054350U CN 2769013 Y CN2769013 Y CN 2769013Y
- Authority
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- China
- Prior art keywords
- floating die
- die
- ceramic tile
- mold core
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000000919 ceramic Substances 0.000 title claims abstract description 34
- 238000007667 floating Methods 0.000 title claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 239000011449 brick Substances 0.000 abstract 1
- 239000010720 hydraulic oil Substances 0.000 abstract 1
- 239000003921 oil Substances 0.000 abstract 1
- 239000000758 substrate Substances 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000945 filler Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000011452 unfired brick Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The utility model relates to the technical field of ceramic producing equipment, particularly to a double-floating die for pressing ceramic tiles. The utility model comprises an upper floating die and a lower floating die, wherein a group of hydraulic oil cylinders are installed on an upper soleplate of the upper floating die, and an upper push top plate is connected with piston rods of the oil cylinders. A magnetic suction coil is embedded in the upper push top plate, and an upper die core is absorbed on the upper push top plate. An upper die frame is fixedly connected with the upper soleplate by a pillar, and an upper die cavity formed by surrounding a side plate and the upper die core in the upper die frame; a hydraulic supporting mechanism is installed on a lower soleplate of the lower floating die, and a lower die frame is installed on the top of the hydraulic supporting mechanism. A lower magnetic suction base is connected with a lower push top plate, and a lower die core is absorbed on the magnetic suction base, and is positioned in a lower die cavity formed by surrounding side plates of the lower die frame. The lower die cavity formed by surrounding the side plates and the lower die core in the lower die frame. The utility model has the advantages of good exhaust performance, easy brick demoulding and high rate of finished products.
Description
Technical field:
The utility model relates to the ceramic production device technical field, refers in particular to a kind of two floating die assemblies that ceramic tile is used that are used to suppress.
Background technology:
The mould of compacting ceramic tile is the visual plant during ceramic industry is produced.In the last few years, along with the high speed development of ceramic industry, China's tile mould manufacturing industry also was to grow out of nothing, from small to large, had formed an independence, special manufacturing.
Constantly progressive raising of technical merit along with ceramic tile processing, the consumer is to the also sustainable growth of quality requirements of construction material, therefore, the important indicator that ceramic tile blank quality, base substrate integrality, ceramic tile finished product durability have become the consumer when purchasing, because making all automations of ceramic tile blank now, so be instant trend at the design improved of ceramic tile mould.
At present, modal ceramic tile mould is to utilize a cope match-plate pattern, upper mold core, and a die shoe and lower mold core and a low mold frame are carried out blank forming, and utilization filler device synchronization is carried out filler, pushed away the work of base; But, the cope match-plate pattern of its ceramic tile mould and upper mold core adopt fixing installing, ceramic raw material is to cooperate die shoe and lower mold core to neutralize moulding mutually by cope match-plate pattern and upper mold core, and this cope match-plate pattern and upper mold core also can be return in advance or rise subsequently, so the ceramic tile blank with traditional ceramic tile mould compacting can be molded over the interior lower mold core surface of low mold frame, at this moment, this die shoe and lower mold core can be released base substrate from lower to upper by the oil cylinder effect push rod that is arranged on the machine main body, make the lower mold core surface parallel, utilize filler equipment to promote base substrate again and leave with the low mold frame surface.There is following shortcoming in above-mentioned ceramic tile mould:
The first, when lower mold core was released base substrate from lower to upper, this base substrate periphery can touch, rub with the low mold frame wall, usually can cause ceramic tile blank right angle portion to collapse or base substrate inside is secretly split, and the production yields is reduced, and cost is improved;
Second, when this lower mold core is released base substrate, because ceramic tile blank itself no longer is subjected to the pressure of finalizing the design, base substrate itself can produce swelling, and this low mold frame wall is gradually wide from bottom to top, inwall is upwards gradually wide in order to allow molding blank be easy to mould adobe blocks and prevent that the upper mold core back of rising from forming the basic mould design that the base substrate decompression can produce expansion, so ceramic tile blank can cause its tissue to loosen for some time, causes the density of ceramic tile finished product to be greatly affected before being pushed out sintering in production procedure;
The 3rd; this base substrate periphery touches with the low mold frame wall, when rubbing; usually can cause ceramic tile idiosome interior tissue to change or dark slight crack; though the right angle portion of ceramic tile blank does not collapse; but the ceramic tile of producing still very easy manifesting in sintering process breaks; produce the crack, product quality is significantly reduced.
Summary of the invention:
The purpose of this utility model is to overcome the deficiencies in the prior art part, provides that a kind of exhaust performance is good, the adobe demoulding is easy, and the higher ceramic tile compacting tool set of yield rate.
For achieving the above object, the technical scheme that the utility model provides is: include floating die assembly and following floating die assembly, one group of hydraulic jack is installed on the base plate on the last floating die assembly, the piston rod of this group oil cylinder is connected with the ejection plate, should go up on the ejection plate and be embedded with the magnetic coil, the magnetic attraction that the magnetic coil produces is adsorbed on upper mold core on the ejection plate, go up between framed and the upper plate and fixedly connected by pillar, go up framed inside casing and be formed with the upper cavity that surrounds by side plate and upper mold core, cushion block is installed in last framed bottom; The hydraulic pressure supporting mechanism is installed on the lower shoe of following floating die assembly, low mold frame is installed in hydraulic pressure supporting mechanism top, upper surface at lower shoe is provided with ejection plate down by the press push rod, be connected with down the magnetic seat on the following ejection plate, lower mold core is attracted on the magnetic seat, lower mold core is positioned at the lower mode cavity that the side plate by low mold frame surrounds, and the inside casing of low mold frame is formed with the lower mode cavity that is surrounded by side plate and lower mold core.
All offer steam vent on the described upper and lower framed framework.
The utility model can reach following beneficial effect after adopting technique scheme:
First, it utilizes being synchronized with the movement of upper and lower floating die assembly, force powder to enter upper cavity from lower mode cavity, in upper cavity, form base substrate until powder, after finishing compacting work, along with last framed resetting, upper mold core also is synchronized with the movement, realize that floating die assembly leaves base substrate, whole process is under the hydraulic cylinder effect, impel to go up when framed roof pressure promotes low mold frame and carry out the blank forming and the demoulding, base substrate does not have any motion in the adobe knockout course, can reach the increase ceramic tile and become parison density, prevents the effect that ceramic tile blank is impaired;
Second, traditional mould can only carry out exhaust by the gap between upper and lower mould and the die cavity, and the utility model is except by the exhaust between upper and lower mould and the die cavity, can also carry out exhaust by gap between the last framed and low mold frame and the steam vent that is arranged on the framework, significantly reduce the resistance of exhaust, prevented the unfired brick quality problem that does not freely cause because of exhaust effectively.
Description of drawings:
Below in conjunction with accompanying drawing the utility model is described further,
Accompanying drawing 1 is a floating die assembly structural representation on the utility model;
Accompanying drawing 2 is a floating die assembly structural representation under the utility model;
Accompanying drawing 3 is the upper and lower floating die assembly combining structure of a utility model schematic diagram.
The specific embodiment:
See shown in accompanying drawing 1～accompanying drawing 3, the utility model includes floating die assembly 10 and following floating die assembly 20, one group of hydraulic jack 12 of being made up of a plurality of oil cylinders is installed on the base plate 11 on the last floating die assembly 10, the piston rod of this group hydraulic jack 12 is connected with ejection plate 13 on, should go up on the ejection plate 13 and be embedded with the magnetic coil, the magnetic attraction that the magnetic coil produces is adsorbed on upper mold core 14 on the ejection plate 13, ejection plate 13 is realized fluctuating of upper mold core 14 by the promotion of this group hydraulic cylinder 12, go up framed 15 with upper plate 11 between rigidly fix by pillar 16 and to be connected, upward framed 15 inside casing is formed with the upper cavity 17 that is surrounded by side plate 151 and upper mold core 14, in last framed 15 bottom one cushion block 153 is installed;
A plurality of hydraulic pressure supporting mechanisms 22 are installed on the lower shoe 21 of following floating die assembly 20, low mold frame 23 is installed in hydraulic pressure supporting mechanism 22 tops, upper surface at lower shoe 21 is provided with ejection plate 24 down by the press push rod, working at present, ejection plate 24 can leave lower shoe 21, be connected with magnetic seat 25 on the following ejection plate 24, lower mold core 26 is attracted on the magnetic seat 25, and the inside casing of low mold frame 23 is formed with the lower mode cavity 27 that is surrounded by side plate 231 and lower mold core 26.Wherein, ejection plate 24 cooperates hydraulic pressure supporting mechanism 22 to realize fluctuating of lower mold core 26.
During work, the utility model not only can be by the gap exhaust of upper and lower die cavity 17 and 27, also can carry out exhaust by the steam vent of offering respectively on described upper and lower framed 13 and 23 the framework 132 and 232, significantly reduce the resistance of exhaust, prevented the unfired brick quality problem that does not freely cause because of exhaust effectively.
The course of work of the present utility model is: before the utility model was not worked, last floating die assembly 10 was positioned at the top of floating die assembly 20 down; Behind device start, filler equipment is inserted the ceramic tile raw material in the lower mode cavity 27 that is made of lower mold core 26 and low mold frame 22.Foundation descend on the press, go up floating die assembly 10 whole declines thereupon, and when going up cushion block 153 on framed 15 and touching low mold frame 23, low mold frame 23 begins the decline of floating.At this moment ejection plate 24 and lower mold core 26 under the press top board jack-up, the oil cylinder 12 of last floating die assembly 10 is also pushed to ejection plate 13 and upper mold core 14 downwards, and when lower mold core 26 cutting edges and low mold frame 23 upper surfaces were in a facet, the adobe compacting was finished.It is the adobe demoulding that last floating die assembly 10 resets.A course of work is finished, treat that conveying equipment is transported away molding blank after, the utility model carries out the shaping work of next base substrate again, successively reciprocation cycle action.
The embodiment of the above is preferred embodiment of the present utility model only, is not to limit practical range of the present utility model with this, so the equivalence that all shapes according to the utility model, structure and principle are done changes, all should be covered by in the protection domain of the present utility model.
Claims (3)
1, two floating die assemblies of compacting ceramic tile include floating die assembly (10) and following floating die assembly (20), it is characterized in that:
One group of hydraulic jack (12) is installed on the base plate (11) on the last floating die assembly (10), the piston rod of this group hydraulic jack (12) is connected with ejection plate (13), should go up on the ejection plate (13) and be embedded with the magnetic coil, the magnetic attraction that the magnetic coil produces is adsorbed on upper mold core (14) on the ejection plate (13), go up between framed (15) and the upper plate (11) and fixedly connected by pillar (16), the inside casing of going up framed (15) is formed with the upper cavity (17) that is surrounded by side plate (151) and upper mold core (14), and cushion block (153) is installed in the bottom of last framed (15);
On the lower shoe (21) of following floating die assembly (20) hydraulic pressure supporting mechanism (22) is installed, low mold frame (23) is installed in hydraulic pressure supporting mechanism (22) top, upper surface at lower shoe (21) is provided with ejection plate (24) down by the press push rod, be connected with down magnetic seat (25) on the following ejection plate (24), lower mold core (26) is attracted on the magnetic seat (25), and the inside casing of low mold frame (23) is formed with the lower mode cavity (27) that is surrounded by side plate (231) and lower mold core (26).
2, two floating die assemblies of compacting ceramic tile according to claim 1 is characterized in that: offer steam vent (152) on the framework of last framed (15).
3, two floating die assemblies of compacting ceramic tile according to claim 1 is characterized in that: offer steam vent (232) on the framework of low mold frame (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520054350 CN2769013Y (en) | 2005-02-01 | 2005-02-01 | Double-floating die for pressin ceramic tile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520054350 CN2769013Y (en) | 2005-02-01 | 2005-02-01 | Double-floating die for pressin ceramic tile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2769013Y true CN2769013Y (en) | 2006-04-05 |
Family
ID=36690096
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520054350 Expired - Lifetime CN2769013Y (en) | 2005-02-01 | 2005-02-01 | Double-floating die for pressin ceramic tile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2769013Y (en) |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101422918B (en) * | 2008-10-21 | 2011-03-16 | 宁波大学 | Easy-to-release ceramic blank forming die |
| CN102133763B (en) * | 2010-12-09 | 2013-02-13 | 福建海源自动化机械股份有限公司 | Lower mold positioning and locking device for fire-resistant brick forming hydraulic machine mold |
| CN103009468A (en) * | 2012-12-31 | 2013-04-03 | 泉州三金模具有限公司 | Die seat for carrying out pressing forming on tile |
| CN104128987A (en) * | 2014-07-29 | 2014-11-05 | 浙江立鑫高温耐火材料有限公司 | Lower-mold structure for saggar die-casting |
| CN105128139A (en) * | 2015-09-30 | 2015-12-09 | 佛山市新鹏工业服务有限公司 | Vibration mold for pressing ceramic tile |
| CN106863544A (en) * | 2017-03-16 | 2017-06-20 | 山西大学 | A kind of device for the foaming of foamed concrete loading static pressure |
| CN107552784A (en) * | 2017-09-04 | 2018-01-09 | 瑞安市华大液压机械厂 | PM hydraulic press |
| CN107599120A (en) * | 2017-09-15 | 2018-01-19 | 孙勇 | Concrete building bricks machine with automatic shaking function |
| CN107856165A (en) * | 2017-11-24 | 2018-03-30 | 浙江琰大新材料有限公司 | A kind of energy-saving vibration forming machine for being used to produce refractory material |
| CN108972844A (en) * | 2018-09-07 | 2018-12-11 | 佛山市石湾陶瓷工业研究所有限公司 | The stamping of powder production system of Rapid Combination die assembly |
| CN109016081A (en) * | 2018-09-07 | 2018-12-18 | 佛山市石湾陶瓷工业研究所有限公司 | Stamping device and stamping of powder production system |
| CN110091416A (en) * | 2019-02-21 | 2019-08-06 | 广东科达洁能股份有限公司 | A kind of big specification brick compacting mold and pressure brick method |
| CN110524688A (en) * | 2019-08-23 | 2019-12-03 | 佛山市石湾陶瓷工业研究所有限公司 | Die assembly entirety quick change seat board and the die assembly for using it |
| CN110539392A (en) * | 2019-08-23 | 2019-12-06 | 佛山市石湾陶瓷工业研究所有限公司 | Quick-change lower magnetic seat and die assembly using same |
| CN112092153A (en) * | 2020-10-26 | 2020-12-18 | 福建省南安高远陶瓷模具有限公司 | Die for integrally forming perforated ceramic rock plate and method for manufacturing ceramic rock plate by using die |
| CN112589965A (en) * | 2020-12-17 | 2021-04-02 | 宁波荣山材料科技有限公司 | Hydraulic press for uniformly forming inorganic insulation board blank |
| CN117359758A (en) * | 2023-12-04 | 2024-01-09 | 福建群峰机械有限公司 | Curb forming device |
-
2005
- 2005-02-01 CN CN 200520054350 patent/CN2769013Y/en not_active Expired - Lifetime
Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101422918B (en) * | 2008-10-21 | 2011-03-16 | 宁波大学 | Easy-to-release ceramic blank forming die |
| CN102133763B (en) * | 2010-12-09 | 2013-02-13 | 福建海源自动化机械股份有限公司 | Lower mold positioning and locking device for fire-resistant brick forming hydraulic machine mold |
| CN103009468A (en) * | 2012-12-31 | 2013-04-03 | 泉州三金模具有限公司 | Die seat for carrying out pressing forming on tile |
| CN103009468B (en) * | 2012-12-31 | 2015-01-21 | 泉州三金模具有限公司 | Die seat for carrying out pressing forming on tile |
| CN104128987A (en) * | 2014-07-29 | 2014-11-05 | 浙江立鑫高温耐火材料有限公司 | Lower-mold structure for saggar die-casting |
| CN105128139A (en) * | 2015-09-30 | 2015-12-09 | 佛山市新鹏工业服务有限公司 | Vibration mold for pressing ceramic tile |
| CN106863544A (en) * | 2017-03-16 | 2017-06-20 | 山西大学 | A kind of device for the foaming of foamed concrete loading static pressure |
| CN106863544B (en) * | 2017-03-16 | 2023-05-30 | 山西大学 | Device for static pressure foaming of foam concrete load |
| CN107552784A (en) * | 2017-09-04 | 2018-01-09 | 瑞安市华大液压机械厂 | PM hydraulic press |
| CN107599120A (en) * | 2017-09-15 | 2018-01-19 | 孙勇 | Concrete building bricks machine with automatic shaking function |
| CN107599120B (en) * | 2017-09-15 | 2019-09-03 | 孙勇 | Concrete building bricks machine with automatic shaking function |
| CN107856165A (en) * | 2017-11-24 | 2018-03-30 | 浙江琰大新材料有限公司 | A kind of energy-saving vibration forming machine for being used to produce refractory material |
| CN107856165B (en) * | 2017-11-24 | 2019-10-15 | 东海县通成石英材料科技有限公司 | It is a kind of for producing the energy-saving vibration molding machine of refractory material |
| CN108972844A (en) * | 2018-09-07 | 2018-12-11 | 佛山市石湾陶瓷工业研究所有限公司 | The stamping of powder production system of Rapid Combination die assembly |
| CN109016081A (en) * | 2018-09-07 | 2018-12-18 | 佛山市石湾陶瓷工业研究所有限公司 | Stamping device and stamping of powder production system |
| CN109016081B (en) * | 2018-09-07 | 2024-04-12 | 佛山市石湾陶瓷工业研究所有限公司 | Punching device and powder punching production system |
| CN110091416A (en) * | 2019-02-21 | 2019-08-06 | 广东科达洁能股份有限公司 | A kind of big specification brick compacting mold and pressure brick method |
| CN110524688A (en) * | 2019-08-23 | 2019-12-03 | 佛山市石湾陶瓷工业研究所有限公司 | Die assembly entirety quick change seat board and the die assembly for using it |
| CN110539392A (en) * | 2019-08-23 | 2019-12-06 | 佛山市石湾陶瓷工业研究所有限公司 | Quick-change lower magnetic seat and die assembly using same |
| CN110539392B (en) * | 2019-08-23 | 2024-06-07 | 佛山市石湾陶瓷工业研究所有限公司 | Quick-change lower magnetic seat and die assembly using same |
| CN112092153A (en) * | 2020-10-26 | 2020-12-18 | 福建省南安高远陶瓷模具有限公司 | Die for integrally forming perforated ceramic rock plate and method for manufacturing ceramic rock plate by using die |
| CN112589965A (en) * | 2020-12-17 | 2021-04-02 | 宁波荣山材料科技有限公司 | Hydraulic press for uniformly forming inorganic insulation board blank |
| CN117359758A (en) * | 2023-12-04 | 2024-01-09 | 福建群峰机械有限公司 | Curb forming device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: FOSHAN XINPENG CERAMIC MACHINERY CO., LTD. Free format text: FORMER OWNER: ZHOU WENPENG Effective date: 20110121 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 528000 FOSHAN XINPENG COMPANY, VENTURE BUILDING 1808, NO.162, FENJIANG SOUTH ROAD, FOSHAN CITY, GUANGDONG PROVINCE TO: 528219 HEFENG INDUSTRIAL AREA, NANZHUANG, CHANCHENG DISTRICT, FOSHAN CITY, GUANGDONG PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20110121 Address after: 528219, Chancheng District, Guangdong province Foshan Nanzhuang Feng Feng Industrial Zone Patentee after: Foshan XinPeng Ceramic Machinery Co., Ltd. Address before: 528000, Guangdong 162, Fenjiang Road, Foshan, Foshan Province, 1808 new Peng company Patentee before: Zhou Wenpeng |
|
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20150201 Granted publication date: 20060405 |