CN2714198Y - Highly effective automatic steel bar straightening and scaling machine - Google Patents
Highly effective automatic steel bar straightening and scaling machine Download PDFInfo
- Publication number
- CN2714198Y CN2714198Y CN 200420029409 CN200420029409U CN2714198Y CN 2714198 Y CN2714198 Y CN 2714198Y CN 200420029409 CN200420029409 CN 200420029409 CN 200420029409 U CN200420029409 U CN 200420029409U CN 2714198 Y CN2714198 Y CN 2714198Y
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- straightener
- shear
- roll
- flying shear
- reinforcing bar
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Abstract
The utility model relates to a highly effective automatic steel bar straightening and scaling machine. The utility model is composed of a bracket, a box, a primary straightener installed on the box, an extract straightener, a flying shear shearing mechanism, a transmission system and a lubricating system. A horizontal straightener is also arranged between the primary straightener and the extract straightener; blanking of the flying shear shearing mechanism adopts a double groove blanking device, and the device is composed of a flying shear distribution groove, a bifilar egress guiding groove and a charging groove; the straightener and the flying shear shearing mechanism are connected with one electromagnetical regulating motor. The utility model has the advantages that the primary and the extract straighteners and the horizontal straightener form effective combination of vertical-roll systems and horizontal roller systems, improving straightening effect on that working planes for recurving straightening steel bars in use can be perpendicular to each other; the utility model has automatic length measurement as well as automatic division and good accuracy; the double groove blanking satisfies high speed straightening operation, and the utility model has high production efficiency, easy operation and reliable running.
Description
Technical field
The utility model belongs to bar straightening machinery, particularly relates to a kind ofly aligning that speed height, automatic gauging shear precision are good, the aligning dimension is good and the new and effective reinforcing bar automatic flattening shear gauge of extra quality groove blanking.
Background technology
Present known wire-straightening machine major part is many web roll rotating hub type flattening machines, aligning speed is low, be generally 20-60m/min, because the cross roll roller die rotates around reinforcing bar in the aligning process, make the horizontal bar heavy wear of reinforcing bar, reinforcing bar produces axial torsion along the groove direction of smoothing roll simultaneously, so the leveling effect of the horizontal direction of reinforcing bar is undesirable; In addition, the cutting mechanism of straightener all adopts single line groove blanking, and both a straightener can only be aligned a reinforcing bar, and production efficiency is very low.
Summary of the invention
The utility model has aligning speed height for the technical problem that exists in the solution known technology provides a kind of, the automatic gauging shear precision is good, the aligning dimension is good and the new and effective reinforcing bar automatic flattening shear gauge of extra quality groove blanking.
The technical scheme that the utility model is taked for the technical problem that exists in the solution known technology is:
New and effective reinforcing bar automatic flattening shear gauge, be by support, be packed in the casing on the support, be installed in the first straightener on the casing, smart straightener, the flying shear shear, transmission system and lubricating system constitute, just straightener comprises: the two pairs of pinch rolls and bending roll and smoothing roll between two pairs of pinch rolls, smart straightener comprises: 1 pair of pinch roll, 1 pair test the speed roller and between aforementioned two pair rollers bending roll and smoothing roll, also be provided with the horizontal straightener that is used for adjusting reinforcing bar between straightener and the smart straightener from horizontal direction just, the blanking of flying shear shear partly adopts extra quality groove blanking mechanism, this device is by flying shear, be installed in the material-dividing groove of flying shear base both sides, two-wire outlet guide groove and charging conduit constitute, described straightener and flying shear shear connect 1 electromagnetic adjustable speed motor, the lubricating system that is arranged in the casing is the pressure circulation lubricating system that a plurality of lubricating gear pumps constitute, and the core of the automatically controlled part of this aligning shear gauge adopts single-chip microcomputer as microcomputer controller.
The utility model can also adopt following technical measures:
It is to be connected with smart straightener by pulley concial disk, V-belt, power transmission shaft and aligning reductor that described electromagnetism is adjusted motor, be connected with first straightener by chain again, the flying shear shear is connected in electromagnetic adjustable speed motor by clutch-brake and the shearing reductor that connects with pulley concial disk, the flying shear braking is installed near switch at the low speed axle head of shearing reductor.
The smoothing roll of described straightener just and smart straightener is nonadjustable drive roll, and last bending roll is for can adjust driven roll, but the horizontal roller fore-and-aft direction adjustment of horizontal straightener.
The flying shear of described flying shear shear is by being installed in going up axle, lower shaft, constitute with last fork that is connected with lower shaft and blade and the wedge that is contained on the fork respectively on the base, at last shaft rear end position coder being installed also.
The material-dividing groove that is installed in flying shear one side is connected with electromagnet by chain, sprocket wheel and the adjustment bolt that is connected with its both sides again.
The described pass of going up bending roll, smoothing roll and horizontal smoothing roll is designed to the two-wire diamond hole.
Advantage and the good effect that the utlity model has are: the utility model is owing to just installing horizontal straightener between straightener and the smart straightener, the flying shear shear adopts extra quality groove blanking mechanism to change single line groove blanking, the working face that can align the reinforcing bar recurvation when work is vertical mutually, like this, the effective combination that make just, smart straightener and horizontal straightener has formed vertical roller system and horizontal roller system, to improve leveling effect, special in the identical section material of this multidirectional bending resistance of Ribbed Bar and coil rod, its leveling effect is better; In addition, this machine also can be surveyed length automatically, automatic gauging is sheared and precision is good, and its extra quality groove blanking can satisfy high-speed straightening operation, and the production efficiency height is simple to operate, reliable.
Description of drawings
Fig. 1 is a front view of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the utility model flying shear shear front view;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the vertical view of Fig. 3;
Fig. 6 is the utility model smoothing roll structural representation;
Fig. 7 is bending roll and a horizontal smoothing roll structural representation on the utility model;
Among the figure: 1 first straightener, the 1-1 pinch roll, the last bending roll of 1-2, the 1-3 smoothing roll, 2 horizontal straighteners, the horizontal smoothing roll of 2-1,3 smart straighteners, the 3-1 pinch roll, the last bending roll of 3-2, the 3-3 smoothing roll, the 3-4 roller that tests the speed, 4 flying shear shears, the last axle of 4-1, the 4-2 lower shaft, the 4-3 fork, the 4-4 blade, the 4-5 wedge, 5 material-dividing grooves, the 5-1 chain, the 5-2 sprocket wheel, 5-3 adjusts bolt, 5-4 electromagnet A, 5-5 electromagnet B, 6 two-wire outlet guide grooves, 7 charging conduits, 8 chains, 9 aligning reductors, 10 power transmission shafts, 11 pulley concial disks, 12 V belts, 13 pulley concial disks, 14 electromagnetism are adjusted motor, 15 clutch-brakes, 16 flying shear reductors, 17 survey the long codes device, 18 lubricating gear pumps, the braking of 19 flying shears is near switch, 20 supports, 21 casings, 22 position coders 23 are adjusted bolt;
The specific embodiment
For further understanding summary of the invention of the present utility model, characteristics and effect, exemplify following examples now, and cooperate
Accompanying drawing is described in detail as follows:
See also Fig. 1-Fig. 5, new and effective reinforcing bar automatic flattening shear gauge, be by support 20, be packed in the casing 21 on the support, be installed in the first straightener 1 on the casing, smart straightener 3, flying shear shear 4, transmission system and lubricating system constitute, just straightener 1 comprises: the two couples of pinch roll 1-1 and bending roll 1-2 and 4 smoothing roll 1-3 on 5 between two pairs of pinch rolls, smoothing roll is nonadjustable drive roll, last bending roll is by adjusting bolt 23 adjustable driven rolls, main the various little curved of reinforcing bar vertical direction of eliminating is to realize the unified curvature of reinforcing bar.Smart straightener comprises: 1 couple of pinch roll 3-1,1 couple of roller 3-4 that tests the speed reach bending roll 3-2 and 4 smoothing roll 3-3 on 5 between aforementioned two pair rollers, coaxial being equipped with surveyed long codes device 17 in the roller 3-4 rear end of testing the speed, smoothing roll 3-3 is nonadjustable drive roll, last bending roll 3-2 is by adjusting bolt 23 adjustable driven rolls, by the fine setting of last bending roll 3-2, make reinforcing bar meet the requirements of straight degree.Also be provided with the horizontal straightener 2 that is used for adjusting reinforcing bar between straightener 1 and the smart straightener 3 from horizontal direction just, horizontal straightener is to be made of 5 horizontal smoothing roll 2-1, its putting position is three in the place ahead, two at rear in the horizontal direction, but the horizontal smoothing roll of horizontal straightener is used to eliminate the various little curved of reinforcing bar horizontal direction by adjusting bolt 23 fore-and-aft direction adjustment.The described pass of going up bending roll, smoothing roll and horizontal roller is designed to two-wire diamond hole (seeing also Fig. 6 and Fig. 7), reinforcing bar good operation stability in the hole like this, reinforcing bar can not produced to be reversed, and the roller of the two-wire pass use of can overturning, can prolong the service life of roller, also can make the variation of aligning bar gauge.The blanking of flying shear shear 4 partly adopts extra quality groove blanking mechanism, this device is by flying shear, be installed in the material-dividing groove 5 of flying shear base 4-6 both sides, two-wire outlet guide groove 6 and charging conduit 7 constitute, the flying shear of described flying shear shear is by a 4-1 that goes up who is installed on the base 4-6, lower shaft 4-2, constitute with last axle the fork 4-3 that is connected with lower shaft and the blade 4-4 and the wedge 4-5 that are contained on the fork respectively, for guaranteeing the fork weight balancing, with the shaped design of fork is rhombus, in last axle 4-1 rear end position coder 22 is installed also and adjusts the site error that flying shear stops, thereby guaranteed the cutting to length precision of reinforcing bar.The flying shear braking is installed near switch 19 at the low speed axle head of shearing reductor, to adjust the stop position of flying shear fork.The material-dividing groove 5 that is installed in flying shear one side is connected with electromagnet B5-5 with adjustment bolt 5-3 again with electromagnet A5-4 by chain 5-1, the sprocket wheel 5-2 that is connected with its both sides.Described straightener and flying shear shear adopt 1 electromagnetic adjustable speed motor 14 to drive, electromagnetic adjustable speed motor is by pulley concial disk 11 and 13, V belt 12, power transmission shaft 10 is connected with smart straightener with aligning reductor 9, be connected with first straightener by chain 8 again, make just straightener 1 and 3 run-in synchronisms of smart straightener, the flying shear shear is connected in electromagnetic adjustable speed motor 14 by clutch-brake 15 and the shearing reductor 16 that connects with pulley concial disk, and drive flying shear running, can realize that like this aligning speed and shear rate are by certain rate request run-in synchronism, both reached the speed governing purpose, the lubricating system that is arranged in the casing is the pressure circulation lubricating system that a plurality of lubricating gear pumps 18 constitute, and the core of the automatically controlled part of this aligning shear gauge adopts single-chip microcomputer as microcomputer controller.
Operation principle of the present utility model is as follows: the reinforcing bar that needs are aligned is put into a pair of pinch roll 1-1 of first straightener 1 and by its clamping, bending roll 1-2 in the adjustment, rotation along with pinch roll and last bending roll, make the reinforcing bar alternating bending, eliminate the various little curved of reinforcing bar vertical direction, realize the unified curvature of reinforcing bar, this moment, reinforcing bar was delivered to horizontal straightener 2, adjust horizontal smoothing roll 2-1, eliminate little the bending on the reinforcing bar horizontal direction, enter smart straightener 3 again, through pinch roll 3-1, bending roll 3-2 finely tunes reinforcing bar in the adjustment, makes it reach requirement and directly spends.Roller 3-4 and survey long codes device 17 are measured the length that reinforcing bar pre-seted by testing the speed, when reaching setting value, clutch-brake 15 work drive the flying shear rotation, after finishing, shear action near switch 19 work scissors is shut down by the flying shear braking, at this moment, material-dividing groove 5 is controlled by electromagnet 5-4A action, the reinforcing bar of shearing is entered in the A groove of two-wire outlet guide groove 6, when material-dividing groove 5 is controlled by electromagnet 5-5B action, next root reinforcing bar of shearing is entered in the B groove of two-wire outlet guide groove 6, by the alternating movement of electromagnet A and B, make and shear the A that good reinforcing bar enters two-wire outlet guide groove 6 respectively, groove.Owing to adopted extra quality groove blanking, two adjacent reinforcing bars are walked different charging conduits, are independent of each other, thereby have improved aligning speed and leveling effect.
Claims (6)
1. new and effective reinforcing bar automatic flattening shear gauge, be by support, be packed in the casing on the support, be installed in the first straightener on the casing, smart straightener, the flying shear shear, transmission system and lubricating system constitute, just straightener comprises: the two pairs of pinch rolls and bending roll and smoothing roll between two pairs of pinch rolls, smart straightener comprises: 1 pair of pinch roll, 1 pair test the speed roller and between aforementioned two pair rollers bending roll and smoothing roll, it is characterized in that: also be provided with the horizontal straightener that is used for adjusting reinforcing bar between straightener and the smart straightener just from horizontal direction, the blanking of flying shear shear partly adopts extra quality groove blanking mechanism, this device is by flying shear, be installed in the material-dividing groove of flying shear base both sides, two-wire outlet guide groove and charging conduit constitute, described straightener and flying shear shear connect 1 electromagnetic adjustable speed motor and drive, the lubricating system that is arranged in the casing is the pressure circulation lubricating system that a plurality of lubricating gear pumps constitute, and the core of the automatically controlled part of this aligning shear gauge adopts single-chip microcomputer as microcomputer controller.
2. new and effective reinforcing bar automatic flattening shear gauge according to claim 1, it is characterized in that: described electromagnetic adjustable speed motor is to be connected with smart straightener by pulley concial disk, V-belt, power transmission shaft and aligning reductor, be connected with first straightener by chain again, the flying shear shear is connected in electromagnetic adjustable speed motor by clutch-brake and the shearing reductor that connects with pulley concial disk, the flying shear braking is installed near switch at the low speed axle head of shearing reductor.
3. new and effective reinforcing bar automatic flattening shear gauge according to claim 1, it is characterized in that: the smoothing roll of described straightener just and smart straightener is nonadjustable drive roll, last bending roll is for can adjust driven roll, but the horizontal smoothing roll fore-and-aft direction adjustment of horizontal straightener.
4. new and effective reinforcing bar automatic flattening shear gauge according to claim 1, it is characterized in that: the flying shear of described flying shear shear is by being installed in going up axle, lower shaft, constitute with last fork that is connected with lower shaft and blade and the wedge that is contained on the fork respectively on the base, at last shaft rear end position coder being installed also.
5. new and effective reinforcing bar automatic flattening shear gauge according to claim 1 is characterized in that: the material-dividing groove that is installed in flying shear one side is connected with electromagnet by chain, sprocket wheel and the adjustment bolt that is connected with its both sides again.
6. new and effective reinforcing bar automatic flattening shear gauge according to claim 1 is characterized in that: the described pass of going up bending roll, smoothing roll and horizontal smoothing roll is designed to the two-wire diamond hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420029409 CN2714198Y (en) | 2004-07-28 | 2004-07-28 | Highly effective automatic steel bar straightening and scaling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420029409 CN2714198Y (en) | 2004-07-28 | 2004-07-28 | Highly effective automatic steel bar straightening and scaling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2714198Y true CN2714198Y (en) | 2005-08-03 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420029409 Expired - Fee Related CN2714198Y (en) | 2004-07-28 | 2004-07-28 | Highly effective automatic steel bar straightening and scaling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2714198Y (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102101146A (en) * | 2011-01-30 | 2011-06-22 | 衡阳市伟力钢筋机械有限公司 | Aligned clamping roller type steel bar straightening method with extending function and straightening machine |
| CN102218731A (en) * | 2010-04-16 | 2011-10-19 | 江苏神王集团有限公司 | Deformation workbench of multifunctional lifting steel wire rope |
| CN102284741A (en) * | 2011-05-13 | 2011-12-21 | 鹤山市科盈自动化设备有限公司 | Double-ladder-shaped automatic shearing machine with material separating mechanism |
| CN102632113A (en) * | 2012-04-01 | 2012-08-15 | 江苏乐基重工机械有限公司 | On-line red steel elbow straightener |
| CN102717007A (en) * | 2012-07-18 | 2012-10-10 | 重庆亨尔通冶金新技术股份有限公司 | Alignment production line capable of simultaneously straightening multiple steel bars once |
| CN104162561A (en) * | 2013-05-16 | 2014-11-26 | 东莞市恒力机械设备有限公司 | Leveling straightener |
| CN107470505A (en) * | 2017-07-31 | 2017-12-15 | 嘉善中正电子科技有限公司 | A kind of wire rod apparatus for bending with straightening function |
| CN107876662A (en) * | 2017-12-06 | 2018-04-06 | 广西水利电力职业技术学院 | A kind of wire rod reinforcing bar not damaged intelligence straightening system of stepless speed regulation |
| CN109175010A (en) * | 2018-08-28 | 2019-01-11 | 四川凯润电器有限公司 | A kind of heat-exchange tube straightening device |
| CN109351886A (en) * | 2018-11-21 | 2019-02-19 | 大连绿云科技有限公司 | A kind of multi-functional bar straightening device and method |
| CN112935147A (en) * | 2021-01-26 | 2021-06-11 | 无锡市时捷钢绳有限公司 | Steel wire rope's distance cutting device |
| CN114042754A (en) * | 2021-11-16 | 2022-02-15 | 中冶沈勘秦皇岛工程设计研究总院有限公司 | Section rolling system and production method |
| CN116833769A (en) * | 2023-09-01 | 2023-10-03 | 太原科技大学 | Coil pipe scale production line |
-
2004
- 2004-07-28 CN CN 200420029409 patent/CN2714198Y/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102218731A (en) * | 2010-04-16 | 2011-10-19 | 江苏神王集团有限公司 | Deformation workbench of multifunctional lifting steel wire rope |
| CN102101146A (en) * | 2011-01-30 | 2011-06-22 | 衡阳市伟力钢筋机械有限公司 | Aligned clamping roller type steel bar straightening method with extending function and straightening machine |
| WO2012100736A1 (en) * | 2011-01-30 | 2012-08-02 | 衡阳市伟力钢筋机械有限公司 | Steel reinforcing bar straightening method and straightener having stretching capabilities and aligned pressure rolls |
| CN102284741A (en) * | 2011-05-13 | 2011-12-21 | 鹤山市科盈自动化设备有限公司 | Double-ladder-shaped automatic shearing machine with material separating mechanism |
| CN102632113A (en) * | 2012-04-01 | 2012-08-15 | 江苏乐基重工机械有限公司 | On-line red steel elbow straightener |
| CN102632113B (en) * | 2012-04-01 | 2013-03-27 | 江苏乐基重工机械有限公司 | On-line red steel elbow straightener |
| CN102717007A (en) * | 2012-07-18 | 2012-10-10 | 重庆亨尔通冶金新技术股份有限公司 | Alignment production line capable of simultaneously straightening multiple steel bars once |
| CN104162561A (en) * | 2013-05-16 | 2014-11-26 | 东莞市恒力机械设备有限公司 | Leveling straightener |
| CN107470505A (en) * | 2017-07-31 | 2017-12-15 | 嘉善中正电子科技有限公司 | A kind of wire rod apparatus for bending with straightening function |
| CN107876662A (en) * | 2017-12-06 | 2018-04-06 | 广西水利电力职业技术学院 | A kind of wire rod reinforcing bar not damaged intelligence straightening system of stepless speed regulation |
| CN109175010A (en) * | 2018-08-28 | 2019-01-11 | 四川凯润电器有限公司 | A kind of heat-exchange tube straightening device |
| CN109351886A (en) * | 2018-11-21 | 2019-02-19 | 大连绿云科技有限公司 | A kind of multi-functional bar straightening device and method |
| CN112935147A (en) * | 2021-01-26 | 2021-06-11 | 无锡市时捷钢绳有限公司 | Steel wire rope's distance cutting device |
| CN114042754A (en) * | 2021-11-16 | 2022-02-15 | 中冶沈勘秦皇岛工程设计研究总院有限公司 | Section rolling system and production method |
| CN116833769A (en) * | 2023-09-01 | 2023-10-03 | 太原科技大学 | Coil pipe scale production line |
| CN116833769B (en) * | 2023-09-01 | 2023-11-17 | 太原科技大学 | Coil pipe scale production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |