CN2690136Y - Circular belt saw type stone sawing machine - Google Patents
Circular belt saw type stone sawing machine Download PDFInfo
- Publication number
- CN2690136Y CN2690136Y CN 200420003994 CN200420003994U CN2690136Y CN 2690136 Y CN2690136 Y CN 2690136Y CN 200420003994 CN200420003994 CN 200420003994 CN 200420003994 U CN200420003994 U CN 200420003994U CN 2690136 Y CN2690136 Y CN 2690136Y
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- stone
- sawing machine
- band saw
- cutting
- stone sawing
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Abstract
The utility model relates to a circular belt saw type stone sawing machine, comprising a worktable running on a track, a cutting device, and a cooling device. The worktable is provided with a wheel which is driven by a longitudinal shift device that is also arranged on the worktable, and the upper surface of the worktable is provided with a stop slot. The cutting device comprises a frame, a driving wheel which is driven by a power device, and a circular belt saw which is arranged on the driving wheel and a driven wheel. The cooling device which is arranged on the cutting frame comprises a cooling nozzle that is connected to a water source. The machine solves the difficult problem of cutting ultra-wide rigid stone plates, ultra-thin stone plates, stone plates with uneven thickness, and curved surfaces, meanwhile, greatly increases cutting quantities in unit time, decreases the waste of stone, saves stone, saves labor cost for easy operation, and thus the production cost is greatly reduced.
Description
Technical field
The utility model relates to the stone sawing machine of a kind of processing stone material or similar stone material, specifically, relates to a kind of circular band saw formula stone sawing machine.
Background technology
The general usefulness of cutting stone material is circular saw formula stone sawing machine at present, has following deficiency with the circular saw cutting stone material:
1, the width of cutting stone material depends on the radius of disk.Because cutting movement can produce strong vibrations, its disc radius generally is no more than 1000 millimeters, can't resolve the cutting difficult problem that width surpasses 800 millimeters flags, and huge vibrations cause processed flag to be subjected to very big impact and break easily, therefore can not cutting ultra thin type flag;
2, the rigidity at the bottom of the circular saw dependence sheet is cut stone material, and the track of line of cut departs from very big, therefore causes the product thickness inequality;
3, very huge at the bottom of the sheet of circular saw, can't process the flag except that the plane.
4, energy consumption is big, produces the waste that sharp pounding causes big energy in the circular saw cutting process.
5, waste of raw materials is serious, can only cause raw-material serious waste too greatly by big finished product and the line of cut width of cutting thickness.
The utility model content
The purpose of this utility model is to overcome above-mentioned defective, and a kind of circular band saw is provided.
Circular band saw formula stone sawing machine described in the utility model is included in workbench, cutter sweep and the cooling device of advancing on the track.Described workbench has the wheel that is driven by longitudinal moving device, and the plane is provided with stopper slot on the workbench; Described cutter sweep comprises frame, and by the power set driving wheel driven, circular band saw is installed on driving wheel and the follower; Described cooling device is installed on the cutting frame, comprises the cooling spray pipe that is connected with the water source; On workbench, also be provided with horizontal mobile device.
Described longitudinal moving device comprises power set and length travel sensing device, described power set are two-way stepless electrical machineries, or either-rotation motor is by the gearbox speed change, and described displacement sensing apparatus comprises setting displacement transducer in orbit and is installed in electronic controller on the workbench, that be communicated with motor.
Described horizontal mobile device comprises pusher, be connected, be positioned at pusher stopper slot mobile push plate, be arranged on the fixture on the push plate and walk crosswise displacement sensing apparatus.
Described pusher adopts hydraulic means, this hydraulic means comprises two cover hydraulic cylinders, the termination of two cover hydraulic cylinders press rods separately is connected with mobile push plate, perhaps adopt screw body, this screw body comprises two rhizoid bars, two pairs of bevel gears of the screw rodb base of screw mandrel being installed and realizing turning to, this mechanism is by driven by motor.
Described mobile push plate is L shaped, be arranged with two stone material fixtures on the vertical panel of this push plate in parallel, described stone material fixture comprises the cross bar of fixedlying connected with vertical panel and is installed in two fixed hook covers on the cross bar, is fixed on the cross bar by screw.
The cross-sectional area of described jet pipe begins to dwindle gradually from an end that is connected with the water source, has row's hole for water spraying on the pipe arm, and the length of jet pipe and the quantity in hole determine that according to the height of stone material its thickness is less than the cutter head thickness of circular band saw.
Described driving wheel is installed on the frame by bearing fixing, and follower is installed on the frame by wheel carrier, and this wheel carrier is connected with the press rods of hydraulic system or is connected with the screw mandrel of screw body.
Described cutter sweep also is provided with the anticreep wheel that prevents that circular band saw from dropping, and this is taken turns and is installed on the frame, is positioned at the non-cutting edge of band saw, one side perhaps main, follower be provided with bead.
Described cutter sweep also is provided with the stop on the no cutter head limit at two active section two ends that are positioned at band saw.
Described circular band saw comprises the saw body and the cutter head of annular, one side described saw body be evenly distributed with rectangular teeth, described cutter head is made up of the blade on two outer surfaces that lay respectively at rectangular teeth.
Circular band saw described in the utility model has the following advantages and good effect:
1, solved the difficult problem of cutting supper wide type hard flag.Because the cutting width of circular band saw is by the centre-to-centre spacing decision of two moving runners that drive band saw, therefore can change the centre-to-centre spacing of two moving runners according to the width of the stone material of need processing, adapt to the needs of processing.
2, solved the difficult problem of cutting ultra thin type flag.The vibrations of circular band saw are minimum, and the impact that in the process flag is produced is also very little, therefore are fit to the ultra-thin flag of processing, can not cause the breakage of product.
3, solved the difficult problem of cutting thickness inequality.Circular band saw can produce pulling force with it by two moving runners, and cutting speed can greatly improve, and can reach 30 meter per seconds, cut very stablely, and the flag under therefore cutting is very even, and the while can greatly be improved the cutting quantity of unit interval;
4, solved the difficult problem of curved surface cutting.The width of circular band saw can be as small as several centimetres, by to different the moving of stone material, reaches the purpose of the various curve form of cutting;
5, greatly reduced production cost.The cutter head thickness of circular band saw is well below the thickness of circular saw cutter, therefore be cut the thickness of part, i.e. waste part reduces greatly, saved stone material, improve the flag amount that unit volume stone material raw material is produced effectively, owing to the raising of linear velocity, the cutter head width reduces simultaneously, cutting vibrations reduce, cause the loss of cutter head to reduce, energy consumption reduces and sheet at the bottom of cost reduce;
6, stone sawing machine described in the utility model, adopt automatic control system to realize the vertical and horizontal charging, can only operate a machine, bring up to a people and can operate 4 machines simultaneously by existing equipment one people, and operate extremely simple and easy, thereby saved human cost greatly.
Description of drawings
Fig. 1 is the structural representation of circular band saw formula stone sawing machine described in the utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structural representation of another embodiment;
Fig. 4 is the vertical view of Fig. 3;
Fig. 5 is the structural representation of circular band saw;
Fig. 6 is the side view of Fig. 5;
Fig. 7 is the enlarged drawing of A part among Fig. 5;
Fig. 8 is the side view of Fig. 7.
The specific embodiment
Referring to Fig. 1 and Fig. 3, circular band saw formula stone sawing machine described in the utility model is included in workbench 2, cutter sweep 9, longitudinal moving device, horizontal mobile device and the cooling device 17 of advancing on the track 1.
Described workbench 1 has the wheel that is driven by longitudinal moving device, and the plane is provided with stopper slot 3 on the workbench.Stopper slot 3 has two effects, and the one, the base of mobile push plate 8 is positioned at wherein, and when walking crosswise passing, its thrust can act on the bottommost of stone material, and the 2nd, when the out-of-flatness of the bottom of stone material, can timber be set in stopper slot 3 and play the timber wedge effect, be fixed.
Described longitudinal moving device realizes that workbench longitudinal feeding and stone material have been cut aftertable return function, so that realize the cutting of charging again.It comprises power set and length travel sensing device.Described power set can be two-way stepless electrical machineries, or either-rotation motor is by the gearbox speed change.Described displacement sensing apparatus comprises setting displacement transducer in orbit and is installed in electronic controller on the workbench, that be communicated with motor, as controllers such as single-chip microcomputer, PLC.
Referring to Fig. 2 and Fig. 4, described horizontal mobile device comprises pusher, be connected, be positioned at pusher stopper slot 3 mobile push plate 8, be arranged on fixture and lateral displacement sensing device on the push plate.
Described pusher can adopt hydraulic means, this hydraulic means comprises two cover hydraulic cylinders 4, the termination of two cover hydraulic cylinders press rods separately is connected with mobile push plate 8, or employing screw body, described screw body comprises two rhizoid bars 19, two pairs of bevel gears 20 of the screw rodb base 18 of screw mandrel being installed and realizing turning to, this mechanism is driven by motor 21.
Referring to Fig. 1 and Fig. 3, described mobile push plate 8 is L shaped, is arranged with two stone material fixtures on the vertical panel of this push plate 8 in parallel.Described stone material fixture comprises that the cross bar 6 of fixedlying connected with vertical panel and two fixed hooks that are installed on the cross bar overlap 7, and this colludes cover 7 and can move on cross bar according to the size of stone material, is fixed on the cross bar 6 by screw 5.Colluding on the fixed hook cover 7 can be inserted in the fixing hole that is provided with on the stone material, stone material can be fixed on the push plate like this.The press rods of hydraulic cylinder or screw mandrel should act on the bottom of push plate 8, and like this, during work, stone material could be passed reposefully.The described displacement sensing apparatus of walking crosswise comprises the displacement transducer on the frame that is arranged on cutter sweep and is installed in electronic controller on the workbench, that be communicated with the motor that drives hydraulic means or screw body, as controllers such as single-chip microcomputer, PLC.
Referring to Fig. 1 to Fig. 4, described cutter sweep 9 comprises frame 13, power set 15, circular band saw 11, driving wheel 14 and follower 12.Frame 13 is fixed on the ground.Referring to Fig. 1 and Fig. 2, install in ground level at the 13 whole ends of expression frame among Fig. 1; Fig. 2 expresses frame and track 1 is installed on the same ground level, and no matter frame is mounted on the baseplane or is positioned under the ground level, all must make driving wheel 14 be lower than table surface, just is convenient to cutting.Band saw 11 is installed on driving wheel 14 and the follower 12, and power set 15 drive driving wheel 14.
Referring to Fig. 3 and Fig. 4, come off from main follower for preventing band saw 11, described cutter sweep 9 also is provided with the anticreep wheel 10 that prevents that circular band saw from dropping, and this is taken turns and is installed on the frame 13, is positioned at the non-cutting edge of band saw.This only takes turns and just works when axial displacement appears in band saw.One side perhaps main, follower is provided with bead.
For reducing the band saw vibration, be provided with 2 stops 16.Described stop is positioned at the no cutter head limit at the active section two ends of band saw 11, and it has stopper slot, and band saw is positioned at wherein, and in two one is installed on the wheel carrier 22 of follower, can adjust its height as required, and another is installed on the frame of cutter sweep.
Use the band saw of different length for the needs that adapt to cutting differing heights building stones, and the rate of tension that guarantees band saw, the centre-to-centre spacing of described driving wheel and follower is adjustable.Driving wheel is installed on the frame 13 by bearing fixing, follower 12 is installed on the frame 13 by wheel carrier 22, this wheel carrier is connected with the press rods of hydraulic system or is connected with the screw mandrel of screw body, can accurately regulate centre-to-centre spacing main, follower, regulates the back and is locked by locker (not looking out).
Referring to Fig. 5 to Fig. 8, described circular band saw comprises the saw body 23 and the cutter head 24 of annular.One side of described saw body 23 is evenly distributed with rectangular teeth, and described cutter head 24 is made up of the blade 25 on two outer surfaces that are welded on rectangular teeth respectively, perhaps directly plates one deck diamond on rectangular teeth
In order to weld two relative blades more firm, the left and right and end face of described blade all surpasses the left and right and end face of rectangular teeth approximately, makes it to form groove between two relative blades, fills scolder.
Have more than one groove 26 or through hole on the rectangular teeth of described cutter hub, purpose is in order when welding scolder to be filled in groove or the through hole, two blades to be connected firmly.The quantity of groove and through hole and size are determined according to the length of cutter head.
The width of described cutter head determines that according to the length of circular band saw and the diameter of drive band saw drive generally between 10mm-30mm, the spacing between two cutter heads is generally 20mm-60mm, and the diameter of drive is big, and the width of cutter head and spacing can suitably strengthen.
The material of described saw body 23 is the thick spring steel plates of 0.8mm-1.2mm, and the material of blade is the thick diamond blade of 0.8mm-2.0mm.
In cutting process, longitudinal feeding speed is generally 5100 centimetres/hour-20600 centimetres/hour, and the cutting speed of circular band saw is about 30 meter per seconds.For increasing work efficiency, the comparable charging rate of workbench return speed is big.Longitudinal feeding speed depends on the material of stone material and the size of size.Stone material is hard more, and cut surface is big more, and its longitudinal feeding speed should be little, otherwise can increase.
Described cooling device cooling band saw cutter head, be installed on the cutting frame 13, comprise the cooling spray pipe that is connected with the water source, the cross-sectional area of this jet pipe begins to dwindle gradually from an end that is connected with the water source, on the pipe arm, has row's hole for water spraying, the length of jet pipe and the quantity in hole determine that according to the height of stone material its thickness is less than the cutter head thickness of circular band saw.
The stone material cutting flow process of stone sawing machine described in the utility model is:
A) stone material is installed, after determining to need the length of the out-of-flatness part under the cutting according to the shape of stone material, being fixed is installed on the workbench;
B) stone material is set at the horizontal amount of feeding: the thickness setting of Jia Gong finished product slabstone as required;
C) stone material is set in the length feed amount: according to the length setting of stone material;
D) cutting of stone material: at first vertically move workbench, cutting out-of-flatness part---stone skin, promptly do not need part, longitudinal moving device returns workbench then, to initial position, horizontal mobile device stops stone material behind horizontal propelling certain distance (thickness that is equivalent to finished product slabstone), automaton triggers longitudinal moving device and promotes stone material towards vertically moving charging simultaneously, thereby cut, after advance distance reached setting value, longitudinal moving device triggered the workbench fast return to initial position, cuts then next time, so repeat, finish up to whole stone material cutting.
Claims (10)
1, circular band saw formula stone sawing machine is included in workbench (2), cutter sweep and the cooling device (17) of advancing on the track (1), it is characterized in that described workbench has the wheel that is driven by longitudinal moving device, and the plane is provided with stopper slot (3) on the workbench; Described cutter sweep (9) comprises frame (13), and by power set (15) driving wheel driven (14), circular band saw (11) is installed on driving wheel (14) and the follower (12); Described cooling device is installed on the cutting frame (13), comprises the cooling spray pipe that is connected with the water source; On workbench, also be provided with horizontal mobile device.
2, stone sawing machine according to claim 1, it is characterized in that described longitudinal moving device comprises power set and length travel sensing device, described power set are two-way stepless electrical machineries, or either-rotation motor is by the gearbox speed change, and described displacement sensing apparatus comprises setting displacement transducer in orbit and is installed in electronic controller on the workbench, that be communicated with motor.
3, stone sawing machine according to claim 1 and 2 is characterized in that described horizontal mobile device comprises pusher, be connected, be positioned at pusher stopper slot (3) mobile push plate (8), be arranged on the fixture on the push plate and walk crosswise displacement sensing apparatus.
4, stone sawing machine according to claim 3, it is characterized in that described pusher adopts hydraulic means, this hydraulic means comprises two cover hydraulic cylinders (4), the termination of two cover hydraulic cylinders press rods separately is connected with mobile push plate (8), perhaps adopt screw body, this screw body comprises two rhizoid bars (19), two pairs of bevel gears (20) of the screw rodb base (18) of screw mandrel being installed and realizing turning to, and this mechanism is driven by motor (21).
5, according to claim 3 or 4 described stone sawing machines, it is characterized in that described mobile push plate (8) is for L shaped, be arranged with two stone material fixtures on the vertical panel of this push plate (8) in parallel, described stone material fixture comprises the cross bar (6) of fixedlying connected with vertical panel and is installed in two fixed hook covers (7) on the cross bar, is fixed on the cross bar (6) by screw (5).
6, stone sawing machine according to claim 5, the cross-sectional area that it is characterized in that described jet pipe begins to dwindle gradually from an end that is connected with the water source, on the pipe arm, has row's hole for water spraying, the length of jet pipe and the quantity in hole determine that according to the height of stone material its thickness is less than the cutter head thickness of circular band saw.
7, stone sawing machine according to claim 6, it is characterized in that described driving wheel is installed on the frame (13) by bearing fixing, follower is installed on the frame by wheel carrier (22), and this wheel carrier is connected with the press rods of hydraulic system or is connected with the screw mandrel of screw body.
8, stone sawing machine according to claim 7, it is characterized in that described cutter sweep (9) also is provided with the anticreep wheel (10) that prevents that circular band saw from dropping, this is taken turns and is installed on the frame (13), is positioned at the non-cutting edge of band saw, one side perhaps main, follower be provided with bead.
9, stone sawing machine according to claim 8 is characterized in that described cutter sweep (9) also is provided with the stop (16) on the no cutter head limit at 2 active section two ends that are positioned at band saw (11).
10, stone sawing machine according to claim 9, it is characterized in that described circular band saw comprises the saw body (23) and the cutter head (24) of annular, one side of described saw body (23) is evenly distributed with rectangular teeth, and described cutter head is made up of the blade (3) on two outer surfaces that lay respectively at rectangular teeth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420003994 CN2690136Y (en) | 2004-04-26 | 2004-04-26 | Circular belt saw type stone sawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420003994 CN2690136Y (en) | 2004-04-26 | 2004-04-26 | Circular belt saw type stone sawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2690136Y true CN2690136Y (en) | 2005-04-06 |
Family
ID=34667765
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420003994 Expired - Fee Related CN2690136Y (en) | 2004-04-26 | 2004-04-26 | Circular belt saw type stone sawing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2690136Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102179878A (en) * | 2011-03-25 | 2011-09-14 | 厦门致力金刚石科技股份有限公司 | Novel diamond wire saw |
| CN102390091A (en) * | 2011-09-30 | 2012-03-28 | 无锡上机数控股份有限公司 | Numerical control high-speed band sawing machine for diamond |
| CN102555074A (en) * | 2012-02-22 | 2012-07-11 | 滕世卫 | Cutting sawing machine and application thereof |
| CN101326038B (en) * | 2006-05-26 | 2012-09-05 | 索泰克机械有限公司 | Equipment for cutting granite block into sheet using diamond steel strip |
| CN105873706A (en) * | 2013-12-30 | 2016-08-17 | Bp北美公司 | Sample preparation apparatus for direct numerical simulation of rock properties |
| CN109986132A (en) * | 2019-04-09 | 2019-07-09 | 湖北长鑫源汽车实业有限公司 | A kind of cylinder head riser cutting equipment |
| CN110385791A (en) * | 2019-08-20 | 2019-10-29 | 郑州元素工具技术有限公司 | A kind of main drive wheel is from tensioning diamond wire saw machine |
| CN111923149A (en) * | 2020-08-31 | 2020-11-13 | 武汉晨创润科材料有限公司 | High-efficient cutting device of light partition plate |
-
2004
- 2004-04-26 CN CN 200420003994 patent/CN2690136Y/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101326038B (en) * | 2006-05-26 | 2012-09-05 | 索泰克机械有限公司 | Equipment for cutting granite block into sheet using diamond steel strip |
| CN102179878A (en) * | 2011-03-25 | 2011-09-14 | 厦门致力金刚石科技股份有限公司 | Novel diamond wire saw |
| CN102179878B (en) * | 2011-03-25 | 2014-12-10 | 厦门致力金刚石科技股份有限公司 | Novel diamond wire saw |
| CN102390091A (en) * | 2011-09-30 | 2012-03-28 | 无锡上机数控股份有限公司 | Numerical control high-speed band sawing machine for diamond |
| CN102555074A (en) * | 2012-02-22 | 2012-07-11 | 滕世卫 | Cutting sawing machine and application thereof |
| CN102555074B (en) * | 2012-02-22 | 2015-04-22 | 安陆市合兴锯床制造有限公司 | Cutting sawing machine and application thereof |
| CN105873706A (en) * | 2013-12-30 | 2016-08-17 | Bp北美公司 | Sample preparation apparatus for direct numerical simulation of rock properties |
| CN105873706B (en) * | 2013-12-30 | 2018-07-06 | Bp北美公司 | Wire cutting machine equipment and the method for being cut into rock specimens |
| CN109986132A (en) * | 2019-04-09 | 2019-07-09 | 湖北长鑫源汽车实业有限公司 | A kind of cylinder head riser cutting equipment |
| CN110385791A (en) * | 2019-08-20 | 2019-10-29 | 郑州元素工具技术有限公司 | A kind of main drive wheel is from tensioning diamond wire saw machine |
| CN111923149A (en) * | 2020-08-31 | 2020-11-13 | 武汉晨创润科材料有限公司 | High-efficient cutting device of light partition plate |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |